High-current-carrying electric energy meter

By coordinating the steering motor and drive motor of the high-current-carrying energy meter, and combining the eccentric block locking mechanism and rigid metal components, the metering accuracy and stability problems of traditional energy meters in high-current-carrying scenarios are solved, realizing the design of an energy meter with high-precision metering and low loss.

CN120928017AInactive Publication Date: 2025-11-11SHENZHEN SINGHANG ELEC-TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202511451529.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2025-11-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional electricity meters suffer from decreased metering accuracy, excessive temperature rise, and shortened lifespan under high current-carrying scenarios, failing to meet the requirements of smart grids for high current-carrying capacity, anti-interference capability, and data interaction capability.

Method used

A high current-carrying energy meter was designed, employing an automated connector alignment system controlled by a steering motor and a drive motor in coordination. Combined with an eccentric block locking mechanism and rigid metal components, it achieves rapid installation and stable connection. Flexible terminals are used to adapt to different specifications of circuits, and the impedance design reduces power loss.

Benefits of technology

It achieves high-precision metering under high current carrying capacity, reduces maintenance risks, adapts to dynamic load changes in complex power grid environments, is compatible with the installation errors of old distribution cabinets, and reduces power loss and heat generation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120928017A_ABST
    Figure CN120928017A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of electric energy metering, and discloses a high-current-carrying electric energy meter which comprises a meter body assembly and a connecting assembly and further comprises a switching assembly installed in an electric energy meter body and a wiring terminal inserted into the side wall of the switching assembly. The device has the beneficial effects that automatic alignment of the connector in the circumferential direction and the axial direction is achieved through cooperative control of the steering motor and the driving motor, manual fine adjustment of the adjusting rod is matched, and installation time is short; the circuit can be fixed by a single person, a butt joint structure can be rapidly separated through motor driving, and the design of the adjusting rod and the sliding seat can adapt to external circuits of different specifications; the flexible connection of the wiring terminals allows the electric energy meter main body and the switching assembly to have a small angle deviation, the installation error of an old power distribution cabinet is compatible, the rigid mechanical structure ensures the stable contact pressure, and the low impedance design reduces the electric energy loss and heating. If maintenance is needed, the pushing motor and the driving motor are reversely operated, the butt joint structure can be separated, and the whole equipment does not need to be disassembled.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of electricity metering technology, and in particular to a high current-carrying electricity meter. Background Technology

[0002] With the continuous rise in global energy demand and the ongoing development of power systems, society has placed increasingly stringent demands on the accuracy, reliability, and adaptability of electricity metering. In recent years, the widespread adoption of new energy vehicles, distributed energy storage devices, and high-power industrial loads has resulted in electricity loads exhibiting significant characteristics of short-term high-impact and high-current loads. Traditional electricity meters have gradually revealed problems such as decreased metering accuracy, excessive temperature rise, and shortened service life under high-current scenarios. Meanwhile, the accelerated development of smart grids and the rise of the energy internet require that electricity metering equipment not only meet basic metering functions, but also have stronger overload capacity, anti-interference capacity and data interaction capabilities to adapt to dynamic load changes in complex power grid environments. Summary of the Invention

[0003] In view of the problems existing in the current-carrying energy meters, we propose the present invention.

