Zipper grouting linkage device for concrete repair
By dynamically adjusting the corrugated grouting pipe assembly and the traction assembly for adaptive adjustment, combined with the synchronous sealing of the zipper seam, the problems of synchronization and fit difficulties in the repair of gaps in curved concrete components are solved, thus improving the repair quality and efficiency.
Patent Information
- Application Number
- CN202511352924.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-09-22
Smart Images

Figure CN120906389B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete crack repair devices, in particular to a zipper grouting linkage device for concrete repair. BACKGROUND
[0002] Concrete cracks are common problems in engineering structures, especially for curved concrete components such as arc retaining walls and curved floor slabs of dams, bridges, tunnels, etc. The repair difficulty of curved concrete components is significantly higher than that of planar structures. Traditional repair methods rely on manual positioning and segmented grouting, which have the following pain points: poor synchronicity (grouting and traction are not synchronized, resulting in overflow or hollowing of grout), difficulty in curved fitting (rigid clamps cannot adapt to complex curvature), high manual intervention (low efficiency), and serious material waste. In addition, during the fitting and sealing process of crack repair, manual operation is required to close the crack with a baffle, which is troublesome. Therefore, a zipper grouting linkage device for concrete repair is proposed. SUMMARY
[0003] The purpose of the present application is to provide a zipper grouting linkage device for concrete repair. The device dynamically adjusts the output power of the corrugated grouting pipe assembly and the traction assembly to adaptively adjust the "grouting amount- traction displacement", thereby reducing the occurrence of grout overflow or incomplete grouting. At the same time, the zipper stitching part synchronously seals the outside of the crack and has a tendency to tighten the crack in the middle. This design not only quickly forms a pouring cavity for the concrete crack, but also adaptively adjusts the grouting and traction operation, further improving the repair quality and efficiency of the crack.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a zipper grouting linkage device for concrete repair, comprising: a positioning pin; corrugated grouting pipe assemblies and zipper repair assemblies arranged before and after the positioning pin, respectively; the zipper repair assembly comprises zipper stitching parts arranged on both sides of the concrete crack, and a traction assembly connected with the zipper stitching parts, which is used for closing the zipper stitching parts and lifting the corrugated grouting pipe assemblies when the traction assembly works; and flow sensors and speed sensors respectively arranged in the corrugated grouting pipe assemblies and the traction assembly, which are used for collecting grouting flow signals and traction speed signals, respectively.
[0005] Preferably, the zipper stitching part comprises an assembly plate, a plurality of transmission clamps arranged on the assembly plate, and a zipper assembly connected between the plurality of transmission clamps. The zipper assembly comprises two stitching part bodies, chain teeth respectively arranged on opposite sides of the two stitching part bodies, and a chain head meshing with the two chain teeth. One side of the chain head is connected with the traction assembly, and the other side of the chain head is connected with the bottom end of the corrugated grouting pipe assembly.
[0006] Preferably, the traction assembly comprises a motor fixed near the top side wall of the assembly plate, a winding and unwinding roller fixed at the output end of the motor, and a traction rope fixed on and around the winding and unwinding roller, and the end of the traction rope away from the winding and unwinding roller is fixed with a chain head.
[0007] Preferably, the bottom of the chain head is further provided with a liquid level sensor for sensing the liquid level of the slurry in the concrete gap.
[0008] Preferably, each of the transmission clamping hands comprises two U-shaped frames fixed on both sides of the assembly plate, each of the U-shaped frames is provided with a transmission frame movable left and right, and a transmission plate movably provided in the transmission frame and movable forward and backward, and the opposite surfaces of the transmission plate and the U-shaped frame are respectively provided with hinged parts, and a hinged plate is hinged between the two hinged parts; further comprising first through holes respectively formed on the opposite sides of the two U-shaped frames, and each of the first through holes is provided with an extension column, wherein the opposite ends of the two extension columns are respectively fixed with the two transmission frames, the opposite ends of the two transmission frames are respectively fixed with transmission wedge blocks, and the two transmission wedge blocks are symmetrically distributed and are provided with a center wedge block capable of limiting sliding; the outer wall of the extension column between each of the transmission frames and the corresponding assembly plate is further provided with a third spring; and transmission clamping arms are symmetrically arranged on the opposite sides of the two transmission plates.
[0009] Preferably, each of the transmission clamping arms comprises two racks fixed on one side of the transmission frame close to the extension column; and a rotating shaft provided on one side of the transmission plate close to the rack, both ends of the rotating shaft are fixed with a gear and a transmission rod, wherein the two gears are respectively engaged with the two racks; the ends of the two transmission rods away from the rotating shaft are fixed with arc-shaped clamping plates, and the opposite sides of the two arc-shaped clamping plates are connected with the two suture part bodies.
