A sampling device for detecting low-salt high-fresh seasoning sauce

By designing a detachable sampling mechanism and a rotating disk, the non-uniformity and non-adjustability issues of low-salt, high-umami seasoning sauce sampling devices are solved, enabling efficient and precise sampling operations and ensuring the accuracy and repeatability of test data.

CN120992261BActive Publication Date: 2026-02-24四川远方云天食品科技有限公司
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Patent Information

Application Number
CN202511495278.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-02-24
Estimated Expiration
2045-10-20

AI Technical Summary

Technical Problem

Existing low-salt, high-umami seasoning sauce sampling devices cannot achieve uniform sampling at different depths and radial positions within the container, cannot remove solid particles, and have an unadjustable sampling volume, resulting in large deviations in test data, low efficiency, and poor repeatability.

Method used

A detachable sampling mechanism is adopted, including an installation plate, a rotating plate, and a sampling column. The position of the sampling column can be changed by rotating the plate. Combined with the filter plate and switching plate, sampling at different depths and positions can be achieved. The sampling volume is controlled by a negative pressure hose and a pressure detection mechanism to ensure sample purity and accuracy.

Benefits of technology

It enables the detection of the true components of low-salt, high-umami seasoning sauce, reduces the deviation of detection results, improves sampling efficiency and device versatility, and ensures sample representativeness and consistency of detection data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of low salt high fresh sauce detection sampling device for seasoning, it is related to sampling technical field, including detachable sampling mechanism, detachable sampling mechanism includes mounting disc, rotary disc and sampling column, rotary disc is rotationally assembled on mounting disc, sampling column is eccentric and is provided on rotary disc, sampling column has the freedom of movement along the axial direction of rotary disc, sampling column is opened with sampling cavity along the axial direction of itself, the bottom of sampling column is fixed with filter disc, a plurality of filter holes are opened with circumferential array on filter disc, filter hole is set along the axial direction of filter disc, the top surface of filter disc is rotationally provided with switch disc, a plurality of sampling holes are opened with circumferential array on switch disc, a plurality of sampling holes and a plurality of filter holes are one-to-one correspondence, one end of negative pressure hose is communicated with sampling cavity, the other end is connected with negative pressure equipment, different depth samples can be sampled in multiple positions, effectively avoid the problem that oil floats up and solid particles settle due to gravity of seasoning.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of sampling technology, in particular to a sampling device for detecting low-salt high-fresh seasoning sauce. BACKGROUND

[0002] In the field of food industry, seasoning sauce as a key auxiliary material for improving the flavor of food, its quality safety and nutritional ingredient stability are directly related to the quality of the terminal product and the health of consumers. Among them, low-salt high-fresh seasoning sauce has been growing in market demand in recent years due to its healthy and rich flavor characteristics, and the accurate detection of its core parameters such as salt content, umami substance (such as disodium inosinate, sodium glutamate, etc.) concentration, microbial indicators and impurity content has become a key link in the production process quality control and factory inspection. As the first step in the detection process, the representativeness, purity and sampling efficiency of the sample directly determine the accuracy of the subsequent detection data, so a high-performance sampling device is a key equipment for ensuring the quality detection of seasoning sauce.

[0003] Currently, low-salt high-fresh seasoning sauce sampling mainly adopts traditional manual sampling or simple mechanical sampling method, which has exposed many technical defects in actual application and is difficult to meet the requirements of modern detection for accuracy, efficiency and safety:

[0004] Firstly, the sample representativeness is insufficient, and the detection data is biased. Low-salt high-fresh seasoning sauce is mostly viscous colloid, and traditional sampling devices mostly use fixed-point sampling, such as tank mouth surface or single-depth sampling, which cannot achieve uniform sampling at different depths and different radial positions in the tank. Because seasoning sauce is prone to component stratification due to gravity during storage, such as oil floating and solid particles settling, a single-point sample cannot reflect the true composition of the overall product, resulting in significant deviation of the subsequent salt and umami substance detection results from the actual values, which may cause misjudgment of qualified products or missed detection of unqualified products.