[0004] Therefore, the purpose of this invention is to provide a high current-carrying power meter. The aim is to develop a new type of power meter with high current-carrying capacity, wide range coverage, high-precision metering and high stability. This is a key technology requirement for solving the metering problem in high-load electricity consumption scenarios, ensuring fair electricity trade, and improving the efficiency of power grid operation. It is of great significance for promoting the intelligent upgrading and sustainable development of the power industry.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A high current-carrying energy meter includes a meter body assembly and a connection assembly. The meter body assembly includes a base, a connector that is slidably inserted into the inner wall of the base, an energy meter body that is snapped into the side wall of the base, a terminal block that is adapted to be installed on the side wall of the energy meter body, and a connecting rod that is inserted into the middle of the through hole in the side wall of the connector. The end of the connecting rod is threaded to the side wall of the energy meter body, and the energy meter body is in sliding contact with the side wall of the base. The connection assembly includes a support seat snapped onto the side wall of the terminal block, a conduit inserted into the end of the terminal block, a sliding seat slidably connected to the side wall of the support seat, a fixing block fixedly connected to the end of the sliding seat, and a clamping block slidably connected to the side wall of the sliding seat. The clamping block is used in conjunction with the fixing block, and the end of the conduit extends to one side of the fixing block. It also includes an adapter assembly installed inside the main body of the electricity meter, and a wiring terminal plugged into the side wall of the adapter assembly. The wiring terminal is electrically connected to the main body of the electricity meter via a wire, and the end of the adapter assembly is connected to the other side of the fixing block.

[0006] As a preferred embodiment of the high current-carrying energy meter of the present invention, the adapter assembly includes a pad fixedly connected inside the energy meter body, a turntable rotatably installed in the middle of the pad, a connecting seat fixedly connected to the side wall of the turntable, a male connector rotatably installed on the end side wall of the connecting seat, and a female connector snapped between the fixing block and the clamping block. The end of the male connector is provided with a thread that mates with the end of the female connector.

[0007] In a preferred embodiment of the high current-carrying energy meter of the present invention, a steering motor is fixedly connected to the side wall of the pad, a steering gear is fixedly connected to the end of the output shaft of the steering motor, and the teeth of the side wall of the steering gear mesh with the rack of the side wall of the turntable.

[0008] As a preferred embodiment of the high current-carrying energy meter of the present invention, the adapter assembly further includes a fixed base fixedly connected to the side wall of the pad, an adapter rotatably installed at the center of the fixed base, and an extension head connected to the center of the adapter. The terminal block is rotatably inserted into the center of the extension head, and the extension head is electrically connected to the male connector via a wire.

[0009] In a preferred embodiment of the high current-carrying energy meter of the present invention, a main connecting rod is fixedly connected to the side wall of the adapter, a secondary connecting rod is hinged to the end of the main connecting rod, the end of the secondary connecting rod is fixedly connected to the side wall of the male connector, and the main connecting rod and the secondary connecting rod are symmetrically arranged.

[0010] In a preferred embodiment of the high current-carrying energy meter of the present invention, a drive motor is fixedly connected to the side wall of the fixed base, and the side wall of the drive motor is connected to the side wall of the adapter via a commutator.

[0011] In a preferred embodiment of the high current-carrying energy meter of the present invention, a limiting post is fixedly connected to the side wall of the pad, a pointer is fixedly connected to the side wall of the turntable, the end of the pointer extends to the side wall of the limiting post, and the limiting post is symmetrically arranged on the side wall of the turntable.

[0012] In a preferred embodiment of the high current-carrying energy meter of the present invention, a drive shaft is rotatably mounted on the side wall of the support base, a propulsion gear is fixedly connected to the end of the drive shaft, a rack plate is fixedly connected to the bottom of the sliding seat, the teeth of the side wall of the propulsion gear mesh with the side wall of the rack plate, a propulsion motor is fixedly connected to the side wall of the support base, and the output end of the propulsion motor is connected to the end of the drive shaft through a commutator.

[0013] In a preferred embodiment of the high current-carrying energy meter of the present invention, an eccentric block is rotatably mounted on the side wall of the sliding seat, the end of the eccentric block is rotatably in contact with the side wall of the clamping block, and a handle is threadedly connected to the side wall of the eccentric block.

[0014] In a preferred embodiment of the high current-carrying energy meter of the present invention, an adjusting rod is rotatably mounted on the side wall of the base, the end of the adjusting rod is threadedly connected to the end of the connecting member, the connecting rods are symmetrically arranged on the side wall of the connecting member, and the end of the connecting rod is threadedly connected to an adjusting nut that cooperates with the main body of the energy meter.

