Sample warping machine integrated with sizing function

Abstract

The invention relates to the technical field of textile equipment, and discloses a small sample warping machine integrated with a sizing function, the small sample warping machine comprises a creel, a size tank, a drying oven, a cylinder, an air conditioning box and a crimping head which are sequentially arranged along the moving direction of yarns, the size tank is used for sizing the yarns, and the drying oven is used for drying the sized yarns; the cylinder is used for assisting in yarn arrangement and transmission; the air-conditioning box is used for providing a constant-temperature and constant-humidity environment for And the S roller is arranged at the rear end of the creel or the front end of the crimping head and is used for adjusting the yarn tension. According to the sample warping machine integrated with the sizing function, external cooperation or borrowing of production line equipment is not needed, the production period is shortened, and the cost is reduced; the method is suitable for small-batch and diversified cloth production, and the quick response requirement of the market for diversified cloth is met; through tension adjustment, sizing uniformity and environment control, the process quality of yarn warping and sizing is remarkably improved, and the defective rate is reduced; an extra filament sizing machine is not needed, and the equipment investment cost of small and medium-sized factories is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textile equipment, more particularly, the present application relates to a small sample warping machine integrated with sizing function. BACKGROUND

[0002] With the increasing demand of consumers for clothing diversification, the specifications and varieties of cloth are required to be more diversified in clothing factories. In order to meet the production needs of small batch and diversified cloth, a small sample warping machine emerges as the times require. The process flow of the existing small sample warping machine is as follows: the yarns of dozens to hundreds of yarn barrels are crimped on the conical roller by the yarn guide device, a plurality of yarns are formed according to the process requirements, then the conical roller is placed on the long filament sizing machine for sizing treatment, then the plurality of sizing spindles with sizing are combined and crimped on the weaving spindle, and finally a sample cloth is woven with a small amount of yarn raw material. In fact, most of the small sample warping machines cannot directly transfer the conical roller, and a reverse spindle process is required, that is, the process of transferring the yarn from the conical roller to the sizing spindle.

[0003] The existing small sample warping machine has the following defects in actual use:

[0004] (1) Some factories do not have long filament sizing machines, which makes it difficult to directly size the yarn on the conical roller, and the outsourcing processing is not convenient, which increases the production cost and time.

[0005] (2) Even if the factory has a sizing machine, the sizing machine on the production line is borrowed for small sample warping, which will interfere with the original production arrangement and reduce the overall production efficiency.

[0006] Therefore, in order to solve the problem of relying on external sizing machine or disturbing the production line arrangement in the prior art, and realize the integrated operation of small sample warping and sizing, it is necessary to provide a small sample warping machine integrated with sizing function. SUMMARY

[0007] A series of simplified concepts are introduced in the summary section, which will be further described in detail in the detailed description section. The summary section of the present application does not mean to attempt to limit the key features and necessary technical features of the claimed technical solution, and does not mean to attempt to determine the protection scope of the claimed technical solution.

[0008] In order to at least partially solve the above problems, the present application provides a small sample warping machine integrated with sizing function, comprising:

[0009] A creel, a sizing tank, an oven, a cylinder, an air conditioning box and a crimping head are arranged in sequence along the yarn moving direction, the sizing tank is used for sizing the yarn, and the oven is used for drying the sized yarn; the cylinder is used for assisting the yarn arrangement and transmission; the air conditioning box is used for providing a constant temperature and humidity environment for the yarn;

[0010] S roller, the S roller is arranged at the rear end of the creel or the front end of the crimping head, and is used for adjusting the yarn tension.

[0011] Preferably, a plurality of layered rods distributed in up and down directions are arranged at the end of the sizing trough, and the plurality of layered rods are used for layering the sized yarn.

[0012] Preferably, the oven is arranged in parallel as multiple sections, and the temperature of the multiple sections of the oven is flat or decreases.

[0013] Preferably, the cylinder includes a plurality of rollers arranged in staggered directions, the yarn is sequentially wound around the plurality of rollers, and steam is introduced into the rollers for secondary drying and setting of the yarn.

[0014] Preferably, a smoke exhaust hood is arranged above the cylinder.

[0015] Preferably, the S roller includes a guide plate and a plurality of rollers, the guide plate guides the yarn above the frontmost roller, and the yarn is wound around the rollers to form an S-shaped moving path.

