Fabricated curtain wall structure with ceramic plates and glass arranged at intervals and construction method

Abstract

The invention discloses an assembly type curtain wall structure with ceramic plates and glass arranged at intervals and a construction method.The assembly type curtain wall structure comprises mounting columns, glass curtain wall units and ceramic plate curtain wall units, and the mounting columns are arranged in a building structure at intervals and form mounting grids; and the glass curtain wall units and the ceramic plate curtain wall units are alternately arranged in the mounting grids in the horizontal direction. According to the method, the ceramic plate curtain wall is installed on the ground, the precision of the ceramic plate curtain wall is controlled in the installation process, the precision of the installed ceramic plate curtain wall meets the requirement, adjustment does not need to be conducted again, then the ceramic plate curtain wall can be installed by hoisting and installing the whole structure, the construction difficulty is greatly simplified, and the construction efficiency is improved. And the high-altitude operation amount is effectively reduced, and the construction safety is ensured.

Description

Technical Field

[0001] This invention relates to the field of curtain wall construction technology, specifically to a prefabricated curtain wall structure and construction method with terracotta panel-glass partitions. Background Technology

[0002] With the gradual development of green building, more and more buildings are adopting low-energy consumption models. As these models evolve, conventional building materials such as glass curtain walls and aluminum panels are being phased out due to their high energy consumption during production and use. Terracotta panels, as a natural material, have lower energy consumption during both production and use, leading to a wider range of applications. Furthermore, terracotta panels offer a rich variety of colors and can be shaped into various forms, greatly enhancing the aesthetic appeal of buildings. In practical applications, because terracotta panels are opaque, a hybrid structure combining terracotta panels and glass curtain walls is used to balance aesthetics, environmental protection, and lighting requirements, achieving a balance between beauty and environmental friendliness.

[0003] Conventional hybrid curtain walls combining terracotta panels and glass often involve high-altitude work and are installed layer by layer and component by component. This not only results in a large workload but also poses significant safety hazards. Furthermore, component-by-component installation leads to substantial cumulative errors, requiring adjustments after each installation, further increasing the workload. The installation accuracy is also highly dependent on the skill of the construction workers, leading to numerous rework and repairs later on. This invention provides a prefabricated curtain wall structure and construction method with terracotta panel-glass partitions to solve the above problems. Summary of the Invention

[0004] This invention provides a prefabricated curtain wall structure and construction method with terracotta panel-glass partitions. The construction method adopts ground assembly and overall hoisting, which effectively improves the construction quality and speeds up the construction efficiency.

[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows: A prefabricated curtain wall structure with terracotta panels and glass partitions includes mounting columns, glass curtain wall units, and terracotta panel curtain wall units. The mounting columns are spaced apart in the building structure to form mounting grids, and the glass curtain wall units and terracotta panel curtain wall units are alternately arranged in the mounting grids in the horizontal direction. The terracotta panel curtain wall unit includes terracotta panels, mounting components, mounting keels, and decorative panels. The mounting keels are located between two adjacent mounting columns. The terracotta panels are mounted on the mounting keels via the mounting components, and the decorative panels are mounted on the mounting columns. The terracotta panels and decorative panels serve as the exterior and interior finishes, respectively.

[0006] Furthermore, the glass curtain wall unit includes a mounting beam and a glass curtain wall, the glass curtain wall being mounted on the mounting beam, and the mounting beam being positioned between two adjacent mounting columns.

[0007] Furthermore, the mounting component includes a fixed mounting base, a lower mounting base, and an upper mounting base. The fixed mounting base is disposed on the mounting keel, the lower mounting base is disposed on the fixed mounting base, and the upper mounting base is disposed on the back of the terracotta panel and connected to the lower mounting base.

[0008] Furthermore, the mounting keel includes a horizontal keel and a fixing seat, the fixing seat is located at both ends of the horizontal keel, and the horizontal keel is connected to the mounting column through the fixing seat.

[0009] Furthermore, the terracotta panel curtain wall unit also includes a waterproof and thermal insulation structure, which includes a waterproof board and an insulation layer. The waterproof board is connected to the mounting keel through a fixed mounting base, and the insulation layer is located on the inner side of the waterproof board.

