Multifunctional boring machine with automatic calibration function

By combining a six-bar linkage structure and a universal joint, automatic calibration of the portable boring machine is achieved, solving the problem of low precision in boring machines and improving processing accuracy and efficiency.

CN120940692AActive Publication Date: 2025-11-14YANTAI SALVAGE BUREAU MINISTRY OF TRANSPORT
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Patent Information

Application Number
CN202511470487.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2025-11-14
Estimated Expiration
2045-10-15

AI Technical Summary

Technical Problem

Existing portable boring machines are susceptible to human positioning errors and vibrations during processing, resulting in low boring accuracy and a lack of automatic calibration functions.

Method used

The machine employs a six-bar linkage structure combined with a universal joint and a hole measurement module. A polar coordinate system is established using a grating displacement sensor and a rotary encoder. A linear motor and a bridge circuit are used to achieve automatic calibration of the boring machine and adjust the boring tool position in real time to reduce errors.

Benefits of technology

It improves the accuracy and efficiency of boring, reduces the reliance on manual adjustment, and ensures that the boring machine can maintain high-precision machining even in vibration environments.

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Abstract

The invention discloses a multifunctional boring machine capable of being automatically calibrated, and belongs to the technical field of boring machines. Comprising a driving motor, a first assembly and a second assembly which are sequentially connected through a main shaft are arranged on one side of the driving motor, a hole measuring module is arranged on the main shaft, and the first assembly comprises a positioning module and a plurality of six-connecting-rod structures arranged in the circumferential direction of the positioning module; the whole boring machine is controlled at a relatively fixed position through the combination of the six-connecting-rod structure and the universal ring, the relative position between the boring machine and a bored hole can be accurately reflected through the hole measuring module installed on the main shaft in a combined mode, and the accuracy of boring hole positioning is improved; in the using process, the position of a boring cutter can be adjusted in real time through the positioning modules on the first assembly and the second assembly, so that the error influence caused by vibration of parts and a machine during boring is reduced, and the problems that the machining precision of an existing portable boring machine mainly depends on manual adjustment, and automatic control is not achieved in the working process are solved. And the boring efficiency and the boring precision are greatly improved.
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Description

Technical Field

[0001] This invention relates to a multifunctional boring machine that can be automatically calibrated, belonging to the technical field of boring machines. Background Technology

[0002] Portable boring machines are mobile devices used for on-site hole machining, widely used in industrial fields, especially in repair and maintenance applications. Unlike traditional stationary boring machines, portable boring machines are lightweight, compact, easy to transport and install, and can machine holes in confined or hard-to-reach spaces.

[0003] Portable boring machines are typically used for repairs, through-hole machining, and routine maintenance of factory equipment in situations where large equipment or structures (such as ships, bridges, or heavy machinery) cannot be disassembled, quickly resolving issues such as wear on equipment holes. However, existing portable boring machines rely on manual positioning during use, and the boring accuracy is affected by vibrations during operation, which can easily lead to misalignment. Therefore, designing a multi-functional boring machine with automatic calibration is crucial. Summary of the Invention

[0004] To address the shortcomings of the prior art, this invention provides a multifunctional boring machine that can be automatically calibrated.

[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A multi-functional boring machine capable of automatic calibration includes a drive motor. A first component and a second component are sequentially connected to a spindle on one side of the drive motor. A hole measuring module is provided on the spindle. The hole measuring module is connected to the spindle via a detachably connected boring tool. The first component includes a positioning module and several sets of six-bar linkages arranged around the positioning module.

[0006] Furthermore, the positioning module has a universal joint in the middle, and the main shaft passes through the universal joint.

[0007] Furthermore, each of the six-bar linkages includes a guide rod, a rotary encoder, and coils and magnets for two linear motors.

[0008] Furthermore, the coil on one side of the linear motor is rotatably connected to the positioning module, and the magnet on the opposite side is fixed to the outside of the grating displacement sensor by a magnetic bracket.

[0009] Furthermore, one end of the guide rod is rotatably connected to the positioning module via a rotary encoder, and the other end is equipped with a through-connected grating displacement sensor.

[0010] Furthermore, the first component is provided with four sets of six-bar linkage structures.

[0011] Furthermore, the second component has the same structure as the first component and is arranged symmetrically.

[0012] Furthermore, a bridge circuit is provided inside the spindle.

[0013] Furthermore, the spindle is detachably connected to the second component.

[0014] Furthermore, the spindle is provided with several mounting holes that are compatible with the boring tool.

