Material horizontal steering counting and stacking machine for alcohol cotton pad production and use method of material horizontal steering counting and stacking machine

Abstract

The invention provides a piece counting and stacking machine for material horizontal steering for alcohol cotton piece production and a using method of the piece counting and stacking machine, and belongs to the technical field of packaging machinery. Comprising a transverse base, a longitudinal base, long-distance telescopic legs, short-distance telescopic legs, a transverse conveying belt and a longitudinal conveying belt, the longitudinal base is arranged on the back face of the transverse base, the long-distance telescopic legs are arranged at the top of the transverse base, the short-distance telescopic legs are arranged at the top of the longitudinal base, and the transverse conveying belt is arranged on the inner walls of the long-distance telescopic legs; and a longitudinal conveying belt is arranged on the inner wall of the short-distance telescopic leg. According to the device, the cotton piece stripping module is arranged, so that the device can strip redundant adhered cotton pieces on the cotton pieces, the device can be helped to accurately calculate the number of the cotton pieces to a certain extent, and the number of the cotton pieces in a package caused by adhesion of the cotton pieces during stacking of the device can be reduced to a certain extent; and manual shutdown is needed to readjust parameters and restack materials, so that the material stacking efficiency of the device is influenced.

Description

Technical Field

[0001] This invention relates to the field of packaging machinery technology, and in particular to a stacking machine for horizontally turning materials in the production of alcohol swabs and its method of use. Background Technology

[0002] The horizontal material turning, counting, and stacking machine for alcohol swab production is a packaging machine used in the alcohol swab packaging process, which can realize the functions of horizontal material turning, counting, and stacking.

[0003] While existing devices can horizontally turn, count, and stack alcohol swabs, most of them separate the swabs using a combination of high and low speed conveyors. This method is difficult to separate heavily adhered swabs, affecting the calculation of stacking quantity and stacking efficiency. Most existing devices handle counting and adjusting swab shape separately, increasing the number of parts or modules and thus increasing logistical maintenance pressure. Existing devices mostly use electronic identification trigger meters for counting; long-term damage to these electronic components can cause inaccurate triggering, affecting the calculation of the number of individual alcohol swabs and potentially impacting product quality and reputation. Most existing devices require manual removal of stacked packages and replacement with new ones for further stacking and packaging, requiring workers to remain near the device and maintain high concentration, undoubtedly increasing worker fatigue. Therefore, this application provides a horizontally turning counting and stacking machine for alcohol swab production and its usage method to meet these needs. Summary of the Invention

[0004] The technical problem to be solved by this invention is to provide a horizontally turning stacking machine for alcohol swab production and its usage method to solve the problems of existing devices being unable to handle sticky alcohol swabs, affecting the calculation of stacking quantity and stacking efficiency; existing devices using two devices to complete counting and swab shape adjustment, which easily increases the pressure of logistics maintenance; existing devices relying too much on electronic identification trigger metering devices, the electronic components being too easily damaged, which easily affects product quality and reputation; and existing devices requiring a lot of manual intervention, which easily increases worker fatigue.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A stacking machine for horizontally turning materials in the production of alcohol swabs and its usage method are disclosed. The machine includes a horizontal base, a vertical base on the back of the horizontal base, a long-distance telescopic leg on the top of the horizontal base, a short-distance telescopic leg on the top of the vertical base, a horizontal conveyor belt on the inner wall of the long-distance telescopic leg, a vertical conveyor belt on the inner wall of the short-distance telescopic leg, a swab peeling module on the side of the horizontal base, an integrated counting and adjustment module on both the front and back of the vertical base, a stacking module on one side of the vertical base, and a triangular ramp on the back of the long-distance telescopic leg.

[0006] Optionally, the cotton pad peeling module includes a side plate with a scale on its side. The side plate is threadedly connected to a transverse base via hexagonal bolts. The inner wall of the side plate has a top plate. The front of the top plate has a threaded connecting plate and a sliding groove plate arranged sequentially from left to right. The back of the threaded connecting plate has a side plate. The threaded connecting plate is threadedly connected to the side plate via connecting plate bolts. A scale indicator plate is fixedly connected to one side of the threaded connecting plate. A sliding block is slidably connected inside the sliding groove plate. A first spring is provided on the front of the sliding block, and a cotton pad peeling knife is provided at one end of the first spring.

[0007] Optionally, the top of the top plate is provided with a first rotating rod base and a gas transfer chamber from left to right. The side of the first rotating rod base is provided with a first rotating rod hole. A first rotating rod is installed on the inner wall of the first rotating rod hole. A first small conveyor belt is provided on the surface of the first rotating rod. A second rotating rod is installed on the first rotating rod through the first small conveyor belt. A second rotating rod base is provided at one end of the second rotating rod. A second rotating rod hole is provided on the side of the second rotating rod base. The second rotating rod hole and the second rotating rod are mutually adapted. A first servo motor is provided at one end of the first rotating rod. A first servo motor base is provided on the lower surface of the first servo motor. A first rotating rod base is fixedly connected to one side of the first servo motor base. An L-shaped trigger rod is provided at the top of the cotton stripping knife.

[0008] Optionally, the gas transfer chamber has a threaded interface fixedly connected to its front side, a straight pipe threadedly connected to the surface of the threaded interface, a front nozzle fixedly connected to one end of the straight pipe, an upper nozzle on the upper surface of the straight pipe, a first battery on the top of the gas transfer chamber, a first trigger button on the front of the first battery, a solenoid valve on the back of the gas transfer chamber, a gas connection hose threadedly connected to one end of the solenoid valve, a pressure cylinder threadedly connected to one end of the gas connection hose, a problematic material recovery chamber fixedly connected to the top of the top plate, a recovery chamber box inside the problematic material recovery chamber, a recovery chamber sealing plate on one side of the problematic material recovery chamber, and the problematic material recovery chamber is threadedly connected to the recovery chamber sealing plate by a recovery chamber sealing plate bolt.

[0009] Optionally, the integrated counting and adjustment module includes a front upright plate, an inner wall of which is provided with a front horizontal plate, a groove at the bottom of which is provided with a roller on the inner wall of the groove, a side plate on the back of which is provided with a side adapter hole, a mechanical counter on the side of which is threadedly connected to the side plate via a counter bolt, a counter button on one side of which is mutually adapted to the adapter hole, a second spring on the inner side of which is provided with a lightweight plate at one end, a column-type trigger rod fixedly connected to the inner side of which is provided with a lightweight triangular block on one side of which is provided with a rolling wheel inside.

[0010] Optionally, the stacking module includes a lateral connecting block, which is threadedly connected to a longitudinal base via bolts. A third rotating rod base is provided on the top of the lateral connecting block. A third rotating rod hole is opened on the front of the third rotating rod base, and a third rotating rod is provided on the inner wall of the third rotating rod hole. A second small conveyor belt is provided on the surface of the third rotating rod, and a fourth rotating rod is provided inside the second small conveyor belt. A fourth rotating rod base is provided at one end of the fourth rotating rod, and a fourth rotating rod hole is opened on the front of the fourth rotating rod base. The fourth rotating rod hole and the fourth rotating rod are mutually adapted. A second servo motor is provided at one end of the third rotating rod, and a second servo motor base is provided on the lower surface of the second servo motor.

[0011] Optionally, a third rotating rod base is fixedly connected to the back of the second servo motor base, a stacking bin side plate is fixedly connected to the side of the lateral connecting block, a storage bin is fixedly connected to the back of the stacking bin side plate, a stacking bin is provided inside both the stacking bin side plate and the storage bin, a stacking bin is provided at the bottom of the stacking bin, a second battery is provided at the top of the second battery, a third spring is provided at the top of the second battery, a pressure plate is provided at one end of the third spring, a longitudinal trigger block is provided at the bottom of the pressure plate, a longitudinal trigger strip is provided at the top of the second battery, a bellows is provided at the bottom of the second battery, a positive electrode electromagnetic plate is provided at the bottom of the bellows, a bottom plate is provided at the bottom of the second battery, a magnetic plate adapter hole is opened at the top of the bottom plate, and a storage bin sealing plate is provided on the back of the storage bin.