[0016] Preferably, the S roller further includes an adjustable roller, the yarn passes between the adjustable roller and one of the rollers, the adjustable roller is connected to the output end of an adjusting cylinder, and the adjusting cylinder is used for adjusting the pressure between the adjustable roller and the roller.

[0017] Preferably, the air conditioning box includes:

[0018] A yarn inlet and a yarn outlet are arranged at two sides of the air conditioning box, respectively;

[0019] An integrated guide unit is arranged in the air conditioning box close to the yarn outlet; and the yarn passes around the bottom end of the integrated guide unit.

[0020] A cooling pipeline is laid at the bottom of the air conditioning box, and a plurality of air blowing holes are arranged at the top end of the cooling pipeline; and the cooling pipeline is connected to a gas supply device.

[0021] Preferably, the integrated guide unit includes:

[0022] A support slide rail is arranged at the top end of the air conditioning box.

[0023] A plurality of support seats are slidably arranged on the support slide rail and can be locked at any position.

[0024] A fixing sleeve is connected to the bottom end of the support seat.

[0025] A yarn outlet guide frame is arranged at one side of the fixing sleeve close to the yarn outlet.

[0026] Preferably, the yarn guide frame comprises two symmetrically arranged arms, the bottom ends of the arms are connected with conical air guide seats, the smaller diameter ends of the conical air guide seats on both sides are oppositely arranged, a rotating rod is rotatably connected between the conical air guide seats, the rotating rod is made of heat-conducting material, and the yarn passes around the bottom of the rotating rod; a plurality of air holes are uniformly arranged on the conical surface of the conical air guide seat, the air holes are connected with an air inlet pipe of the conical air guide seat, and the air inlet pipe is connected with a gas supply device.

[0027] Preferably, the integrated guide unit comprises a machine vision device, the machine vision device comprises an industrial camera arranged in the fixed sleeve and used for acquiring real-time images of the yarn at the bottom, and the machine vision device further comprises an image analysis module arranged in the controller and used for comparing the real-time images of the yarn with preset images, and when there is a breakpoint or excess yarn path in the images, it is determined that the yarn is broken.

[0028] Preferably, an annular cooling pipe is arranged around the fixed sleeve, the annular cooling pipe is connected with the gas supply device, and the annular cooling pipe is used for cooling the industrial camera.

[0029] Preferably, the integrated guide unit further comprises:

[0030] a detection frame, the detection frame is connected to one side of the fixed sleeve, and a sliding groove is vertically arranged on the inner side of the detection frame;

[0031] a pressing plate, the pressing plate is slidingly connected to the inner side of the detection frame and is provided with a sliding block matched with the sliding groove, and the yarn guide frame is mounted at the end of the pressing plate;

[0032] a telescopic sleeve, the telescopic sleeve is connected between the top of the detection frame and the pressing plate;

[0033] a detection clamp plate, the detection clamp plate is arranged at the top end of the pressing plate, the top end of the detection clamp plate is open, and first sensing blocks are arranged on both sides of the slot;

[0034] a detection sheet, the detection sheet is connected to the top end of the inner side of the detection frame, and second sensing blocks are symmetrically arranged on both sides of the detection sheet, and the first sensing blocks and the second sensing blocks are electrically connected with the controller.

[0035] Preferably, the arm comprises an auxiliary cooling assembly, the auxiliary cooling assembly comprises:

[0036] a heat-conducting column, the heat-conducting column is arranged at the center of the conical air guide seat, one end of the heat-conducting column is in contact with the end of the rotating rod, and the other end of the heat-conducting column is connected with the recess on the outer side of the arm;

[0037] a first magnetic block, the first magnetic block is arranged at the end of the heat-conducting column connected with the recess;

[0038] an air bag, the air bag is connected in the recess and can extend to the outside of the recess, and the air bag contains a heat-conducting medium;

[0039] a heat dissipation plate, the heat dissipation plate is connected to the other end of the air bag, and the outer side of the heat dissipation plate is uniformly distributed with heat dissipation fins.