[0010] Preferably, the assembly plate is further provided with a wedge block driving assembly for driving the movement of the center wedge block of the transmission clamping hand; the wedge block driving assembly comprises a mounting block arranged near the top side wall of the assembly plate, the bottom of the mounting block is provided with an electric telescopic rod; and a plurality of driving wedge blocks, wherein the driving wedge block in the top position is fixed with the telescopic end of the electric telescopic rod, a connecting plate is arranged between the adjacent two driving wedge blocks, and the plurality of driving wedge blocks are in one-to-one transmission contact with the center wedge blocks of the plurality of transmission clamping hands; further comprising a limiting strip fixed near the bottom side wall of the assembly plate for limiting the movement of the plurality of driving wedge blocks.
[0011] Preferably, the slope angle of the wedge surface where the plurality of driving wedge blocks are located gradually increases from bottom to top.
[0012] Preferably, the positioning plug comprises an assembly block, an assembly strip arranged at the top and bottom of the assembly block respectively, and an assembly part, wherein the assembly part is detachably assembled with the assembly block and installed on the construction site; one end of the assembly strip is assembled with a corrugated grouting pipe assembly, and the other end is assembled with a cam pushing assembly for pushing the zipper sewing part towards the corrugated grouting pipe assembly.
[0013] Preferably, the corrugated grouting pipe assembly comprises a vertical pipe assembled at the end of the assembly strip, and a hose and a corrugated pipe communicated with the upper and lower ends of the vertical pipe respectively, wherein the opposite ends of the hose and the corrugated pipe are assembled with a pump body and a connecting pipe respectively, and a connecting rod arranged on the side wall of the connecting pipe is fixed with a chain head.
[0014] Preferably, the cam pushing assembly comprises an assembly rod, wherein the assembly plate is fixed at the bottom of the assembly rod, and the end of the assembly rod and the end of the assembly strip are respectively provided with a connecting column, two assembly rods are connected with a first spring, and the other end of the assembly rod close to the side of the vertical pipe is fixed with a stop block; and a positioning shaft arranged at the end of the assembly rod close to the stop block is rotationally installed with a transmission sleeve of the assembly rod, and an eccentric wheel is arranged in the transmission sleeve, wherein the eccentric wheel is sleeved on the upper part of the vertical pipe through an eccentric hole arranged on the eccentric wheel and is eccentrically distributed with the positioning shaft; an assembly disc is fixed at the lower part of the vertical pipe, one side of the assembly disc is fixed with an extension block, and an insertion hole is arranged on the extension block; a handle fixed with the eccentric wheel away from the positioning shaft is further arranged, a second through hole arranged on the handle is provided with an insertion column, one end of the insertion column can be inserted into the insertion hole, the other end of the insertion column is fixed with a connecting block, and a second spring is arranged between the insertion column of the connecting block and the handle.
[0015] Compared with the prior art, the application has the following advantages:
[0016] 1、The corrugated grouting pipe assembly, the zipper sewing part and the traction assembly are sequentially distributed, the output power of the corrugated grouting pipe assembly and the traction assembly is dynamically adjusted, the "grouting amount- traction displacement" is self-adaptively adjusted, the overflow (wide gap) or the incomplete grouting (narrow gap) is reduced, the zipper sewing part synchronously seals the outside of the gap and has the tendency to tighten the gap, the concrete gap is quickly formed into a pouring cavity, the grouting and traction are self-adaptively adjusted, and the repair quality and efficiency of the gap are further improved.
[0017] 2. As other embodiments of the present application, in order to improve the scope of application of the device, extend the application site, the liquid level sensor arranged at the bottom of the chain head can monitor the mud liquid level in real time. If the set value of the ultrasonic liquid level sensor is in a certain range, when the chain head is moved upward by the traction assembly, the two suture bodies gradually merge from bottom to top, and the bottom end of the corrugated grouting pipe assembly moves upward synchronously. In order to make the mud fill the gap, the single-chip microcomputer can control the corrugated grouting pipe assembly to adjust the grouting amount in real time according to the signal sent by the liquid level sensor, so that the value detected by the liquid level sensor can be maintained within the set range, and the gap repair process is ensured. This design of repairing the gap according to the actual situation of the gap can realize the expansion of the application scope of the device.
[0018] 3. As other embodiments of the present application, because the assembly bar, the vertical pipe and the assembly disc are fixed in position, when the handle is turned clockwise away from the direction of the stop block, the handle can be limited by inserting the insertion column into the insertion hole arranged on the extension block at this time. During the clockwise movement of the handle, the eccentric wheel fixed with the handle moves clockwise and pulls the transmission sleeve to move left, at this time the transmission sleeve drives the stop block and the assembly rod to move close to the vertical pipe, thereby realizing the process that the assembly plate fixed at the bottom of the assembly rod moves close to the corrugated pipe fixed at the bottom of the vertical pipe. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a first perspective view of the structure of the present application.