[0012] Optionally, the storage compartment sealing plate is connected to the storage compartment via bolts and threads. A fourth spring is provided on the front of the storage compartment sealing plate. A rod sleeve is provided on the front of the stacking hopper side plate. A door rotating rod is provided inside the rod sleeve. A third servo motor is provided at one end of the door rotating rod. A first signal receiver is provided on the surface of the third servo motor. The third servo motor is connected to the rod sleeve via bolts and threads. A door panel is provided on the surface of the door rotating rod. A PLC controller is provided at the bottom of the stacking hopper side plate. A circular hole is opened on the top of the PLC controller. A negative electrode electromagnetic plate is provided inside the circular hole. A first signal release device is provided on the front of the PLC controller.

[0013] Optionally, the PLC controller has a second signal release device on its side. The top of the stacking bin side plate is fixedly connected with a first short-pitch strip and a second short-pitch strip from left to right. The sides of the first and second short-pitch strips have shaft holes. A shaft is installed on the inner wall of the shaft hole. A lead screw is provided on the inner wall of the shaft. A lead screw adapter plate is threaded onto the surface of the lead screw. A high-temperature heat sealer is provided at the bottom of the lead screw adapter plate. A second signal receiver is provided on one side of the high-temperature heat sealer. A lead screw servo motor is provided on one side of the second short-pitch strip. The lead screw servo motor is threadedly connected to the second short-pitch strip through a lead screw servo motor bolt. A third signal receiver is provided on the side of the lead screw servo motor.

[0014] A method for using a stacking machine for horizontally turning materials in the production of alcohol swabs includes the following steps: Step 1: The horizontal base adjusts the working height of the horizontal conveyor belt using long telescopic legs, while the vertical base adjusts the working height of the vertical conveyor belt using short telescopic legs. Both the horizontal and vertical conveyor belts are used to transport cotton sheets. The cotton sheets pass through the cotton sheet peeling module via the horizontal conveyor belt, and the stacked cotton sheets are peeled off by the cotton sheet peeling module. The cotton sheets pass through the counting and adjustment integrated module via the vertical conveyor belt, where the cotton sheets are counted and the conveying posture is adjusted. Finally, the cotton sheets are transported to the stacking module for stacking via the vertical conveyor belt. Step 2: When the cotton pads pass through the cotton pad stripping module via the transverse conveyor belt, the stacked and excess cotton pads are stripped off by the cotton pad stripping knife. By activating the solenoid valve, high-pressure gas can be sprayed from the front nozzle and the upper nozzle, which helps to better strip the stacked alcohol cotton pads. The excess cotton pads stripped by the upper nozzle can reach the first small conveyor belt. The first servo motor is activated to drive the first small conveyor belt, thereby transporting the excess cotton pads to the problem material recycling bin. Step 3: When the cotton pad passes through the counting and adjustment integrated module via the longitudinal conveyor belt, the forward horizontal plate is assisted by rollers to convey the cotton pad. The lightweight triangular block and rollers can regulate the shape and conveying trajectory of the cotton pad. The lightweight plate is impacted by the cotton pad conveyed by the rollers and the longitudinal conveyor belt, causing the side plate to impact the counter button, thereby triggering the mechanical counter to count actively. Step 4: After the cotton sheets are conveyed to the stacking module via the longitudinal conveyor belt, the second servo motor is started, causing the second small conveyor belt to receive the cotton sheets and transport the materials. The cotton sheets are then stacked in the stacking bin. As gravity increases, the pressure plate presses down, and the longitudinal trigger block triggers the longitudinal trigger strip, energizing the positive electrode electromagnet of the battery. The positive and negative electrodes of the electromagnet attract each other to form a complete closed circuit loop, enabling the PLC controller to obtain power, transmit signals, and prompt the third servo motor to open the door panel. This activates the lead screw servo motor and the high-temperature heat sealer, allowing the high-temperature heat sealer to move left and right to seal the packaging bag opening. Without the obstruction of the door panel, the stacked cotton sheets in the stacking bin are squeezed out of the storage bin by the empty stacking bin behind.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects: In the above solution, by setting a cotton stripping module, the device can remove excess cotton strips stuck to the cotton strips. This can not only help the device to calculate the number of cotton strips more accurately, but also reduce the possibility that the quantity inside the package may be too much or too little due to cotton strip sticking, requiring manual shutdown to readjust parameters and re-stack the material, thus affecting the efficiency of the device's stacking.

[0016] By setting up an integrated counting and adjustment module, the device can not only count the number of individual cotton pads, but also organize the shape and track of the alcohol cotton pads, so that the alcohol cotton pads are processed into a shape that is convenient for subsequent stacking. This allows the device to achieve the functions that other two devices can only achieve with one module, which reduces a lot of equipment or parts, thereby reducing the maintenance pressure on logistics personnel to a certain extent.

[0017] By incorporating an integrated counting and adjustment module, the device triggers the counter mechanically, which significantly reduces the likelihood of contact damage compared to electronic damage. Consequently, the mechanical triggering method ensures more accurate and reliable counting of individual alcohol swabs, resulting in a fixed number of swabs within the stacked packaging during subsequent stacking. This, in turn, safeguards the factory's product quality and reputation to a certain extent.

[0018] By setting up a stacking module, the device automatically replaces the stacked packaging after it is completed, and new packaging will automatically take its place at the stacking position to continue stacking. This eliminates the need for workers to keep a close eye on the equipment, which reduces worker fatigue to some extent. Attached Figure Description

[0019] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the invention and, together with the specification, further serve to explain the principles of the invention and enable those skilled in the art to practice and use the invention.

[0020] Figure 1 A schematic diagram of a stacking machine for horizontally turning materials used in the production of alcohol swabs and its usage. Figure 2 A schematic diagram of the overall structure of the cotton pad peeling module for horizontal material turning in the production of alcohol swabs and its usage. Figure 3 A schematic diagram of a multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs and its usage; Figure 4 for Figure 3 A. Schematic diagram of a partially enlarged structure; Figure 5 for Figure 3 B. Schematic diagram of the enlarged local structure; Figure 6 for Figure 3 C. Schematic diagram of the enlarged local structure; Figure 7 for Figure 3 D. Schematic diagram of the enlarged local structure; Figure 8 for Figure 3 E. Schematic diagram of the enlarged local structure; Figure 9 for Figure 3 F is a partially enlarged structural diagram; Figure 10 A schematic diagram of a multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs and its usage method, showing the integrated counting and adjustment module structure. Figure 11 for Figure 10 A partially enlarged structural diagram; Figure 12 for Figure 10 B. Schematic diagram of the enlarged local structure; Figure 13 for Figure 10 C. Schematic diagram of the enlarged local structure; Figure 14 A schematic diagram of the stacking module structure for horizontally turning materials used in the production of alcohol swabs and its usage method; Figure 15 for Figure 14 A partially enlarged structural diagram; Figure 16 for Figure 14 B. Schematic diagram of the enlarged local structure; Figure 17 for Figure 14 C. Schematic diagram of the enlarged local structure; Figure 18 for Figure 14 D. Schematic diagram of the enlarged part of the structure.

