Automatic dispensing and curing equipment for motor stator

Abstract

The invention discloses automatic dispensing and curing equipment for a motor stator, and relates to the technical field of dispensing and curing. A protective cover is fixedly mounted at the top of the base; a dispensing assembly is arranged in the protective cover; the dispensing assembly comprises a mechanical arm; the bottom of the mechanical arm is fixedly mounted on the base transverse plate; a first glue gun and a second glue gun are installed at the end of the mechanical arm in a matched mode. The first glue gun and the second glue gun are movably mounted with the mechanical arm through a rotating structure; when the motor stator is placed, the placing barrel where the motor stator is placed rotates to the top of the driving assembly to conduct dispensing operation, during dispensing, the first glue gun and the second glue gun are driven through the mechanical arm, the glue guns make contact with coils on the stator, and therefore the dispensing quality is guaranteed, and through switching between the two glue guns, the dispensing efficiency is improved. And the dispensing requirements of different angles of the stator can be effectively met during dispensing.

Description

Technical Field

[0001] This invention specifically relates to the field of dispensing and curing technology, and more specifically to an automatic dispensing and curing device for motor stators. Background Technology

[0002] With the continuous expansion of motor application scenarios, such as new energy vehicles and high-end industrial equipment, the performance requirements for motors are becoming increasingly stringent. Motor stators need to have good insulation, mechanical stability, and heat dissipation. Dispensing and curing can effectively fix the coils, preventing them from shifting due to vibration during motor operation, while also enhancing insulation performance, avoiding faults such as short circuits, and assisting in heat dissipation. In new energy vehicle motors, in order to ensure stable operation of the motor under complex working conditions, the dispensing and curing process of the stator coils requires the adhesive to have high insulation, high thermal conductivity, and resistance to high and low temperatures. Traditional motor stator dispensing processes are mostly manual, with workers using dispensing guns and relying on experience to apply glue. This method has many limitations. First, the precision and stability of manual operation are difficult to guarantee, easily leading to inconsistent glue application and dispensing position deviations, affecting motor quality and performance. Second, the glue flow rate cannot be accurately controlled, which may result in excessive glue filling the internal space of the stator or insufficient glue to effectively fix the insulation material, weakening the insulation effect. In addition, manual dispensing is inefficient and labor-intensive, making it difficult to meet the needs of large-scale industrial production. Currently, traditional motor stators are cured by dispensing adhesive and then naturally curing. However, this curing process is lengthy and susceptible to external environmental influences. Natural curing cannot effectively meet the work efficiency requirements for large-scale motor stator dispensing and curing. A search revealed that Chinese Patent Publication No. CN202221758739.5 discloses an automatic stator dispensing and curing device; it includes a base plate, a gantry frame, a dispensing and curing assembly, and a clamping assembly. The clamping assembly is installed in the middle of the base plate, the gantry frame is located above the clamping assembly, the dispensing and curing assembly is installed on one side of the gantry frame, and a slide rail is provided below the clamping assembly, the slide rail being perpendicular to the gantry frame. The device in the aforementioned patent achieves the dispensing effect on the motor stator by moving the dispensing head. However, in actual operation, the stator is ring-shaped, so the dispensing head or the stator needs to be able to rotate effectively during the dispensing process. Although the dispensing head in the aforementioned patent can move effectively, it can only achieve the effect of lateral movement and cannot effectively rotate along the top of the coil on the stator. This makes the aforementioned patent still have certain defects. Summary of the Invention