[0020] Figure 2 It is a second perspective view of the structure of the present application.
[0021] Figure 3 It is a third perspective view of the structure of the present application.
[0022] Figure 4 It is a top view of the structure of the present application.
[0023] Figure 5 It is a bottom view of the structure of the present application.
[0024] Figure 6 It is a side view of the structure of the present application.
[0025] Figure 7 It is a sectional view of A-A.
[0026] Figure 8 It is a sectional view of A-A. Figure 7
[0027] Figure 9
[0028] Figure 10 It is a working state diagram of the present application.
[0029] Figure 11 Schematic diagram of the amplification structure at B.
[0030] In the figure: 111, assembly block; 112, assembly piece; 113, assembly strip; 114, vertical pipe; 115, corrugated pipe; 116, connecting pipe; 117, connecting rod; 118, hose; 119, pump body;
[0031] 211, assembly rod; 212, connecting column; 213, first spring; 214, positioning shaft; 215, stop block; 217, transmission sleeve; 218, eccentric wheel; 219, assembly disc; 220, handle; 221, insertion column; 222, extension block; 223, insertion hole; 224, connecting block; 225, second spring;
[0032] 311, assembly plate; 312, suture part body; 313, chain tooth; 314, chain head; 315, motor; 316, winding and unwinding roller; 317, traction rope; 318, V-shaped frame; 319, transmission frame; 320, transmission plate; 321, hinged piece; 322, hinged plate; 323, telescopic column; 324, transmission wedge block; 325, third spring; 326, rotating shaft; 327, transmission rod; 328, arc-shaped clamping plate; 331, electric telescopic rod; 332, driving wedge block; 333, connecting plate; 334, central wedge block; 335, limiting strip; 336, gear; 337, rack. DETAILED DESCRIPTION
[0033] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. The embodiments of the present application will be described in detail below with reference to the drawings.
[0034] Embodiment 1
[0035] Please refer to Figures 1 to 11 The present application preferably provides a technical solution: a zipper grouting linkage device for concrete repair, comprising: a positioning pin; a corrugated grouting pipe assembly and a zipper repair assembly arranged respectively before and after the positioning pin, the zipper repair assembly comprising zipper suture parts arranged on both sides of a concrete gap, and a traction assembly connected with the zipper suture parts, for closing the zipper suture parts and lifting the corrugated grouting pipe assembly when the traction assembly is working; and a flow sensor and a speed sensor respectively arranged in the corrugated grouting pipe assembly and the traction assembly, and respectively used for collecting grouting flow signals and traction speed signals.
[0036] As shown in Figure 1 、 10 , the corrugated grouting pipe assembly installed before and after the positioning plug and the zip repair assembly can be placed inside and outside the concrete gap respectively. Considering that the existing concrete gap relies on manual positioning and segmented grouting, there is a problem of poor adaptability (grouting and traction are not self-adaptive adjustment, which leads to overflow or hollowing of the slurry). The zip repair assembly provided by the application is composed of zip stitching parts placed on both sides of the concrete gap and traction assemblies connected with the zip stitching parts, and the traction assemblies and the corrugated grouting pipe assemblies are respectively provided with speed sensors and flow sensors to realize the process of adaptive adjustment of grouting and traction. Specifically, in a certain amount of repair gap, the flow sensor collects the grouting flow signal in real time, and the speed sensor collects the traction speed signal. After comparison by the controller (such as PLC, industrial computer or single-chip microcomputer) provided in the device, the output power of the corrugated grouting pipe assembly and the zip repair assembly is dynamically adjusted. If the space in the gap is large and the grouting flow is too fast, the zip traction speed is simultaneously increased. If the space in the gap is reduced or the fast grouting is full and the flow is too slow, the traction speed is reduced. Finally, the self-adaptive adjustment of "grouting amount-traction displacement" is realized to reduce the occurrence of slurry overflow (wide gap) or incomplete grouting (narrow gap).
[0037] In addition, the zip stitching part provided by the application can be placed on both sides of the concrete gap, as shown in Figure 1 、 10 , when the traction assembly moves, it can simultaneously drive the zip stitching part to merge, so as to close the gap and have the tendency to tighten the gap in the middle.