[0015] The beneficial effects of this invention are as follows: The coordinated control of the steering motor and drive motor enables automated alignment of the connector in the circumferential and axial directions. Combined with manual fine-tuning of the adjusting rod, installation time is short. The eccentric block locking mechanism requires no specialized tools, allowing a single person to fix the wiring. The base, support, and other metal components feature a rigid design, and the double locking of the connecting rod and adjusting nut ensures stable connection. The docking structure can be quickly separated via motor drive, allowing for external wiring replacement or internal component maintenance without disassembling the main body of the energy meter. The cooperation between the limit post and the pointer prevents overtravel during automated operation, reducing maintenance risks and making it suitable for continuous production scenarios. The design of the adjusting rod and sliding seat can accommodate external wiring of different specifications. The flexible connection of the terminals allows for slight angular deviations between the energy meter main body and the adapter assembly, compatibility with installation errors in older distribution cabinets. During operation, the rigid mechanical structure ensures stable contact pressure, and the low-impedance design reduces power loss and heat generation. For maintenance, simply reverse the operation of the propulsion motor and drive motor to separate the docking structure without disassembling the entire device. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2This is a three-dimensional structural diagram of the base connecting component of the present invention from a frontal view.

[0018] Figure 3 This is a schematic diagram of the back structure of the base connecting component of the present invention.

[0019] Figure 4 This is a schematic diagram of the internal structure of the main body of the electricity meter of the present invention.

[0020] Figure 5 This is a schematic diagram of the adapter component structure of the present invention.

[0021] Figure 6 This is a schematic diagram of the connection component structure of the present invention.

[0022] Figure 7 This is a schematic diagram of the internal structure of the connection component of the present invention. In the diagram: 100, Meter body assembly; 101, Base; 102, Connector; 103, Electricity meter body; 104, Terminal; 105, Connecting rod; 106, Adjusting rod; 200, Connecting assembly; 201, Support base; 202, Conduit; 203, Sliding seat; 204, Fixing block; 205, Clamping block; 206, Drive shaft; 207, Push gear; 208, Rack plate; 209, Push motor; 210, Eccentric block ; 211, Handle; 300, Adapter assembly; 301, Pad; 302, Turntable; 303, Connector; 304, Male connector; 305, Female connector; 306, Steering motor; 307, Steering gear; 308, Mounting base; 309, Adapter; 310, Extension head; 311, Main connecting rod; 312, Secondary connecting rod; 313, Drive motor; 314, Limit post; 315, Pointer; 400, Terminal block. Detailed Implementation

[0023] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.

[0026] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.

[0027] Example 1 Reference Figures 1-4 This is the first embodiment of the present invention, which provides a high current-carrying energy meter. This device includes a meter body assembly 100. The meter assembly 100 includes a base 101, a connector 102 slidably inserted into the inner wall of the base 101, an energy meter body 103 snapped into the side wall of the base 101, a terminal block 104 adapted to be installed on the side wall of the energy meter body 103, and a connecting rod 105 inserted into the middle of the through hole in the side wall of the connector 102. The end of the connecting rod 105 is threadedly connected to the side wall of the energy meter body 103, and the energy meter body 103 slides in contact with the side wall of the base 101.

[0028] Furthermore, an adjusting rod 106 is rotatably mounted on the side wall of the base 101. The end of the adjusting rod 106 is threadedly connected to the end of the connector 102. Connecting rods 105 are symmetrically arranged on the side wall of the connector 102, and the end of the connecting rod 105 is threadedly connected to an adjusting nut that cooperates with the main body 103 of the electricity meter.

