High-toughness wear-resistant polyphenylene sulfide alloy material and preparation method thereof
By adding fiber compositions and thermally conductive fillers, high-toughness and wear-resistant polyphenylene sulfide alloy materials are prepared by twin-screw extrusion, which solves the problems of low impact strength and poor processing performance of polyphenylene sulfide resin, and realizes high mechanical strength and low-cost application of the material.
Patent Information
- Application Number
- CN202410585841.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-11-14
AI Technical Summary
Polyphenylene sulfide resin has low impact strength, poor bending resistance, poor processing performance, and high cost, which limits its application range.
High-toughness and wear-resistant polyphenylene sulfide alloy materials are prepared by adding fiber compositions and thermally conductive fillers using a twin-screw extrusion process. These materials include polyphenylene sulfide, nylon, glass fiber and carbon fiber, thermally conductive fillers, compatibilizers, antioxidants and coupling agents, thereby optimizing the mechanical and thermal properties of the materials.
It improves the mechanical strength, thermal stability and impact resistance of the material, while reducing costs and meeting the injection molding and appearance requirements of the parts.
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Abstract
Description
Technical Field
[0001] This invention relates to a high-toughness, wear-resistant polyphenylene sulfide alloy material and its preparation method, belonging to the field of polymer composite materials technology. Background Technology
[0002] Polyphenylene sulfide (PPS), also known as polyphenylene sulfide, has good overall properties, including high temperature resistance, corrosion resistance, radiation resistance, non-flammability, and good mechanical and electrical properties. However, PPS has low impact strength and poor flexural strength; moreover, PPS melt viscosity is high, resulting in poor flowability and insufficient processing performance; and its cost is relatively high compared to general engineering plastics. These disadvantages limit the application range of PPS.
[0003] Patent CN111875963A uses polyphenylene sulfide resin, nylon 6 resin, mica powder, flat glass fiber, calcium sulfate whiskers, titanate coupling agent, ethylene-maleic anhydride-glycidyl methacrylate copolymer, 2,2'-(1,3-phenylene)-dioxazoline, N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)-1,3-phenylenediamide, and bis(2,6-di-tert-butyl-4-
[0004] Polyphenylene sulfide / nylon 6 composite material was prepared by using pentaerythritol diphosphate (PPS) of methylphenylene(II) phosphate. The ability of amorphous molecular activity was suppressed by mineral and glass fiber fillers, and the low linear expansion coefficient of inorganic fillers was combined to make the PPS / PA6 alloy material have low linear expansion coefficient and low warpage characteristics.
[0005] Patent CN1272124A discloses a method for manufacturing polyphenylene sulfide (PPS) composite materials modified by blending zinc oxide whiskers and glass fibers or carbon fibers with polyphenylene sulfide (PPS) resin. The purpose is to use zinc oxide as a corrosion inhibitor to improve the corrosion resistance to metals and eliminate the adverse effects on mechanical and physical properties. However, after adding zinc oxide, the tensile strength and elongation at break of the injection-molded polyphenylene sulfide (PPS) composite material are reduced, and its impact strength is also reduced.
[0006] Although glass fiber reinforcement can significantly improve the rigidity and other mechanical properties of PPS, the modified material after reinforcement has poor processability, poor impact resistance, rough surface of the product, and too much loose fiber, which cannot well meet the injection molding, performance and appearance requirements of the parts.
[0007] In view of the above problems, this invention is proposed. Summary of the Invention
[0008] In view of the shortcomings of the existing technology, the first objective of the present invention is to provide a high-toughness and wear-resistant polyphenylene sulfide alloy material.
[0009] A second objective of this invention is to provide a method for preparing the aforementioned alloy material.
[0010] To achieve the first objective, the present invention is implemented through the following technical solution: a high-toughness and wear-resistant polyphenylene sulfide alloy material, comprising, by weight, 35-50 parts of polyphenylene sulfide, 25-45 parts of nylon, 5-15 parts of fiber composition, 5-10 parts of thermally conductive filler, 0.5-5 parts of compatibilizer, 0.5-5 parts of antioxidant, and the balance of coupling agent.
