Plastic-lined composite pipe heating composite automatic pipe penetrating device
By designing an automated plastic-lined composite pipe insertion device, the problems of time-consuming and labor-intensive manual operation and steel pipe cleaning were solved, realizing automated plastic pipe insertion and steel pipe cleaning, thus improving production efficiency and quality.
Patent Information
- Application Number
- CN202511462249.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-10-14
AI Technical Summary
Existing plastic-lined composite pipe threading machines require manual operation, which is time-consuming and labor-intensive. Furthermore, the inner wall of the steel pipe needs to be cleaned before threading, which reduces efficiency.
An automated device comprising a conveying component, a positioning component, a tube insertion mechanism, a thermopressing mechanism, and a cleaning mechanism has been designed. This device can automatically fix the plastic tube and clean the inner wall of the steel pipe during the insertion process. The device achieves precise insertion of the plastic tube and cleaning of the steel pipe through components such as electric slide rails, cylinders, and heating modules.
The automated process of inserting plastic tubes into steel pipes reduces manpower, improves tube insertion efficiency and quality, simplifies operation steps, and increases production efficiency.
Smart Images

Figure CN120921697B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of plastic-lined composite pipe production, and particularly relates to a plastic-lined composite pipe heating and composite automatic pipe penetrating device. BACKGROUND
[0002] As a kind of composite pipe material with the strength of metal pipe and the corrosion resistance of plastic pipe, plastic-lined composite pipe is widely used in chemical industry, municipal water supply, oil transportation and other fields. In the production process, the composite pipe penetrating process of steel pipe and plastic pipe is the core link to determine the product quality and production efficiency. This process needs to accurately penetrate the plastic pipe into the inner wall of the steel pipe, and realize the close combination of the two through subsequent composite process.
[0003] For example, a plastic-lined composite pipe penetrating machine with publication number CN207386966U includes a fixed support, a rectangular workbench is horizontally arranged on the fixed support, a winch is arranged on the left side of the workbench, the winch includes a winding drum, a first steel wire is wound clockwise on the front end of the winding drum, and a second steel wire is wound counterclockwise on the rear end of the winding drum, a rib is arranged at the connection between the first steel wire and the second steel wire, a drag hook is arranged at the right end of the rib, a conical block is arranged on the drag hook, the first steel wire is also wound on the outer circumference of a guide wheel, the guide wheel is arranged on a mounting support, the mounting support is arranged on the upper end surface of the workbench, a mounting cross plate is arranged between the mounting supports, a pneumatic cylinder is arranged on the mounting cross plate, a pressing block is arranged at the end of the push rod of the pneumatic cylinder, a steel pipe positioning block is arranged directly below the pressing block and on the upper end surface of the workbench, which reduces the burden of workers and improves production efficiency. However, since the plastic-lined composite pipe penetrating machine needs to manually clamp the plastic pipe on the conical block and then pull the plastic pipe into the steel pipe, the operation is relatively troublesome, time-consuming and labor-intensive, and the inner wall of the steel pipe needs to be cleaned before pipe penetrating, which reduces the pipe penetrating efficiency.
[0004] Therefore, a plastic-lined composite pipe heating and composite automatic pipe penetrating device is developed, which can automatically fix the plastic pipe for pipe penetrating operation and clean the inner wall of the steel pipe during pipe penetrating. SUMMARY
[0005] In order to overcome the shortcomings of the existing plastic-lined composite pipe penetrating machine, which needs to manually clamp the plastic pipe on the conical block and then pull the plastic pipe into the steel pipe, the operation is relatively troublesome, time-consuming and labor-intensive, and the inner wall of the steel pipe needs to be cleaned before pipe penetrating, which reduces the pipe penetrating efficiency, the present application provides a plastic-lined composite pipe heating and composite automatic pipe penetrating device which can automatically fix the plastic pipe for pipe penetrating operation and clean the inner wall of the steel pipe during pipe penetrating.
[0006] The application discloses a plastic-lined composite pipe heating composite automatic pipe penetrating device which comprises a base, a first mounting frame, a second mounting frame, a mounting plate, conveying assemblies, positioning assemblies, a pipe penetrating mechanism, a hot pressing mechanism and a cleaning mechanism.
