Multi-space filter box structure for wind driven generator
By designing a multi-space filter box structure in the wind turbine, automatic replacement and performance testing of the filter box are achieved, solving the problem of frequent filter box replacement and improving the operating efficiency and lifespan of the equipment.
Patent Information
- Application Number
- CN202411215919.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-11-14
AI Technical Summary
The existing wind turbine filter box structure loses its filtering function after a period of use, requiring frequent replacement and cleaning, which affects the equipment's operating efficiency and lifespan.
A multi-space filter cartridge structure is designed, comprising a filtration chamber and a storage chamber. The filter cartridge slides between the filtration chamber and the storage chamber via a drive mechanism, enabling automatic replacement and storage of the filter cartridge. Filtration is performed using a porous substrate, a filter cotton layer, and a chemical adsorption layer. A detection mechanism is also provided to monitor the filtration performance.
This reduces the frequency of filter cartridge replacement and cleaning, improves equipment operating efficiency and filtration effect, and extends the service life of key components.
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Figure CN120939685A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of wind turbine technology, and in particular relates to a multi-space filter box structure for wind turbines. Background Technology
[0002] A wind turbine is an electrical device that converts wind energy into mechanical energy, and then into electrical energy. It is widely used in areas with abundant wind power, such as Finland, Denmark, and parts of western my country. The principle of wind power generation is to use wind power to drive the blades of a windmill to rotate, and then use a speed increaser to increase the rotation speed, thereby causing the generator to produce electricity. Because wind energy is a renewable and pollution-free energy source, it is receiving increasing attention and is being vigorously developed.
[0003] Typically, low-speed, large-diameter generators (e.g., wind turbines) consist of a stator and a rotor. Generators continuously generate heat during operation, and the accumulation of heat can lead to excessively high internal temperatures. High temperatures can shorten the lifespan of many critical components inside the generator. To avoid excessive temperature rise, generators generally...
[0004] For example, CN112302889A discloses a wind turbine filter box structure, including a rectangular box with an opening on one side, and a filter module disposed inside the rectangular box. Several ventilation holes are provided on the bottom side of the rectangular box. A U-shaped fastener is fitted at the open end of the rectangular box. The cross-section of the U-shaped fastener is L-shaped, and the U-shaped fastener and the end face of the rectangular box form a U-shaped groove. A ventilation cover is fitted inside the U-shaped groove. When this filter box structure is in use, after a period of time, the filter module absorbs dust, moisture, etc., and loses its filtering function. Therefore, it is necessary to replace and clean the filter module after a period of use. Summary of the Invention
[0005] The purpose of this invention is to provide a multi-space filter box structure for wind turbines. By providing a filter chamber for filtration and a filter box for storing the filter box within the filter box body, it is convenient to control the filter box located in the filter chamber to be sent into the filter chamber when one filter box loses its filtration function, thus solving the problems raised in the prior art.
[0006] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:
[0007] This invention relates to a multi-space filter box structure for wind turbines, comprising a filter box body, wherein a through-flow filter cavity and a storage cavity closed at one end are formed within the filter box body; multiple interconnected rectangular channels are provided between the filter cavity and the storage cavity, and a filter box can be slidably assembled in any of the rectangular channels; a drive mechanism is provided within the filter cavity for driving any filter box to move along the axial direction of the rectangular channel; in use, one of the filter boxes is controlled to be located in the filter cavity, and the remaining filter boxes are controlled to be stored in the storage cavity.
[0008] Furthermore, there are two drive mechanisms, which are respectively arranged on two opposite inner sidewalls of the storage cavity; each drive mechanism includes two first guide rails arranged along the axial direction of the filter cavity, a first electric slider is fitted on the first guide rail, a second guide rail is connected between the two first electric sliders, a second electric slider is fitted on the second guide rail, a telescopic structure is connected to the second electric slider, and a locking post is connected to the end of the telescopic structure along the axial direction of the filter cavity. The bottom of the filter box is provided with an insertion hole for inserting the locking post.
[0009] Furthermore, the telescopic structure includes a telescopic cylinder mounted on the second electric slider, with a mounting cover connected to the end of the telescopic cylinder, and the locking pin connected to the end of the mounting cover; and at least two guide telescopic rods are connected between the mounting cover and the second electric slider.
[0010] Furthermore, a metal filter screen is provided at the air inlet end of the filter chamber, and a sealing cover is provided at the opening end of the storage chamber.
[0011] Furthermore, the filter box includes a porous substrate, the upper surface of which is recessed downward to form a groove, a filter structure is disposed in the groove, and a porous fixing plate is mounted on the filter structure; the insertion hole is disposed on the bottom side of the porous substrate.