[0011] Preferably, based on 100 parts by weight, it includes 35-40 parts by weight of polyphenylene sulfide, 30-35 parts by weight of nylon, 10-15 parts by weight of fiber composition, 5-8 parts by weight of thermally conductive filler, 0.5-3 parts by weight of compatibilizer, 0.5-3 parts by weight of antioxidant, and the balance of coupling agent.
[0012] By adopting the above technical solution, adding fiber composition and thermally conductive filler can improve the thermal stability, mechanical strength and other performance indicators of the product. By adding fiber composition for reinforcement, the strength and impact performance of the material can be improved without losing thermal performance and stiffness. Adding thermally conductive filler can significantly improve the impact performance of composite materials, resulting in heat-resistant, wear-resistant and high-strength composite materials.
[0013] Preferably, the fiber composition comprises glass fiber and carbon fiber in a mass ratio of 1-2:2-5; the glass fiber is processed with β-(3,4-
[0014] The carbon fibers are impregnated with an epoxycyclohexyl(ethyltrimethoxysilane) surface treatment agent and then impregnated with glyoxal and chitosan.
[0015] Preferably, the glass fiber has a diameter of 15-30 μm and the carbon fiber has a length of 2-5 mm.
[0016] Preferably, the carbon fiber includes polyacrylonitrile-based carbon fiber, phenolic-based carbon fiber, and lignin-based carbon fiber, with a mass ratio of 3-5:1-3:1.
[0017] By adopting the above technical solution, glass fiber and carbon fiber are added to the composite material in combination, and the mechanical and thermodynamic properties of the alloy material are further optimized by adjusting the ratio of the two and the diameter of glass fiber and the length of carbon fiber.
[0018] Preferably, the thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 2-3:1-3:1.
[0019] Thermally conductive fillers, as the name suggests, are fillers added to matrix materials to increase the thermal conductivity of the materials. Commonly used thermally conductive fillers include alumina, magnesium oxide, zinc oxide, aluminum nitride, boron nitride, and silicon carbide. Among them, micron-sized alumina and silicon micro powder are the main components, while nano-alumina and nitrides are used as filler powders in the field of high thermal conductivity. Zinc oxide is mostly used as a filler in thermal paste (thermal grease).
[0020] Preferably, the antioxidant comprises one or more of pentaerythritol tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], tris[2,4-di-tert-butylphenyl]phosphite, and 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione.
[0021] The antioxidant used in this invention is designed to eliminate oxygen molecules inside the material, thereby further preventing the polyphenylene sulfide resin from discoloring at high temperatures.
[0022] Preferably, the compatibilizer is maleic anhydride or maleic anhydride graft.
[0023] SEBS, maleic anhydride-grafted styrene or maleic anhydride-grafted ethylene
[0024] Octene copolymer; the coupling agent is a silane coupling agent, titanate coupling agent, aluminate coupling agent or polymeric coupling agent.
[0025] To achieve the second objective, the present invention provides a method for preparing a high-toughness, wear-resistant polyphenylene sulfide alloy material, comprising the following steps:
[0026] S1: The polyphenylene sulfide, nylon, fiber composition, thermally conductive filler, compatibilizer, antioxidant and coupling agent are dried;
[0027] S2: Glass fibers are processed through β-(3,4-
[0028] The carbon fiber is impregnated with epoxycyclohexyl(ethyltrimethoxysilane) surface treatment agent for 0.5-1h, and impregnated with glyoxal and chitosan for 1-2h.
[0029] S3: The treated glass fiber and carbon fiber are mixed with a coupling agent, and then other components are added to a high-speed mixer for mixing to obtain a premix.
[0030] S4: The premix is fed into a twin-screw extruder for melt mixing and then extruded and granulated to obtain the alloy material.
[0031] Preferably, in step S4, the screw speed is 250-600 r / min and the barrel temperature is 200-300℃.
[0032] The beneficial effects of this invention are:
[0033] (1) The alloy material of the present invention has the advantages of high mechanical strength, high temperature resistance, chemical resistance, flame retardancy, good thermal stability and excellent electrical properties of polyphenylene sulfide and high mechanical strength, high temperature resistance and low water absorption of nylon. By adding fiber composition to the alloy material for reinforcement, the strength and impact performance of the material are improved.