[0029] The meter body assembly 100 provides an installation reference and position fine-tuning function for the main body 103 of the electricity meter, ensuring accurate connection between the metering core and the external circuit. The base 101 provides rigid support for the overall equipment. The connector 102 (which can slide horizontally along the base 101) that slides into the inner wall of the base 101 is used to support the main body 103 of the electricity meter. The main body 103 of the electricity meter (with built-in metering chip and current transformer) is snapped into the side wall of the base 101. Initial positioning is achieved through sliding contact with the base 101. The end of the connecting rod 105 (high-strength bolt) in the through hole of the side wall of the connector 102 is threaded to the side wall of the main body 103 of the electricity meter. After tightening, the relative position of the main body of the electricity meter and the connector can be fixed. The end of the adjusting rod 106 (threaded rod) on the side wall of the base 101 is threaded to the connector 102. Rotating the adjusting rod 106 can push the connector 102 to slide along the base 101, thereby fine-tuning the horizontal position of the main body 103 of the electricity meter and ensuring that the terminal 104 is aligned with the external circuit. The adjusting nut at the end of the connecting rod 105 can further tighten the main body of the energy meter to prevent displacement caused by vibration.

[0030] When in use, depending on the position of the external line (such as the copper busbar in the distribution cabinet), rotate the adjusting rod 106 to push the connector 102 to slide along the base 101, thereby moving the main body 103 of the energy meter horizontally so that the terminal 104 is roughly aligned with the support seat 201 of the connecting component 200; tighten the adjusting nut at the end of the connecting rod 105 to fix the position of the main body 103 of the energy meter.

[0031] Example 2 Reference Figure 4 , Figure 6 and Figure 7 This is a second embodiment of the present invention, which differs from the first embodiment in that it provides a connection component 200 for a high current-carrying energy meter. The connection assembly 200 includes a support 201 snapped onto the side wall of the terminal 104, a conduit 202 inserted into the end of the terminal 104, a sliding seat 203 slidably connected to the side wall of the support 201, a fixing block 204 fixedly connected to the end of the sliding seat 203, and a clamping block 205 slidably connected to the side wall of the sliding seat 203. The clamping block 205 cooperates with the fixing block 204, and the end of the conduit 202 extends to one side of the fixing block 204.

[0032] The connecting component 200 serves as the connection hub between the energy meter and external high-current-carrying lines (such as busbars and cables). It achieves low-impedance docking through rigid clamping and automated advancement. The support seat 201 (insulated with phenolic resin to prevent short circuits), snapped onto the side wall of the terminal 104, provides an installation track for the sliding seat 203. The conduit 202, inserted into the end of the terminal 104, guides the external conductor (or copper busbar) into the docking area, while reducing the impact of conductor movement on the interface. The clamping blocks 205 on the side wall of the sliding seat 203 (symmetrically distributed with the fixing blocks, both made of high-conductivity materials such as copper) can slide along the sliding seat, cooperating with the fixing blocks 204 to clamp the external conductor.

[0033] Specifically, a drive shaft 206 is rotatably mounted on the side wall of the support base 201, a push gear 207 is fixedly connected to the end of the drive shaft 206, a rack plate 208 is fixedly connected to the bottom of the sliding seat 203, the teeth on the side wall of the push gear 207 mesh with the side wall of the rack plate 208, a push motor 209 is fixedly connected to the side wall of the support base 201, and the output end of the push motor 209 is connected to the end of the drive shaft 206 through a commutator.

[0034] The propulsion motor 209 on the side wall of the support base 201 drives the drive shaft 206 to rotate through the commutator. The propulsion gear 207 at the end of the drive shaft meshes with the rack plate 208 at the bottom of the sliding seat 203 to form a "motor-gear-rack" transmission chain. When the propulsion motor 209 rotates forward and backward, it can cooperate with the transmission components to drive the sliding seat 203 to move horizontally along the track of the support base 201, thereby driving the fixed block 204 at the end to move closer to or away from the adapter 300.

[0035] Furthermore, an eccentric block 210 is rotatably mounted on the side wall of the sliding seat 203. The end of the eccentric block 210 is in rotatable contact with the side wall of the clamping block 205, and a handle 211 is threadedly connected to the side wall of the eccentric block 210.

[0036] The eccentric block 210 (cam structure) rotatably mounted on the side wall of the sliding seat contacts the side wall of the clamping block. Rotating the handle 211 causes the eccentric block to rotate, which pushes the clamping block 205 toward the fixed block 204, achieving rigid locking of the docking part, preventing the connecting parts from loosening, and ensuring low contact resistance under high current.