[0007] Further, each conveying assembly is composed of a conveying belt conveying in the front-rear direction and two conveying rollers conveying in the left-right direction, and the conveying belt, the conveying rollers and the processor are electrically connected through the control module.
[0008] Further, each positioning assembly is composed of an electric push rod, a V-shaped positioning plate and an infrared sensor, and the electric push rod, the infrared sensor and the processor are electrically connected through the control module.
[0009] Further, the pipe penetrating mechanism comprises first electric sliding rails, guide rods, first support frames, conical arc plates, air cylinders, conical clamping cylinders, cooling modules, second electric sliding rails, wedge-shaped support frames, hinged plates and pulleys, the first mounting frame is connected with the first electric sliding rails on the upper side, the first electric sliding rails and the processor are electrically connected through the control module, the guide rods are connected with the sliding blocks of the first electric sliding rails, the first support frames are connected with the guide rods on the left side, the first support frames are connected with the conical arc plates on the left part, the air cylinders are connected with the first support frames in the inside, the air cylinders and the processor are electrically connected through the control module, the conical clamping cylinders are connected with the air cylinders at the telescopic ends, the conical clamping cylinders pass through the conical arc plates, the cooling modules are connected with the conical arc plates in the inside, the second electric sliding rails are connected with the guide rods on the lower side of the left part, the second electric sliding rails and the processor are electrically connected through the control module, the wedge-shaped support frames are connected with the sliding blocks of the second electric sliding rails, the wedge-shaped support frames are slidably connected with the adjacent guide rods, the hinged plates are rotatably connected with the first support frames, the hinged plates are in contact with the adjacent wedge-shaped support frames, the pulleys are rotatably connected with the hinged plates, the first electric sliding rails are started, the guide rods are pushed to move leftwards, the guide rods and the first support frames pass through the steel pipe, and the conical arc plates are pushed into the plastic pipe.
[0010] Further explanation, the hot pressing mechanism includes a circular electric slide rail, a fourth electric slide rail, a support block, a heating module, a connecting frame, a contact rod, a hot pressing outer rod and a heat conduction rod, a plurality of circular electric slide rails are connected to the second mounting frame, the circular electric slide rail and the processor are electrically connected through the control module, the slider of the circular electric slide rail is connected with the fourth electric slide rail, the fourth electric slide rail and the processor are electrically connected through the control module, the slider of the fourth electric slide rail is connected with the support block, the upper side of the middle part of the second mounting frame is connected with the heating module, the right side of the heating module is connected with the connecting frame, a plurality of contact rods are connected to the connecting frame, the contact rods are connected with the heating module through wires, the support block is connected with the hot pressing outer rod, the hot pressing outer rod is connected with the heat conduction rod, the heat conduction rod is in contact with the adjacent contact rod, the heating module is started, the contact rod is powered to the heat conduction rod, so that the heat conduction rod is heated to a specified temperature and deformed to a melting point, then the fourth electric slide rail is started, the support block, the hot pressing outer rod and the heat conduction rod are moved downward and contacted with the plastic pipe port, then the circular electric slide rail is started, the fourth electric slide rail, the support block, the hot pressing outer rod and the heat conduction rod rotate around the plastic pipe for one circle, so that the plastic pipe port is deformed and adhered to the conical arc plate, the cooling module is used for cooling and shaping the deformed plastic pipe, then the cylinder is started, the conical clamp cylinder is moved leftward and clamped with the conical arc plate to clamp the plastic pipe, then the first electric slide rail is started, the guide rod is moved rightward, and the plastic pipe is moved rightward and inserted into the steel pipe.
[0011] Further explanation, the cleaning mechanism includes a mounting ring, an air bag, a cleaning brush and an air connection pipe, the left part of the first support frame is connected with the mounting ring, the air bag is connected to the mounting ring, the cleaning brush is connected to the air bag, and the air connection pipe is connected to the inner side of the upper part of the air bag. The air connection pipe passes through the mounting ring and is connected with the first support frame. The air connection pipe is connected with the air pump. Before the pipe operation, the air bag is located in the steel pipe. The air pump is started to inflate the air bag. When the pipe is inserted, the cleaning brush moves along the inner wall of the steel pipe to clean the inner wall of the steel pipe.