[0021] Figure label: 1. Horizontal base; 2. Vertical base; 3. Long-distance telescopic leg; 4. Short-distance telescopic leg; 5. Horizontal conveyor belt; 6. Vertical conveyor belt; 7. Cotton sheet peeling module; 701. Side upright plate; 702. Scale; 703. Top plate; 704. Threaded connecting plate; 705. Slide plate; 706. Scale indicator plate; 707. Sliding block; 708. First spring; 709. Cotton sheet peeling knife; 710. First rotating rod base; 711. Gas transfer chamber; 712. First rotating rod; 713. First small conveyor belt; 714. Second rotating rod; 715. Second rotating rod base; 716. First servo motor; 717. First Servo motor base; 718, L-shaped trigger rod; 719, threaded interface; 720, straight tube; 721, front nozzle; 722, upper nozzle; 723, first battery; 724, first trigger button; 725, solenoid valve; 726, gas connection hose; 727, pressure cylinder; 728, problematic material recycling bin; 729, recycling bin box; 730, recycling bin sealing plate; 8, integrated counting and adjustment module; 801, upright plate; 802, horizontal plate; 803, roller; 804, side plate; 805, mechanical counter; 806, counter button; 807, second spring; 808, lightweight plate; 809 9. Column-type trigger rod; 810. Lightweight triangular block; 811. Rolling wheel; 9. Stacking module; 901. Lateral connecting block; 902. Third rotating rod base; 903. Third rotating rod; 904. Second small conveyor belt; 905. Fourth rotating rod; 906. Fourth rotating rod base; 907. Second servo motor; 908. Second servo motor base; 909. Stacking bin side plate; 910. Storage bin; 911. Stacking bin; 912. Second battery; 913. Third spring; 914. Pressure plate; 915. Longitudinal trigger block; 916. Longitudinal trigger strip; 917. Corrugated pipe; 918. Positive electrode electromagnetic plate; 919. Bottom plate; 920, Storage compartment sealing plate; 921, Fourth spring; 922, Rod sleeve; 923, Door rotating rod; 924, Third servo motor; 925, First signal receiver; 926, Door panel; 927, PLC controller; 928, Negative electrode electromagnetic plate; 929, First signal release device; 930, Second signal release device; 931, First short-pitch strip plate; 932, Second short-pitch strip plate; 933, Rotating shaft; 934, Lead screw; 935, Lead screw adapter plate; 936, High-temperature heat sealer; 937, Second signal receiver; 938, Lead screw servo motor; 939, Third signal receiver; 10, Triangular ramp plate.

[0022] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0023] The following describes in detail, with reference to the accompanying drawings and specific embodiments, a horizontally turning stacking machine for producing alcohol swabs and its usage method provided by the present invention. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; for some known technologies, those skilled in the art can also use other alternative methods to implement the invention; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0024] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0025] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0026] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” means not only “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0027] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0028] like Figure 1 As shown, an embodiment of the present invention provides a horizontally oriented stacking machine for producing alcohol swabs and its usage method, comprising a horizontal base 1, a vertical base 2 on the back of the horizontal base 1, a long-distance telescopic leg 3 on the top of the horizontal base 1, a short-distance telescopic leg 4 on the top of the vertical base 2, a horizontal conveyor belt 5 on the inner wall of the long-distance telescopic leg 3, a vertical conveyor belt 6 on the inner wall of the short-distance telescopic leg 4, a swab peeling module 7 on the side of the horizontal base 1, a counting and adjustment integrated module 8 on both the front and back of the vertical base 2, a stacking module 9 on one side of the vertical base 2, and a triangular ramp 10 on the back of the long-distance telescopic leg 3.

[0029] The horizontal base 1 and the vertical base 2 are welded together. The long telescopic leg 3 and the short telescopic leg 4 are welded to the top of the horizontal base 1 and the vertical base 2 respectively. The horizontal conveyor belt 5 is installed on the long telescopic leg 3, and the vertical conveyor belt 6 is installed on the short telescopic leg 4. The cotton stripping module 7 is installed on the horizontal base 1. The counting and adjustment integrated module 8 and the stacking module 9 are installed on the front, back and side of the vertical base 2 respectively. The triangular ramp 10 is welded to the back of the horizontal base 1 to complete the assembly.

[0030] After the alcohol-soaked cotton pads are conveyed onto the transverse conveyor belt 5 by other devices, they move towards the triangular ramp 10. When the alcohol cotton pads are single, they can pass directly through the cotton pad peeling module 7. However, if the alcohol cotton pads are stacked, the cotton pad peeling module 7 will peel off the excess cotton pads and collect them. After peeling, the cotton pads will fall onto the triangular ramp 10 under the transverse conveyor belt 5 and slide down the ramp of the triangular ramp 10 to the longitudinal direction. On conveyor belt 6, the longitudinal conveyor belt 6 continues to transport the cotton sheets towards the stacking module 9. The cotton sheets move from the transverse conveyor belt 5 to the longitudinal conveyor belt 6, achieving a horizontal change in the direction of cotton sheet transport. The cotton sheets on the longitudinal conveyor belt 6 are then measured in the counting and adjustment integrated module 8, and the shape and track of the cotton sheets are restricted and adjusted. This ensures that the cotton sheets have the same track and shape after leaving the counting and adjustment integrated module 8. Under the transport of the longitudinal conveyor belt 6, the last cotton sheets enter the stacking module 9 for stacking, completing the operation.

[0031] like Figures 2 to 9As shown, in this embodiment, the cotton stripping module 7 includes a side plate 701. A scale 702 is provided on the side of the side plate 701. The side plate 701 is threadedly connected to a horizontal base 1 by a hexagonal bolt. A top plate 703 is provided on the inner wall of the side plate 701. A threaded connecting plate 704 and a sliding groove plate 705 are provided sequentially from left to right on the front of the top plate 703. The side plate 701 is provided on the back of the threaded connecting plate 704. The threaded connecting plate 704 is threadedly connected to the side plate 701 by a connecting plate bolt. A scale indicator plate 706 is fixedly connected to one side of the threaded connecting plate 704. A sliding block 707 is slidably connected inside the sliding groove plate 705. A first spring 708 is provided on the front of the sliding block 707. A cotton stripping blade 709 is provided at one end of the first spring 708.

[0032] The top plate 703 has a first rotating rod base 710 and a gas transfer chamber 711 arranged sequentially from left to right on its top. The first rotating rod base 710 has a first rotating rod hole on its side. A first rotating rod 712 is installed on the inner wall of the first rotating rod hole. A first small conveyor belt 713 is provided on the surface of the first rotating rod 712. A second rotating rod 714 is installed on the first rotating rod 712 through the first small conveyor belt 713. A second rotating rod base 715 is provided at one end of the second rotating rod 714. A second rotating rod hole is provided on the side of the second rotating rod base 715. The second rotating rod hole and the second rotating rod 714 are mutually adapted. A first servo motor 716 is provided at one end of the first rotating rod 712. A first servo motor base 717 is provided on the lower surface of the first servo motor 716. The first rotating rod base 710 is fixedly connected to one side of the first servo motor base 717. An L-shaped trigger rod 718 is provided on the top of the cotton stripping knife 709.

[0033] A threaded interface 719 is fixedly connected to the front of the gas transfer chamber 711. A straight pipe 720 is threadedly connected to the surface of the threaded interface 719. A front nozzle 721 is fixedly connected to one end of the straight pipe 720. An upper nozzle 722 is provided on the upper surface of the straight pipe 720. A first battery 723 is provided on the top of the gas transfer chamber 711. A first trigger button 724 is provided on the front of the first battery 723. A solenoid valve 725 is provided on the back of the gas transfer chamber 711. A gas connection hose 726 is threadedly connected to one end of the solenoid valve 725. A pressure cylinder 727 is threadedly connected to one end of the gas connection hose 726. A problematic material recovery chamber 728 is fixedly connected to the top of the top plate 703. A recovery chamber box 729 is provided inside the problematic material recovery chamber 728. A recovery chamber sealing plate 730 is provided on one side of the problematic material recovery chamber 728. The recovery chamber sealing plate 730 is threadedly connected to the problematic material recovery chamber 728 through a recovery chamber sealing plate bolt.