[0034] (2) The alloy material of the present invention is prepared by twin-screw extrusion, which is simple, has high continuous production efficiency, is easy to operate, and has great economic benefits. Detailed Implementation
[0035] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0036] Example 1
[0037] A high-toughness and wear-resistant polyphenylene sulfide alloy material includes 35 kg of polyphenylene sulfide, 45 kg of nylon, 10 kg of fiber composition, 5 kg of thermally conductive filler, 0.5 kg of compatibilizer, 1 kg of antioxidant, and 3.5 kg of coupling agent.
[0038] In this embodiment, the fiber composition consists of glass fiber and carbon fiber in a mass ratio of 1:2; the glass fiber is processed with β-(3,4-
[0039] The carbon fiber is impregnated with an epoxy cyclohexyl ethyltrimethoxysilane surface treatment agent and then impregnated with glyoxal and chitosan.
[0040] In this embodiment, the glass fiber has a diameter of 15 μm and the carbon fiber has a length of 4 mm.
[0041] In this embodiment, the carbon fiber includes polyacrylonitrile-based carbon fiber, phenolic-based carbon fiber, and lignin-based carbon fiber, with a mass ratio of 3:3:1.
[0042] In this embodiment, the thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 2:1:1.
[0043] In this embodiment, the antioxidant is pentaerythritol tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate].
[0044] In this embodiment, the compatibilizer is maleic anhydride; the coupling agent is a polymeric coupling agent.
[0045] A method for preparing a high-toughness, wear-resistant polyphenylene sulfide alloy material includes the following steps:
[0046] S1: The polyphenylene sulfide, nylon, fiber composition, thermally conductive filler, compatibilizer, antioxidant and coupling agent are dried;
[0047] S2: Glass fibers are processed through β-(3,4-
[0048] The carbon fiber was impregnated with epoxycyclohexyl(ethyltrimethoxysilane) surface treatment agent for 0.5 h, and then impregnated with glyoxal and chitosan for 1 h.
[0049] S3: The treated glass fiber and carbon fiber are mixed with a coupling agent, and then other components are added to a high-speed mixer for mixing to obtain a premix.
[0050] S4: The premix is fed into a twin-screw extruder for melt mixing and then extruded and granulated to obtain the alloy material.
[0051] In this embodiment, the screw speed in step S4 is 250 r / min and the barrel temperature is 300℃.
[0052] Example 2
[0053] A high-toughness and wear-resistant polyphenylene sulfide alloy material includes 35 kg of polyphenylene sulfide, 32 kg of nylon, 15 kg of fiber composition, 6 kg of thermally conductive filler, 5 kg of compatibilizer, 2 kg of antioxidant, and 5 kg of coupling agent.
[0054] In this embodiment, the fiber composition consists of glass fiber and carbon fiber in a mass ratio of 1:5.
[0055] In this embodiment, the glass fiber has a diameter of 20 μm and the carbon fiber has a length of 2 mm.
[0056] In this embodiment, the carbon fiber includes polyacrylonitrile-based carbon fiber, phenolic-based carbon fiber, and lignin-based carbon fiber, with a mass ratio of 3:1:1.
[0057] In this embodiment, the antioxidant is tris[2,4-di-tert-butylphenyl]phosphite.
[0058] In this embodiment, the compatibilizer is maleic anhydride-grafted styrene; the coupling agent is a titanate coupling agent.
[0059] Everything else is the same as in Example 1.
[0060] The preparation method of a high-toughness and wear-resistant polyphenylene sulfide alloy material differs from that in Example 1 in that:
[0061] In step S2, the glass fiber is passed through β-(3,4-
[0062] The carbon fiber was impregnated with epoxycyclohexyl(ethyltrimethoxysilane) surface treatment agent for 1 hour, and then impregnated with glyoxal and chitosan for 1.5 hours.
[0063] In step S4, the screw speed is 350 r / min and the barrel temperature is 250℃.
[0064] Example 3
[0065] A high-toughness and wear-resistant polyphenylene sulfide alloy material includes 40 kg of polyphenylene sulfide, 40 kg of nylon, 5 kg of fiber composition, 7 kg of thermally conductive filler, 3 kg of compatibilizer, 3 kg of antioxidant, and 2 kg of coupling agent.