[0040] The first heat dissipation disc is connected to the inner side of the heat dissipation plate and the side wall is provided with heat dissipation fins;

[0041] The second heat dissipation disc is provided with heat dissipation fins on the side wall and is arranged close to the heat conduction column, and a magnetic block groove is arranged in the center; the second heat dissipation disc is connected with the first heat dissipation disc through the heat dissipation rod;

[0042] The second magnetic block is arranged in the magnetic block groove, and the magnetic poles of the first magnetic block and the second magnetic block are opposite;

[0043] The guide column is connected to the inner side of the heat dissipation plate, and the outer side of the branch is provided with a guide hole, and the guide column is slidingly connected in the guide hole.

[0044] Compared with the prior art, the present application provides a small sample warping machine integrated with sizing function, which has at least the following beneficial effects:

[0045] Improve production efficiency: The small sample warping machine integrated with sizing function does not need external cooperation or borrowing of production line equipment, shortens the production cycle and reduces the cost.

[0046] Enhance production flexibility: suitable for small batch and diversified fabric production, meet the market demand for diversified fabric rapid response.

[0047] Improve the quality of sample cloth: through tension adjustment, sizing uniformity and environment control, the process quality of yarn warping and sizing is significantly improved, and the defective rate is reduced.

[0048] Reduce equipment dependence: no need to additionally configure filament sizing machine, reduce the equipment investment cost of small and medium-sized factories.

[0049] The small sample warping machine integrated with sizing function of the present application, other advantages, objects and features of the present application will be embodied in part through the following description, and part will be understood by those skilled in the art through research and practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0050] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification. Together with embodiments of the present application, they are used to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0051] Figure 1 It is a front view of the small sample warping machine integrated with sizing function of the present application;

[0052] Figure 2 It is a top view of the small sample warping machine integrated with sizing function of the present application;

[0053] Figure 3 It is a structural schematic diagram of S roller in the present application;

[0054] Figure 4 This is a cross-sectional structural diagram of the air conditioning unit in this invention;

[0055] Figure 5 This is a schematic diagram of the integrated guiding unit in this invention;

[0056] Figure 6 This is a schematic diagram of the structure of the fixing sleeve in this invention;

[0057] Figure 7 This is a schematic diagram of the detection frame in this invention;

[0058] Figure 8 This is a schematic diagram of the auxiliary cooling component in this invention.

[0059] In the diagram: 1. Yarn rack; 2. Sizing tank; 3. Drying oven; 4. Cylinder; 5. Cracking head; 6. S-roller; 7. Air conditioning unit; 10. Yarn; 11. Guide plate; 12. Roller; 13. Adjustable roller; 14. Integrated guide unit; 15. Cooling pipe; 21. Support slide rail; 22. Support base; 23. Fixing sleeve; 24. Yarn exit guide frame; 25. Support arm; 26. Conical air guide seat; 27. Rotating rod; 28. Air hole; 29. ​​Air inlet pipe; 31. Industrial camera; 32. Annular cooling pipe; 33. Detection frame; 34. Pressure plate; 35. Telescopic sleeve; 36. Detection clamp; 37. First sensing block; 38. Detection plate; 39. Second sensing block; 41. Heat-conducting column; 42. Groove; 43. First magnetic block; 44. Airbag; 45. Heat sink; 46. First heat sink plate; 47. Heat sink rod; 49. Second heat sink plate; 51. Magnetic block slot; 52. Second magnetic block; 53. Guide post; 54. Guide hole. Detailed Implementation

[0060] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments, so that those skilled in the art can implement it based on the description.

[0061] It should be understood that terms such as “having,” “comprising,” and “including” as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.

[0062] Example 1:

[0063] like Figures 1-3 As shown, the present invention provides a small-sample warping machine with integrated sizing function, comprising:

[0064] Along the moving direction of yarn 10, the following components are arranged in sequence: yarn rack 1, sizing tank 2, drying oven 3, cylinder 4, air conditioning box 7, and winding head 5. Sizing tank 2 is used to sizing yarn 10, drying oven 3 is used to dry sizing yarn 10, cylinder 4 is used to assist in yarn sorting and transport, and air conditioning box 7 is used to provide a constant temperature and humidity environment for yarn 10.

[0065] S roller 6, S roller 6 is arranged at the rear end of the creel 1 or the front end of the crimping head 5, and is used for adjusting the tension of the yarn 10.

[0066] The working principle and beneficial effects of the above technical solution are:

[0067] The application provides a small sample warping machine integrated with sizing function, which is improved on the basis of the existing small sample warping machine, and S roller 6, sizing tank 2, oven 3, tin mill 4 and air conditioning box 7 components are newly added.