[0003] The purpose of this invention is to provide an automatic dispensing and curing device for motor stators. In this device, the stator to be dispensed is placed in a placement cylinder on a turntable, effectively limiting and fixing the stator. The turntable rotates to sequentially transport the stator. First, the glue gun at the end of the robotic arm dispenses glue onto the stator. Switching between two glue guns effectively satisfies the dispensing effect at different angles on the stator. During the dispensing process, a first cylinder engages the drive gear on the output shaft of the rotating motor with the gear ring at the bottom of the placement cylinder, achieving the effect of stator rotation, thus effectively ensuring the dispensing quality and efficiency of the glue gun. After dispensing, the turntable rotates to transport the dispensed stator to the bottom of the heating coil, where heating achieves the effect of glue curing, effectively ensuring the quality of dispensing. After curing, the turntable transports the cured stator to the bottom of the leveling assembly, where a second cylinder uses a pressure plate to level the cured glue, preventing any omissions. This solves the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: An automatic dispensing and curing device for motor stators includes a base; a protective cover is fixedly installed on the top of the base; a dispensing assembly is provided inside the protective cover; the dispensing assembly includes a robotic arm; the bottom of the robotic arm is fixedly installed on a horizontal plate of the base; a first glue gun and a second glue gun are fitted at the end of the robotic arm; the first glue gun and the second glue gun are movably installed with the robotic arm via a rotating structure. The base is also equipped with a rotating assembly, which includes a turntable. The bottom of the turntable is fixedly mounted to the reducer shaft via a rotating shaft. The reducer is fixedly mounted on the base. Multiple placement cylinders are movably mounted on the turntable. The bottom of each placement cylinder has an integrally formed toothed ring. The pulley on the reducer extension shaft is connected to the drive pulley on the output shaft of the drive motor via a connecting belt. The drive motor is fixedly mounted on the bottom of the base's horizontal plate. As a further technical solution of the present invention, a drive assembly is provided between the horizontal plate of the base and the turntable; the drive assembly includes a first cylinder; a support frame is fixedly installed on the push rod of the first cylinder; a rotary motor is fixedly installed on the support frame; a drive gear is fixedly installed on the output shaft of the rotary motor; the drive gear meshes with the teeth inside the gear ring; the drive assembly is located on one side of the reducer. As a further technical solution of the present invention, a curing component is provided between the robotic arm and the reducer; the curing component includes a heating coil; the heating coil is arranged in a spiral shape; the connectors at both ends of the heating coil are electrically connected to a temperature controller provided on the lifting frame; one side of the lifting frame is fixedly installed with two guide rods and the push rod of the electric push cylinder through a fixing block; As a further technical solution of the present invention, the electric pusher cylinder is fixedly mounted on the mounting frame, and the two guide rods are slidably mounted on the mounting frame; the bottom of the mounting frame is fixedly mounted on the rotating shaft of the rotary cylinder; the bottom of the rotary cylinder is fixedly mounted on the base; the curing component and the driving component are set at 90°; As a further technical solution of the present invention, a leveling component is provided on the other side of the curing component; the leveling component includes a support rod; the support rod is fixedly installed with the base; a second cylinder is fixedly installed on the top of the support rod; a pressure plate is fixedly installed on the push rod of the second cylinder; the pressure plate is located above the placement cylinder; the leveling component and the driving component are arranged at 180°. As a further technical solution of the present invention, one end of the protective cover is open; the two sides of the protective cover are provided with symmetrical protective grilles; a controller is fixedly installed between one of the protective grilles and the protective cover; and a placement plate is fixedly installed at the end of the base. Compared with the prior art, the beneficial effects of the present invention are: In this invention, the motor stators arranged on the placement plate are placed in a placement cylinder near the placement plate. The placement cylinder effectively limits and fixes the motor stators during dispensing. The drive motor drives the turntable to rotate via a drive pulley and connecting belt, achieving the effect of sequential transmission of the motor stators. The placement cylinder containing the motor stators first rotates to the top of the drive assembly for dispensing. During dispensing, a robotic arm drives the first and second glue guns, ensuring that the glue guns contact the coils on the stator, thereby guaranteeing the quality of dispensing. By switching between the two glue guns, the dispensing needs of different angles of the stator can be effectively met during dispensing. In this invention, during the dispensing process, the first cylinder drives the rotary motor to move upward through the support frame, so that the drive gear on the output shaft of the rotary motor meshes with the gear ring at the bottom of the placement cylinder. The drive motor effectively drives the placement cylinder and the motor stator to rotate, thereby ensuring that the glue gun can effectively dispense glue to the coil at the end of the stator. In this invention, after dispensing, the first cylinder lowers the drive gear and separates from the gear ring. The reducer rotates the turntable, transferring the dispensed motor stator to the curing assembly. First, a rotary cylinder drives the mounting bracket to rotate 90°, rotating the heating coil to the top of the motor stator. Then, an electric pusher cylinder drives the lifting frame to effectively adjust the distance between the heating coil and the motor stator, ensuring effective heating and curing of the adhesive on the stator. After the heating coil is heated to a certain temperature, it is held for a period of time to ensure the quality of the dispensing curing. After curing, the rotary cylinder rotates the heating coil to one side of the turntable to avoid collisions between the stator and the heating coil during the transfer of the stator through the turntable. This invention, through the rotation of the turntable, effectively transfers the stator after the adhesive has been cured to the bottom of the leveling assembly. The second cylinder drives the pressure plate to contact the adhesive on the stator, thereby effectively flattening the adhesive surface and preventing unevenness between the coils and the adhesive on the stator. This effectively ensures the quality of the stator adhesive and the service life of the stator. Attached Figure Description

[0005] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0006] Figure 2 In this invention Figure 1 Another perspective structural diagram.