[0005] Secondly, the sampling composition cannot be selected. Because a certain amount of liquid or gel is required for detection, and there are a large number of solid seasonings such as soybeans and peanuts in seasoning sauce, the current sampling device cannot remove the fixed seasonings for sampling, resulting in that the sampling amount cannot meet the detection requirements, and multiple sampling is required, which is cumbersome and reduces the detection efficiency.

[0006] Thirdly, the sampling amount is not adjustable. Low-salt high-fresh seasoning sauce has high viscosity, and different amounts of sampling are required for different component detection, and the existing device lacks a sampling amount adjusting structure, which cannot accurately control the sample volume according to the requirements of different detection items, such as a small amount of sample for microbial detection and a large amount of sample for component analysis, resulting in sample waste or poor detection data repeatability. SUMMARY

[0007] The purpose of this invention is to overcome the shortcomings of the prior art and provide a sampling device for detecting low-salt, high-umami seasoning sauce, thereby addressing the deficiencies of the prior art.

[0008] The objective of this invention is achieved through the following technical solution: a sampling device for detecting low-salt, high-umami seasoning sauce, comprising a detachable sampling mechanism, the detachable sampling mechanism including an installation plate, a rotating plate, and a sampling column. The installation plate is installed on the sampling port of the seasoning jar. The rotating plate is rotatably mounted on the installation plate, the installation plate being concentric with the rotating plate. The sampling column is eccentrically inserted through the rotating plate, the sampling column being parallel to the axis of the rotating plate, and the sampling column having the freedom to move along the axial direction of the rotating plate. A sampling cavity is formed at the bottom of the sampling column along its own axial direction. A filter plate is fixed at the bottom of the sampling column, and a plurality of filter holes are formed in a circumferential array on the filter plate, the filter holes being arranged through the filter plate along its axial direction. A switching plate is rotatably arranged on the top surface of the filter plate, and a plurality of sampling holes are formed in a circumferential array on the switching plate, the plurality of sampling holes corresponding one-to-one with the plurality of filter holes. A negative pressure hose is provided at the end of the sampling column away from the filter plate, one end of the negative pressure hose being connected to the sampling cavity, and the other end being connected to a negative pressure device.

[0009] Furthermore, the diameter of the switching disk is smaller than the diameter of the sampling chamber. Two driving blocks are fixedly spaced along the circumference of the side wall of the switching disk. A traction driving mechanism is provided on the outer wall of the sampling column. The traction driving mechanism includes a driving seat. A first winding shaft and a second winding shaft are rotatably mounted on the driving seat. The rotation direction of the first winding shaft is opposite to that of the second winding shaft. A first pull wire and a second pull wire are wound on the first winding shaft and the second winding shaft, respectively. The first pull wire and the second pull wire are respectively connected to the two driving blocks.

[0010] Furthermore, the first winding shaft and the second winding shaft are respectively connected to a first gear and a second gear, the first gear meshing with the second gear, a drive disk is fixed at the end of the first winding shaft away from the first gear, a lever is fixed on the side wall of the drive disk, the lever is hinged to the telescopic rod of the electric push rod, and the cylinder of the electric push rod is hinged to the drive seat.

[0011] Furthermore, both the first and second pull wires are equipped with a guide ring, which is fixed on the filter plate. Two pull wire paths are provided between the inner and outer walls of the sampling column. One end of the pull wire path is connected to the sampling chamber, and the other end passes through the outer wall of the sampling column. The first pull wire passes through one of the guide rings in sequence, and the pull wire path is wound around the first winding shaft. The second pull wire passes through the other guide ring in sequence, and the pull wire path is wound around the second winding shaft.