[0010] Furthermore, the decorative panel includes a panel and a mounting base, the mounting base being disposed on the side of the panel, and the panel being connected to a mounting post via the mounting base.

[0011] Furthermore, the mounting column includes a column, a decorative strip, and a mounting clip. The decorative strip is mounted on the outside of the column via the mounting clip and is located between the glass curtain wall unit and the terracotta panel curtain wall unit.

[0012] Furthermore, the back of the terracotta panel is provided with a shatterproof mesh.

[0013] Furthermore, the mounting beam includes a beam and a connector, the connector being located at the end of the beam, and the beam being connected to the mounting column via the connector.

[0014] A construction method for a prefabricated curtain wall structure with terracotta panel-glass partitions includes the following steps: S1, Prefabrication of components: Prefabrication of components and transfer to the construction site; S2, Frame Assembly: Install the mounting keel between two mounting columns to form a mounting grid, then install the waterproof board on the mounting keel and seal it with glue. After that, install the fixing mounting base on the mounting keel to complete the frame installation. S3, Terracotta Panel Installation: Adhere a shatterproof mesh to the back of the terracotta panel, then install the lower mounting base on the fixed mounting base and adjust the front and rear distance of the lower mounting base. Install the upper mounting base on the back of the terracotta panel and adjust the installation height of the upper mounting base. The terracotta panel is installed by hanging the upper mounting base on the lower mounting base. S4, Interior and exterior decoration installation: Install the insulation layer on the inside of the waterproof board, and then install the decorative panels and decorative strips; S5, Overall hoisting: The assembled terracotta panel curtain wall units and mounting columns are hoisted as a whole and installed on the main structure, and installed alternately. The mounting columns on adjacent terracotta panel curtain wall units form an installation grid for installing glass curtain wall units. S6, Glass curtain wall installation: Install the glass curtain wall units in the reserved installation slots to complete the installation.

[0015] The beneficial effects of this invention are as follows: The installation of terracotta panel curtain walls is carried out on the ground. During the installation process, the precision of the terracotta panel curtain walls is controlled to ensure that the precision of the installed terracotta panel curtain walls meets the requirements and does not need to be adjusted again. Then, the whole structure can be hoisted up, which greatly simplifies the construction difficulty, effectively reduces the amount of high-altitude work, and ensures construction safety. Using a shared framework not only simplifies the structure and reduces the amount of construction work, but also takes into account both structural strength and stability. Furthermore, the decorative panels placed in the gaps between the terracotta panels and the glass not only fill the gaps, but also weaken the visual separation between different materials and enhance the aesthetics of the building. Attached Figure Description

[0016] Figure 1 This is a top view of the overall structure of the present invention; Figure 2 This is a side view of the overall structure of the present invention; Figure 3 This is a schematic diagram showing the connection state between the terracotta panel curtain wall unit and the mounting column of the present invention; Figure 4 This is a schematic diagram showing the connection state between the glass curtain wall unit and the mounting column of the present invention; Figure 5 This is a schematic diagram showing the connection state between the mounting keel and the mounting column of the present invention; Figure 6 This is a schematic diagram showing the connection between the decorative panel and the mounting column of the present invention; Figure 7 This is a schematic diagram showing the connection between the ceramic tile of the present invention and the mounting keel via the mounting component.

[0017] Reference numerals: 1. Mounting column; 11. Vertical column; 12. Decorative strip; 13. Mounting clip; 2. Glass curtain wall unit; 21. Mounting beam; 211. Beam; 212. Connector; 22. Glass curtain wall; 3. Terracotta panel curtain wall unit; 31. Terracotta panel; 32. Mounting component; 321. Fixed mounting base; 322. Lower mounting base; 323. Upper mounting base; 33. Mounting keel; 331. Horizontal keel; 332. Fixed base; 34. Decorative panel; 341. Decorative panel; 342. Mounting base; 35. Waterproofing membrane; 36. Insulation layer. Detailed Implementation