[0015] Compared with existing technologies, the beneficial effects of this invention are as follows: The six-bar linkage combined with a universal joint controls the entire boring machine in a relatively fixed position. The hole measurement module mounted on the spindle accurately reflects the relative position between the boring machine and the bore, improving the accuracy of boring positioning. Before starting boring, the host computer provides the operator with a comparison before and after boring, allowing the operator to quickly and directly adjust boring parameters via the boring machine. During use, the positioning modules on the first and second components allow for real-time adjustment of the boring tool position, reducing errors caused by vibrations of components and the machine during boring. This avoids the problem of existing portable boring machines relying primarily on manual adjustment for machining accuracy and lacking automatic control during operation, greatly improving boring efficiency and accuracy, resulting in better performance. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the structure of the first component of the present invention.

[0018] Figure 3 This is a schematic diagram of the magnetic support structure of the present invention.

[0019] Figure 4 This is a schematic diagram of the universal joint structure of the present invention.

[0020] Figure 5 This is a bridge circuit diagram of the present invention.

[0021] In the diagram, 1 is the drive motor; 10 is the first component; and 11 is the second component. 2. Positioning module; 21. Linear motor; 22. Guide rod; 23. Grating displacement sensor; 24. Rotary encoder; 25. Magnetic bracket; 4. Spindle; 5. Hole measurement module; 51. Mounting hole; 6. Boring tool; 7. Universal ring. Detailed Implementation

[0022] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention.

[0023] like Figures 1-5 As shown, the automatically calibrated multi-functional boring machine of this embodiment includes a drive motor 1. A first component 10 and a second component 11 are provided on one side of the drive motor 1 and are connected in sequence through a spindle 4. A hole measuring module 5 is provided on the spindle 4. The hole measuring module 5 is connected to the spindle 4 through a boring tool 6 that can be detachably connected. The first component 10 includes a positioning module 2 and several sets of six-bar linkage structures arranged around the positioning module 2.

[0024] The positioning module 2 has a universal ring 7 in the middle, and the main shaft 4 passes through the universal ring 7.

[0025] Each of the six-bar linkages includes a guide rod 22, a rotary encoder 24, and coils and magnets for two linear motors 21.

[0026] The coil on one side of the linear motor 21 is rotatably connected to the positioning module 2, and the magnet on the opposite side is fixed to the outside of the grating displacement sensor 23 by the magnetic bracket 25.

[0027] One end of the guide rod 22 is rotatably connected to the positioning module 2 via a rotary encoder 24, and the other end is provided with a through-connected grating displacement sensor 23.

[0028] The first component 10 is provided with four sets of six-bar linkages. The coils on one side of adjacent linear motors 21 in adjacent sets of six-bar linkages are rotatably connected to the positioning module 2 through the same connecting shaft.

[0029] The second component 11 has the same structure as the first component 10 and is arranged symmetrically.

[0030] The main spindle 4 is equipped with a bridge circuit. All components on the first assembly 10 and the second assembly 11, the universal joint 7, and the bridge circuit are connected to the host computer.

[0031] The main shaft 4 is detachably connected to the second component 11.

[0032] The spindle 4 is provided with several mounting holes 51 that are adapted to the boring tool 6.

[0033] In use, the second component 11 of the boring machine is first disassembled. After the spindle 4 passes through the hole to be bored, the second component 11 is connected to the spindle 4. The magnetic brackets 25 in each group of six-bar linkages of the first component 10 and the second component 11 are magnetically fixed to the outside of the part being bored. Each group of six-bar linkages on the first component 10 establishes a polar coordinate system through its own grating displacement sensor 23 and rotary encoder 24 to determine the position between the fixed point and the first component 10. The second component 11 works on the same principle. When the position needs to be adjusted, the two linear motors 21 of each group of six-bar linkages act as drive pairs to make the six-bar linkage move up and down, thereby achieving magnetic attraction. The relative position between the bracket 25 and the first component 10 or the second component 11 is adjusted; then the boring tool 6 is inserted into the mounting hole 51, and the position of the boring tool 6 relative to the positioning module 2 on the first component 10 and the second component 11 is positioned by the bridge circuit placed in the spindle 4, and the hole measurement module 5 is turned on to measure the hole to be bored. The hole model before and after boring is established on the host computer. When boring is working, the drive motor 1 drives the boring tool 6 to move. The offset of the boring tool 6 is determined by the hole measurement module 5, and the offset is reduced by the six-bar linkage structure with linear motor 21, thereby controlling the entire boring machine in a relatively fixed position.