[0066] In this embodiment, the fiber composition consists of glass fiber and carbon fiber in a mass ratio of 1:1.
[0067] In this embodiment, the diameter of the glass fiber is 30 μm.
[0068] In this embodiment, the thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 3:1:1.
[0069] In this embodiment, the antioxidant is 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione.
[0070] In this embodiment, the compatibilizer is maleic anhydride-grafted SEBS; the coupling agent is an aluminate coupling agent.
[0071] Everything else is the same as in Example 1.
[0072] The preparation method of a high-toughness and wear-resistant polyphenylene sulfide alloy material is the same as in Example 1.
[0073] Example 4
[0074] A high-toughness and wear-resistant polyphenylene sulfide alloy material comprises 45 kg of polyphenylene sulfide, 30 kg of nylon, 10 kg of fiber composition, 8 kg of thermally conductive filler, 2 kg of compatibilizer, 4 kg of antioxidant, and 1 kg of coupling agent.
[0075] In this embodiment, the glass fiber has a diameter of 20 μm and the carbon fiber has a length of 5 mm.
[0076] In this embodiment, the carbon fiber includes polyacrylonitrile-based carbon fiber, phenolic-based carbon fiber, and lignin-based carbon fiber, with a mass ratio of 5:1:1.
[0077] In this embodiment, the thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 2:3:1.
[0078] In this embodiment, the compatibilizer is a maleic anhydride-grafted ethylene-octene copolymer; the coupling agent is a silane coupling agent.
[0079] Everything else is the same as in Example 1.
[0080] The preparation method of a high-toughness, wear-resistant polyphenylene sulfide alloy material differs from the examples in that:
[0081] In step S4, the screw speed is 600 r / min and the barrel temperature is 280℃.
[0082] Example 5
[0083] A high-toughness and wear-resistant polyphenylene sulfide alloy material includes 50 kg of polyphenylene sulfide, 25 kg of nylon, 8 kg of fiber composition, 9 kg of thermally conductive filler, 2 kg of compatibilizer, 5 kg of antioxidant, and 1 kg of coupling agent.
[0084] In this embodiment, the fiber composition consists of glass fiber and carbon fiber in a mass ratio of 1:1.
[0085] In this embodiment, the length of the carbon fiber is 3mm.
[0086] In this embodiment, the carbon fiber includes polyacrylonitrile-based carbon fiber, phenolic-based carbon fiber, and lignin-based carbon fiber, with a mass ratio of 4:2:1.
[0087] In this embodiment, the thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 2:2:1.
[0088] Everything else is the same as in Example 1.
[0089] The preparation method of a high-toughness and wear-resistant polyphenylene sulfide alloy material differs from that in Example 1 in that:
[0090] In step S4, the screw speed is 450 r / min and the barrel temperature is 200℃.
[0091] Example 6
[0092] A high-toughness and wear-resistant polyphenylene sulfide alloy material includes 30 kg of polyphenylene sulfide, 35 kg of nylon, 15 kg of fiber composition, 10 kg of thermally conductive filler, 5 kg of compatibilizer, 0.5 kg of antioxidant, and 4.5 kg of coupling agent.
[0093] In this embodiment, the fiber composition consists of glass fiber and carbon fiber in a mass ratio of 1:3.
[0094] In this embodiment, the glass fiber has a diameter of 22 μm and the carbon fiber has a length of 3 mm.
[0095] In this embodiment, the carbon fiber includes polyacrylonitrile-based carbon fiber, phenolic-based carbon fiber, and lignin-based carbon fiber, with a mass ratio of 4:3:1.
[0096] In this embodiment, the thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 2:2:1.
[0097] Everything else is the same as in Example 1.
[0098] The preparation method of a high-toughness and wear-resistant polyphenylene sulfide alloy material differs from that in Example 1 in that:
[0099] In step S2, the glass fiber is passed through β-(3,4-
[0100] The carbon fiber was impregnated with epoxycyclohexyl(ethyltrimethoxysilane) surface treatment agent for 1 hour, and then impregnated with glyoxal and chitosan for 1.5 hours.
[0101] In step S4, the screw speed is 550 r / min and the barrel temperature is 200℃.
