Connector pressing device
By designing an adaptive connector pressing device, the problem of needing to replace pressing components in traditional devices has been solved, improving convenience and cost-effectiveness, and extending motor life.
Patent Information
- Application Number
- CN202511256277.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2025-11-18
AI Technical Summary
Traditional connector crimping devices require changing the crimping components according to the diameter of the wire harness and connector, which makes them inconvenient to use, complex in structure and costly, and difficult to maintain.
A connector pressing device is designed, comprising a mounting bracket, an elastic pressing component, a drive component, and a stroke component. Through the synchronous operation of a conical spiral wheel and gears, the pressing range is adaptively adjusted, and an elastic deformation ring and a return spring are used for automatic reset, reducing energy consumption and maintenance costs.
It achieves adaptive adjustment of the pressing range, improves convenience, saves energy, reduces manufacturing costs and maintenance difficulty, and extends the service life of the drive motor.
Smart Images

Figure CN120978487A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pressing device technology, specifically a connector pressing device. Background Technology
[0002] Automotive connectors are components used in the intelligent cockpit domain control of new energy vehicles. They bridge gaps in circuits or connect isolated circuits, allowing current to flow and enabling the circuit to perform its intended function. Automotive connectors come in a wide variety of forms and structures, but they are mainly composed of four basic structural components, commonly referred to in the industry as sheaths, connectors, and plastic shells. During operation, due to the complexity of road conditions and prolonged exposure to bumps and vibrations, the wiring harness connections of automotive connectors are prone to loosening and detachment. This can affect the use of internal electrical components and potentially impact the normal operation of the vehicle's ABS and EPS systems.
[0003] In the process of developing this invention, the inventors discovered that at least the following problems remain unresolved in the existing technology: Traditional connector crimping devices require selecting appropriate crimping components based on the diameter of the wire harness and connector when crimping them; and appropriate crimping components need to be replaced when crimping connectors and wire harnesses of different sizes, thus reducing the convenience of use. Furthermore, traditional crimping devices have complex structures, high manufacturing costs, and are not conducive to later maintenance. Therefore, a new technical solution is needed to address these issues. Summary of the Invention
[0004] The purpose of this invention is to provide a connector crimping device to solve the problems of current connector crimping devices, which require selecting appropriate crimping components based on the diameter of the wire harness and connector when crimping wire harnesses and connectors, and needing to replace appropriate crimping components when crimping connectors and wire harnesses of different sizes, thereby reducing the convenience of the crimping device in use. In addition, traditional crimping devices have complex structures, high manufacturing costs, and are not conducive to later maintenance.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a connector pressing device, comprising a mounting frame, wherein an elastic pressing component is fixedly mounted on the base plate of the mounting frame for pressing connector wire harnesses of different sizes; The top of the mounting bracket is fixedly connected to an I-beam plate, and a drive assembly is installed at one end of the I-beam plate for adjusting the position of the stroke assembly. The other end of the I-beam plate is equipped with a stroke component, which is used to change the pressing range of the elastic pressing component; The travel assembly includes a conical spiral wheel, which works in conjunction with an elastic pressing assembly to press connector harnesses of different sizes.
[0006] In a preferred embodiment of the present invention, the elastic pressing component is an elastic deformation ring, the elastic deformation ring has a stroke groove, and one end of the stroke groove is integrally formed with an elastic arc plate.
[0007] In a preferred embodiment of the present invention, the driving assembly includes a gear, one end of which is fixedly connected to one end of a conical spiral wheel, and one end of the conical spiral wheel is rotatably connected to the inside of one end of the I-shaped plate.
[0008] In a preferred embodiment of the present invention, the toothed end of the gear is engaged with a toothed plate, one end of the toothed plate is fixedly connected to a guide rod, and a return spring is sleeved on the outside of the guide rod.
[0009] In a preferred embodiment of the present invention, the other end of the guide rod movably passes through the interior of one end of the support plate, the other end of the support plate is fixedly connected to the top of the mounting bracket, one end of the return spring abuts against one end of the bottom of the toothed plate, and the other end of the return spring abuts against one side of the support plate.
[0010] In a preferred embodiment of the present invention, multiple gears are provided, one end of which is fixedly connected to the output end of the drive motor, the other ends of the other gears are fixedly connected to one end of the drive shaft, and the other end of the drive shaft is fixedly connected to the other end of the conical spiral wheel.