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] In the description of this invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0020] like Figure 1 , 2 As shown, a prefabricated curtain wall structure with alternating terracotta panels and glass includes mounting columns 1, glass curtain wall units 2, and terracotta panel curtain wall units 3. The mounting columns 1 are spaced apart in the building structure, forming multiple continuous mounting grids on each floor. The glass curtain wall units 2 and terracotta panel curtain wall units 3 are alternately arranged in the mounting grids in the horizontal direction, forming a curtain wall structure with alternating terracotta panels and glass. During construction, the terracotta panel curtain wall units 3 are first installed in the mounting grids formed by the mounting columns 1. Then, the installed mounting columns 1 and terracotta panel curtain wall units 3 are hoisted together. During hoisting, they are installed alternately, reserving installation space for the glass curtain wall units 2. The glass curtain wall units 2 are installed using the mounting columns 1 on two adjacent terracotta panel curtain wall units 3 that have already been installed, thus forming a curtain wall structure with alternating terracotta panels and glass, taking into account both environmental protection and aesthetics.

[0021] The mounting columns 1 are vertically installed between building floors, with their upper and lower ends respectively set on the top and bottom slabs of the building structure. Two mounting columns 1 are located on the left and right sides of the terracotta panel curtain wall unit 3. The terracotta panel curtain wall unit 3 includes terracotta panels 31, mounting components 32, mounting keels 33, and decorative panels 34. The mounting keels 33 are horizontally installed between two adjacent mounting columns 1 for installing the terracotta panel curtain wall unit 3. The terracotta panels 31 are mounted on the mounting keels 33 via mounting components 32. Each terracotta panel 31 is installed by two mounting keels 33, which are respectively set on the upper and lower sides of the terracotta panel 31. Multiple mounting components 32 are spaced apart on each mounting keel 33 to install the terracotta panel 31. The decorative panels 34 are installed on the mounting columns 1 as interior decoration. The terracotta panels 31 and decorative panels 34 serve as exterior and interior finishes, respectively.

[0022] like Figure 1 , 2As shown in Figures 3 and 7, the mounting component 32 further includes a fixed mounting base 321, a lower mounting base 322, and an upper mounting base 323. The fixed mounting base 321 is fixedly mounted on the mounting keel 33. The lower mounting base 322 is adjustablely mounted on the fixed mounting base 321 by bolts and can be used to adjust the front and rear positions so that all the ceramic panels 31 are in the same plane, ensuring the flatness of the ceramic panels 31. The upper mounting base 323 is fixedly disposed on the back of the ceramic panel 31 and is adjustablely disposed on the lower mounting base 322 by bolts to adjust the height of the ceramic panel 31 so that the ceramic panel 31 remains flush.

[0023] Furthermore, the upper mounting base 323 is connected to the ceramic plate 31 via a back bolt fastener disposed in the hollow groove of the ceramic plate 31.

[0024] When adjusting the mounting component 32, first insert the back bolt clip into the hollow groove of the ceramic plate 31, then connect the upper mounting base 323 to the back bolt clip with bolts to install the upper mounting base 323. After installing the fixed mounting base 321 on the mounting keel 33, install the lower mounting base 322 on the fixed mounting base 321 and adjust its front and rear positions so that the ceramic plate 31 remains flat after installation. Finally, install the ceramic plate 31 on the lower mounting base 322 through the upper mounting base 323. Adjust the height of the upper mounting base 323 and the ceramic plate 31 by adjusting the screw-in height of the bolts to keep the ceramic plate 31 flush.

[0025] like Figure 1 , 3 As shown in Figure 5, the mounting keel 33 further includes a horizontal keel 331 and a fixing seat 332. The fixing seat 332 is provided at both ends of the horizontal keel 331, and the horizontal keel 331 is mounted on the mounting column 1 through the fixing seats 332 at both ends.

[0026] like Figure 1 , 2 As shown in Figure 3, the terracotta panel curtain wall unit 3 further includes a waterproof and heat-insulating structure, which includes a waterproof board 35 and a heat-insulating layer 36. The waterproof board 35 is connected to the mounting keel 33 through a fixed mounting base 321. The waterproof board 35 is located on the outside of the mounting keel 33. The heat-insulating layer 36 is located on the inside of the waterproof board 35. The waterproof board 35 is located between the heat-insulating layer 36 and the terracotta panel 31.