[0007] Figure 3 In this invention Figure 1 A breakdown diagram.

[0008] Figure 4 In this invention Figure 3 Another structural diagram of the top of the central base.

[0009] Figure 5 In this invention Figure 4 Another perspective structural diagram.

[0010] Figure 6 In this invention Figure 4 Another perspective on the breakdown diagram.

[0011] Figure 7 In this invention Figure 6 A schematic diagram of a local part of the structure.

[0012] Figure 8 In this invention Figure 6 Schematic diagram of the bottom structure of the transfer tray.

[0013] Figure 9 In this invention Figure 5Enlarged view of the local structure at point A in the middle.

[0014] Figure 10 In this invention Figure 7 Enlarged view of the local structure at point B in the middle.

[0015] Figure 11 In this invention Figure 8 Enlarged view of the local structure at point C.

[0016] In the diagram: 1-Base, 2-Protective cover, 3-Placement plate, 4-Protective grille, 5-Rotating assembly, 50-Turntable, 51-Placement cylinder, 52-Drive motor, 53-Drive pulley, 54-Reducer, 55-Connecting belt, 56-Gear ring, 6-Controller, 7-Dispensing assembly, 70-Robotic arm, 71-First glue gun, 72-Second glue gun, 8-Curing assembly, 80-Heating coil, 81-Rotating cylinder, 82-Mounting bracket, 83-Electric pusher cylinder, 84-Lifting frame, 85-Temperature controller, 9-Drive assembly, 90-First cylinder, 91-Support frame, 92-Rotating motor, 93-Drive gear, 10-Leveling assembly, 100-Second cylinder, 101-Pressure plate, 102-Support rod. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Please see Figure 1-8 In this embodiment of the invention, an automatic dispensing and curing device for a motor stator includes a base 1; a protective cover 2 is fixedly installed on the top of the base 1; a dispensing assembly 7 is provided inside the protective cover 2; the dispensing assembly 7 includes a robotic arm 70; the bottom of the robotic arm 70 is fixedly installed on the horizontal plate of the base 1; a first glue gun 71 and a second glue gun 72 are fitted at the end of the robotic arm 70; the first glue gun 71 and the second glue gun 72 are movably installed with the robotic arm 70 through a rotating structure. A rotating assembly 5 is also installed on the base 1. The rotating assembly 5 includes a turntable 50. The bottom of the turntable 50 is fixedly installed to the shaft of the reducer 54 via a rotating shaft. The reducer 54 is fixedly installed on the base 1. Multiple placement cylinders 51 are movably installed on the turntable 50. A toothed ring 56 is integrally provided at the bottom of each placement cylinder 51. The pulley on the extension shaft of the reducer 54 is connected to the drive pulley 53 on the output shaft of the drive motor 52 via a connecting belt 55. The drive motor 52 is fixedly installed at the bottom of the horizontal plate of the base 1. A drive assembly 9 is provided between the horizontal plate of the base 1 and the turntable 50; the drive assembly 9 includes a first cylinder 90; a support frame 91 is fixedly installed on the push rod of the first cylinder 90; a rotary motor 92 is fixedly installed on the support frame 91; a drive gear 93 is fixedly installed on the output shaft of the rotary motor 92; the drive gear 93 is meshed with the teeth inside the gear ring 56; the drive assembly 9 is located on one side of the reducer 54.