[0102] Comparative Example 1
[0103] No fiber composition was added; otherwise, it was the same as in Example 1.
[0104] Comparative Example 2
[0105] No carbon fiber was added; otherwise, it was the same as in Example 1.
[0106] Comparative Example 3
[0107] No glass fiber was added; otherwise, it was the same as in Example 1.
[0108] Comparative Example 4
[0109] The glass fiber and carbon fiber were not subjected to prior impregnation treatment, and otherwise the same as in Example 1.
[0110] Experimental Example 1
[0111] Experimental groups: Examples 1-6;
[0112] Test methods: The products obtained in each group were subjected to various performance tests, as detailed below:
[0113] (1) Tensile strength: in accordance with ISO 527 standard;
[0114] (2) Bending strength: in accordance with ISO 178 standard;
[0115] (3) Thermal conductivity: in accordance with ISO 22007-2 standard;
[0116] Experimental results: See Table 1 for details.
[0117] Table 1. Performance test results of products in Examples 1-6
[0118] Tensile strength (MPa) Bending strength (MPa) Thermal conductivity (W / (m·K)) Example 1 62 97 5.3 Example 2 61 94 5.6 Example 3 62 96 5.0 Example 4 60 90 5.1 Example 5 64 93 5.5 Example 6 63 91 5.0
[0119] Referring to Table 1, the alloy material obtained by this invention has excellent mechanical and thermodynamic properties.
[0120] Experimental Example 2: The effect of the compatibility of glass fiber and carbon fiber on product performance
[0121] Experimental groups: Example 1 and Comparative Examples 1-3;
[0122] Experimental method: Same as in Experimental Example 1;
[0123] Experimental results: See Table 2 for details.
[0124] Table 2. Performance test results of the products in Example 1 and Comparative Examples 1-3.
[0125] Tensile strength (MPa) Bending strength (MPa) Thermal conductivity (W / (m·K)) Example 1 62 97 5.3 Comparative Example 1 35 76 4.1 Comparative Example 2 43 80 4.5 Comparative Example 3 46 81 4.3
[0126] Referring to Table 2, the mechanical and thermodynamic properties of the product in Comparative Example 1 without added fiber composition were significantly worse, while the results of adding only glass fiber or carbon fiber were also significantly lower than the performance test results of the product in Example 1. The results show that the combination of glass fiber and carbon fiber can significantly improve the mechanical and thermodynamic properties of the product.
[0127] Experimental Example 3: The Effect of Pretreatment of Glass Fiber and Carbon Fiber on Product Performance
[0128] Experimental groups: Example 1 and Comparative Example 4;
[0129] Experimental method: Same as in Experimental Example 1;
[0130] Experimental results: See Table 3 for details.
[0131] Table 3. Performance test results of the products in Example 1 and Comparative Examples 1-3
[0132]
[0133]
[0134] Referring to Table 3, the properties of the products obtained from glass fiber and carbon fiber without pretreatment are significantly lower than those in Example 1.
[0135] Experimental Example 4: The Influence of Glass Fiber Diameter on Product Performance
[0136] Experimental group: Experimental group 1-
[0137] Experimental group 6, with glass fiber diameters of 10μm, 15μm, 20μm, 25μm, 30μm, and 35μm respectively, and other parameters the same as in Example 1;
[0138] Experimental method: Same as in Experimental Example 1;
[0139] Experimental results: See Table 4 for details.
[0140] Table 4. Test results of various performance aspects of products in test groups 1-6
[0141] Tensile strength (MPa) Bending strength (MPa) Thermal conductivity (W / (m·K)) Experimental group 1 52 82 4.3 Experimental group 2 62 97 5.3 Experimental group 3 63 96 5.3 Experimental group 4 64 95 5.4 Experimental group 5 64 96 5.2 Experimental group 6 55 85 4.6
[0142] Referring to Table 4, both excessively large and excessively small glass fiber diameters will reduce the various performance characteristics of the product. Based on the above test data, the glass fiber diameter used in this invention is 15-30μm.