[0012] Furthermore, the two inner sidewalls of the groove are provided with a fixing structure for fixing the multi-hole fixing plate; the fixing structure includes a rectangular groove provided on the inner sidewall of the groove, and a threaded through hole provided on the bottom side of the rectangular groove; the bottom side of the rectangular groove is connected by a spring to a sliding block that slides along the inner sidewall of the groove, and a bayonet is provided on one side of the sliding block; a stud is threadedly connected to the threaded through hole, and the end of the stud abuts against the sliding block.
[0013] Furthermore, the filter structure is provided with a filter cotton layer A, a chemical adsorption layer and a filter cotton layer B in sequence from the inside to the outside.
[0014] Furthermore, magnetic blocks A are provided at both ends of the porous substrate; a slot A for inserting the porous substrate is provided on the inner side wall of the filter cavity away from the storage cavity; a slot B for inserting the porous substrate is provided on the inner side wall of the storage cavity away from the filter cavity; magnetic strips A and B that cooperate with magnetic blocks A are respectively installed in slots A and B.
[0015] Furthermore, it also includes a testing mechanism for detecting the air permeability of any of the filter boxes. The testing mechanism includes a channel disposed on an inner wall of the filter chamber and along the axial direction of the filter chamber. A sealing block is disposed in the channel and slides along the inner wall of the channel. Gas sensors are respectively disposed on the upper and lower sides of the sealing block. Mounting plates are fixed at both ends of the channel. A rodless cylinder is connected between the two mounting plates. The sealing block is mounted on the slider of the rodless cylinder.
[0016] The present invention has the following beneficial effects:
[0017] This invention provides a filter chamber for filtration and a filter chamber for storing filter boxes within the filter box body. This allows for convenient control of the filter box located in the filter chamber to be sent into the filter chamber when a filter box loses its filtration function, thereby reducing the frequency of filter box replacement and cleaning within the filter box body during use.
[0018] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the multi-space filter box structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the filter cartridge body structure of the present invention;
[0022] Figure 3 Cross-sectional view of the multi-space filter box structure of the present invention Figure 1 ;
[0023] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle;
[0024] Figure 5 for Figure 3 Enlarged view of a section at point B in the middle;
[0025] Figure 6 This is a schematic diagram of the telescopic structure of the present invention;
[0026] Figure 7 This is a schematic diagram of the fixed structure of the present invention;
[0027] Figure 8 Cross-sectional view of the multi-space filter box structure of the present invention Figure 2 . Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.
[0030] Please see Figure 2-3 As shown, the present invention is a multi-space filter box structure for wind turbines, including a filter box body 1, and the filter box body 1 has a through filter cavity 10 and a storage cavity 11 closed at one end. Multiple rectangular channels 14 are provided between the filter cavity 10 and the storage cavity 11, and a filter box 2 can be slidably assembled in any rectangular channel 14. In the above-mentioned use state, the filter box 2 is controlled to be located in the filter cavity 10, and the air is filtered by the filter box 2 installed in the filter cavity 10. At the same time, the filter box 2 in the non-use state is stored in the storage cavity 11. When the filter box 2 located in the filter cavity 10 loses its filtering function, the filter box 2 stored in the storage cavity 11 is controlled to be sent into the filter cavity 10, and then the filter box 2 that has lost its filtering function is controlled to be pulled back into the storage cavity 11.
[0031] In this invention, such as Figure 5 The filter box 2 includes a porous substrate 20. The upper surface of the porous substrate 20 is recessed to form a groove 21. A filter structure 22 is disposed in the groove 21. A porous fixing plate 23 is mounted on the filter structure 22. An insertion hole is provided on the bottom side of the porous substrate 20. The filter structure 22 is used to filter the air. The porous fixing plate 23 is used to facilitate the installation and removal of the filter structure 22.
[0032] To better filter the air, the filter structure 22 consists of a filter cotton layer A, a chemical adsorption layer, and a filter cotton layer B, arranged sequentially from the inside out. Both filter cotton layers A and B are made of P15 / 350S filter cotton. The use of P15 / 350S filter cotton is primarily due to its superior filtration effect and stronger ability to adsorb dust, especially acid mist, from the air. The chemical adsorption layer is filled with calcium oxide particles. This calcium oxide-filled chemical adsorption layer allows for the adsorption of pollutants such as water vapor and sulfur dioxide from the air during the filtration process, preventing these pollutants from entering the wind turbine and causing corrosion, thus damaging the wind turbine and reducing its lifespan. Furthermore, the arrangement of filter cotton layers A and B facilitates the fixation of the calcium oxide particles, preventing long-term weathering dust from entering the wind turbine and causing corrosion.