[0038] Embodiment 2
[0039] As another embodiment of the application, the zip stitching part includes an assembly plate 311, a plurality of transmission clamps mounted on the assembly plate 311, and a zip assembly connected between the plurality of transmission clamps. The zip assembly includes two stitching part bodies 312, chain teeth 313 mounted on opposite sides of the two stitching part bodies 312, and a chain head 314 engaged with the two chain teeth 313. One side of the chain head 314 is connected with the traction assembly, and the other side is connected with the bottom end of the corrugated grouting pipe assembly.
[0040] The assembly plate 311 provided in this embodiment is assembled on the positioning plug, and the zip assembly is assembled on the plurality of transmission clamps provided on the assembly plate 311, as shown in Figure 2 、 8 , when the traction assembly drives the chain head 314 engaged with the two chain teeth 313 to move, the two chain teeth 313 and the two stitching part bodies 312 can be gradually closed or separated. The two stitching part bodies 312 can be placed on both sides of the gap, as shown in Figure 1 、10 As shown, when the two suture bodies 312 are combined, the gradually combined two suture bodies 312 can quickly form a blocking structure outside the gap, thereby closing the gap, while the corrugated grouting pipe assembly is synchronously lifted to adjust the grouting position.
[0041] Further, the traction assembly includes a motor 315 fixed near the top side wall of the assembly plate 311, the motor 315 has a take-up reel 316 fixed at the output end, and a traction rope 317 fixed on and around the take-up reel 316, and the end of the traction rope 317 away from the take-up reel 316 is fixed with the chain head 314, as shown in Figure 2 、 8 .
[0042] Embodiment 3
[0043] As another embodiment of the present application, the chain head 314 is further provided with a liquid level sensor at the bottom for sensing the liquid level of the slurry inside the concrete gap.
[0044] As an advanced design of the grouting amount- traction displacement adaptive operation, the chain head 314 is further provided with a liquid level sensor at the bottom, and the liquid level sensor is preferably an ultrasonic liquid level sensor, which is a non-contact liquid level measuring device that measures the liquid level by sending ultrasonic pulses and receiving the reflected signals. The device integrates non-contact switch, controller, and transmitter, and can be applied to slurry and corrosive medium;
[0045] As can be seen from the above, the power provided by the motor 315 can drive the chain head 314 to move, and the movement of the chain head 314 not only realizes the closing or opening of the zipper suture, but also synchronously drives the corrugated grouting pipe assembly to move to adjust the grouting position. At the same time, the speed sensor and the flow sensor respectively arranged in the traction assembly and the corrugated grouting pipe assembly can realize the adaptive adjustment process of grouting and traction;
[0046] In order to improve the application range of the device and expand the application site, the liquid level sensor arranged at the bottom of the chain head 314 can monitor the slurry liquid level in real time. If the set value of the ultrasonic liquid level sensor is in a certain range, as the chain head 314 is driven upward by the traction assembly Figure 1 、 2 , 6, the two suture bodies 312 gradually combine from bottom to top, and the bottom end of the corrugated grouting pipe assembly is synchronously lifted upward. In order to make the slurry fill the gap, the single-chip microcomputer can control the corrugated grouting pipe assembly to adjust the grouting amount in real time according to the signal sent by the liquid level sensor, so that the value detected by the liquid level sensor can be maintained within the set range, and the gap repair process is ensured. This design of repairing the gap according to the actual situation of the gap can expand the application range of the device.
[0047] Embodiment 4
[0048] As other embodiments of the present application, each transmission clamp hand comprises two V-shaped frames 318 fixed on both sides of the assembly plate 311, each V-shaped frame 318 is provided with a transmission frame 319 which can move left and right; and a transmission plate 320 which is provided in the transmission frame 319 and can move forward and backward, and the transmission plate 320 is provided with a hinge element 321 on the opposite side of the V-shaped frame 318, respectively, and the two hinge elements 321 are hinged with a hinge plate 322; further comprising a first through hole respectively opened on the opposite side of the two V-shaped frames 318, each first through hole is provided with an extension column 323, wherein the two extension columns 323 are respectively fixed with the two transmission frames 319 at the opposite ends, and the opposite ends are respectively fixed with transmission wedge blocks 324, and the two transmission wedge blocks 324 are symmetrically distributed and are provided with a center wedge block 334 which can limit sliding; the outer wall of the extension column 323 between each transmission frame 319 and the corresponding assembly plate 311 is further provided with a third spring 325; and the transmission clamp arms are symmetrically arranged on the opposite sides of the two transmission plates 320; further, each transmission clamp arm comprises two racks 337 fixed on one side of the transmission frame 319 close to the extension column 323; and a rotating shaft 326 provided on one side of the transmission plate 320 close to the rack 337, both ends of the rotating shaft 326 are fixed with a gear 336 and a transmission rod 327, wherein the two gears 336 are respectively engaged with the two racks 337; one end of the two transmission rods 327 away from the rotating shaft 326 is fixed with an arc-shaped clamp plate 328, and the opposite sides of the two arc-shaped clamp plates 328 are assembled and connected with the two suture part bodies 312.