[0068] The S roller 6 is arranged at the rear end of the creel 1 or the front end of the crimping head 5, and is used for adjusting the tension of the yarn 10, ensuring that the tension of the yarn is uniform during warping and sizing, and avoiding yarn breakage or winding.

[0069] The sizing tank 2 contains sizing liquid, and the yarn 10 passes through the sizing liquid for sizing.

[0070] The oven 3 is used for quickly drying the sized yarn 10, ensuring that the sizing material is solidified and the strength of the yarn 10 is improved.

[0071] The tin mill 4 is used for assisting the arrangement and transmission of the yarn 10, and optimizing the flatness of the yarn 10 during warping.

[0072] The air conditioning box 7 cools the dried yarn 10, prevents the high-temperature yarn 10 from regaining moisture and sticking together again, and provides a constant temperature and humidity environment to prevent the yarn 10 from deforming or the sizing material from failing due to environmental changes.

[0073] The above components are sequentially arranged between the creel 1 and the crimping head 5, and constitute a complete warping-sizing-drying-arrangement process. The specific position of the S roller 6 can be flexibly adjusted according to actual needs, which can be placed at the rear end of the creel 1 to pre-adjust the tension, or placed at the front end of the crimping head 5 to optimize the crimping effect.

[0074] Through the above structural design, the application has the following beneficial effects:

[0075] Improve production efficiency: The small sample warping machine integrated with sizing function does not need external cooperation or borrowed production line equipment, shortens the production cycle and reduces the cost.

[0076] Enhance production flexibility: suitable for small-batch and diversified fabric production, meet the market demand for diversified fabric.

[0077] Improve the quality of sample cloth: through tension adjustment, sizing uniformity and environmental control, the process quality of yarn warping and sizing is significantly improved, and the rate of defective products is reduced.

[0078] Reduce equipment dependence: no need to additionally configure a filament sizing machine, reduce the equipment investment cost of small and medium-sized factories.

[0079] On the basis of the above embodiment 1, a plurality of layered rods are arranged on the end of the sizing tank 2, and the plurality of layered rods are used to layer the sized yarn 10. The sized yarn 10 is arranged in layers to avoid adhesion and facilitate its entry into the oven 3 for drying.

[0080] On the basis of the above embodiment 1, the oven 3 is arranged in parallel in multiple sections, and the temperature of the multiple sections of the oven 3 is flat or decreasing, thereby improving the drying effect.

[0081] On the basis of the above embodiment 1, the cylinder 4 includes a plurality of staggered rollers, and the yarn 10 is sequentially wound around the plurality of rollers, and steam is introduced into the rollers for secondary drying and setting of the yarn 10. An exhaust hood is arranged above the cylinder 4 to suck the flue gas generated during the drying process.

[0082] Embodiment 2:

[0083] On the basis of the above embodiment 1, the S roller 6 includes a guide plate 11 and a plurality of rollers 12, the guide plate 11 guides the yarn 10 above the frontmost roller 12, and the yarn 10 is wound around the rollers 12 to form an S-shaped moving path.

[0084] The adjustable roller 13 is arranged between the adjustable roller 13 and one of the rollers 12, and the adjustable roller 13 is connected to the output end of the adjusting cylinder, and the adjusting cylinder is used to adjust the pressure between the adjustable roller 13 and the roller 12.

[0085] The working principle and beneficial effects of the above technical solution are:

[0086] The guide plate 11 guides the yarn 10 drawn from the creel 1 above the frontmost roller 12, so that the yarn 10 moves along the preset path, the yarn 10 is wound around the rollers 12 and passes through the adjustable roller 13, and the adjustable roller 13 presses the yarn 10 to make it contact with the roller 12. When adjusting the tension, the adjusting cylinder is started to extend and push the adjustable roller 13 to move slightly towards the roller 12, thereby increasing the pressure on the yarn 10 and the friction between the yarn 10 and the roller, and then adjusting the tension on the yarn 10 to increase. Conversely, the adjusting cylinder is started to extend and push the adjustable roller 13 to move slightly away from the roller 12, thereby reducing the pressure on the yarn 10 and the friction between the yarn 10 and the roller, and then adjusting the tension on the yarn 10 to decrease. Through the above structural design, the adjustable roller 13 is used to adjust the tension of the yarn 10, so that it adapts to the tension state of the sized yarn 10, which helps to keep the tension of the yarn 10 uniform and controllable.