[0012] Further explanation, further includes a slitting mechanism, the slitting mechanism includes a second support frame, an electric push rod and an inclined cutter, the left side of the first support frame is connected with the second support frame, a plurality of electric push rods are connected to the second support frame, the electric push rod and the processor are electrically connected through the control module, the electric push rod is connected with the inclined cutter, the electric push rod of the second support frame is started, the inclined cutter is pushed outward to move, the plastic pipe deformation part is cut, and then the conical arc plate continues to move rightward to separate the conical arc plate from the plastic pipe.
[0013] Further explanation, the inclined cutter is inclined inward.
[0014] Further, the cutting pipe mechanism includes a third electric sliding rail, a motor and a saw blade, the upper left side of the first mounting frame is connected with the third electric sliding rail, the third electric sliding rail and the processor are electrically connected through the control module, the motor is connected on the sliding block of the third electric sliding rail, the motor and the processor are electrically connected through the control module, the saw blade is connected on the output shaft of the motor, and the saw blade is cut off at the deformation position of the plastic pipe by starting the third electric sliding rail and the motor.
[0015] Further, the spraying mechanism includes a storage tank, a conveying pipe, an electric pump, a spray pipe, a high-temperature-resistant rubber plate, a spray plate and a mounting seat, the upper side of the middle of the connecting frame is connected with the storage tank, the right side of the storage tank is connected with the conveying pipe, the lower side of the conveying pipe is connected with a plurality of electric pumps, the electric pumps and the processor are electrically connected through the control module, the lower side of the electric pumps is connected with the spray pipe, the lower side of the connecting frame is connected with a plurality of mounting seats, the electric pumps are connected with the adjacent mounting seats, the lower side of the front and rear parts of the mounting seat is connected with the high-temperature-resistant rubber plate, the inner side of the high-temperature-resistant rubber plate is connected with the spray plate, and the spray plate is connected with the adjacent spray pipe, so that the spray plate sprays the release agent on the hot-pressing outer rod by starting the electric pump and conveying the release agent to the spray plate through the conveying pipe and the spray pipe.
[0016] The beneficial effects of the present application are as follows: 1. The hot-pressing outer rod rotates one circle around the plastic pipe, so that the plastic pipe port deformation is attached to the conical arc plate, then the cylinder is started to push the conical clamping cylinder to move left to clamp the plastic pipe with the conical arc plate, and then the first electric sliding rail is started to move the guide rod right, and then the plastic pipe is pulled right to penetrate into the steel pipe, so that the plastic pipe can be automatically fixed for pipe penetrating operation, manpower is saved, and pipe penetrating efficiency and quality are improved.
[0017] 2. The air pump is started to inflate the air bag to expand, so that the cleaning brush moves along the inner wall of the steel pipe to clean the inner wall of the steel pipe when penetrating the pipe, so that the inner wall of the steel pipe can be cleaned while penetrating the pipe, the operation process is simplified, and the operation efficiency is improved.
[0018] 3. When penetrating the pipe, the second electric sliding rail is started to move the wedge-shaped support frame left to rotate the hinged plate until the pulley contacts the inner wall of the steel pipe, so that the pipe penetrating stability can be improved.
[0019] 4. The electric push rod on the second support frame is started to push the bevel cutter outward to cut the plastic pipe deformation, and then the conical arc plate is further moved right to separate from the plastic pipe, which is convenient for subsequent operation.
[0020] 5. The third electric sliding rail and the motor are started to move the saw blade to the plastic pipe deformation position to cut off the plastic pipe, so that the pipe penetrating operation of the plastic-lined composite pipe is completed.
[0021] 6、The present application can prevent the hot-pressing outer rod from sticking to the plastic pipe due to the high temperature of the hot-pressing outer rod by starting the electric pump, conveying the release agent to the spray plate through the conveying pipe and the spray pipe, and spraying the release agent on the hot-pressing outer rod by the spray plate. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the present application.
[0024] Figure 3 It is a schematic diagram of the first part of the pipe penetrating mechanism of the present application.
[0025] Figure 4 It is a schematic diagram of the second part of the pipe penetrating mechanism of the present application.
[0026] Figure 5 It is a schematic diagram of the third part of the pipe penetrating mechanism of the present application.
[0027] Figure 6 It is a schematic diagram of the fourth part of the pipe penetrating mechanism of the present application.