[0034] The scale indicator 702 and the side upright plate 701 are integrally connected. The threaded connecting plate 704 and the slide plate 705 are both welded to the top plate 703, while the scale indicator plate 706 is welded to the threaded connecting plate 704. The top plate 703 is installed onto the side upright plate 701 via the threaded connecting plate 704 and connecting plate bolts. The sliding block 707 is slidably connected to the slide plate 705. The first spring 708 is welded to the sliding block 707 and the cotton stripping knife 709. In this process, the first rotating rod base 710 and the second rotating rod base 715 are both welded to the top plate 703, and the first servo motor base 717 is welded to the first rotating rod base 710. The first rotating rod 712 and the second rotating rod 714 are inserted through the first small conveyor belt 713 into the first rotating rod hole and the second rotating rod hole of the first rotating rod base 710 and the second rotating rod base 715, respectively. The first servo motor 716 is installed at one end of the first rotating rod 712 and sits on... On the first servo motor base 717, the L-shaped trigger rod 718 is welded to the cotton stripping knife 709. The gas transfer chamber 711 and the problematic material recovery chamber 728 are both welded to the top plate 703. The threaded interface 719 is integrally connected to the gas transfer chamber 711. The straight pipe 720 is screwed onto the threaded interface 719. The front nozzle 721 and the upper nozzle 722 are integrally formed with the straight pipe 720. The first storage battery 723 is integrally connected to the gas transfer chamber 711. The solenoid valve 725 is installed between the gas transfer chamber 711 and the gas connection hose 726. The solenoid valve 725 is connected to the first storage battery 723 through a wire. The gas connection hose 726 is installed between the solenoid valve 725 and the gas cylinder 727. The recovery chamber box 729 is placed inside the problematic material recovery chamber 728. The recovery chamber sealing plate 730 is installed onto the problematic material recovery chamber 728 through the recovery chamber sealing plate bolts, completing the assembly.

[0035] When the cotton pads are conveyed by the transverse conveyor belt 5, the alcohol cotton pads will pass through the cotton pad stripping module 7. When the alcohol cotton pads are single, they can easily pass through the cotton pad stripping module 7 without any obstruction. When the cotton pads are stacked, the excess cotton pads will be cut by the cotton pad stripping knife 709, separating the excess cotton pads from the bottom cotton pads. The cotton pad stripping knife 709 and the first spring 708 are much lighter than the cotton pads. So when the stacked cotton pads are cut by the cotton pad stripping knife 709, the cotton pad stripping knife 709 will move towards the first spring 708. At this time, the L-shaped trigger rod 718 will also move, which will trigger the first trigger button 724 on the first battery 723. This will cause the first battery 723 to supply power to the solenoid valve 725, which will open the valve body, allowing the gas in the pressure bottle 727 to enter the gas transfer chamber 711 and be sprayed forward and upward through the front nozzle 721 and the upper nozzle 722. The front nozzle 721 helps the cotton stripping knife 709 to better separate the cotton pieces that are stuck together. The excess cotton pieces that are stripped will move upwards along the slope of the cotton stripping knife 709. At this time, the high-pressure gas from the upper nozzle 722 will lift the excess cotton pieces to prevent them from falling. Because the first small conveyor belt 713 is very close to the front nozzle 721 and the upper nozzle 722, the excess cotton pieces can easily get onto the first small conveyor belt 713. Since the first servo motor 716 is always on, when the first servo motor 716 is on, the first small conveyor belt 713 will move with the excess cotton pieces. Since the first small conveyor belt 713 is angled and its height is higher than the problematic material recycling bin 728, after the first small conveyor belt 713 moves with the excess cotton pieces, the excess cotton pieces will fall directly into the recycling bin 729 of the problematic material recycling bin 728, completing the operation.

[0036] By setting up the cotton stripping module 7, the device can remove excess cotton strips stuck to the cotton strips. This not only helps the device to calculate the number of cotton strips more accurately, but also reduces the need for manual shutdown to readjust parameters and re-stack the packaging due to cotton strip sticking together, thus reducing the impact on the stacking efficiency of the device.

[0037] like Figures 10 to 13 As shown, in this embodiment, the integrated counting and adjustment module 8 includes a front upright plate 801, a front horizontal plate 802 on the inner wall of the front upright plate 801, a groove at the bottom of the front horizontal plate 802, a roller 803 on the inner wall of the groove, a side plate 804 on the back of the front horizontal plate 802, an adapter hole on the side of the side plate 804, a mechanical counter 805 on the side of the side plate 804, the mechanical counter 805 being threadedly connected to the side plate 804 by a counter bolt, a counter button 806 on one side of the mechanical counter 805, the counter button 806 and the adapter hole being mutually adapted, a second spring 807 on the inner side of the side plate 804, a lightweight plate 808 at one end of the second spring 807, a column-type trigger rod 809 fixedly connected to the inner side of the lightweight plate 808, a lightweight triangular block 810 on one side of the lightweight plate 808, and a rolling wheel 811 inside the lightweight triangular block 810.

[0038] The upright plate 801 is installed onto the longitudinal base 2 using hexagonal bolts. The horizontal plate 802 is welded onto the upright plate 801, and the roller 803 is installed in the groove of the horizontal plate 802. The side plate 804 is welded onto the horizontal plate 802. The mechanical counter 805 and the counter button 806 are connected as a unit. The counter button 806 is passed through the adapter hole. Finally, the mechanical counter 805 is installed onto the side plate 804 using counter bolts. The second spring 807 is welded between the lightweight plate 808 and the side plate 804. The column trigger rod 809 is welded onto the lightweight plate 808. The lightweight triangular block 810 is welded onto the lightweight plate 808. Finally, the roller 811 is installed onto the lightweight triangular block 810 to complete the assembly.

[0039] After the alcohol swabs are conveyed onto the longitudinal conveyor belt 6, they move towards the stacking module 9. During this movement, the swabs pass through the counting and adjustment integrated module 8. If the trajectory and shape of the alcohol swabs are the same as those of the counting and adjustment integrated module 8, they pass through easily. If the trajectory and shape of the alcohol swabs are different from those of the counting and adjustment integrated module 8, the swabs will first reach the lightweight triangular block 810 and then roll along the roller 811 on the lightweight triangular block 810. The cotton pad is moved to the center of the preset track to correct its transmission track. Since the lightweight plate 808, the column trigger rod 809, the second spring 807, the lightweight triangular block 810, and the rolling wheel 811 are all lighter than a single alcohol cotton pad, when the cotton pad reaches the lightweight triangular block 810 and adjusts its transmission track along the rolling wheel 811, the cotton pad moves against the lightweight triangular block 810 and the lightweight plate 808 towards the mechanical counter 805. This causes the lightweight plate 808 to move along with the column trigger rod 809 towards the counter button 806 of the mechanical counter 805. When the alcohol swab reaches the outermost edge of the lightweight triangular block 810, the column trigger lever 809 triggers the counter button 806. Once the counter button 806 is pressed, the mechanical counter 805 records one entry. When the alcohol swab's conveying orientation is forward, it can easily pass through the module after adjusting the conveying track using the lightweight triangular block 810. However, when the alcohol swab is angled, although adjusting the conveying track using the lightweight triangular block 810 can slightly adjust the swab's orientation, the overall orientation remains angled. When the swab reaches the outermost edge of the lightweight triangular block 810, it... At the exit of this module, the slanted cotton sheet will have one corner facing the exit and the other corner at the end. This module is installed on both sides of the longitudinal conveyor belt 6. So, for the cotton sheet to move out of the exit as a whole, the corner facing the exit will move with the longitudinal conveyor belt 6 and exit the module first. However, because the cotton sheet is slanted, the rear corner will be intercepted by the lightweight triangular block 810. As the longitudinal conveyor belt 6 continues to convey, the rear corner of the cotton sheet will gradually change from slanted to upright along the lightweight triangular block 810 due to the obstruction of the lightweight triangular block 810 and the cooperation of the conveying force. This will change the shape of the entire cotton sheet from slanted to upright, completing the operation.