[0027] Furthermore, the waterproof membrane 35 and the fixed mounting base 321 share the same fastener for installation. The fastener is welded to the horizontal keel 331, the waterproof membrane 35 is fixedly connected to the fastener, and the fixed mounting base 321 is connected to the fastener through the waterproof membrane 35 by bolts. Sealant is applied to the positions of the bolts on the waterproof membrane 35 to ensure the waterproof effect of the waterproof membrane 35.

[0028] like Figure 6 As shown, the decorative panel 34 further includes a decorative panel 341 and a mounting base 342. The mounting base 342 is disposed on the side of the decorative panel 341, and the decorative panel 341 is connected to the mounting post 1 through the mounting base 342.

[0029] Furthermore, the decorative panel 341 is a fiber-reinforced cement board.

[0030] like Figure 4 As shown, the glass curtain wall unit 2 further includes a mounting beam 21 and a glass curtain wall 22, the glass curtain wall 22 being disposed on the mounting beam 21, and the mounting beam 21 being disposed between two adjacent mounting columns 1.

[0031] like Figure 4 As shown, the mounting beam 21 further includes a beam 211 and a connector 212. The connector 212 is located at the end of the beam 211, and the beam 211 is connected to the mounting column 1 through the connector 212.

[0032] like Figure 4 As shown, the mounting column 1 further includes a column 11, a decorative strip 12, and a mounting clip 13. The decorative strip 12 is disposed on the outside of the column 11 through the mounting clip 13. The decorative strip 12 is located between the glass curtain wall unit 2 and the terracotta panel curtain wall unit 3, filling the gap between the glass curtain wall unit 2 and the terracotta panel curtain wall unit 3, and playing a decorative role.

[0033] Furthermore, the mounting components 32 are arranged in groups, with one set of mounting components 32 provided on each of the upper and lower sides of the ceramic plate 31.

[0034] The terracotta panel 31 has a shatterproof mesh 311 on the back, which acts as an adhesive when the terracotta panel 31 is damaged or broken, preventing the terracotta panel fragments from falling and causing safety hazards.

[0035] A construction method for a prefabricated curtain wall structure with terracotta panel-glass partitions includes the following steps: S1, Prefabrication of components: Prefabrication of components and transfer to the construction site; S2, Frame assembly: Install the mounting keel 33 between the two mounting columns 1 to form a mounting grid, then install the waterproof plate 35 on the mounting keel 33 and seal it with glue, and then install the fixing mounting base 321 on the mounting keel 33 to complete the frame installation; S3, Terracotta Panel Installation: Adhere the shatterproof mesh 311 to the back of the terracotta panel 31, then install the lower mounting base 322 on the fixed mounting base 321 and adjust the front and rear distance of the lower mounting base 322. Install the upper mounting base 323 on the back of the terracotta panel 31 and adjust the installation height of the upper mounting base 323. The terracotta panel 31 is installed by hanging the upper mounting base 323 on the lower mounting base 322, ensuring the flatness and horizontal alignment of the terracotta panel 31. S4, Interior and exterior decoration installation: Install the insulation layer 36 inside the waterproof board 35, and then install the decorative board 34 and decorative strip 12; S5, Overall hoisting: The assembled terracotta panel curtain wall unit 3 and the mounting column 1 are hoisted as a whole and installed on the main structure. They are installed alternately. After the terracotta panel curtain wall unit 3 is completed, the mounting columns 1 on the adjacent terracotta panel curtain wall units 3 form the installation grid for the glass curtain wall unit 2. S6, Glass curtain wall installation: First, install the installation beam 21, and then install the glass curtain wall 22 in the reserved installation grid through the installation beam 21 to complete the installation.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A prefabricated curtain wall structure with terracotta panels and glass partitions, characterized in that: It includes mounting columns (1), glass curtain wall units (2) and terracotta panel curtain wall units (3). The mounting columns (1) are spaced apart in the building structure to form mounting grids. The glass curtain wall units (2) and terracotta panel curtain wall units (3) are alternately arranged in the mounting grids in the horizontal direction. The terracotta panel curtain wall unit (3) includes a terracotta panel (31), an installation component (32), an installation keel (33), and a decorative panel (34). The installation keel (33) is located between two adjacent installation columns (1). The terracotta panel (31) is installed on the installation keel (33) through the installation component (32). The decorative panel (34) is installed on the installation column (1). The terracotta panel (31) and the decorative panel (34) serve as the exterior and interior finishes, respectively.