[0028] Figure 7 It is a schematic diagram of the cleaning mechanism of the present application.
[0029] Figure 8 It is a schematic diagram of the splitting mechanism of the present application.
[0030] Figure 9 It is a schematic diagram of the splitting mechanism of the present application.
[0031] Figure 10 It is a schematic diagram of the hot-pressing mechanism of the present application.
[0032] Figure 11 It is a schematic diagram of the first part of the hot-pressing mechanism of the present application.
[0033] Figure 12 It is a schematic diagram of the second part of the hot-pressing mechanism of the present application.
[0034] Figure 13 It is a schematic diagram of the spraying mechanism of the present application.
[0035] In the attached diagrams: 1: Base; 2: First mounting bracket; 21: Second mounting bracket; 3: Mounting plate; 31: Conveying assembly; 4: Positioning assembly; 5: Pipe threading mechanism; 51: First electric slide rail; 52: Guide rod; 53: First support frame; 54: Conical arc plate; 55: Cylinder; 56: Conical clamp; 57: Cooling module; 501: Second electric slide rail; 502: Wedge-shaped support frame; 503: Hinge plate; 504: Pulley; 6: Cutting mechanism; 61: Second support frame; 62: Electric push rod; 63: Bevel cutter; 7: Pipe cutting mechanism; 1: Third electric slide rail; 72: Motor; 73: Saw blade; 8: Hot pressing mechanism; 81: Circular electric slide rail; 82: Fourth electric slide rail; 83: Support block; 84: Heating module; 841: Connecting frame; 85: Contact rod; 86: Hot pressing outer rod; 87: Heat conducting rod; 9: Spraying mechanism; 91: Storage tank; 92: Conveying pipe; 93: Electric pump; 94: Spray pipe; 95: High temperature resistant rubber sheet; 96: Spray plate; 97: Mounting seat; 10: Cleaning mechanism; 101: Mounting ring; 102: Airbag; 103: Cleaning brush; 104: Air connection pipe. Detailed Implementation
[0036] The invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are illustrated. However, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.
[0037] An automatic pipe threading device for heating and bonding plastic-lined composite pipes, such as Figures 1-13 As shown, the system includes a base 1, a first mounting bracket 2, a second mounting bracket 21, a mounting plate 3, a conveying assembly 31, a positioning assembly 4, a tube-threading mechanism 5, a thermo-pressing mechanism 8, and a cleaning mechanism 10. The first mounting bracket 2 is connected to the upper right side of the base 1, the second mounting bracket 21 is connected to the upper left side of the base 1, and the mounting plate 3 is connected to the upper middle side of the base 1. The mounting plate 3 has three conveying assemblies 31 on its upper side. Each conveying assembly 31 consists of a conveyor belt for forward and backward conveying and two conveying rollers for left and right conveying. The conveyor belt, conveying rollers, and processor are electrically connected through a control module. The mounting plate 3 has twelve positioning assemblies 4. Each positioning assembly 4 consists of an electric push rod, a V-shaped positioning plate, and an infrared sensor. The electric push rod, infrared sensor, and processor are electrically connected through a control module. The first mounting bracket 2 has a tube-threading mechanism 5, the second mounting bracket 21 has a thermo-pressing mechanism 8, and the tube-threading mechanism 5 has a cleaning mechanism 10.
[0038] like Figures 2-6As shown, the pipe penetrating mechanism 5 comprises first electric sliding rails 51, guide rods 52, first support frames 53, conical arc plates 54, air cylinders 55, conical clamping barrels 56, cooling modules 57, second electric sliding rails 501, wedge-shaped support frames 502, hinged plates 503 and pulleys 504, the upper side of the first mounting frame 2 is connected with three first electric sliding rails 51, the first electric sliding rails 51 and the processor are electrically connected through the control module, the sliding blocks of the first electric sliding rails 51 are all connected with guide rods 52, the guide rods 52 all pass through the first mounting frame 2, the left sides of the guide rods 52 are all connected with first support frames 53, the left parts of the first support frames 53 are all connected with three conical arc plates 54, the interiors of the first support frames 53 are connected with air cylinders 55, the air cylinders 55 and the processor are electrically connected through the control module, the extension ends of the air cylinders 55 are connected with conical clamping barrels 56, the conical clamping barrels 56 pass through between the conical arc plates 54, the inner sides of the conical arc plates 54 are all connected with cooling modules 57, the left lower sides of the guide rods 52 are all connected with second electric sliding rails 501, the second electric sliding rails 501 and the processor are electrically connected through the control module, the sliding blocks of the second electric sliding rails 501 are all connected with wedge-shaped support frames 502, the wedge-shaped support frames 502 are all slidingly connected with adjacent guide rods 52, the first support frames 53 are all rotationally connected with three hinged plates 503, the hinged plates 503 are all in contact with adjacent wedge-shaped support frames 502, and the hinged plates 503 are all rotationally connected with pulleys 504.