[0049] As Figure 8 , 9 shown, the two transmission frames 319 in which the single transmission clamp hand is located are provided inside the two V-shaped frames 318 and can slide left and right inside the two V-shaped frames 318 as Figure 9 shown, the transmission plate 320 provided in each transmission frame 319 is hinged with the hinge plate 322 between the V-shaped frame 318 through the hinge element 321, so that while the transmission frame 319 moves left and right, the transmission plate 320 can move close to (forward) and away from (backward) the suture part body 312;
[0050] Since two transmission frames 319 are fixed on the opposite sides of the telescopic columns 323, which can extend into the corresponding V-shaped frames 318 and are fixed with transmission wedge blocks 324, and the center wedge block 334 is limited to slide between the two transmission wedge blocks 324, when the center wedge block 334 is driven by external force to make the two transmission wedge blocks 324 symmetrically distributed away from or close to each other, at this time, the two transmission frames 319 are away from or close to each other, then the two transmission plates 320 are forward or backward, since the two rotating shafts 326 arranged on the opposite sides of the two transmission plates 320 are connected with the arc-shaped clamping plates 328 through the two transmission rods 327, and the gears 336 fixed on both ends of each rotating shaft 326 are engaged with the rack 337 on the side of the transmission frame 319 close to the transmission wedge block 324, specifically when the two transmission plates 320 are close to the direction of the sewing part body 312 (forward), then Figure 9 the left rotating shaft 326 rotates clockwise to drive the left arc-shaped clamping plate 328 to rotate clockwise, and Figure 9 the right rotating shaft 326 rotates counterclockwise and drives the right arc-shaped clamping plate 328 to rotate counterclockwise, so as to realize the inward buckling process of the two arc-shaped clamping plates 328, cooperate with the positioning bolt, and further realize the process that the two sewing part bodies 312 resist the two sides of the gap and have the tendency of gathering the gap to the middle. This design can be aimed at curved concrete members (such as arc-shaped retaining walls, curved bottom plates), and can overcome the problem of difficult curved surface fitting (rigid clamps cannot adapt to complex curvature) and the like;
[0051] When the two transmission plates 320 are backward, the two sewing part bodies 312, the two arc-shaped clamping plates 328 and the gap are separated.
[0052] Further, the bottom of the two chain teeth 313 is further fixed with an elastic film, wherein the elastic film extends to the chain head 314 direction at both ends and is fixed on both sides of the chain head 314.
[0053] As Figure 2 shown, in order to reduce the influence of concrete on the chain teeth 313 and the chain head 314, when the chain head 314 slides upward between the two chain teeth 313, it can synchronously drive the elastic film to cover the two chain teeth 313 from bottom to top.
[0054] Example 5
[0055] As other embodiments of the present application, the assembling plate 311 is further provided with a wedge driving assembly for driving the movement of the central wedge 334 where the transmission clamping hands are located; the wedge driving assembly comprises a mounting block arranged near the top side wall of the assembling plate 311, the bottom of the mounting block is provided with an electric telescopic rod 331; and a plurality of driving wedges 332, wherein the driving wedge 332 in the top position is fixed with the telescopic end of the electric telescopic rod 331, a connecting plate 333 is arranged between the adjacent two driving wedges 332, and the plurality of driving wedges 332 are in one-to-one transmission contact with the central wedge 334 where the plurality of transmission clamping hands are located; and the wedge driving assembly further comprises a limiting strip 335 fixed near the bottom side wall of the assembling plate 311 for limiting the movement of the plurality of driving wedges 332.
[0056] As can be seen from the above, referring to FIGS. Figure 8 、 9 When the two transmission wedges 324 symmetrically distributed are driven to move away from or close to each other by external force, at this time, the two transmission frames 319 are driven to move away from or close to each other, and then the two transmission plates 320 move forward or backward, and in the process of moving forward or backward of the two transmission plates 320, the two suture bodies 312 can abut against both sides of the gap or be separated from the gap.
[0057] In order to realize the above process, that is, to drive the two transmission wedges 324 to move away from or close to each other, as shown in FIGS. Figure 1 、 8 , 9, 11, the electric telescopic rod 331 arranged on the upper part of the assembling plate 311 is provided below with a plurality of driving wedges 332, wherein the driving wedge 332 in the top position is fixed with the telescopic end thereof, the adjacent two driving wedges 332 are connected with the connecting plate 333, and the plurality of driving wedges 332 are in one-to-one transmission contact with the central wedge 334 where the plurality of transmission clamping hands are located, as shown in FIGS. Figure 1 、 Figure 8 、 9 , 11, so when the electric telescopic rod 331 is telescoped, the plurality of driving wedges 332 can drive the plurality of central wedges 334 to move towards or away from the suture body 312, and then drive the two transmission wedges 324 to move away from or close to each other.