2. The prefabricated curtain wall structure with terracotta panel-glass partitions as described in claim 1, characterized in that: The glass curtain wall unit (2) includes a mounting beam (21) and a glass curtain wall (22). The glass curtain wall (22) is mounted on the mounting beam (21), and the mounting beam (21) is located between two adjacent mounting columns (1).

3. The prefabricated curtain wall structure with terracotta panel-glass partitions as described in claim 1, characterized in that: The mounting component (32) includes a fixed mounting base (321), a lower mounting base (322), and an upper mounting base (323). The fixed mounting base (321) is mounted on the mounting keel (33), the lower mounting base (322) is mounted on the fixed mounting base (321), and the upper mounting base (323) is located on the back of the ceramic plate (31) and connected to the lower mounting base (322).

4. The prefabricated curtain wall structure with terracotta panel-glass spacing as described in claim 1, characterized in that: The mounting keel (33) includes a horizontal keel (331) and a fixing seat (332). The fixing seat (332) is located at both ends of the horizontal keel (331). The horizontal keel (331) is connected to the mounting column (1) through the fixing seat (332).

5. The prefabricated curtain wall structure with terracotta panel-glass partitions as described in claim 3, characterized in that: The ceramic panel curtain wall unit (3) also includes a waterproof and heat-insulating structure, which includes a waterproof board (35) and a heat-insulating layer (36). The waterproof board (35) is connected to the mounting keel (33) by a fixed mounting base (321), and the heat-insulating layer (36) is located on the inner side of the waterproof board (35).

6. The prefabricated curtain wall structure with terracotta panel-glass spacing according to claim 1, characterized in that: The decorative panel (34) includes a panel (341) and a mounting base (342). The mounting base (342) is located on the side of the panel (341), and the panel (341) is connected to the mounting post (1) through the mounting base (342).

7. The prefabricated curtain wall structure with terracotta panel-glass partitions as described in claim 5, characterized in that: The mounting column (1) includes a column (11), a decorative strip (12) and a mounting clip (13). The decorative strip (12) is located on the outside of the column (11) via the mounting clip (13). The decorative strip (12) is located between the glass curtain wall unit (2) and the ceramic panel curtain wall unit (3).

8. The prefabricated curtain wall structure with terracotta panel-glass partitions according to claim 7, characterized in that: The mounting components (32) are arranged in groups, and a set of mounting components (32) is arranged on the upper and lower sides of the ceramic plate (31). The ceramic slab (31) has a shatterproof mesh on its back.

9. A prefabricated curtain wall structure with terracotta panel-glass partitions as described in claim 2, characterized in that: The mounting beam (21) includes a beam (211) and a connector (212). The connector (212) is located at the end of the beam (211), and the beam (211) is connected to the mounting column (1) through the connector (212).

10. The construction method of a prefabricated curtain wall structure with terracotta panel-glass partitions according to claim 8, characterized in that, Includes the following steps, S1, Prefabrication of components: Prefabrication of components and transfer to the construction site; S2, Frame assembly: Install the mounting keel (33) between two mounting columns (1) to form a mounting grid, then install the waterproof board (35) on the mounting keel (33) and seal it with glue, then install the fixing mounting seat (321) on the mounting keel (33) to complete the frame installation; S3, Terracotta panel installation: Attach a shatterproof mesh to the back of the terracotta panel (31), then install the lower mounting base (322) on the fixed mounting base (321), and adjust the front and rear distance of the lower mounting base (322). Install the upper mounting base (323) on the back of the terracotta panel (31), and adjust the installation height of the upper mounting base (323). The terracotta panel (31) is installed by hanging the upper mounting base (323) on the lower mounting base (322). S4, Interior and exterior decoration installation: Install the insulation layer (36) on the inside of the waterproof board (35), and then install the decorative board (34) and decorative strip (12); S5, Overall hoisting: The assembled terracotta panel curtain wall unit (3) and the mounting column (1) are hoisted as a whole and installed on the main structure, and installed alternately. The mounting columns (1) on adjacent terracotta panel curtain wall units (3) form the installation grid for installing glass curtain wall units (2); S6, Glass curtain wall installation: Install the glass curtain wall unit (2) in the reserved installation grid to complete the installation.

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