[0040] By setting up the integrated counting and adjustment module 8, the device can not only count the number of individual cotton pads, but also sort the shape and track of the alcohol cotton pads, so that the alcohol cotton pads are processed into a shape that is convenient for subsequent stacking. This allows the device to achieve the functions that other two devices can only achieve with one module, which reduces a lot of equipment or parts, thereby reducing the maintenance pressure on logistics personnel to a certain extent.

[0041] By setting up the integrated counting and adjustment module 8, the device triggers the counter mechanically, which reduces the possibility of contact damage to far less than electronic damage. Therefore, the mechanical triggering method makes the counting of individual alcohol swabs more accurate and reliable, ensuring that the number of swabs in the stacked packaging is fixed during subsequent stacking, thereby guaranteeing the factory's product quality and reputation to a certain extent.

[0042] like Figures 14 to 18As shown, in this embodiment, the stacking module 9 includes a lateral connecting block 901. The lateral connecting block 901 is threadedly connected to the longitudinal base 2 via a lateral connecting block bolt. The top of the lateral connecting block 901 is provided with a third rotating rod base 902. The front of the third rotating rod base 902 is provided with a third rotating rod hole. The inner wall of the third rotating rod hole is provided with a third rotating rod 903. The surface of the third rotating rod 903 is provided with a second small conveyor belt 904. The interior of the second small conveyor belt 904 is provided with a fourth rotating rod 905. One end of the fourth rotating rod 905 is provided with a fourth rotating rod base 906. The front of the fourth rotating rod base 906 is provided with a fourth rotating rod hole. The fourth rotating rod hole and the fourth rotating rod 905 are mutually adapted. One end of the third rotating rod 903 is provided with a second servo motor 907. The lower surface of the second servo motor 907 is provided with a second servo motor base 908.

[0043] The back of the second servo motor base 908 is fixedly connected to the third rotating rod base 902. The side of the lateral connecting block 901 is fixedly connected to the stacking bin side plate 909. The back of the stacking bin side plate 909 is fixedly connected to the storage bin 910. The stacking bin side plate 909 and the storage bin 910 are both equipped with stacking bins 911. The bottom of the stacking bin 911 is equipped with a second battery 912. The top of the second battery 912 is equipped with a third spring 913. One end of the third spring 913 is equipped with a pressure plate 914. The bottom of the pressure plate 914 is equipped with a longitudinal trigger block 915. The top of the second battery 912 is equipped with a longitudinal trigger bar 916. The bottom of the second battery 912 is equipped with a bellows 917. The bottom of the bellows 917 is equipped with a positive electrode electromagnetic plate 918. The bottom of the second battery 912 is equipped with a bottom plate 919. The top of the bottom plate 919 is provided with a magnetic plate adapter hole. The back of the storage bin 910 is equipped with a storage bin sealing plate 920.

[0044] Storage compartment sealing plate 920 is connected to storage compartment 910 by storage compartment sealing plate bolt thread. The front of storage compartment sealing plate 920 is provided with a fourth spring 921. The front of stacking compartment side plate 909 is provided with a rod sleeve 922. The inside of rod sleeve 922 is provided with a door rotating rod 923. One end of door rotating rod 923 is provided with a third servo motor 924. The surface of third servo motor 924 is provided with a first signal receiver 925. Third servo motor 924 is connected to rod sleeve 922 by third servo motor bolt thread. The surface of door rotating rod 923 is provided with a door panel 926. The bottom of stacking compartment side plate 909 is provided with a PLC controller 927. The top of PLC controller 927 has a circular hole. The inside of the circular hole is provided with a negative electrode electromagnetic plate 928. The front of PLC controller 927 is provided with a first signal release device 929.

[0045] The PLC controller 927 has a second signal release device 930 on its side. The top of the stacking bin side plate 909 is fixedly connected from left to right to a first short-pitch strip 931 and a second short-pitch strip 932. The sides of the first short-pitch strip 931 and the second short-pitch strip 932 have shaft holes. A shaft 933 is installed on the inner wall of the shaft hole. A lead screw 934 is installed on the inner wall of the shaft 933. A lead screw adapter plate 935 is threaded to the surface of the lead screw 934. A high-temperature heat sealer 936 is installed at the bottom of the lead screw adapter plate 935. A second signal receiver 937 is installed on one side of the high-temperature heat sealer 936. A lead screw servo motor 938 is installed on one side of the second short-pitch strip 932. The lead screw servo motor 938 is threaded to the second short-pitch strip 932 through a lead screw servo motor bolt. A third signal receiver 939 is installed on the side of the lead screw servo motor 938.

[0046] The lateral connecting block 901 is installed onto the longitudinal base 2 via lateral connecting block bolts. The third rotating rod base 902 and the fourth rotating rod base 906 are welded to the lateral connecting block 901. The third rotating rod 903 and the fourth rotating rod 905 are passed through the second small conveyor belt 904 and inserted into the holes of the third rotating rod base 902, the fourth rotating rod base 906, and the fourth rotating rod, respectively. The second servo motor base 908 is welded to the third rotating rod base 902. The second servo motor 907 is installed at one end of the third rotating rod 903 and sits on the second servo motor base 908. On 08, the stacking bin side plate 909 is welded to the lateral connecting block 901, the storage bin 910 is welded to the stacking bin side plate 909, the stacking bin 911 is placed into the stacking bin side plate 909 and the storage bin 910, the second battery 912 and the stacking bin 911 are integrally connected, the third spring 913 is welded between the pressure plate 914 and the second battery 912, the trigger block 915 is welded to the bottom of the pressure plate 914, the longitudinal trigger strip 916 is integrally connected to the second battery 912, the second battery 912, the bellows 917 and the positive electrode electromagnetic plate 918 are integrally connected, and the bottom plate 919 is welded to the bottom of the second battery 912. Storage compartment sealing plate 920 is installed onto storage compartment 910 via storage compartment sealing plate bolts. Fourth spring 921 is welded to the front of storage compartment sealing plate 920. Rod sleeve 922 is welded to stacking compartment side plate 909. Rod sleeve 922 is inserted into the storage compartment side plate 909. Third servo motor 924 is installed onto one end of rod sleeve 922 via third servo motor bolts. First signal receiver 925 is integrally connected to third servo motor 924. Door plate 926 is welded to door rotating rod 923. PLC controller 927 is integrally connected to stacking compartment side plate 909. Negative electrode electromagnetic plate 928 is integrally connected to PLC controller 927. First signal release device... 929, PLC controller 927, and second signal release device 930 are connected as a whole. The first short-pitch strip 931 and the second short-pitch strip 932 are welded to the top of the stacking bin side plate 909. The rotating shaft 933 is installed into the rotating shaft hole. The lead screw 934 is inserted into the rotating shaft 933. The lead screw adapter plate 935 is installed on the lead screw 934. The high-temperature heat sealer 936 and the lead screw adapter plate 935 are connected as a whole. The second signal receiver 937 and the high-temperature heat sealer 936 are connected as a whole. The lead screw servo motor 938 is installed on the second short-pitch strip 932 by the lead screw servo motor bolts. The third signal receiver 939 and the lead screw servo motor 938 are connected as a whole, completing the assembly.