[0039] As shown in Figures 10-13 The hot pressing mechanism 8 comprises circular electric sliding rails 81, fourth electric sliding rails 82, support blocks 83, heating modules 84, connecting frames 841, contact rods 85, hot pressing outer rods 86 and heat conducting rods 87, the second mounting frame 21 is connected with three circular electric sliding rails 81, the circular electric sliding rails 81 and the processor are electrically connected through the control module, the sliding blocks of the circular electric sliding rails 81 are all connected with fourth electric sliding rails 82, the fourth electric sliding rails 82 and the processor are electrically connected through the control module, the sliding blocks of the fourth electric sliding rails 82 are all connected with support blocks 83, the upper side of the middle part of the second mounting frame 21 is connected with heating modules 84, the right side of the heating modules 84 is connected with connecting frames 841, the connecting frames 841 are connected with three contact rods 85, the contact rods 85 are all connected with the heating modules 84 through wires, the support blocks 83 are all connected with hot pressing outer rods 86, and the interiors of the hot pressing outer rods 86 are all connected with heat conducting rods 87.
[0040] As shown in Figure 5 and Figure 7As shown, the cleaning mechanism 10 comprises a mounting ring 101, an air bag 102, a cleaning brush 103 and an air pipe 104. The left part of the first support frame 53 is connected with the mounting ring 101. The mounting ring 101 is connected with the air bag 102. The air bag 102 is connected with the cleaning brush 103. The inner side of the upper part of the air bag 102 is connected with the air pipe 104. The air pipe 104 passes through the mounting ring 101 and is connected with the first support frame 53.
[0041] When the present application is used, first, the base 1 is placed in the plastic-lined composite pipe pipe penetrating area. Then, the plastic pipe is conveyed to the right through the second mounting frame 21 by the external pipe conveying device. The steel pipe is conveyed to the conveying assembly 31. The position of the steel pipe is adjusted by the conveying assembly 31 so that the steel pipe is above the positioning assembly 4. Then, the steel pipe is moved upward by the positioning assembly 4. The steel pipe is aligned with the plastic pipe.
[0042] After alignment, the processor starts the first electric sliding rail 51 by the control module. The guide rod 52 is pushed to move leftwards so that the guide rod 52 and the first support frame 53 pass through the steel pipe. The conical arc plate 54 is pushed into the plastic pipe. Then, the heating module 84 is started. The contact rod 85 is electrified to the heat conduction rod 87 so that the heat conduction rod 87 is heated to a specified temperature (the melting point of the plastic pipe deformation). Then, the fourth electric sliding rail 82 is started. The support block 83, the hot pressing outer rod 86 and the heat conduction rod 87 are moved downward to contact with the plastic pipe port. Then, the circular electric sliding rail 81 is started. The fourth electric sliding rail 82, the support block 83, the hot pressing outer rod 86 and the heat conduction rod 87 rotate around the plastic pipe for one circle. The plastic pipe is heated and softened. The plastic pipe port is deformed to be attached to the conical arc plate 54. The cooling module 57 is used to cool and shape the plastic pipe after deformation. Then, the air cylinder 55 is started. The conical clamp cylinder 56 is pushed to move leftwards to clamp the plastic pipe with the conical arc plate 54. Then, the first electric sliding rail 51 is started. The guide rod 52 is moved rightwards to pull the plastic pipe to move rightwards and penetrate into the steel pipe. Thus, the plastic pipe can be automatically fixed for pipe penetrating operation. The labor is saved. The pipe penetrating efficiency and quality are improved.