[0012] Further, the sampling column is provided with a pressure detection mechanism, which comprises a pressure cone, a pressure sensor and a pressure push rod, the large diameter end of the pressure cone is arranged at the bottom of the sampling column, a plurality of strip-shaped grooves are formed on the large diameter end face of the pressure cone and penetrate through the radial direction of the pressure cone, the pressure sensor is arranged at the top of the sampling column, a detection cavity is arranged between the inner wall and the outer wall of the sampling column, the pressure push rod is movably arranged in the detection cavity, and the two ends of the pressure push rod are arranged to act on the pressure cone and the pressure sensor respectively.

[0013] Further, the top of the pressure cone is fixed with a hollow pressure ring, the bottom of the sampling column is provided with an annular groove, the hollow pressure ring is fitted in the annular groove, the outer wall and the inner wall of the hollow pressure ring are both provided with a sealing ring, the sealing ring is fitted in the annular groove in an interference fit, the detection cavity is communicated with the annular groove, the pressure push rod extends into the annular groove to contact the hollow pressure ring, the pressure cone is provided with a stepped hole penetrating through the axial direction of the pressure cone, the hollow pressure ring is provided with a through hole penetrating through the axial direction of the pressure ring, the through hole is coaxial with the stepped hole, the bottom of the pressure push rod is provided with a threaded hole, and a long screw is sequentially threaded connected to the threaded hole through the stepped hole and the through hole. The end of the pressure push rod away from the hollow pressure ring contacts the pressure shaft of the pressure sensor.

[0014] Further, the sampling cavity is provided with a sampling adjusting disc, the sampling adjusting disc has the freedom of moving along the axial direction of the sampling cavity, a lip-shaped sealing ring is sleeved on the sampling adjusting disc, the outer ring of the lip-shaped sealing ring forms a sealing surface with the inner wall of the sampling cavity, and the size of the sampling cavity between the switching disc and the sampling adjusting disc is adjusted by moving the sampling adjusting disc.

[0015] Further, the top of the sampling column is threadedly connected with an adjusting screw, the top of the sampling adjusting disc is provided with a bearing groove, a bearing is arranged in the bearing groove, the outer ring of the bearing is fixed to the sampling adjusting disc, and one end of the adjusting screw is keyed to the inner ring of the bearing.

[0016] Further, the rotating disc is provided with a double-stroke telescopic mechanism, the double-stroke telescopic mechanism comprises a fixed bottom plate, a first lifting plate, a second lifting plate and a third lifting plate, the fixed bottom plate is vertically fixed on the rotating disc, the first lifting plate is slidingly installed on the fixed bottom plate, the second lifting plate is slidingly installed on the first lifting plate, the third lifting plate is slidingly installed on the second lifting plate, and the top of the third lifting plate is connected with the sampling column.

[0017] Further, the first lifting plate and the second lifting plate are provided with a belt driving assembly, the belt driving assembly comprises a first pulley and a second pulley which are rotatably installed, the first pulley and the second pulley are arranged in the telescopic direction of the telescopic mechanism, the first pulley and the second pulley are connected through a driving belt, one side of the driving belt on the first lifting plate is connected with the fixed bottom plate through a first connecting block, the other side of the driving belt on the first lifting plate is connected with the second lifting plate through a second connecting block, one side of the driving belt on the second lifting plate is connected with the first lifting plate through a third connecting block, the other side of the driving belt on the second lifting plate is connected with the third lifting plate through a fourth connecting block, the fixed bottom plate is provided with a lifting electric push rod, and the telescopic shaft of the lifting electric push rod is connected with the first lifting plate.

[0018] The beneficial effects of the present application are:

[0019] 1. By moving the sampling column to cover different depths of the seasoning tank, different depth sampling operations can be completed, and the rotating disc can change the position of the sampling column, so that different depth samples can be taken at multiple positions, effectively avoiding the problem of oil floating and solid particles settling caused by gravity, ensuring that the sample can truly reflect the composition of the overall product in the tank, greatly reducing the deviation of salt and umami substance detection results from the actual value, avoiding misjudgment of qualified products or missed detection of unqualified products, and providing a reliable sample basis for production quality control and factory inspection.