[0037] When in use, pass the external high current-carrying wire (or copper busbar) through the conduit 202 and place the end between the fixing block 204 and the clamping block 205; turn the handle 211 to rotate the eccentric block 210, push the clamping block closer to the fixing block, and rigidly clamp the wire (the contact pressure is controlled by the stroke of the eccentric block to ensure low impedance).

[0038] Start the propulsion motor 209, and through the transmission of the drive shaft 206, the propulsion gear 207 and the rack plate 208, drive the sliding seat 203 to move along the support seat 201 towards the main body of the energy meter, so that the female connector 305 (which is connected to the external wire) on the fixed block 204 is close to the male connector 304 inside the main body of the energy meter.

[0039] Example 3 Reference Figure 4 and Figure 5 This is the third embodiment of the present invention, which differs from the second embodiment in that it provides a high current-carrying energy meter adapter assembly 300 and a terminal block 400 inserted into the side wall of the adapter assembly 300. The terminal block 400 is electrically connected to the energy meter body 103 via a wire. The end of the adapter assembly 300 is connected to the other side of the fixing block 204. One end of the terminal block 400 (copper columnar structure, gold-plated surface) is electrically connected to the metering circuit of the energy meter body 103 via a wire, and the other end is rotatably inserted into the center of the extension head 310. The angle can be finely adjusted with the extension head to ensure reliable conduction between the adapter assembly and the internal circuit of the energy meter body, while reducing the impact of mechanical stress on the metering element.

[0040] The adapter assembly 300 includes a pad 301 fixedly connected inside the main body 103 of the electricity meter, a turntable 302 rotatably mounted in the middle of the pad 301, a connector 303 fixedly connected to the side wall of the turntable 302, a male connector 304 rotatably mounted on the end side wall of the connector 303, and a female connector 305 snapped between the fixing block 204 and the clamping block 205. The end of the male connector 304 is provided with a thread that mates with the end of the female connector 305.

[0041] The adapter component 300 is an internal conductive bridge between the main body 103 of the electricity meter and the external circuit. It achieves high-precision docking through motor drive to ensure the stability of high current transmission. The turntable 302 (with toothed edges) is rotatably mounted on the pad 301 (insulating board, such as epoxy glass cloth board) inside the main body 103 of the electricity meter. It can rotate around the center of the pad 301. The male connector 304 is rotatably mounted on the connector seat 303 on the side wall of the turntable. It can rotate with the turntable 302 to achieve circumferential alignment.

[0042] Specifically, a steering motor 306 is fixedly connected to the side wall of the pad 301, and a steering gear 307 is fixedly connected to the end of the output shaft of the steering motor 306. The teeth on the side wall of the steering gear 307 mesh with the rack on the side wall of the turntable 302.

[0043] Among them, the steering motor 306 on the side wall of the pad 301 drives the steering gear 307 to rotate, and the gear meshes with the turntable rack, driving the turntable 302 to rotate.

[0044] Furthermore, the adapter assembly 300 also includes a fixed base 308 fixedly connected to the side wall of the pad 301, an adapter 309 rotatably mounted at the center of the fixed base 308, and an extension head 310 connected to the center of the adapter 309. The terminal block 400 is rotatably inserted into the center of the extension head 310. The extension head 310 is electrically connected to the male connector 304 via a wire. A main connecting rod 311 is fixedly connected to the side wall of the adapter 309. A secondary connecting rod 312 is hinged to the end of the main connecting rod 311. The end of the secondary connecting rod 312 is fixedly connected to the side wall of the male connector 304. The main connecting rod 311 and the secondary connecting rod 312 are symmetrically arranged. A drive motor 313 is fixedly connected to the side wall of the fixed base 308. The side wall of the drive motor 313 is connected to the side wall of the adapter 309 via a commutator.