[0087] Embodiment 3:

[0088] As shown in the above embodiment 1, the air conditioning box 7 includes: Figure 4 ​

[0089] a yarn inlet and a yarn outlet, which are arranged on both sides of the air conditioning box 7 respectively;

[0090] an integrated guiding unit 14, which is arranged in the air conditioning box 7 near the yarn outlet; the yarn 10 passes the bottom end of the integrated guiding unit 14;

[0091] a cooling pipeline 15, which is laid on the bottom of the air conditioning box 7, and a plurality of air blowing holes are arranged at the top end of the cooling pipeline 15; the cooling pipeline 15 is connected with the gas supply device.

[0092] The working principle and beneficial effects of the above technical solution are as follows:

[0093] When the air conditioning box 7 is used, the yarn 10 enters through the yarn inlet, the gas supply device sends low-temperature gas into the cooling pipeline 15, and the low-temperature gas is blown upward through the air blowing holes. As the yarn 10 moves, it is fully contacted with the gas, so that the temperature of the yarn 10 gradually decreases. The air outlet is arranged at the upper part of the air conditioning box 7, which is convenient for the high-temperature gas to be discharged. The air conditioning box 7 ensures sufficient length and air blowing speed. When the temperature of the yarn 10 is greatly reduced, it is contacted with the integrated guiding unit 14 and guided from the yarn outlet under the guidance of the integrated guiding unit 14. Through the guidance of the integrated guiding unit 14, the tension of the yarn 10 can be further adjusted, and the unstable phenomenon of the tension caused by the length change of the yarn 10 during the cooling process is reduced.

[0094] Example 4:

[0095] As shown in the above example 3, the integrated guiding unit 14 comprises: Figure 5 a supporting slide rail 21, which is arranged at the top end of the air conditioning box 7;

[0096] a plurality of supporting seats 22, which are slidably arranged on the supporting slide rail 21 and can be locked at any position;

[0097] a fixing sleeve 23, which is connected to the bottom end of the supporting seat 22;

[0098] a yarn outlet guiding frame 24, which is arranged on one side of the fixing sleeve 23 near the yarn outlet.

[0099] The working principle and beneficial effects of the above technical solution are as follows:

[0100]

[0101] ​The integrated guiding unit 14 is provided with a plurality of support seats 22, and the distance between adjacent support seats 22 can be adjusted by sliding the support seats 22 on the support slide rail 21. Each support seat 22 is provided with a yarn guiding frame 24, the yarn 10 is divided into a plurality of strands and arranged to pass through the respective yarn guiding frames 24, so as to ensure the gap between the yarns 10 and to enable the yarns 10 to be fully contacted with the cooling gas, thereby improving the cooling effect of the yarns 10.

[0102] Embodiment 5:

[0103] As shown in Figure 6 , Figure 7 based on the above-mentioned embodiment 4, the yarn guiding frame 24 comprises two symmetrically arranged supporting arms 25, the bottom end of the supporting arm 25 is connected with a conical air guiding seat 26, the two conical air guiding seats 26 are oppositely arranged at the smaller diameter end, a rotating rod 27 is rotatably connected between the conical air guiding seats 26, the rotating rod 27 is made of heat-conducting material, and the yarn 10 passes through the bottom of the rotating rod 27; a plurality of air holes 28 are uniformly arranged on the conical surface of the conical air guiding seat 26, the air holes 28 are connected with an air inlet pipe 29 of the conical air guiding seat 26, and the air inlet pipe 29 is connected with a gas supply device.

[0104] The working principle and beneficial effects of the above technical solution are as follows:

[0105] When the yarn guiding frame 24 is used, the yarn 10 passes through the rotating rod 27, the rotating rod 27 can rotate under the friction of the yarn 10, the rotating rod 27 is made of copper or other heat-conducting materials, and can further conduct the heat in the yarn 10 to the outside. The gas supply device synchronously delivers gas into the air inlet pipe 29, the air inlet pipe 29 delivers the gas to the air holes 28 and blows it out, the air holes 28 are opposite to the rotating rod 27, so that the yarn 10 on the rotating rod 27 is further cooled, and the surface of the rotating rod 27 is also cooled.