[0011] In a preferred embodiment of the present invention, the travel assembly includes a T-shaped plate, a longitudinal travel plate is movably connected to one end of the T-shaped plate, a guide wheel is rotatably connected to one end of the longitudinal travel plate, the other end of the longitudinal travel plate is fixedly connected to one end of a connecting plate, and the other end of the connecting plate is fixedly connected to the other end of an elastic arc plate.
[0012] In a preferred embodiment of the present invention, the other end of the T-shaped plate is slidably connected to the inside of the through groove, and the through groove penetrates the inside of the other end of the I-shaped plate.
[0013] In a preferred embodiment of the present invention, an extension groove is provided on one side of the mounting bracket, the size of which matches the size of the through groove and their positions are corresponding.
[0014] In a preferred embodiment of the present invention, a through groove is provided on the support plate. The size of the through groove is the same as the cross-section of the toothed plate and corresponds to the position of the toothed plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: When the wire harness and connector are crimped together, the present invention first drives a gear to rotate counterclockwise by a drive motor. This gear drives a conical spiral wheel to rotate counterclockwise. The conical spiral wheel then drives other gears to rotate via a drive shaft, and these other gears drive other conical spiral wheels to rotate, thus achieving synchronous operation. This allows one motor to drive multiple conical spiral wheels. During the rotation of the conical spiral wheels, the guide wheel moves from the smallest segment to the largest segment. During this process, the guide wheel drives the longitudinal travel plate to move downwards inside the T-shaped plate. Simultaneously, the longitudinal travel plate drives the T-shaped plate to move towards the mounting bracket position inside the through slot. This allows the connecting plate to compress the elastic arc plate, thereby crimping the wire harness and connector placed within the elastic deformation ring. This allows the crimping assembly to automatically adjust according to the diameter of the wire harness and connector, increasing the crimping range of the device and improving its convenience in crimping wire harnesses and connectors. When the rotational torque of the drive motor reaches the maximum rebound force of the return spring, the drive motor will stop rotating. At the same time, the return spring will generate a rebound force on the toothed plate, causing the toothed plate to drive the gear to rotate, thereby resetting the toothed plate. During this process, the gear will drive the conical spiral wheel to reset, the conical spiral wheel will drive the guide wheel to reset, and the guide wheel will drive the T-shaped plate to reset through the longitudinal stroke plate, thus achieving automatic reset of the elastic pressing component. This allows the drive motor to rotate in one direction, saving energy consumption during the use of the pressing device, extending the service life of the drive motor, and further improving the convenience of using the pressing device. When the drive motor drives a gear to rotate, the gear drives a conical spiral wheel to rotate. The conical spiral wheel then drives other gears to rotate via the drive shaft, and these other gears drive other conical spiral wheels to rotate, thus achieving synchronous operation. This allows one motor to drive multiple conical spiral wheels, saving manufacturing costs for the pressing device, reducing the difficulty and cost of later maintenance, and further improving the convenience of using the pressing device. Attached Figure Description
[0016] Other features, objects, and advantages of the invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the left side of the present invention; Figure 2 This is a bottom view of the present invention; Figure 3 This is a schematic diagram on the right side of the present invention; Figure 4 This is a schematic diagram of the left side of the driving component of the present invention; Figure 5 This is a bottom view of the drive component of the present invention; Figure 6 This is a schematic diagram of the elastic pressing component structure of the present invention; In the diagram: 1. Mounting bracket; 11. I-beam plate; 12. Elastic deformation ring; 13. Stroke groove; 14. Elastic arc plate; 15. Gear; 16. Conical spiral wheel; 17. Toothed plate; 18. Guide rod; 19. Return spring; 2. Drive motor; 21. Drive shaft; 22. T-shaped plate; 23. Longitudinal travel plate; 24. Guide wheel; 25. Connecting plate; 26. Through slot; 27. Extension slot; 28. Through slot; 29. Support plate. Detailed Implementation
[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0018] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0019] Example 1: A connector pressing device, see [link to example]. Figures 1 to 6 It includes a mounting bracket 1, on the base plate of the mounting bracket 1, an elastic pressing component is fixedly mounted for pressing connector wire harnesses of different sizes; The top of the mounting bracket 1 is fixedly connected to an I-beam plate 11, and a drive assembly is installed at one end of the I-beam plate 11 for adjusting the position of the stroke assembly. The other end of the I-beam plate 11 is equipped with a stroke component, which is used to change the pressing range of the elastic pressing component; The travel assembly includes a conical spiral wheel 16, which, in conjunction with an elastic pressing assembly, presses together connector harnesses of different sizes. When the harness and connector are pressed together, the drive motor 2 first drives a gear 15 to rotate counterclockwise. This gear 15 then drives a conical spiral wheel 16 to rotate counterclockwise. The conical spiral wheel 16 then drives other gears 15 to rotate via the drive shaft 21, and so on, achieving synchronous operation. Thus, one motor drives multiple conical spiral wheels 16. During the rotation of the conical spiral wheel 16, the guide wheel 24 moves along the conical spiral wheel 16... The smallest segment of segment 6 moves towards the largest segment. During this process, the guide wheel 24 drives the longitudinal travel plate 23 to move downward inside the T-shaped plate 22. At the same time, the longitudinal travel plate 23 drives the T-shaped plate 22 to move towards the position of the mounting bracket 1 inside the through groove 26. This allows the connecting plate 25 to compress the elastic arc plate 14, thereby pressing the wire harness and connector placed in the elastic deformation ring 12. This allows the pressing assembly to automatically adjust according to the diameter of the wire harness and connector, increasing the range of the pressing device when pressing the wire harness and connector, and improving the convenience of the pressing device when pressing the connector and wire harness.