[0019] By adopting the above technical solution, when in use, the motor stators arranged on the placement plate 3 are placed in the placement cylinder 51 close to the placement plate 3. The placement cylinder 51 effectively limits and fixes the motor stators when dispensing glue. The drive motor 52 drives the reducer 54 to drive the turntable 50 to rotate through the drive pulley 53 and the connecting belt 55, thereby achieving the effect of sequential transmission of the motor stators. Please see Figure 1-11 In this embodiment, a curing component 8 is provided between the robotic arm 70 and the reducer 54; the curing component 8 includes a heating coil 80; the heating coil 80 is arranged in a spiral shape; the connectors at both ends of the heating coil 80 are electrically connected to the temperature controller 85 provided on the lifting frame 84; one side of the lifting frame 84 is fixedly installed with two guide rods and the push rod of the electric push cylinder 83 through a fixing block; In this embodiment, the electric push cylinder 83 is fixedly mounted on the mounting frame 82, and the two guide rods are slidably mounted on the mounting frame 82; the bottom of the mounting frame 82 is fixedly mounted on the rotating shaft of the rotary cylinder 81; the bottom of the rotary cylinder 81 is fixedly mounted on the base 1; the curing component 80 and the driving component 9 are set at 90° to each other. By adopting the above technical solution, the placement cylinder 51 containing the motor stator first rotates to the top of the drive assembly 9 to perform glue dispensing. During glue dispensing, the robotic arm 70 drives the first glue gun 71 and the second glue gun 72 to make the glue gun contact the coil on the stator, thereby ensuring the quality of glue dispensing. By switching between the two glue guns, the glue dispensing needs of different angles of the stator can be effectively met during glue dispensing. Furthermore, during the dispensing process, the first cylinder 91 drives the rotary motor 92 to move upward through the support frame 91, so that the drive gear 93 on the output shaft of the rotary motor 92 meshes with the gear ring 56 at the bottom of the placement cylinder 51. By driving the motor 92, the placement cylinder 51 and the motor stator are effectively driven to rotate, thereby ensuring that the glue gun can effectively dispense glue to the coil at the end of the stator. In this embodiment, a leveling component 10 is provided on the other side of the curing component 8; the leveling component 10 includes a support rod 102; the support rod 102 is fixedly installed with the base 1; a second cylinder 100 is fixedly installed on the top of the support rod 102; a pressure plate 101 is fixedly installed on the push rod of the second cylinder 100; the pressure plate 101 is located above the placement cylinder 51; the leveling component 10 is set at 180° with the driving component 9. By adopting the above technical solution, after the dispensing is completed, the first cylinder 91 lowers the drive gear 93 and separates it from the gear ring 56. The reducer 54 rotates the turntable 50 to transfer the dispensed motor stator to the curing assembly 80. First, the rotating cylinder 81 drives the mounting bracket 82 to rotate 90°, thereby rotating the heating coil 80 to the top of the motor stator. Then, the electric push cylinder 83 drives the lifting frame 84 to effectively adjust the distance between the heating coil 80 and the motor stator, thereby ensuring that the heating coil 80 effectively heats and cures the adhesive on the stator. After the heating coil 80 is heated to a certain temperature, it is held for a period of time to ensure the quality of the dispensing curing. After curing, the rotating cylinder 81 rotates the heating coil 80 to one side of the turntable 50 to avoid collisions between the stator and the heating coil 80 during the transfer of the stator through the turntable 50. In this embodiment: one end of the protective cover 2 is open; the two protective grilles 4 are symmetrically arranged; a controller 6 is fixedly installed between one of the protective grilles 4 and the protective cover 2; a placement plate 3 is fixedly installed at the end of the base 1; By adopting the above technical solution and rotating the turntable 50, the stator after the glue has been cured can be effectively transferred to the bottom of the leveling component 10. The second cylinder 100 drives the pressure plate 101 to contact the glue on the stator, thereby effectively flattening the glue surface and avoiding unevenness between the coil and the glue on the stator. This effectively ensures the quality of the glue on the stator and the service life of the stator. The working principle of this invention is as follows: When in use, the motor stators arranged on the placement plate 3 are placed in the placement cylinder 51 close to the placement plate 3. The placement cylinder 51 effectively limits and fixes the motor stators when dispensing glue. The drive motor 52 drives the reducer 54 to drive the turntable 50 to rotate through the drive pulley 53 and the connecting belt 55, thereby achieving the effect of sequential transmission of the motor stators. The placement cylinder 51, which holds the motor stator, first rotates to the top of the drive assembly 9 to perform the dispensing operation. During dispensing, the robotic arm 70 drives the first glue gun 71 and the second glue gun 72 to make the glue guns contact the coils on the stator, thereby ensuring the quality of dispensing. By switching between the two glue guns, the dispensing needs of different angles of the stator can be effectively met during dispensing. During the dispensing process, the first cylinder 91 drives the rotary motor 92 to move upward through the support frame 91, so that the drive gear 93 on the output shaft of the rotary motor 92 meshes with the gear ring 56 at the bottom of the placement cylinder 51. The drive motor 92 effectively drives the placement cylinder 51 and the motor stator to rotate, thereby ensuring that the glue gun can effectively dispense glue to the coil at the end of the stator. After dispensing is completed, the first cylinder 91 lowers the drive gear 93 and separates it from the gear ring 56. The reducer 54 rotates the turntable 50 to transfer the dispensed motor stator to the curing assembly 80. First, the rotary cylinder 81 drives the mounting bracket 82 to rotate 90°, rotating the heating coil 80 to the top of the motor stator. Then, the electric push cylinder 83 drives the lifting frame 84 to effectively adjust the distance between the heating coil 80 and the motor stator, thereby ensuring that the heating coil 80 effectively heats and cures the adhesive on the stator. After the heating coil 80 is heated to a certain temperature, it is held for a period of time to ensure the quality of the dispensing curing. After curing is completed, the rotary cylinder 81 rotates the heating coil 80 to one side of the turntable 50 to avoid collisions between the stator and the heating coil 80 during the transfer of the stator through the turntable 50. Then, by rotating the turntable 50, the stator with the adhesive cured is effectively transferred to the bottom of the leveling component 10. The second cylinder 100 drives the pressure plate 101 to contact the adhesive on the stator, thereby effectively flattening the adhesive surface and avoiding unevenness between the coils on the stator and the adhesive, thus effectively ensuring the quality of the stator adhesive and the service life of the stator.