[0106] Through the above structural design, the yarn guiding frame 24 is arranged near the yarn outlet, the rotating rod 27 is arranged to rotate to ensure the flexible movement of the yarn 10, and the heat transferred from the yarn 10 to the rotating rod 27 is further conducted out by virtue of the high heat-conducting capacity. A plurality of temperature sensors are arranged at the yarn outlet to detect the temperature of each strand of yarn 10, when the temperature of any strand of yarn 10 does not decrease to the preset range, the air inlet pipe 29 corresponding to this strand of yarn 10 is opened, and the yarn 10 is cooled by the conical air guiding seat 26, so as to realize the precise control of the cooling of the yarn 10.

[0107] Embodiment 6:

[0108] As shown in Figure 4 , Figure 5As shown, based on the above embodiment 5, the integrated guidance unit 14 includes a machine vision device. The machine vision device includes an industrial camera 31 installed in the fixed sleeve 23 for acquiring real-time images of the yarn 10 at its bottom. The machine vision device also includes an image analysis module installed in the controller for comparing the real-time image of the yarn 10 with a preset image. When there is a break or extra yarn path in the image of the yarn 10, it is determined that the yarn 10 has broken.

[0109] The working principle and beneficial effects of the above technical solution are as follows:

[0110] A machine vision device is integrated into the integrated guidance unit 14. By acquiring real-time images of the yarn 10 and comparing them with preset images of the yarn 10, the device identifies breakage points or extra yarn paths to determine if the yarn 10 is broken. When a breakage occurs, the controller activates an alarm to alert the operator. Based on the number of broken strands and the frequency of breakage, the controller adaptively adjusts the drying and cooling processes to improve the reliability of the warping operation.

[0111] Example 7:

[0112] like Figure 6 As shown, based on the above embodiment 6, an annular cooling pipe 32 is arranged around the fixed sleeve 23. The annular cooling pipe 32 is connected to the gas supply equipment and is used to cool the industrial camera 31.

[0113] The working principle and beneficial effects of the above technical solution are as follows:

[0114] The industrial camera 31 is cooled by setting up an annular cooling pipe 32 to prevent the introduction of new heat sources during use of the industrial camera 31, which would affect the cooling effect of the yarn 10.

[0115] Example 8:

[0116] like Figure 6 , Figure 7 As shown, based on the above embodiment 6, the integrated guidance unit 14 further includes:

[0117] The testing frame 33 is connected to one side of the fixed sleeve 23, and a sliding groove is vertically provided on the inner side of the testing frame 33;

[0118] The pressure plate 34 is slidably connected to the inner side of the detection frame 33 and is provided with a slider that matches the slide groove. The yarn guide frame 24 is installed at the end of the pressure plate 34.

[0119] Telescopic sleeve 35, the telescopic sleeve 35 is connected between the top of the detection frame 33 and the pressure plate 34;

[0120] A detection clamp 36 is disposed at the top of the pressure plate 34. The top of the detection clamp 36 is open and the first sensing block 37 is provided on both sides of the slot.

[0121] The detection piece 38 is connected to the top inner side of the detection frame 33, and the detection piece 38 is symmetrically provided with second sensing blocks 39 on both sides. The first sensing block 37 and the second sensing block 39 are electrically connected to the controller.

[0122] The working principle and beneficial effects of the above technical solution are as follows:

[0123] When the integrated guiding unit 14 is in use, the yarn 10 is pressed onto the yarn exit guide frame 24, and the telescopic sleeve 35 is elastic. The yarn exit guide frame 24 applies pressure to the telescopic sleeve 35 through the pressure plate 34. When the tension on the yarn 10 changes, the pressure of the pressure plate 34 on the telescopic sleeve 35 varies, causing the pressure plate 34 to slide up and down along the inner side of the detection frame 33. When the tension is within a preset range, the pressure plate 34 is located near the preset position, and the second sensing block 39 on the detection plate 38 is within the sensing range of the first sensing block 37 on the detection clamp 36. The pressure plate 34 fluctuates slightly, and the controller can receive an electrical connection signal. When the tension fluctuates, the position of the pressure plate 34 deviates from the preset position, the second sensing block 39 separates from the first sensing block 37, and cannot feed back an electrical connection signal to the controller. At this time, the controller recognizes it as a state of large tension fluctuation.