[0058] Embodiment 6
[0059] As other embodiments of the present application, the slope angle of the wedge surface where the plurality of driving wedges 332 are located gradually increases from bottom to top.
[0060] Considering the problem of inconsistent gap width, the present application takes the case of downward crack of traditional pavement as an example, because the gap gradually narrows from top to bottom, when the corrugated grouting pipe assembly is inserted into the gap, as shown in FIG. Figure 10 , because the slope angle of the wedge surface where the plurality of driving wedges 332 are arranged gradually increases from bottom to top, as shown in FIG.Figure 1 、 11 As shown in FIG. 6, when the electric telescopic rod 331 is telescoped, the upper driving wedge 332 is displaced in the same longitudinal direction, which makes the upper center wedge 334 be displaced more, and the upper two transmission wedges 324 are displaced more away from or close to each other, and the corresponding two suture bodies 312 are more tightly or loosely fitted in the gap. Therefore, this embodiment can realize the process of increasing the tightening force from bottom to top according to the characteristics of the longitudinal diameter of the gap increasing from bottom to top.
[0061] Embodiment 7
[0062] As another embodiment of the present application, the positioning pin comprises an assembly block 111, an assembly strip 113 and an assembly piece 112 arranged at the top and bottom of the assembly block 111 respectively, wherein the assembly piece 112 is detachably assembled with the assembly block 111 and is installed on the construction site; one end of the assembly strip 113 is assembled with a corrugated grouting pipe assembly, and the other end is assembled with a cam pushing assembly for pushing the zipper suture towards the corrugated grouting pipe assembly; further, the corrugated grouting pipe assembly comprises a vertical pipe 114 assembled at the end of the assembly strip 113, and a soft pipe 118 and a corrugated pipe 115 communicated with the upper and lower ends of the vertical pipe 114 respectively, wherein the opposite ends of the soft pipe 118 and the corrugated pipe 115 are assembled with a pump body 119 and a connecting pipe 116 respectively, and a connecting rod 117 arranged on the side wall of the connecting pipe 116 is fixed with the chain head 314.
[0063] As shown in FIGS. 6, 7 and 8, if the construction site is a soil surface, the assembly piece 112 can be selected as a ground nail or a rod; if the construction site is a concrete surface, the assembly piece 112 can be selected as a tripod and is fixed with the construction environment by bolts; Figure 2 、 5
[0064] Here, one end of the assembly strip 113 is assembled with a corrugated grouting pipe assembly, and the other end is assembled with a cam pushing assembly, wherein the vertical pipe 114 of the corrugated grouting pipe assembly is fixed at one end of the assembly strip 113, and the soft pipe 118 and the connecting pipe 116 are communicated with the upper and lower ends of the vertical pipe 114 respectively, and the end of the soft pipe 118 is provided with the pump body 119, and the connecting pipe 116 is connected with the chain head 314 through the connecting rod 117. Therefore, when the pump body 119 operates, the mud can be injected into the gap through the connecting pipe 116, and when the chain head 314 moves, the connecting pipe 116 synchronously adjusts the grouting position.
[0065] At the same time, the cam pushing assembly can push the zipper suture towards the corrugated grouting pipe assembly to realize the process of tightly fitting the two suture bodies 312 with the gap on both sides. For details, please refer to Embodiment 8.
[0066] Embodiment 8
[0067] In another embodiment of the present invention, the cam propulsion assembly includes an assembly rod 211, wherein an assembly plate 311 is fixed to the bottom of the assembly rod 211, and a connecting post 212 is respectively provided at one end of the assembly rod 211 and the end of the assembly strip 113. The two assembly rods 211 are connected by a first spring 213, and a stop block 215 is fixed at the other end near the vertical tube 114; and a transmission sleeve 217 is rotatably mounted to the assembly rod 211 via a positioning shaft 214 provided at the end of the assembly rod 211 near the stop block 215. An eccentric wheel 218 is provided inside the transmission sleeve 217, wherein the eccentric wheel 218 is connected by a eccentric wheel 218 via a eccentric wheel 218 connected to the eccentric wheel 211 via a eccentric wheel 214 connected to the eccentric wheel 215. An eccentric hole is fitted onto the upper part of the vertical tube 114 and is eccentrically distributed with the positioning shaft 214; an assembly plate 219 is fixed to the lower part of the vertical tube 114, and an extension block 222 is fixed on one side of the assembly plate 219. An insertion hole 223 is provided on the extension block 222; a handle 220 is also included, which is fixed to the side of the eccentric wheel 218 away from the positioning shaft 214. A second through hole is provided in the handle 220, and a post 221 is provided in the handle 220. One end of the post 221 can extend into the insertion hole 223, and a connecting block 224 is fixed to the other end. A second spring 225 is connected between the connecting block 224 and the handle 220 to the outer wall of the post 221.