[0020] For details, see Figure 6 The elastic pressing component uses an elastic deformation ring 12, on which a stroke groove 13 is provided. One end of the stroke groove 13 is integrally formed with an elastic arc plate 14, which allows the elastic pressing component to automatically reset without being squeezed by external force, thereby improving the convenience of the pressing device during use.
[0021] Further, see Figures 1 to 4The drive assembly includes a gear 15, one end of which is fixedly connected to one end of a conical spiral wheel 16. One end of the conical spiral wheel 16 is rotatably connected to the interior of one end of an I-beam plate 11. The toothed end of the gear 15 meshes with a toothed plate 17. One end of the toothed plate 17 is fixedly connected to a guide rod 18. A return spring 19 is sleeved on the outside of the guide rod 18. The other end of the guide rod 18 movably passes through the interior of one end of a support plate 29. The other end of the support plate 29 is fixedly connected to the top of the mounting bracket 1. One end of the return spring 19 abuts against one end of the bottom of the toothed plate 17, and the other end abuts against one side of the support plate 29. When the rotational torque of the drive motor 2 reaches the return spring 19... When the maximum rebound force of spring 9 is reached, the drive motor 2 will stop rotating. At the same time, the return spring 19 will generate a rebound force on the toothed plate, causing the toothed plate to drive the gear 15 to rotate, thereby resetting the toothed plate. During this process, the gear 15 will drive the conical spiral wheel 16 to reset, and the conical spiral wheel 16 will drive the guide wheel 24 to reset. At the same time, the guide wheel 24 will drive the T-shaped plate 22 to reset through the longitudinal stroke plate 23, thereby achieving automatic reset of the elastic pressing component. This allows the drive motor 2 to rotate in one direction, saving energy consumption during the use of the pressing device, extending the service life of the drive motor 2, and improving the convenience of the pressing device during use.
[0022] Further, see Figure 1 and Figure 3 Multiple gears 15 are provided. One end of one gear 15 is fixedly connected to the output end of the drive motor 2, and the other ends of the other gears 15 are fixedly connected to one end of the drive shaft 21. The other end of the drive shaft 21 is fixedly connected to the other end of the conical spiral wheel 16. When the drive motor 2 drives one gear 15 to rotate, one gear 15 will drive one conical spiral wheel 16 to rotate. Then, the conical spiral wheel 16 drives other gears 15 to rotate through the drive shaft 21. Then, the other gears 15 drive other conical spiral wheels 16 to rotate, thereby achieving synchronous operation. As a result, one motor drives multiple conical spiral wheels 16 to operate, saving the manufacturing cost of the pressing device and reducing the difficulty and cost of later maintenance of the pressing device.