[0047] After the alcohol swabs are adjusted in terms of track and shape, they are conveyed to the edge of the longitudinal conveyor belt 6. From the edge, the alcohol swabs slide onto the second small conveyor belt 904 of the stacking module 9. Because the second servo motor 907 is always running, the second small conveyor belt 904 is always in the conveying state. The second small conveyor belt 904 will convey the alcohol swabs one by one to the pressure plate 914 on the side plate 909 of the stacking bin. Due to the mass of the pressure plate 914, the third spring 913, and the trigger block 915, the alcohol swabs are transferred to the pressure plate 914 on the side plate 909 of the stacking bin. All of them are lighter than a single alcohol swab, so when the swab is conveyed to the pressure plate 914, the pressure plate 914 will be pressed down by gravity. At this time, the pressure plate 914 will be pressed down, the third spring 913 will be compressed and deformed, and the trigger block 915 will follow the pressure plate 914 to press down. Then the trigger block 915 will trigger the longitudinal trigger bar 916 on the second battery 912, thereby starting the second battery 912 to discharge for the PLC controller 927. When the second battery 912 discharges for the PLC controller 927, it means that the swabs have been stacked enough. After the PLC controller 927 is powered on, it releases signals sequentially to the high-temperature heat sealer 936, the second signal receiver 937, and the first signal releaser 929 via the first signal releaser 929 and the second signal releaser 930. This causes the high-temperature heat sealer 936 to heat up, and the lead screw servo motor 938 to start, moving the high-temperature heat sealer 936 to the first short-pitch strip 931 to heat-seal the packaging. Then, the door panel 926 opens under the start of the third servo motor 924. Because the limit switch is removed, the stacked material bin 911 will be knocked off the stacking bin side panel 909 by the unstacked material bin 911 behind it. It should be noted that the PLC controller 927 needs to be programmed in advance so that the heating of the high-temperature heat sealer 936 and the start of the lead screw servo motor 938 both occur under the start of the third servo motor 924. Before the motor 924, the two sides of the higher part of the product packaging need to be glued to the first short-pitch strip 931 and the high-temperature heat sealer 936 with double-sided tape in advance to prevent them from falling off and affecting the stacking of materials. The corrugated tube 917 and the positive electromagnet plate 918 at the bottom of the second battery 912 are normally stored between the second battery 912 and the bottom plate 919. When the second battery 912 arrives at the PLC controller 927 with the storage compartment 910, the negative electromagnet plate 928 on the PLC controller 927 and the positive electromagnet plate 918 on the second battery 912 attract each other with their magnetic forces. Therefore, the positive electromagnet plate 918 pulls the corrugated tube 917 out from the second battery 912 and the bottom plate 919 until it is attracted to the negative electromagnet plate 928, waiting for power to be turned on to complete the operation.

[0048] By setting up the stacking module 9, the device automatically replaces the stacked packaging after it is completed, and new packaging will automatically take its place at the stacking position to continue stacking. This eliminates the need for workers to keep a close eye on the equipment, which reduces worker fatigue to some extent.

[0049] A method for using a stacking machine for horizontally turning materials in the production of alcohol swabs includes the following steps: Step 1: The horizontal base 1 adjusts the working height of the horizontal conveyor belt 5 through the long telescopic leg 3, while the vertical base 2 adjusts the working height of the vertical conveyor belt 6 through the short telescopic leg 4. The function of both the horizontal conveyor belt 5 and the vertical conveyor belt 6 is to transport cotton sheets. The cotton sheets pass through the cotton sheet peeling module 7 through the horizontal conveyor belt 5. The stacked cotton sheets will be peeled by the cotton sheet peeling module 7. The cotton sheets pass through the counting and adjustment integrated module 8 through the vertical conveyor belt 6. The cotton sheets that pass through will be counted and the conveying posture will be adjusted. Finally, the cotton sheets are transferred to the stacking module 9 for stacking through the vertical conveyor belt 6. Step 2: When the cotton pads pass through the cotton pad stripping module 7 via the transverse conveyor belt 5, the stacked and excess cotton pads are stripped off by the cotton pad stripping knife 709. By activating the solenoid valve 725, high-pressure gas can be sprayed from the front nozzle 721 and the upper nozzle 722, thereby helping the stacked alcohol cotton pads to be stripped off better. The excess cotton pads assisted by the upper nozzle 722 can reach the first small conveyor belt 713. The first servo motor 716 is activated to drive the first small conveyor belt 713, thereby transporting the excess cotton pads to the problematic material recycling bin 728. Step 3: When the cotton pad passes through the counting and adjustment integrated module 8 via the longitudinal conveyor belt 6, the forward horizontal plate 802 assists in conveying the cotton pad via the roller 803. The lightweight triangular block 810 and the roller 803 can regulate the shape and conveying trajectory of the cotton pad. The lightweight plate 808 is impacted by the cotton pad conveyed by the roller 803 and the longitudinal conveyor belt 6, causing the side plate 804 to impact the counter button 806, thereby triggering the mechanical counter 805 to actively count. Step 4: After the cotton sheets are conveyed to the stacking module 9 via the longitudinal conveyor belt 6, the second servo motor 907 is started, so that the second small conveyor belt 904 receives the cotton sheets and conveys the task. The cotton sheets are conveyed to the stacking bin 911 for stacking. As gravity increases, the pressure plate 914 presses down, and the longitudinal trigger block 915 triggers the longitudinal trigger bar 916, so that the positive electrode of the battery 912 is energized by the electromagnetic plate 918. The positive electrode electromagnetic plate 918 and the negative electrode electromagnetic plate 928 are attracted to form a complete closed circuit loop, so that the PLC controller 927 can obtain power supply, transmit signals and cause the third servo motor 924 to open the door plate 926, start the lead screw servo motor 938 and the high temperature heat sealer 936, so that the high temperature heat sealer 936 can move left and right to seal the packaging bag opening. Without the obstruction of the door plate 926, the stacking bin 911 with stacked cotton sheets is squeezed out of the storage bin 910 by the empty stacking bin 911 behind it.