[0124] Through the above structural design, the tension monitoring of yarn 10 after drying and cooling is effectively realized, and abnormal changes are identified. At the same time, combined with the above-mentioned yarn breakage detection, after eliminating the influence of yarn breakage on tension, the S roller 6 is adjusted or repaired to ensure the tension adjustment effect of the S roller and make the tension of yarn 10 uniform after drying and cooling.

[0125] Example 9:

[0126] like Figure 8 As shown, based on the above embodiment 8, the support arm 25 includes an auxiliary cooling assembly, which includes:

[0127] Heat-conducting column 41 is located at the center of conical air guide seat 26, with one end in contact with the end of rotating rod 27 and the other end connected to the outer groove 42 of support arm 25;

[0128] The first magnetic block 43 is disposed at the connection end between the heat-conducting column 41 and the groove 42;

[0129] Airbag 44 is connected to the groove 42 and can extend to the outside of the groove. Airbag 44 contains a heat-conducting medium.

[0130] Heat sink 45 is connected to the other end of airbag 44, and heat sink 45 has heat sink fins evenly distributed on its outer side.

[0131] The first heat dissipation disc 46 is connected to the inner side of the heat dissipation plate 45 and the side wall is provided with heat dissipation fins;

[0132] The second heat dissipation disc 49 is provided with heat dissipation fins on the side wall and is arranged close to the heat conduction column 41, and a magnetic block groove 51 is arranged in the center; the second heat dissipation disc 49 is connected with the first heat dissipation disc 46 through the heat dissipation rod 47;

[0133] The second magnetic block 52 is arranged in the magnetic block groove 51, and the magnetic poles of the first magnetic block 43 and the second magnetic block 52 are opposite;

[0134] The guide column 53 is connected to the inner side of the heat dissipation plate 45, and the outer side of the supporting arm 25 is provided with a guide hole 54, and the guide column 53 is slidingly connected in the guide hole 54.

[0135] The working principle and beneficial effects of the above technical scheme are as follows:

[0136] When the yarn 10 contacts the rotating rod 27, heat is conducted into the rotating rod 27, and if not dissipated in time, heat will accumulate, causing the yarn 10 to be locally overheated. Therefore, the auxiliary cooling assembly is arranged, the heat in the rotating rod 27 is transmitted to the first magnetic block 43 through the heat conduction column 41, the first magnetic block 43 is inserted into the magnetic block groove 51 and is connected with the second magnetic block 52 by adsorption, so that the heat is dissipated to the air bag 44 through the first heat dissipation disc 46 and the second heat dissipation disc 49 and is transmitted to the heat dissipation plate 45. Since the air bag 44 is filled with a heat conduction medium such as acetone, methanol, ethanol, etc., the heat conduction medium on one side of the heat conduction column 41 in the air bag 44 evaporates quickly when reaching a preset temperature and moves to one end of the heat dissipation plate 45, and after being cooled and liquefied by contacting the heat dissipation plate 45 with lower temperature, it flows back to the side of the heat conduction column 41, thereby achieving heat dissipation.

[0137] When the temperature of the rotating rod 27 is too high, the evaporation amount of the heat conduction medium is greater than the liquefaction amount, which causes the air bag 44 to expand and push the heat dissipation plate 45 to move outward, and the guide column 53 moves in the guide hole 54 to guide it. The heat dissipation plate 45 drives the second magnetic block 52 to move, so that the first magnetic block 43 and the second magnetic block 52 are separated, reducing the heat transfer of the heat conduction column 41 to the air bag 44; part of the air bag 44 expands and protrudes from the groove 42, which can directly contact the low-temperature gas in the air conditioner box 7, thereby increasing the contact area between the air bag 44 and the low-temperature gas, so that the temperature in the air bag 44 can be quickly reduced. After being reduced to below the preset temperature, the air bag 44 contracts, the first magnetic block 43 and the second magnetic block 52 contact again, and heat conduction is performed.

[0138] Through the above structure design, the heat on the rotating rod 27 is transferred to the heat dissipation plate 45 and then dissipated, effectively realizing the auxiliary heat dissipation of the rotating rod 27, and when the heat is seriously gathered, the air bag 44 is fully expanded to contact the low-temperature gas, automatically removing the heat in the air bag 44, and ensuring the effective auxiliary heat dissipation process.