[0068] like Figure 2 , 3 As shown in Figure 4, one end of the assembly rod 211 is connected to the assembly strip 113 by a connecting post 212 via a first spring 213. The other end of the rod is provided with a stop block 215 and a positioning shaft 214. A transmission sleeve 217 is rotatably mounted on the positioning shaft 214. One side of the eccentric wheel 218 inside the transmission sleeve 217 is sleeved and connected to the vertical tube 114, and the other side is fixed with a handle 220.
[0069] Because the positions of assembly strip 113, vertical pipe 114, and assembly plate 219 are fixed, such as Figure 1 , 2 As shown in states 3 and 4, when the handle 220 is turned clockwise away from the stop block 215, the handle 220 can pass through... Figure 2 The insertion post 221 is inserted into the insertion hole 223 on the extension block 222 to achieve the limiting position. During the clockwise movement of the handle 220, the eccentric wheel 218, fixed to the handle 220, moves clockwise and pulls the transmission sleeve 217. Figure 4 When the transmission sleeve 217 moves to the left, the abutment block 215 and the assembly rod 211 move closer to the vertical tube 114, thereby realizing the process of the assembly plate 311 fixed at the bottom of the assembly rod 211 moving closer to the corrugated pipe 115 fixed at the bottom of the vertical tube 114.
[0070] In the present application, unless otherwise clearly specified and limited, the terms "mounting", "connection", "linking", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements or interaction relationship of two elements. Among them, the detachable mounting mode has many kinds, for example, can be through the cooperation of plug-in and buckle, and for example, through the bolt connection mode and the like.
[0071] The concept, specific structure and generated technical effects of the present application are clearly and completely described above in combination with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments, and other embodiments obtained by those skilled in the art on the basis of the embodiments of the present application without creative labor all belong to the protection scope of the present application. In addition, all the coupling / connection relationships mentioned in the text do not mean that the components are directly connected, but that a better coupling structure can be composed by adding or reducing coupling accessories according to the specific implementation situation.
[0072] The above embodiments are only used to further illustrate the present application, and cannot be understood as the limitation of the protection scope of the present application. The skilled engineer in the art can make some non-essential improvements and adjustments to the present application according to the content of the above application, which all fall within the protection scope of the present application.
Claims
1. A zipper grouting linkage device for concrete repair, characterized in that... include: Positioning pin; The corrugated grouting pipe assembly and the zipper repair assembly are respectively installed in front of and behind the positioning pin. The zipper repair assembly includes a zipper sewing part placed on both sides of the concrete gap, and a traction assembly connected to the zipper sewing part. When the traction assembly is working, it is used to close the zipper sewing part and raise and lower the corrugated grouting pipe assembly. The flow sensor built into the corrugated grouting pipe assembly is used to collect the grouting flow signal, and the speed sensor built into the traction assembly is used to collect the traction speed signal. The zipper stitching section includes an assembly plate (311) and a plurality of transmission grippers disposed on the assembly plate (311); And a zipper assembly connected between several transmission grippers, the zipper assembly including two sewing body (312) with chain teeth (313) respectively installed on opposite sides of the two sewing body (312). And a chain head (314) that meshes with two chain teeth (313), wherein one side of the chain head (314) is connected to the traction assembly and the other side is connected to the bottom end of the corrugated grouting pipe assembly; Each of the transmission grippers includes two U-shaped frames (318) fixed on both sides of the assembly plate (311), and each U-shaped frame (318) is provided with a transmission frame (319) that can move left and right. And a transmission plate (320) is provided in the transmission frame (319) and can move back and forth, and the transmission plate (320) and the U-shaped frame (318) are respectively provided with hinge members (321), and a hinge plate (322) is hinged between the two hinge members (321). It also includes first through holes respectively opened on opposite sides of the two U-shaped frames (318), each of which is provided with a telescopic column (323). The opposite ends of the two telescopic columns (323) are respectively fixed to the two transmission frames (319), and the opposite ends of the two are respectively fixed with transmission wedges (324). The two transmission wedges (324) are symmetrically distributed and are provided with a center wedge (334) that can be limited and slidably positioned. A third spring (325) is also provided on the outer wall of the telescopic column (323) between each of the transmission frames (319) and its corresponding assembly plate (311). And transmission clamping arms symmetrically arranged on opposite sides of the two transmission plates (320); Each of the transmission clamping arms includes two racks (337) fixed to the side of the transmission frame (319) near the telescopic column (323); And a rotating shaft (326) is provided on the side of the transmission plate (320) near the rack (337), and gears (336) and transmission rods (327) are fixed at both ends of the rotating shaft (326), wherein the two gears (336) mesh with the two racks (337) respectively; The two transmission rods (327) are fixed with an arc-shaped clamp (328) at one end away from the rotating shaft (326), and the two arc-shaped clamps (328) are assembled and connected to the two sewing body bodies (312) on opposite sides.