[0043] When the pipe is penetrated, the processor starts the second electric sliding rail 501 by the control module. The wedge-shaped support frame 502 is moved leftwards. The hinged plate 503 is pushed to rotate until the pulley 504 contacts with the inner wall of the steel pipe. The pipe penetrating stability is improved.
[0044] The cleaning mechanism 10 of the present application can automatically clean the inner wall of the steel pipe. The air pipe 104 is connected with an air pump. Before pipe penetrating operation, the air bag 102 is in the steel pipe. The air pump is started. The air bag 102 is inflated. When the pipe is penetrated, the cleaning brush 103 moves along the inner wall of the steel pipe to clean the inner wall of the steel pipe. Thus, the inner wall of the steel pipe can be cleaned while the pipe is penetrated. The operation process is simplified. The operation efficiency is improved.
[0045] As shown in the figures, Figure 8 and Figure 9As shown, it also includes a slitting mechanism 6, which includes a second support frame 61, an electric push rod 62 and a beveling cutter 63, the left side of the first support frame 53 is connected with the second support frame 61, three electric push rods 62 are connected to the second support frame 61, the electric push rod 62 and the processor are electrically connected through the control module, the extension end of the electric push rod 62 is connected with the beveling cutter 63, and the beveling cutter 63 is inclined inward to facilitate slitting the plastic pipe.
[0046] Using the slitting mechanism 6 of the device, the deformed part of the plastic pipe can be slitted. After the plastic pipe is inserted, the processor starts the electric push rod 62 on the second support frame 61 through the control module to push the beveling cutter 63 to move outward to slit the deformed part of the plastic pipe, and then the conical arc plate 54 continues to move to the right to facilitate the conical arc plate 54 to separate from the plastic pipe, facilitating subsequent operation.
[0047] As shown in Figure 1 and Figure 2 It also includes a cutting pipe mechanism 7, which includes a third electric sliding rail 71, a motor 72 and a saw blade 73, the upper left side of the first mounting frame 2 is connected with the third electric sliding rail 71, the third electric sliding rail 71 and the processor are electrically connected through the control module, the sliding block of the third electric sliding rail 71 is connected with the motor 72, the motor 72 and the processor are electrically connected through the control module, and the output shaft of the motor 72 is connected with the saw blade 73.
[0048] Using the cutting pipe mechanism 7 of the device, the deformed part of the plastic pipe can be cut. After the conical arc plate 54 separates from the plastic pipe, the processor starts the third electric sliding rail 71 and the motor 72 through the control module to move the saw blade 73 to the deformed part of the plastic pipe to cut it off, thereby completing the pipe insertion operation of the plastic-lined composite pipe, and then the inserted steel pipe is conveyed to the next working area by the conveying assembly 31.
[0049] As shown in Figure 1 and Figure 10 It also includes a spraying mechanism 9, which includes a storage tank 91, a delivery pipe 92, an electric pump 93, a spray pipe 94, a high-temperature-resistant rubber plate 95, a spray plate 96 and a mounting seat 97, the middle upper side of the connecting frame 841 is connected with the storage tank 91, the right side of the storage tank 91 is connected with the delivery pipe 92, the lower side of the delivery pipe 92 is connected with three electric pumps 93, the electric pump 93 and the processor are electrically connected through the control module, the lower side of the electric pump 93 is connected with the spray pipe 94, the lower side of the connecting frame 841 is connected with three mounting seats 97, the electric pump 93 is connected with the adjacent mounting seat 97, the lower side of the mounting seat 97 is connected with the high-temperature-resistant rubber plate 95, the inner side of the high-temperature-resistant rubber plate 95 is connected with the spray plate 96, and the spray plate 96 is connected with the adjacent spray pipe 94.
[0050] The spraying mechanism 9 of the device can prevent the hot pressing outer rod 86 from adhering to the plastic pipe. When the hot pressing outer rod 86 moves downward, the processor starts the electric pump 93 through the control module, and the release agent in the storage tank 91 is transported to the spray plate 96 through the conveying pipe 92 and the spray pipe 94, so that the spray plate 96 sprays the release agent on the hot pressing outer rod 86. The high-temperature-resistant rubber plate 95 can limit the spraying range of the release agent. When the hot pressing outer rod 86 passes through the high-temperature-resistant rubber plate 95, the high-temperature-resistant rubber plate 95 can evenly wipe the release agent on the hot pressing outer rod 86, thereby preventing the hot pressing outer rod 86 from adhering to the plastic pipe due to high temperature.