[0033] In order to determine whether the filter box 2 in use has lost its filtering function, the present invention also provides a detection mechanism for detecting the air permeability of any filter box 2. When in use, the detection mechanism uses gas sensors 106 set at both ends of the filter box 2 to detect the gas conditions on both sides and compare them to determine the performance of the filter box 2.
[0034] To facilitate testing the air permeability of any filter cartridge 2 during use, in actual application, when different filter cartridges 2 are selected, such as... Figure 8 The gas sensor 106 needs to be controlled to perform corresponding activities. That is, the detection mechanism provided by the present invention includes a channel 104 disposed on an inner wall of the filter chamber 10 and along the axial direction of the filter chamber 10. Mounting plates 107 are fixed at both ends of the channel 104 respectively. A rodless cylinder 108 is connected between the two mounting plates 107. A sealing block 105 that slides along the inner wall of the channel 104 is connected to the slider of the rodless cylinder 108. Gas sensors 106 are respectively disposed on the upper and lower sides of the sealing block 105.
[0035] It is known that, as Figure 4 and 6 To facilitate the control of the filter box 2 moving along the axial direction of the rectangular channel 14 during use, a driving mechanism is provided on each of the two opposite inner sidewalls of the filter cavity 10. The driving mechanism includes two first guide rails 12 arranged along the axial direction of the filter cavity 10. A first electric slider 121 is provided on the first guide rail 12. A second guide rail 13 is connected between the two first electric sliders 121. A second electric slider 131 is provided on the second guide rail 13. A telescopic structure 14 is connected to the second electric slider 131. A locking post 15 arranged along the axial direction of the filter cavity 10 is connected to the end of the telescopic structure 14. The bottom of the filter box 2 is provided with an insertion hole for inserting the locking post 15.
[0036] Based on the above, during use, the telescopic structure 14 is controlled to retract, and then the first electric slider 121 is controlled to move on the first guide rail 12, thereby adjusting the telescopic structure 14 to be below the corresponding filter box 2. Then, the telescopic structure 14 is controlled to extend, causing the locking post 15 to be directly below the insertion hole. At this time, the first electric slider 121 is controlled to move on the first guide rail 12 until the locking post 15 is inserted into the insertion hole. Finally, the second electric slider 131 is controlled to move on the second guide rail 13, thereby controlling the filter box 2 to move along the axial direction of the rectangular channel 14.
[0037] Based on the above, the telescopic structure 14 includes a telescopic cylinder 140 mounted on the second electric slider 131, with a mounting cover 141 connected to the end of the telescopic cylinder 140, and a locking post 15 connected to the end of the mounting cover 141; and at least two guide telescopic rods 142 are connected between the mounting cover 141 and the second electric slider 131.
[0038] like Figure 1 To prevent large particles of impurities in the air from entering the filter chamber 10, a metal filter screen 100 is installed at the air inlet of the filter chamber 10; at the same time, to prevent dust from entering the storage chamber 11, a sealing cover plate 200 is installed at the opening of the storage chamber 11.
[0039] It is understood that, based on the above description of the present invention, in order to facilitate the installation and disassembly of the perforated fixing plate 23, a fixing structure for fixing the perforated fixing plate 23 is provided on the two opposite inner sidewalls of the groove 21; such as Figure 7 The fixing structure includes a rectangular groove 24 provided on the inner side wall of the groove 21, and a threaded through hole 241 provided on the bottom side of the rectangular groove 24; a sliding block 26 that slides along the inner side wall of the groove 21 is connected to the bottom side of the rectangular groove 24 by a spring 251, and a bayonet 261 is provided on one side of the sliding block 26; a stud 25 is threadedly connected to the threaded through hole 241, and the end of the stud 25 abuts against the sliding block 26.
[0040] Based on the above, in order to maintain the stability of the filter box 2 after it moves along the axial direction of the rectangular channel 14 and is located in the storage cavity 11 or the filter cavity 10, magnetic blocks A27 are provided at both ends of the porous substrate 20; a slot A101 for inserting the porous substrate 20 is provided on the inner side wall of the filter cavity 10 away from the storage cavity 11; a slot B110 for inserting the porous substrate 20 is provided on the inner side wall of the storage cavity 11 away from the filter cavity 10; magnetic strips A102 and B112 that cooperate with magnetic blocks A27 are respectively installed in slots A101 and B111. The arrangement of slots A101 and B111 facilitates the support of the filter box 2 by the rectangular channel 14; at the same time, the cooperation between magnetic strips A102, B112 and magnetic blocks A27 facilitates the stability of the filter box 2 after installation.