[0045] In this design, on the fixed base 308 on the side wall of the pad 301, an adapter 309 (conductive hub) is rotatably mounted and connected to an extension head 310 (a flexible conductor, such as multi-strand copper wire with an outer insulating layer). A terminal block 400 (a conductive post connected to the internal circuit of the energy meter body) is rotatably inserted into the center of the extension head 310, forming a conductive path of "energy meter body - terminal block - extension head - adapter". The main connecting rod 311 on the side wall of the adapter 309 is hinged to the secondary connecting rod 312 on the side wall of the connector male head 304 (two sets are symmetrically distributed). When the drive motor 313 on the side wall of the fixed base 308 drives the adapter to rotate through the commutator, the main connecting rod 311 pulls the secondary connecting rod 312, causing the connector male head 304 to rotate, making it easy to screw into the end of the connector female head 305 to achieve circuit connection, and also easy to actively disconnect the circuit for protection.

[0046] Preferably, a limiting post 314 is fixedly connected to the side wall of the pad 301, and a pointer 315 is fixedly connected to the side wall of the turntable 302. The end of the pointer 315 extends to the side wall of the limiting post 314, and the limiting posts 314 are symmetrically arranged on the side wall of the turntable 302.

[0047] Among them, the limiting posts 314 (symmetrically distributed) on the side wall of the pad 301 are used to limit the rotation angle of the turntable 302 (to avoid excessive rotation and wire entanglement). The end of the pointer 315 on the side wall of the turntable extends to the side wall of the limiting post 314. The rotation angle of the turntable 302 can be determined by the position of the pointer 315 to assist in alignment and calibration.

[0048] When in use, the steering motor 306 is started, driving the steering gear 307 to rotate the turntable 302, so that the circumferential angle of the male connector 304 is aligned with the female connector 305 (the rotation range is limited by the cooperation of the pointer 315 and the limit post 314 to avoid overtravel).

[0049] The drive motor 313 starts, driving the adapter 309 to rotate via the commutator. The main connecting rod 311 pulls the secondary connecting rod 312, pushing the male connector 304 to rotate axially and move towards the female connector 305 along with the turntable 302. When the two contact, they are tightened using the threaded structure at the ends (or through axial pressure to achieve tight contact), forming a conductive path of "external wire - female connector - male connector - extension head - adapter - terminal block - electricity meter body". Current flows into the electricity meter body 103 through the above conductive path. The built-in metering chip and current transformer sample and calculate the high current carrying capacity to achieve accurate metering.

[0050] In summary, the coordinated control of the steering motor and drive motor enables automated alignment of the connector in both the circumferential and axial directions. Combined with manual fine-tuning of the adjusting rod, installation time is short. The eccentric block locking mechanism requires no specialized tools, allowing a single person to secure the wiring. The base, support, and other metal components feature a rigid design, and the double locking mechanism of the connecting rod and adjusting nut ensures stable connection. The docking structure can be quickly separated via motor drive, allowing for external wiring replacement or internal component maintenance without disassembling the main body of the energy meter. The cooperation between the limit post and the pointer prevents overtravel during automated operation, reducing maintenance risks and making it suitable for continuous production scenarios. The design of the adjusting rod and sliding seat can accommodate external wiring of different specifications. The flexible connection of the terminals allows for slight angular deviations between the energy meter body and the adapter assembly, compatibility with installation errors in older distribution cabinets. During operation, the rigid mechanical structure ensures stable contact pressure, and the low-impedance design reduces power loss and heat generation. For maintenance, simply reverse the operation of the propulsion and drive motors to separate the docking structure without disassembling the entire device.