[0034] The boring machine spindle 4 has a bridge circuit inside, which is relatively independent from the spindle body itself and is wrapped with an insulating layer. This circuit allows the relative position of the boring tool 6 and the spindle 4 to be determined after the boring tool 6 is inserted into the spindle 4. The bridge circuit inside the boring machine spindle 4 is as follows: Figure 5 As shown, the formula for measuring the resistance at four points on the entire boring machine spindle is: ,in, for The sum of the resistance values ​​in series, The resistance value of the nth mounting hole 51 on spindle 4. The resistance values ​​are different. , and The resistors that make up the bridge circuit are... R4 is a protective resistor. Since the parallel resistance value at each mounting hole 51 is different, this distinguishes each mounting hole 51. Each parallel resistance has a fixed value, therefore, by adjusting... The position of the boring bar 6 can be determined by the resistance at that point.

[0035] The rotary encoder 24 is located at the hinge point between the guide rod 22 and the positioning module 2. The rotary encoder 24 is fixed on the positioning module 2. The rotation axis of the rotary encoder 24 rotates with the rotation axis between the guide rod 22 and the main body of the positioning module 2. A polar coordinate system is established by the grating displacement sensor and the rotary encoder 24 to determine the real-time position information between the fixing point of the magnetic bracket 25 and the first component 10 or the second component 11. The universal ring 7 is located on the boring machine positioning module 2 to ensure that the two ends of the spindle 4 in contact with the positioning module 2 can always reach the required positioning position when the portable boring machine positioning module 2 is in position.

[0036] The boring machine is controlled in a relatively fixed position by a six-bar linkage combined with a universal joint 7. The hole measurement module 5, which is mounted on the spindle 4, can accurately reflect the relative position between the boring machine and the hole being bored, thus improving the accuracy of boring positioning. Before starting boring, the operator can be provided with a comparison before and after boring via a host computer, allowing the operator to adjust the boring parameters directly and quickly. During use, the position of the boring tool 6 can be adjusted in real time by the positioning module 2 on the first component 10 and the second component 11 to reduce the error caused by the vibration of the components and the machine during boring. This avoids the problem that the machining accuracy of existing portable boring machines mainly relies on manual adjustment and lacks automatic control during operation, greatly improving boring efficiency and accuracy, and achieving good results.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-functional boring machine capable of automatic calibration, comprising a drive motor (1), characterized in that: The drive motor (1) is provided with a first component (10) and a second component (11) connected in sequence through the main shaft (4). The main shaft (4) is provided with a hole measuring module (5). The hole measuring module (5) is connected to the main shaft (4) through a detachably connected boring tool (6). The first component (10) includes a positioning module (2) and several sets of six-bar linkages arranged around the positioning module (2).

2. The multi-functional boring machine capable of automatic calibration according to claim 1, characterized in that: The positioning module (2) has a universal ring (7) in the middle, and the main shaft (4) passes through the universal ring (7).

3. The multi-functional boring machine capable of automatic calibration according to claim 1, characterized in that: Each of the six-bar linkages includes a guide rod (22), a rotary encoder (24), and coils and magnets for two linear motors (21).

4. The multi-functional boring machine capable of automatic calibration according to claim 3, characterized in that: The coil on one side of the linear motor (21) is rotatably connected to the positioning module (2), and the magnet on the opposite side is fixed to the outside of the grating displacement sensor (23) by the magnetic bracket (25).

5. The multi-functional boring machine capable of automatic calibration according to claim 3, characterized in that: One end of the guide rod (22) is rotatably connected to the positioning module (2) via a rotary encoder (24), and the other end is provided with a through-connected grating displacement sensor (23).

6. The multi-functional boring machine capable of automatic calibration according to claim 1, characterized in that: The first component (10) is provided with four sets of six-bar linkage structures.

7. The multi-functional boring machine capable of automatic calibration according to any one of claims 2-5, characterized in that: The second component (11) has the same structure as the first component (10) and is arranged symmetrically.

8. The multi-functional boring machine capable of automatic calibration according to claim 7, characterized in that: The main shaft (4) is equipped with a bridge circuit.

9. The multi-functional boring machine capable of automatic calibration according to claim 7, characterized in that: The main shaft (4) is detachably connected to the second component (11).

10. The multi-functional boring machine capable of automatic calibration according to claim 7, characterized in that: The spindle (4) is provided with several mounting holes (51) that are compatible with the boring bar (6).

Citation Information

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