[0051] While the application has been described with reference to example embodiments, it will be understood by those skilled in the art that various changes can be made and equivalents can be substituted for elements thereof without departing from the scope of the application. In addition, many modifications can be made to adapt to a particular situation and the appended claims should not be construed as limiting the application to the precise embodiments disclosed.
Claims
1. A plastic lined composite pipe heating composite automatic pipe threading device characterized by: The utility model provides a plastic pipe production line, including base (1), first mounting bracket (2), second mounting bracket (21), mounting plate (3), conveying assembly (31), positioning assembly (4), pipe penetrating mechanism (5), hot pressing mechanism (8) and cleaning mechanism (10), the upper side of right part of base (1) is connected with first mounting bracket (2), the upper side of left part of base (1) is connected with second mounting bracket (21), the upper side of middle part of base (1) is connected with mounting plate (3), be equipped with a plurality of conveying assembly (31) on the upper side of mounting plate (3), be equipped with a plurality of positioning assembly (4 on mounting plate (3), be equipped with the pipe penetrating mechanism (5 of being able to pull the plastic lining and carry out pipe penetrating) on first mounting bracket (2), be equipped with the hot pressing mechanism (8 of being able to carry out hot pressing to plastic pipe) on second mounting bracket (21), be equipped with the cleaning mechanism (10 of being able to clean the inner wall of steel pipe) on pipe penetrating mechanism (5), The hot pressing mechanism (8) includes a circular electric slide rail (81), a fourth electric slide rail (82), a support block (83), a heating module (84), a connecting frame (841), a contact rod (85), a hot pressing outer rod (86), and a heat conduction rod (87). The second mounting bracket (21) is connected with a plurality of circular electric slide rails (81). The circular electric slide rails (81) and the processor are electrically connected through a control module. The sliding block of the circular electric slide rail (81) is connected with a fourth electric slide rail (82). The fourth electric slide rail (82) and the processor are electrically connected through a control module. The sliding block of the fourth electric slide rail (82) is connected with a support block (83). The second mounting bracket (21) is connected with a heating module (84) on the upper side of the middle part. The heating module (84) is connected with a connecting frame (841) on the right side. The connecting frame (841) is connected with a plurality of contact rods (85). The contact rods (85) are connected with the heating module (84) through wires. The support block (83) is connected with a hot pressing outer rod (86). The hot pressing outer rod (86) is connected with a heat conduction rod (87) inside. The heat conduction rod (87) is in contact with the adjacent contact rod (85). The pipe penetrating mechanism (5) comprises first electric sliding rails (51), guide rods (52), first support frames (53), conical arc plates (54), air cylinders (55), conical clamping barrels (56), cooling modules (57), second electric sliding rails (501), wedge-shaped support frames (502), hinged plates (503) and pulleys (504), the upper side of the first mounting frame (2) is connected with a plurality of first electric sliding rails (51), the first electric sliding rails (51) and the processor are electrically connected through the control module, the sliding blocks of the first electric sliding rails (51) are all connected with guide rods (52), the left sides of the guide rods (52) are all connected with first support frames (53), the left parts of the first support frames (53) are all connected with a plurality of conical arc plates (54), the interiors of the first support frames (53) are connected with air cylinders (55), the air cylinders (55) and the processor are electrically connected through the control module, the telescopic ends of the air cylinders (55) are connected with conical clamping barrels (56), the conical clamping barrels (56) pass through between the conical arc plates (54), the inner sides of the conical arc plates (54) are all connected with cooling modules (57), the lower sides of the left parts of the guide rods (52) are all connected with second electric sliding rails (501), the second electric sliding rails (501) and the processor are electrically connected through the control module, the sliding blocks of the second electric sliding rails (501) are all connected with wedge-shaped support frames (502), the wedge-shaped support frames (502) are all slidably connected with adjacent guide rods (52), the first support frames (53) are all rotatably connected with a plurality of hinged plates (503), the hinged plates (503) are all in contact with adjacent wedge-shaped support frames (502), the hinged plates (503) are all rotatably connected with pulleys (504), the first electric sliding rails (51) are started, the guide rods (52) are pushed to move leftwards, the guide rods (52) and the first support frames (53) penetrate through the steel pipe, and the conical arc plates (54) are pushed into the plastic pipe.