[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0042] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-space filter box structure for wind turbine generators, characterized in that: Includes a filter cartridge body (1), in which a through filter chamber (10) and a storage chamber (11) closed at one end are formed; A plurality of connected rectangular channels (14) are provided between the filter chamber (10) and the storage chamber (11), and a filter box (2) can be slidably assembled in any of the rectangular channels (14); The filter chamber (10) is provided with a drive mechanism for driving any filter box (2) to move along the axial direction of the rectangular channel (14); In use, one of the filter boxes (2) is controlled to be located in the filter chamber (10), and the remaining filter boxes (2) are controlled to be stored in the storage chamber (11).
2. The multi-space filter box structure for wind turbine generators according to claim 1, characterized in that, The number of driving mechanisms is two, and they are respectively set on two opposite inner sidewalls of the storage cavity (11); the driving mechanism includes two first guide rails (12) arranged along the axial direction of the filter cavity (10), a first electric slider (121) is provided on the first guide rail (12), a second guide rail (13) is connected between the two first electric sliders (121), a second electric slider (131) is provided on the second guide rail (13), a telescopic structure (14) is connected to the second electric slider (131), and a locking post (15) arranged along the axial direction of the filter cavity (10) is connected to the end of the telescopic structure (14). The bottom of the filter box (2) is provided with an insertion hole for inserting the locking post (15).
3. The multi-space filter box structure for a wind turbine generator according to claim 2, characterized in that, The telescopic structure (14) includes a telescopic cylinder (140) mounted on the second electric slider (131), the end of the telescopic cylinder (140) is connected to a mounting cover (141), the end of the mounting cover (141) is connected to the locking post (15); and at least two guide telescopic rods (142) are connected between the mounting cover (141) and the second electric slider (131).
4. A multi-space filter box structure for a wind turbine generator according to claim 2 or 3, characterized in that, The air inlet of the filter chamber (10) is fitted with a metal filter screen (100), and the opening of the storage chamber (11) is fitted with a sealing cover plate (200).
5. A multi-space filter box structure for a wind turbine generator according to claim 2, characterized in that, The filter box (2) includes a porous substrate (20), the upper surface of the porous substrate (20) is recessed downward to form a groove (21), a filter structure (22) is provided in the groove (21), and a porous fixing plate (23) is installed on the filter structure (22). The insertion hole is located on the bottom side of the porous substrate (20).
6. A multi-space filter box structure for a wind turbine generator according to claim 5, characterized in that, The groove (21) is provided with a fixing structure on its two opposite inner sidewalls for fixing the perforated fixing plate (23); The fixing structure includes a rectangular groove (24) provided on the inner side wall of the groove (21), and the bottom side of the rectangular groove (24) is provided with a threaded through hole (241); The bottom side of the rectangular groove (24) is connected by a spring (251) to a sliding block (26) that slides along the inner wall of the groove (21). A bayonet (261) is provided on one side of the sliding block (26). The threaded through hole (241) is internally threaded with a stud (25), and the end of the stud (25) abuts against the sliding block (26).
7. A multi-space filter box structure for a wind turbine generator according to claim 5, characterized in that, The filter structure (22) consists of a filter cotton layer A, a chemical adsorption layer and a filter cotton layer B arranged sequentially from the inside to the outside.
8. A multi-space filter box structure for a wind turbine generator according to any one of claims 5-7, characterized in that, Both ends of the porous substrate (20) are provided with magnetic blocks A (27); The filter cavity (10) has a slot A (101) for inserting a porous substrate (20) on an inner side wall away from the storage cavity (11); The storage cavity (11) has a slot B (110) for inserting a porous substrate (20) on an inner wall away from the filter cavity (10); The slots A (101) and B (111) are respectively equipped with magnetic strips A (102) and B (112) that cooperate with magnetic block A (27).
9. A multi-space filter box structure for a wind turbine generator according to claim 1, characterized in that, It also includes a testing mechanism for testing the air permeability of any of the filter boxes (2). The testing mechanism includes a channel (104) disposed on an inner wall of the filter chamber (10) and along the axial direction of the filter chamber (10). A sealing block (105) is disposed in the channel (104) and slides along the inner wall of the channel (104). Gas sensors (106) are respectively disposed on the upper and lower sides of the sealing block (105).
10. A multi-space filter box structure for a wind turbine generator according to claim 9, characterized in that, Mounting plates (107) are fixed at both ends of the channel (104), and a rodless cylinder (108) is connected between the two mounting plates (107). The sealing block (105) is installed on the slider of the rodless cylinder (108).
Citation Information
Patent Citations
Filter box structure of wind driven generator
CN112302889A