[0050] The working principle of the technical solution provided by this invention is as follows: When alcohol-soaked cotton pads are conveyed to the transverse conveyor belt 5 by other devices, the cotton pads will move towards the triangular ramp plate 10 along the transverse conveyor belt 5. When the alcohol cotton pad is a single piece, it can directly pass through the cotton pad peeling module 7. However, if the alcohol cotton pads are stacked, the cotton pad peeling module 7 will peel off the excess cotton pads and recycle them. After peeling, the cotton pads will fall onto the triangular ramp plate 10 under the transmission of the transverse conveyor belt 5 and slide down the ramp plate 10 onto the longitudinal conveyor belt 6. The longitudinal conveyor belt 6 will continue to convey the cotton pads towards the stacking module 9. The cotton pads move from the transverse conveyor belt 5 to the longitudinal conveyor belt 6. The system achieves horizontal turning in the cotton sheet transport direction. Cotton sheets on the longitudinal conveyor belt 6 pass through the counting and adjustment integrated module 8 for single-sheet quantity measurement, cotton sheet shape and track restriction and adjustment, ensuring that the cotton sheets exiting the counting and adjustment integrated module 8 have the same track and shape. Under the longitudinal conveyor belt 6, the last cotton sheets enter the stacking module 9 for stacking. When the cotton sheets are conveyed by the transverse conveyor belt 5, the alcohol cotton sheets pass through the cotton sheet peeling module 7. When the alcohol cotton sheets are single sheets, they easily pass through the cotton sheet peeling module 7 without any obstruction. When the cotton sheets are stacked, the excess cotton sheets are cut by the cotton sheet peeling knife 709, separating the excess cotton sheets from the bottom cotton sheets. The cotton stripper 709 and the first spring 708 are much lighter than the cotton sheets. Therefore, when the stacked cotton sheets are cut by the cotton stripper 709, the cotton stripper 709 moves towards the first spring 708. The L-shaped trigger rod 718 also moves accordingly, triggering the first trigger button 724 on the first battery 723. This causes the first battery 723 to supply power to the solenoid valve 725, opening the valve body and allowing gas from the pressure cylinder 727 to enter the gas transfer chamber 711. The gas is then expelled forward and upward through the front nozzle 721 and the upper nozzle 722. The front nozzle 721 helps the cotton stripper 709 better tear apart the adhesion between the cotton sheets, removing excess cotton. The cotton pads move upwards along the slope of the cotton pad peeling blade 709. At this time, the high-pressure gas from the upper nozzle 722 lifts the excess cotton pads to prevent them from falling. Because the first small conveyor belt 713 is very close to the front nozzle 721 and the upper nozzle 722, excess cotton pads easily accumulate on it. Since the first servo motor 716 is always on, when it is activated, the first small conveyor belt 713 carries the excess cotton pads. Because the first small conveyor belt 713 is angled and higher than the problematic material recovery bin 728, after carrying the excess cotton pads, they fall directly into the recovery bin 729 of the problematic material recovery bin 728.When the alcohol swabs are conveyed onto the longitudinal conveyor belt 6, they move towards the stacking module 9. During this movement, the swabs pass through the counting and adjustment integrated module 8. If the trajectory and shape of the alcohol swabs are the same as those of the counting and adjustment integrated module 8, they pass through easily. If the trajectory and shape are different, the swabs will first reach the lightweight triangular block 810. The swabs will then roll along the rollers 811 on the lightweight triangular block 810 to the center of the preset track to correct the swabs' trajectory. This is because the lightweight plate 808, the column trigger rod 809, the second spring 807, and the lightweight... Both the triangular block 810 and the rolling wheel 811 are lighter than a single alcohol swab. Therefore, when the swab reaches the lightweight triangular block 810 and adjusts its conveyor track along the rolling wheel 811, the swab, against the lightweight triangular block 810 and the lightweight plate 808, moves towards the mechanical counter 805. This causes the lightweight plate 808, carrying the column trigger lever 809, to move towards the counter button 806 of the mechanical counter 805. When the alcohol swab reaches the outermost edge of the lightweight triangular block 810, the column trigger lever 809 triggers the counter button 806. Once the counter button 806 is pressed, the mechanical counter 805 records one entry. When the alcohol swab's conveyor orientation is positive, it passes through the lightweight triangular block 810... Once the conveyor track is adjusted, the cotton swab can easily pass through the module. However, when the alcohol swab is angled, although the conveyor track can be adjusted using the lightweight triangular block 810 to slightly change the shape of the swab, the overall shape of the swab remains angled. When the swab reaches the outermost edge of the lightweight triangular block 810, which is the exit of the module, one corner of the angled swab will face the exit, while the other corner will be at the very end. Since the module is installed on both sides of the longitudinal conveyor belt 6, for the swab to move out of the exit as a whole, the corner facing the exit will move with the longitudinal conveyor belt 6 first and exit the module first. However, because the swab is angled, the latter corner will be blocked by the lightweight triangular block 810. The cotton pad is intercepted, while the longitudinal conveyor belt 6 continues to transport it. Therefore, the rear corner of the cotton pad, blocked by the lightweight triangular block 810 and with the cooperation of the conveying force, gradually changes from an angled to a straight position along the lightweight triangular block 810. This causes the entire cotton pad to change its shape from angled to straight. After the track and shape adjustment, the alcohol cotton pad is transported to the edge of the longitudinal conveyor belt 6. From the edge, the alcohol cotton pad slides onto the second small conveyor belt 904 of the stacking module 9. Because the second servo motor 907 is always running, the second small conveyor belt 904 is constantly in transport mode. The second small conveyor belt 904 transports the alcohol cotton pads one by one to the pressure plate 914 on the side plate 909 of the stacking bin.Because the pressure plate 914, the third spring 913, and the trigger block 915 are all lighter than a single alcohol swab, when the swab is transferred to the pressure plate 914, the pressure plate 914 will be pressed down by gravity. At this time, the pressure plate 914 will press down, the third spring 913 will compress and deform, and the trigger block 915 will follow the pressure plate 914 downwards. The trigger block 915 then triggers the longitudinal trigger bar 916 on the second battery 912, thereby starting the second battery 912 to discharge for the PLC controller 927. When the second battery 912 discharges for the PLC controller 927... 7. When the discharge occurs, it indicates that the cotton sheets have been stacked to the required number. After the PLC controller 927 is powered on, it will release signals to the high-temperature heat sealer 936, the second signal receiver 937, and the first signal releaseer 929 sequentially through the first signal releaser 929 and the second signal releaser 930. This causes the high-temperature heat sealer 936 to heat up, and the lead screw servo motor 938 starts, moving the high-temperature heat sealer 936 to the first short-pitch strip 931, thereby heat-sealing the packaging. Then, the door panel 926 opens under the starting of the third servo motor 924 because of the limit switch. After being removed, the stacked material bin 911, now fully stacked, will be knocked off the stacking bin side plate 909 by the unstacked material bin 911 following behind. It should be noted that the PLC controller 927 needs to be programmed in advance so that the heating of the high-temperature heat sealer 936 and the start of the lead screw servo motor 938 both occur before the third servo motor 924. The two sides of the higher part of the product packaging need to be pre-attached to the first short-pitch strip 931 and the high-temperature heat sealer 936 using double-sided tape to prevent them from falling off and affecting the stacking. The corrugated pipe 9 at the bottom of the second battery 912... When not in use, the bellows 917 and the positive electromagnet 918 are stored between the second battery 912 and the bottom plate 919. When the second battery 912 arrives at the PLC controller 927 along with the storage compartment 910, the magnetic attraction between the negative electromagnet 928 on the PLC controller 927 and the positive electromagnet 918 on the second battery 912 causes the positive electromagnet 918 to pull the bellows 917 out from between the second battery 912 and the bottom plate 919 until it is attracted to the negative electromagnet 928, ready to be powered on.

[0051] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0052] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A stacking machine for horizontally turning materials in the production of alcohol swabs, characterized in that, The device includes a horizontal base, a vertical base on the back of the horizontal base, a long telescopic leg on the top of the horizontal base, a short telescopic leg on the top of the vertical base, a horizontal conveyor belt on the inner wall of the long telescopic leg, a vertical conveyor belt on the inner wall of the short telescopic leg, a cotton stripping module on the side of the horizontal base, an integrated counting and adjustment module on both the front and back of the vertical base, a stacking module on one side of the vertical base, and a triangular ramp on the back of the long telescopic leg.

2. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 1, characterized in that, The cotton pad peeling module includes a side plate with a scale on its side. The side plate is threadedly connected to a horizontal base via hexagonal bolts. The inner wall of the side plate has a top plate. The front of the top plate has a threaded connecting plate and a sliding groove plate arranged sequentially from left to right. The back of the threaded connecting plate has a side plate. The threaded connecting plate is threadedly connected to the side plate via connecting plate bolts. A scale indicator plate is fixedly connected to one side of the threaded connecting plate. A sliding block is slidably connected inside the sliding groove plate. A first spring is provided on the front of the sliding block, and a cotton pad peeling knife is provided at one end of the first spring.

3. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 2, characterized in that, The top plate has a first rotating rod base and a gas transfer chamber arranged sequentially from left to right on its top. The first rotating rod base has a first rotating rod hole on its side. A first rotating rod is installed on the inner wall of the first rotating rod hole. A first small conveyor belt is provided on the surface of the first rotating rod. A second rotating rod is installed on the first rotating rod through the first small conveyor belt. A second rotating rod base is provided at one end of the second rotating rod. A second rotating rod hole is provided on the side of the second rotating rod base. The second rotating rod hole and the second rotating rod are mutually compatible. A first servo motor is provided at one end of the first rotating rod. A first servo motor base is provided on the lower surface of the first servo motor. A first rotating rod base is fixedly connected to one side of the first servo motor base. An L-shaped trigger rod is provided at the top of the cotton stripping knife.

4. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 3, characterized in that, The gas transfer chamber has a threaded interface fixedly connected to its front side. A straight pipe is threadedly connected to the surface of the threaded interface. A front nozzle is fixedly connected to one end of the straight pipe, and an upper nozzle is provided on the upper surface of the straight pipe. A first battery is provided on the top of the gas transfer chamber, and a first trigger button is provided on the front of the first battery. A solenoid valve is provided on the back of the gas transfer chamber. A gas connection hose is threadedly connected to one end of the solenoid valve, and a gas pressure cylinder is threadedly connected to one end of the gas connection hose. A problematic material recovery chamber is fixedly connected to the top of the top plate. A recovery chamber box is provided inside the problematic material recovery chamber. A recovery chamber sealing plate is provided on one side of the problematic material recovery chamber, and the recovery chamber sealing plate is threadedly connected to the problematic material recovery chamber via a recovery chamber sealing plate bolt.

5. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 1, characterized in that, The integrated counting and adjustment module includes a front upright plate, an inner wall of which is provided with a front horizontal plate, a groove at the bottom of which is provided with a roller on the inner wall of the groove, a side plate on the back of which is provided with a fitting hole on the side of which is provided with a mechanical counter, which is threadedly connected to the side plate by a counter bolt, a counter button on one side of which is fitted with the fitting hole, a second spring on the inner side of which is provided with a lightweight plate at one end, a column-type trigger rod fixedly connected to the inner side of which is provided with a lightweight triangular block on one side of which is provided with a rolling wheel inside.

6. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 1, characterized in that, The stacking module includes a lateral connecting block, which is threadedly connected to a longitudinal base via bolts. A third rotating rod base is located on the top of the lateral connecting block. A third rotating rod hole is opened on the front of the third rotating rod base, and a third rotating rod is located on the inner wall of the third rotating rod hole. A second small conveyor belt is located on the surface of the third rotating rod, and a fourth rotating rod is located inside the second small conveyor belt. A fourth rotating rod base is located at one end of the fourth rotating rod, and a fourth rotating rod hole is opened on the front of the fourth rotating rod base. The fourth rotating rod hole and the fourth rotating rod are mutually compatible. A second servo motor is located at one end of the third rotating rod, and a second servo motor base is located on the lower surface of the second servo motor.

7. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 6, characterized in that, A third rotating rod base is fixedly connected to the back of the second servo motor base. A stacking bin side plate is fixedly connected to the side of the lateral connecting block. A storage bin is fixedly connected to the back of the stacking bin side plate. Both the stacking bin side plate and the storage bin are equipped with stacking bins. A second battery is provided at the bottom of the stacking bin. A third spring is provided at the top of the second battery. A pressure plate is provided at one end of the third spring. A longitudinal trigger block is provided at the bottom of the pressure plate. A longitudinal trigger strip is provided at the top of the second battery. A corrugated tube is provided at the bottom of the second battery. A positive electrode electromagnetic plate is provided at the bottom of the corrugated tube. A bottom plate is provided at the bottom of the second battery. A magnetic plate adapter hole is opened at the top of the bottom plate. A storage bin sealing plate is provided on the back of the storage bin.

8. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 7, characterized in that, The storage compartment sealing plate is connected to the storage compartment via bolts. A fourth spring is provided on the front of the storage compartment sealing plate. A rod sleeve is provided on the front of the stacking hopper side plate. A door rotating rod is provided inside the rod sleeve. A third servo motor is provided at one end of the door rotating rod. A first signal receiver is provided on the surface of the third servo motor. The third servo motor is connected to the rod sleeve via bolts. A door panel is provided on the surface of the door rotating rod. A PLC controller is provided at the bottom of the stacking hopper side plate. A circular hole is opened on the top of the PLC controller. A negative electrode electromagnetic plate is provided inside the circular hole. A first signal release device is provided on the front of the PLC controller.

9. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 8, characterized in that, The PLC controller has a second signal release device on its side. From left to right, a first short-pitch strip and a second short-pitch strip are fixedly connected to the top of the stacking bin side plate. The sides of the first and second short-pitch strips have shaft holes. A shaft is installed on the inner wall of the shaft hole. A lead screw is installed on the inner wall of the shaft. A lead screw adapter plate is threaded onto the surface of the lead screw. A high-temperature heat sealer is located at the bottom of the lead screw adapter plate. A second signal receiver is located on one side of the high-temperature heat sealer. A lead screw servo motor is located on one side of the second short-pitch strip. The lead screw servo motor is threadedly connected to the second short-pitch strip via a lead screw servo motor bolt. A third signal receiver is located on the side of the lead screw servo motor.

10. The method of using a stacking machine for horizontally turning materials in the production of alcohol swabs according to any one of claims 1-9, characterized in that, Includes the following steps: Step 1: The horizontal base adjusts the working height of the horizontal conveyor belt using long telescopic legs, while the vertical base adjusts the working height of the vertical conveyor belt using short telescopic legs. Both the horizontal and vertical conveyor belts are used to transport cotton sheets. The cotton sheets pass through the cotton sheet peeling module via the horizontal conveyor belt, and the stacked cotton sheets are peeled off by the cotton sheet peeling module. The cotton sheets pass through the counting and adjustment integrated module via the vertical conveyor belt, where the cotton sheets are counted and the conveying posture is adjusted. Finally, the cotton sheets are transported to the stacking module for stacking via the vertical conveyor belt. Step 2: When the cotton pads pass through the cotton pad stripping module via the transverse conveyor belt, the stacked and excess cotton pads are stripped off by the cotton pad stripping knife. By activating the solenoid valve, high-pressure gas can be sprayed from the front nozzle and the upper nozzle, which helps to better strip the stacked alcohol cotton pads. The excess cotton pads stripped by the upper nozzle can reach the first small conveyor belt. The first servo motor is activated to drive the first small conveyor belt, thereby transporting the excess cotton pads to the problem material recycling bin. Step 3: When the cotton pad passes through the counting and adjustment integrated module via the longitudinal conveyor belt, the forward horizontal plate is assisted by rollers to convey the cotton pad. The lightweight triangular block and rollers can regulate the shape and conveying trajectory of the cotton pad. The lightweight plate is impacted by the cotton pad conveyed by the rollers and the longitudinal conveyor belt, causing the side plate to impact the counter button, thereby triggering the mechanical counter to count actively. Step 4: After the cotton sheets are conveyed to the stacking module via the longitudinal conveyor belt, the second servo motor is started, causing the second small conveyor belt to receive the cotton sheets and transport the materials. The cotton sheets are then stacked in the stacking bin. As gravity increases, the pressure plate presses down, and the longitudinal trigger block triggers the longitudinal trigger strip, energizing the positive electrode electromagnet of the battery. The positive and negative electrodes of the electromagnet attract each other to form a complete closed circuit loop, enabling the PLC controller to obtain power, transmit signals, and prompt the third servo motor to open the door panel. This activates the lead screw servo motor and the high-temperature heat sealer, allowing the high-temperature heat sealer to move left and right to seal the packaging bag opening. Without the obstruction of the door panel, the stacked cotton sheets in the stacking bin are squeezed out of the storage bin by the empty stacking bin behind.

Images