[0139] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0140] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0141] Although the embodiments of the present application have been disclosed as above, it is not limited to only the applications listed in the specification and embodiments, and it can be fully applied to various fields suitable for the present application, and additional modifications can be easily realized by those skilled in the art, therefore the present application is not limited to specific details and the figures shown and described herein, without departing from the general concept defined by the claims and the equivalent scope.

Claims

1. A sample warper integrated with a sizing function, characterized in that, The application relates to a yarn sizing device. The yarn sizing device comprises a yarn rack (1), a sizing tank (2), an oven (3), a cylinder (4), an air conditioning box (7) and a curling head (5) arranged in sequence along the moving direction of the yarn (10), the sizing tank (2) is used for sizing the yarn (10), the oven (3) is used for drying the sized yarn (10), the cylinder (4) is used for assisting the yarn (10) in arrangement and transmission, and the air conditioning box (7) is used for providing a constant-temperature and constant-humidity environment for the yarn (10). An S roller (6) is arranged at the rear end of the yarn rack (1) or the front end of the curling head (5) and is used for adjusting the tension of the yarn (10).

2. A sample warper with integrated sizing function according to claim 1, characterized in that A plurality of layered rods are arranged at the end of the sizing tank (2) and are used for layering the sized yarn (10).

3. The integrated sizing function sample warper of claim 1, wherein, The oven (3) is arranged in parallel and comprises multiple sections, and the temperatures of the multiple sections are kept flat or are decreased.

4. The integrated sizing function sample warper of claim 1, wherein, The cylinder (4) comprises a plurality of rollers arranged in an interlaced mode, the yarn (10) is wound around the rollers in sequence, and steam is introduced into the rollers for secondary drying and shaping of the yarn (10).

5. The integrated sizing function sample warper of claim 1, wherein, An exhaust hood is arranged above the cylinder (4).

6. The integrated sizing function sample warper of claim 1, wherein, The S roller (6) comprises a guide plate (11) and a plurality of rollers (12), the guide plate (11) guides the yarn (10) to the top of the frontmost roller (12), and the yarn (10) is wound around the rollers (12) to form an S-shaped moving path.

7. The integrated slushing function sample warper according to claim 1, wherein, The S roller (6) further comprises an adjustable roller (13), the yarn (10) passes through the adjustable roller (13) and one of the rollers (12), the adjustable roller (13) is connected with the output end of an adjusting cylinder, and the adjusting cylinder is used for adjusting the pressure between the adjustable roller (13) and the roller (12).

8. The integrated sizing function sample warper of claim 1, wherein, The air conditioning box (7) comprises: an inlet and an outlet arranged at the two sides of the air conditioning box (7) respectively; an integrated guide unit (14) arranged in the air conditioning box (7) and close to the outlet, and the yarn (10) passes around the bottom end of the integrated guide unit (14); a cooling pipeline (15) arranged at the bottom of the air conditioning box (7), and a plurality of air blowing holes are arranged at the top end of the cooling pipeline (15), and the cooling pipeline (15) is connected with a gas supply device.

9. A sample warper with integrated sizing function according to claim 8, characterized in that The integrated guide unit (14) comprises: a supporting slide rail (21) arranged at the top end of the air conditioning box (7); a plurality of supporting seats (22) slidably arranged on the supporting slide rail (21) and lockable at any position; a fixing sleeve (23) connected with the bottom end of the supporting seat (22); and a yarn outlet guide frame (24) arranged on one side of the fixing sleeve (23) close to the outlet.

10. The integrated sizing function sample warper of claim 9, wherein, The yarn guiding frame (24) comprises two symmetrically arranged supporting arms (25), the bottom end of the supporting arms (25) is connected with a conical air guiding seat (26), the two sides of the conical air guiding seat (26) are oppositely arranged with a smaller diameter, a rotating rod (27) is rotatably connected between the conical air guiding seats (26), the rotating rod (27) is made of heat conductive material, the yarn (10) winds around the bottom of the rotating rod (27); a plurality of air holes (28) are uniformly arranged on the conical surface of the conical air guiding seat (26), the air holes (28) are communicated with an air inlet pipe (29) of the conical air guiding seat (26), the air inlet pipe (29) is connected with a gas supply device.

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