[0051] Example 4 This is a fourth embodiment of the present invention, which differs from the third embodiment in that it provides a method for using a high current-carrying energy meter, including the following steps: Step 1: Preparation before installation: Inspect all components of the equipment, and confirm that the base, connectors, and main body of the meter assembly, as well as the support, conduit, and sliding seat of the connecting components, are intact and free from damage or deformation; check whether the gold plating layer on the surface of the wiring terminals is intact and whether the silver plating layer of the male connector is worn. Choose an installation location: It should be well-ventilated, away from heat sources and strong electromagnetic interference, and the installation surface should be flat to accommodate the rigid support requirements of the metal base. Prepare tools: prepare wrenches, infrared thermometers, and copper terminal blocks that meet specifications; Step Two: Meter Positioning and Calibration: Based on the location of the external wiring (such as the copper busbar in the distribution cabinet), rotate the adjusting rod to push the connector to slide along the base, causing the main body of the energy meter to move horizontally, so that the terminals and the support of the connecting components are roughly aligned, and the adjustment accuracy is controlled within the set range; tighten the adjusting nut at the end of the connecting rod to fix the relative position of the main body of the energy meter and the connector to prevent displacement caused by vibration; check the relative position of the pointer on the side wall of the turntable and the limit post on the side wall of the pad to ensure that the turntable is at the initial angle, that is, the male connector is facing the mating direction, to prepare for subsequent automated docking; Step 3: External line fixing and connection drive: Pass the external high current-carrying wire (or copper busbar) through the conduit, and place the end between the fixing block and the clamping block to ensure that the wire specifications are compatible; Rotate the handle to make the eccentric block rotate, push the clamping block closer to the fixed block, and rigidly clamp the wire to ensure contact pressure; start the propulsion motor, and through the transmission of the drive shaft, propulsion gear and rack plate, drive the sliding seat to move along the support seat towards the main body of the energy meter, so that the female connector on the fixed block is close to the male connector inside the main body of the energy meter. Step 4: Internal Adapter Automated Alignment and Locking: Start the steering motor, drive the steering gear to rotate the turntable, aligning the circumferential angle of the male connector with the female connector. Use the pointer and limit post to judge the alignment, avoiding excessive rotation that could cause wire tangling. Start the drive motor, drive the adapter to rotate through the commutator, the main connecting rod pulls the secondary connecting rod, and moves the male connector axially toward the female connector. When they contact each other, tighten using the threaded structure at the ends (or achieve tight contact through axial pressure), forming a complete conductive path. Step 5: Operation Monitoring and Maintenance Operation monitoring: After the current flows into the main body of the energy meter through the conductive path, the built-in metering chip and current transformer sample and calculate the high current carrying capacity. Real-time current, voltage, power and cumulative energy consumption can be viewed through the panel buttons or the supporting management software to ensure metering accuracy. Routine maintenance: Check the temperature rise at the wiring points monthly with an infrared thermometer to ensure the temperature is within the normal operating range; clean the surface dust quarterly after disconnecting the power. Troubleshooting: If problems such as poor contact occur, reverse the operation of the push motor and drive motor to separate the docking structure. Repair can be performed without disassembling the entire equipment. After repair, repeat the docking operation as described above. Regular calibration: Annual metrological calibration is performed by a professional organization, using a standard source to input a simulated high-current signal to ensure metrological accuracy.

[0052] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the invention. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims. Furthermore, for the purpose of providing a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features not relevant to the currently considered best mode for carrying out the invention, or those features not relevant to implementing the invention) may be omitted.

[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A high current-carrying energy meter, comprising a meter body assembly (100) and a connection assembly (200), characterized in that: The meter body assembly (100) includes a base (101), a connector (102) slidably inserted into the inner wall of the base (101), an energy meter body (103) snapped into the side wall of the base (101), a terminal (104) adapted to be installed on the side wall of the energy meter body (103), and a connecting rod (105) inserted into the middle of the through hole in the side wall of the connector (102). The end of the connecting rod (105) is threadedly connected to the side wall of the energy meter body (103), and the energy meter body (103) slides in contact with the side wall of the base (101). The connecting assembly (200) includes a support (201) snapped onto the side wall of the terminal (104), a conduit (202) inserted into the end of the terminal (104), a sliding seat (203) slidably connected to the side wall of the support (201), a fixing block (204) fixedly connected to the end of the sliding seat (203), and a clamping block (205) slidably connected to the side wall of the sliding seat (203). The clamping block (205) is used in conjunction with the fixing block (204), and the end of the conduit (202) extends to one side of the fixing block (204). It also includes a converter assembly (300) installed inside the main body (103) of the electricity meter, and a terminal block (400) inserted into the side wall of the converter assembly (300). The terminal block (400) is electrically connected to the main body (103) of the electricity meter via a wire, and the end of the converter assembly (300) is connected to the other side of the fixing block (204).