2. The zipper grouting linkage device for concrete repair according to claim 1, characterized in that: The traction assembly includes a motor (315) fixed to the top sidewall of the mounting plate (311), with a take-up roller (316) fixed to the output end of the motor (315), and a traction rope (317) fixed to and wrapped around the take-up roller (316), with one end of the traction rope (317) away from the take-up roller (316) fixed to the chain head (314).
3. The zipper grouting linkage device for concrete repair according to claim 1, characterized in that: The bottom of the chain head (314) is also equipped with a liquid level sensor to sense the liquid level of the mud inside the concrete joint.
4. The zipper grouting linkage device for concrete repair according to claim 1, characterized in that: The assembly plate (311) is also provided with a wedge drive assembly for driving the movement of the central wedge (334) where several transmission grippers are located; The wedge drive assembly includes a mounting block disposed near the top sidewall of the assembly plate (311), and an electric telescopic rod (331) is disposed at the bottom of the mounting block. And a number of drive wedges (332), wherein the drive wedge (332) placed at the top position is fixed to the telescopic end of the electric telescopic rod (331), a connecting plate (333) is provided between two adjacent drive wedges (332), and the number of drive wedges (332) and the center wedges (334) where the number of transmission grippers are located are in transmission contact one by one; It also includes a limiting strip (335) fixed near the bottom sidewall of the assembly plate (311) for limiting the movement of a number of drive wedges (332).
5. The zipper grouting linkage device for concrete repair according to claim 4, characterized in that: The slope angle of the wedge surface where the driving wedges (332) are located increases gradually from bottom to top.
6. The zipper grouting linkage device for concrete repair according to claim 1, characterized in that: The positioning pin includes an assembly block (111), an assembly strip (113) and an assembly accessory (112) respectively provided on the top and bottom of the assembly block (111), wherein the assembly accessory (112) is detachably assembled with the assembly block (111) and installed at the construction site. One end of the assembly strip (113) is equipped with a corrugated grouting pipe assembly, and the other end is equipped with a cam push assembly, which is used to push the zipper sewing part toward the corrugated grouting pipe assembly. The corrugated grouting pipe assembly includes a vertical pipe (114) assembled at the end of the assembly strip (113). The upper and lower ends of the vertical pipe (114) are respectively connected to a hose (118) and a corrugated pipe (115). The opposite ends of the hose (118) and the corrugated pipe (115) are respectively equipped with a pump body (119) and a connecting pipe (116). The connecting rod (117) provided on the side wall of the connecting pipe (116) is fixed to the chain head (314).
7. The zipper grouting linkage device for concrete repair according to claim 6, characterized in that: The cam propulsion assembly includes an assembly rod (211), wherein the assembly plate (311) is fixed to the bottom of the assembly rod (211), and a connecting post (212) is provided at one end of the assembly rod (211) and the end of the assembly strip (113), and the two assembly rods (211) are connected to a first spring (213), and a stop block (215) is fixed at the other end near the side of the vertical tube (114). And a transmission sleeve (217) is rotatably mounted to the mounting rod (211) via a positioning shaft (214) located near the end of the abutment (215) of the mounting rod (211). The transmission sleeve (217) is provided with an eccentric wheel (218), wherein the eccentric wheel (218) is sleeved on the upper part of the vertical tube (114) through an eccentric hole and is eccentrically distributed with the positioning shaft (214). An assembly plate (219) is fixed at the lower part of the vertical tube (114). An extension block (222) is fixed on one side of the assembly plate (219). An insertion hole (223) is provided on the extension block (222). It also includes a handle (220) fixed to the side of the eccentric wheel (218) away from the positioning shaft (214). A second through hole is provided in the handle (220) with a pin (221). One end of the pin (221) can be inserted into the insertion hole (223), and the other end is fixed with a connecting block (224). A second spring (225) is connected between the connecting block (224) and the outer wall of the pin (221).
Citation Information
Patent Citations
Building crack repairing method
CN113294008A
Grouting device for repairing construction of main wall crack
CN117988593A