2. A plastic lined composite pipe heating composite automatic pipe threading apparatus as defined in claim 1, characterized in that: The conveying assemblies (31) are all composed of a conveying belt conveying in the front-rear direction and two conveying rollers conveying in the left-right direction, and the conveying belt, the conveying rollers and the processor are electrically connected through the control module.
3. A plastic lined composite pipe heating composite automatic pipe threading apparatus as defined in claim 1 wherein: The positioning assemblies (4) are all composed of electric push rods, V-shaped positioning plates and infrared sensors, and the electric push rods, the infrared sensors and the processor are electrically connected through the control module.
4. The automatic heating and threading device for plastic lined composite pipe as claimed in claim 1, wherein: The cleaning mechanism (10) comprises a mounting ring (101), an air bag (102), a cleaning brush (103) and an air connection pipe (104), the left part of the first support frame (53) is connected with the mounting ring (101), the mounting ring (101) is connected with the air bag (102), the air bag (102) is connected with the cleaning brush (103), the inner side of the upper part of the air bag (102) is connected with the air connection pipe (104), the air connection pipe (104) passes through the mounting ring (101) and is connected with the first support frame (53), an air pump is connected to the air connection pipe (104), the air bag (102) is located in the steel pipe before the pipe penetrating operation, the air pump is started, the air bag (102) is inflated, and when the pipe is penetrated, the cleaning brush (103) moves along the inner wall of the steel pipe to clean the inner wall of the steel pipe.
5. The automatic heating and threading device for plastic lined composite pipe as claimed in claim 1, wherein: Also include cutting mechanism (6), cutting mechanism (6) includes the second support frame (61), electric push rod (62) and beveling cutter (63), the first support frame (53) left side is connected with the second support frame (61), the second support frame (61) is connected with a plurality of electric push rod (62) on, electric push rod (62) and processor are electrically connected by control module, electric push rod (62) telescopic end is connected with beveling cutter (63) on, start electric push rod (62) on the second support frame (61), push beveling cutter (63) and move outward, the deformation of plastic pipe is cut, make tapered arc plate (54) continue to move right, so that tapered arc plate (54) is separated from plastic pipe.
6. A plastic lined composite pipe heating composite automatic pipe threading apparatus as defined in claim 5 wherein: Beveling cutter (63) is inclined inward.
7. A plastic lined composite pipe heating composite automatic pipe threading apparatus as defined in claim 1 wherein: Also include cutting pipe mechanism (7), cutting pipe mechanism (7) includes third electric sliding rail (71), motor (72) and saw blade (73), the upper left side of first mounting bracket (2) is connected with third electric sliding rail (71), third electric sliding rail (71) and processor are electrically connected by control module, the slider of third electric sliding rail (71) is connected with motor (72), motor (72) and processor are electrically connected by control module, motor (72) output shaft is connected with saw blade (73), start third electric sliding rail (71) and motor (72), make saw blade (73) move to plastic pipe deformation and cut it off.
8. A plastic lined composite pipe heating composite automatic pipe threading apparatus as defined in claim 1 wherein: Also include spraying mechanism (9), spraying mechanism (9) includes storage tank (91), delivery pipe (92), electric pump (93), spray pipe (94), high temperature resistant rubber plate (95), spray plate (96) and mounting seat (97), the upper side of connecting frame (841) middle is connected with storage tank (91), storage tank (91) right side is connected with delivery pipe (92), the lower side of delivery pipe (92) is connected with a plurality of electric pumps (93), electric pump (93) and processor are electrically connected by control module, the lower side of electric pump (93) is connected with spray pipe (94), the lower side of connecting frame (841) is connected with a plurality of mounting seats (97), electric pump (93) is connected with adjacent mounting seat (97), the lower side of mounting seat (97) front and rear two parts is connected with high temperature resistant rubber plate (95), the inner side of high temperature resistant rubber plate (95) is connected with spray plate (96), spray plate (96) is connected with adjacent spray pipe (94), start electric pump (93), through delivery pipe (92) and spray pipe (94) are delivered to spray plate (96) with release agent, so that spray plate (96) is sprayed on hot-pressing outer rod (86) with release agent.
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