2. The high current-carrying power meter according to claim 1, characterized in that: The adapter assembly (300) includes a pad (301) fixedly connected inside the main body (103) of the electricity meter, a turntable (302) rotatably mounted in the middle of the pad (301), a connector (303) fixedly connected to the side wall of the turntable (302), a male connector (304) rotatably mounted on the end side wall of the connector (303), and a female connector (305) snapped between the fixing block (204) and the clamping block (205). The end of the male connector (304) is provided with a thread that mates with the end of the female connector (305).

3. The high current-carrying power meter according to claim 2, characterized in that: A steering motor (306) is fixedly connected to the side wall of the pad (301), and a steering gear (307) is fixedly connected to the end of the output shaft of the steering motor (306). The teeth on the side wall of the steering gear (307) mesh with the rack on the side wall of the turntable (302).

4. The high current-carrying power meter according to claim 3, characterized in that: The adapter assembly (300) further includes a fixed base (308) fixedly connected to the side wall of the pad (301), an adapter (309) rotatably mounted at the center of the fixed base (308), and an extension head (310) connected to the center of the adapter (309). The terminal block (400) is rotatably inserted into the center of the extension head (310), and the extension head (310) is electrically connected to the male connector (304) via a wire.

5. The high current-carrying power meter according to claim 4, characterized in that: The adapter (309) has a main connecting rod (311) fixedly connected to its side wall. The end of the main connecting rod (311) is hinged to a secondary connecting rod (312). The end of the secondary connecting rod (312) is fixedly connected to the side wall of the male connector (304). The main connecting rod (311) and the secondary connecting rod (312) are symmetrically arranged.

6. The high current-carrying energy meter according to claim 5, characterized in that: The side wall of the fixed base (308) is fixedly connected to a drive motor (313), and the side wall of the drive motor (313) is connected to the side wall of the adapter (309) through a commutator.

7. The high current-carrying power meter according to claim 6, characterized in that: The side wall of the pad (301) is fixedly connected to a limiting post (314), and the side wall of the turntable (302) is fixedly connected to a pointer (315). The end of the pointer (315) extends to the side wall of the limiting post (314), and the limiting post (314) is symmetrically arranged on the side wall of the turntable (302).

8. The high current-carrying power meter according to claim 7, characterized in that: A drive shaft (206) is rotatably mounted on the side wall of the support base (201). A propulsion gear (207) is fixedly connected to the end of the drive shaft (206). A rack plate (208) is fixedly connected to the bottom of the sliding seat (203). The teeth on the side wall of the propulsion gear (207) mesh with the side wall of the rack plate (208). A propulsion motor (209) is fixedly connected to the side wall of the support base (201). The output end of the propulsion motor (209) is connected to the end of the drive shaft (206) via a commutator.

9. The high current-carrying energy meter according to claim 8, characterized in that: An eccentric block (210) is rotatably mounted on the side wall of the sliding seat (203). The end of the eccentric block (210) is in rotatable contact with the side wall of the clamping block (205). A handle (211) is threadedly connected to the side wall of the eccentric block (210).

10. The high current-carrying energy meter according to claim 9, characterized in that: An adjusting rod (106) is rotatably mounted on the side wall of the base (101). The end of the adjusting rod (106) is threadedly connected to the end of the connector (102). The connecting rod (105) is symmetrically arranged on the side wall of the connector (102), and the end of the connecting rod (105) is threadedly connected to an adjusting nut that cooperates with the main body (103) of the energy meter.