[0020] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0021] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic dispensing and curing device for motor stators, characterized in that: The system includes a base (1); a protective cover (2) is fixedly installed on the top of the base (1); a dispensing assembly (7) is provided inside the protective cover (2); the dispensing assembly (7) includes a robotic arm (70); the bottom of the robotic arm (70) is fixedly installed on the horizontal plate of the base (1); a first glue gun (71) and a second glue gun (72) are fitted at the end of the robotic arm (70); the first glue gun (71) and the second glue gun (72) are movably installed with the robotic arm (70) through a rotating structure. The base (1) is also equipped with a rotating component (5); the rotating component (5) includes a turntable (50); the bottom of the turntable (50) is fixedly installed with the shaft of the reducer (54) via a rotating shaft; the reducer (54) is fixedly installed on the base (1); multiple placement cylinders (51) are movably installed on the turntable (50); the bottom of the placement cylinder (51) is integrally provided with a toothed ring (56); the pulley on the extension shaft of the reducer (54) is connected to the drive pulley (53) on the output shaft of the drive motor (52) via a connecting belt (55); the drive motor (52) is fixedly installed on the bottom of the horizontal plate of the base (1).

2. The automatic dispensing and curing equipment for motor stators according to claim 1, characterized in that: A drive assembly (9) is provided between the horizontal plate of the base (1) and the turntable (50); the drive assembly (9) includes a first cylinder (90); a support frame (91) is fixedly installed on the push rod of the first cylinder (90); a rotary motor (92) is fixedly installed on the support frame (91); a drive gear (93) is fixedly installed on the output shaft of the rotary motor (92); the drive gear (93) meshes with the teeth inside the gear ring (56); the drive assembly (9) is located on one side of the reducer (54).

3. The automatic dispensing and curing equipment for motor stators according to claim 1, characterized in that: A curing component (8) is provided between the robotic arm (70) and the reducer (54); the curing component (8) includes a heating coil (80); the heating coil (80) is arranged in a spiral shape; the connectors at both ends of the heating coil (80) are electrically connected to a temperature controller (85) provided on the lifting frame (84); one side of the lifting frame (84) is fixedly installed with two guide rods and the push rod of the electric push cylinder (83) through a fixing block.

4. The automatic dispensing and curing equipment for motor stators according to claim 3, characterized in that: The electric push cylinder (83) is fixedly mounted on the mounting frame (82), and the two guide rods are slidably mounted on the mounting frame (82); the bottom of the mounting frame (82) is fixedly mounted on the rotating shaft of the rotary cylinder (81); the bottom of the rotary cylinder (81) is fixedly mounted on the base (1); the curing component (80) and the driving component (9) are set at 90°.

5. The automatic dispensing and curing equipment for motor stators according to claim 4, characterized in that: A leveling component (10) is provided on the other side of the curing component (8); the leveling component (10) includes a support rod (102); the support rod (102) is fixedly installed with the base (1); a second cylinder (100) is fixedly installed on the top of the support rod (102); a pressure plate (101) is fixedly installed on the push rod of the second cylinder (100); the pressure plate (101) is located above the placement cylinder (51); the leveling component (10) is set at 180° with the driving component (9).

6. The automatic dispensing and curing equipment for motor stators according to claim 5, characterized in that: The protective cover (2) is open at one end; the two protective covers (2) are provided with symmetrical protective grilles (4); a controller (6) is fixedly installed between one of the protective grilles (4) and the protective cover (2); a placement plate (3) is fixedly installed at the end of the base (1).

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