[0143] Experimental Example 5: The Influence of Carbon Fiber Length on Product Performance
[0144] Experimental group: Experimental group 7-
[0145] Experimental group 12, with glass fiber diameters of 1mm, 2mm, 3mm, 4mm, 5mm and 6mm respectively, and other details the same as in Example 1;
[0146] Experimental method: Same as in Experimental Example 1;
[0147] Experimental results: See Table 4 for details.
[0148] Table 5. Test results of various performance aspects of products in test groups 7-12
[0149] Tensile strength (MPa) Bending strength (MPa) Thermal conductivity (W / (m·K)) Experimental group 7 55 86 4.7 Experimental group 8 62 93 5.3 Experimental group 9 64 93 5.5 Experimental group 10 62 97 5.5 Experimental group 11 64 96 5.6 Experimental group 12 56 87 4.6
[0150] Referring to Table 5, carbon fiber that is too long or too short will reduce the performance of the product. Based on the test data, the carbon fiber length used in this invention is 2-5mm.
[0151] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or basic characteristics. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.
[0152] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A high-toughness, wear-resistant polyphenylene sulfide alloy material, characterized in that, Based on 100 parts by weight, it includes 35-50 parts by weight of polyphenylene sulfide, 25-45 parts by weight of nylon, 5-15 parts by weight of fiber composition, and 5-15 parts by weight of thermally conductive filler. 10 parts by weight, compatibilizer 0.5-5 parts by weight, antioxidant 0.5-5 parts by weight, coupling agent balance.
2. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 1, characterized in that, Based on 100 parts by weight, it includes 35-40 parts by weight of polyphenylene sulfide, 30-35 parts by weight of nylon, and 10-10 parts by weight of fiber composition. 15 parts by weight, 5-8 parts by weight of thermally conductive filler, 0.5-3 parts by weight of compatibilizer, 0.5-0.5 parts by weight of antioxidant. 3 parts by weight, with the remainder being coupling agent.
3. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 2, characterized in that, The fiber composition consists of glass fiber and carbon fiber in a mass ratio of 1-2:2-5; the glass fiber is impregnated with β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane surface treatment agent, and the carbon fiber is impregnated with glyoxal and chitosan.
4. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 3, characterized in that, The glass fiber has a diameter of 15-30 μm, and the carbon fiber has a length of 2-5 mm.
5. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 4, characterized in that, The carbon fibers include polyacrylonitrile-based carbon fibers, phenolic-based carbon fibers, and lignin-based carbon fibers, with a mass ratio of 3-5:1-3:
1.
6. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 5, characterized in that, The thermally conductive filler is composed of alumina, aluminum nitride and silicon carbide in a mass ratio of 2-3:1-3:
1.
7. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 6, characterized in that, The antioxidants include one or more of pentaerythritol tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], tris[2,4-di-tert-butylphenyl]phosphite, and 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione.
8. The high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 7, characterized in that, The compatibilizer is maleic anhydride, maleic anhydride-grafted SEBS, maleic anhydride-grafted styrene, or maleic anhydride-grafted ethylene-octene copolymer; the coupling agent is a silane coupling agent, titanate coupling agent, aluminate coupling agent, or a polymeric coupling agent.
9. A method for preparing as described in claim 1- 8. The method for producing a high-toughness, wear-resistant polyphenylene sulfide alloy material as described in any one of the above, characterized in that, Includes the following steps: S1: The polyphenylene sulfide, nylon, fiber composition, thermally conductive filler, compatibilizer, antioxidant and coupling agent are dried; S2: Glass fibers are processed through β-(3,4- Surface treatment agent impregnation for 0.5- 1 hour; carbon fiber is impregnated with glyoxal and chitosan for 1-2 hours. S3: The treated glass fiber and carbon fiber are mixed with a coupling agent, and then other components are added to a high-speed mixer for mixing to obtain a premix. S4: The premix is fed into a twin-screw extruder for melt mixing and then extruded and granulated to obtain the alloy material.
10. The method for preparing a high-toughness, wear-resistant polyphenylene sulfide alloy material as described in claim 9, characterized in that, In step S4, the screw speed is 250-600 r / min and the barrel temperature is 200-300℃.
Citation Information
Patent Citations
Polyphenylene sulfide / nylon 6 composite material with low linear expansion coefficient and preparation method thereof
CN111875963A
Polyarylene sulfide resin composition
CN1272124A