[0023] It is worth noting that, see Figure 4 and Figure 5The travel assembly includes a T-shaped plate 22, with a longitudinal travel plate 23 movably connected to one end of the T-shaped plate 22. A guide wheel 24 is rotatably connected to one end of the longitudinal travel plate 23, and the other end of the longitudinal travel plate 23 is fixedly connected to one end of a connecting plate 25. The other end of the connecting plate 25 is fixedly connected to the other end of an elastic arc plate 14. The other end of the T-shaped plate 22 is slidably connected to the inside of a through groove 26, which penetrates the inside of the other end of an I-shaped plate 11. When the guide wheel 24 moves on the conical spiral wheel 16, the guide wheel 24 drives the longitudinal travel plate 23 to move up and down inside the T-shaped plate 22. At the same time, the longitudinal travel plate 23 drives the T-shaped plate 22 to move laterally inside the through groove 26, thereby allowing the connecting plate 25 to compress or reset the elastic arc plate 14, thus achieving the pressing process of the wire harness and connector placed in the elastic deformation ring 12.
[0024] It is worth noting that, see Figure 2 An extension slot 27 is provided on one side of the mounting bracket 1. The size of the extension slot 27 matches the size of the through slot 26 and their positions are corresponding. In order to allow the T-shaped plate 22 to pass through the extension slot 27 of the mounting bracket 1, the T-shaped plate 22 can be adjusted in position, thereby changing the lateral position of the longitudinal travel plate 23.
[0025] It is worth mentioning that, see Figure 4 The support plate 29 has a through groove 28. The size of the through groove 28 is the same as the cross-section of the toothed plate 17 and corresponds to the position of the toothed plate 17. In order to facilitate the toothed plate 17 to pass through the through groove 28 of the support plate 29, the position of the toothed plate 17 can be adjusted.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the scope of the invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A connector pressing device, comprising a mounting bracket (1), characterized in that: An elastic pressing assembly is fixedly installed on the base plate of the mounting bracket (1) for pressing connector wire harnesses of different sizes; The top of the mounting bracket (1) is fixedly connected to an I-beam plate (11), and a drive assembly is installed at one end of the I-beam plate (11) for adjusting the position of the stroke assembly; The other end of the I-shaped plate (11) is equipped with a stroke component for changing the pressing range of the elastic pressing component; The travel assembly includes a conical spiral wheel (16), which works in conjunction with an elastic pressing assembly to press connector harnesses of different sizes.
2. The connector pressing device according to claim 1, characterized in that: The elastic pressing assembly uses an elastic deformation ring (12), on which a travel groove (13) is provided, and an elastic arc plate (14) is integrally formed at one end of the travel groove (13).
3. The connector pressing device according to claim 1, characterized in that: The drive assembly includes a gear (15), one end of which is fixedly connected to one end of a conical spiral wheel (16), and one end of the conical spiral wheel (16) is rotatably connected to the inside of one end of the I-shaped plate (11).
4. The connector pressing device according to claim 3, characterized in that: The toothed end of the gear (15) is engaged with a toothed plate (17), and a guide rod (18) is fixedly connected to one end of the toothed plate (17). A return spring (19) is sleeved on the outside of the guide rod (18).
5. A connector pressing device according to claim 4, characterized in that: The other end of the guide rod (18) moves through the interior of one end of the support plate (29), and the other end of the support plate (29) is fixedly connected to the top of the mounting bracket (1). One end of the reset spring (19) abuts against one end of the bottom of the toothed plate (17), and the other end of the reset spring (19) abuts against one side of the support plate (29).
6. A connector pressing device according to claim 5, characterized in that: The gears (15) are provided in multiple ways. One end of one gear (15) is fixedly connected to the output end of the drive motor (2), and the other end of the other gears (15) is fixedly connected to one end of the drive shaft (21). The other end of the drive shaft (21) is fixedly connected to the other end of the conical spiral wheel (16).
7. A connector pressing device according to claim 2, characterized in that: The travel assembly includes a T-shaped plate (22), with a longitudinal travel plate (23) movably connected to one end of the T-shaped plate (22), a guide wheel (24) rotatably connected to one end of the longitudinal travel plate (23), and the other end of the longitudinal travel plate (23) fixedly connected to one end of a connecting plate (25), and the other end of the connecting plate (25) fixedly connected to the other end of an elastic arc plate (14).
8. A connector pressing device according to claim 7, characterized in that: The other end of the T-shaped plate (22) is slidably connected to the inside of the through groove (26), which penetrates the inside of the other end of the I-shaped plate (11).
9. A connector pressing device according to claim 8, characterized in that: An extension groove (27) is provided on one side of the mounting bracket (1). The size of the extension groove (27) matches the size of the through groove (26) and their positions are corresponding.
10. A connector pressing device according to claim 5, characterized in that: The support plate (29) has a through groove (28) with the same size as the cross-section of the toothed plate (17) and corresponding to the position of the toothed plate (17).