[0020] 2. The filter holes on the filter disc can directly intercept solid particles and only allow liquid or gel that meets the detection requirements to enter the sampling cavity, ensuring the purity of the sampling composition from the source, controlling the rotation of the switching disc to realize the conduction and closing of the filter holes and the sampling holes, efficiently sampling when conducting, and preventing sample backflow when closing, so that the required sample amount for detection can be met without multiple sampling, reducing repeated operation steps, significantly improving sampling efficiency, and avoiding sample pollution risk caused by multiple sampling.

[0021] 3. When the rotating adjustment screw is rotated, the sampling adjustment disc is stably moved through bearing transmission, so that the cavity volume between the switching disc and the sampling adjustment disc is adjusted to directly control the single sampling amount, and the sample amount can be accurately matched according to the detection item, which avoids sample waste and guarantees the repeatability and consistency of data in different detection scenarios, and greatly improves the universality of the device. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The structure diagram of the sampling device for detecting low-salt high-fresh seasoning sauce Figure 1 ;

[0023] Figure 2 The structure diagram of the sampling device for detecting low-salt high-fresh seasoning sauce Figure 2 ;

[0024] Figure 3 For Figure 2 enlarged view of the middle D;

[0025] Figure 4 For the internal structure of the sampling column of the sampling device for detecting low-salt high-fresh seasoning sauce of the application;

[0026] Figure 5 For Figure 4 enlarged view of the middle A;

[0027] Figure 6 For the structure of the sampling column of the sampling device for detecting low-salt high-fresh seasoning sauce of the application;

[0028] Figure 7 For Figure 6 B-B cross-sectional view;

[0029] Figure 8 For the structure of the sampling device for detecting low-salt high-fresh seasoning sauce of the application Figure 3 ;

[0030] Figure 9 For Figure 1 enlarged view of the middle C;

[0031] In the figure, 1 is a mounting disc, 2 is a rotating disc, 3 is a sampling column, 4 is a sampling cavity, 5 is a filter disc, 6 is a filter hole, 7 is a switching disc, 8 is a sampling hole, 9 is a negative pressure hose, 10 is a driving block, 11 is a driving seat, 12 is a first winding shaft, 13 is a second winding shaft, 14 is a first pull wire, 15 is a second pull wire, 16 is a first gear, 17 is a second gear, 18 is a driving disc, 19 is a sampling bottle, 20 is a lever, 21 is an electric push rod, 22 is a guide ring, 23 is a pull wire path, 24 is a pressure cone, 25 is a pressure sensor, 26 is a pressure push rod, 27 is a strip-shaped groove, 28 is a detection cavity, 29 is a hollow pressure ring, 30 is an annular groove, 31 is a sealing ring, 32 is a stepped hole, 33 is a through hole, 34 is a threaded hole, 35 is a long screw, 36 is a sampling adjustment disc, 37 is a lip-shaped sealing ring, 38 is an adjustment screw, 39 is a bearing groove, 40 is a bearing, 41 is a fixed bottom plate, 42 is a first-stage lifting plate, 43 is a second-stage lifting plate, 44 is a third-stage lifting plate, 45 is a first pulley, 46 is a second pulley, 47 is a driving belt, 48 is a first connecting block, 49 is a fourth connecting block, 50 is a lifting electric push rod, 51 is a second connecting block, 52 is a third connecting block, 53 is a threaded cover, 54 is a hose, 55 is a locking ratchet, 56 is a locking shaft, 57 is a locking pawl, 58 is a pawl spring piece, 59 is a pawl spring, and 60 is a lower pressing nut. DETAILED DESCRIPTION

[0032] The technical solutions of the present application are described in further detail below with reference to the drawings, but the scope of protection of the present application is not limited to the following description.

[0033] Example One

[0034] As Figures 1 to 9The application discloses a sampling device for low-salt high-fresh seasoning sauce detection, which comprises a detachable sampling mechanism, the detachable sampling mechanism comprises a mounting disc 1, a rotating disc 2 and a sampling column 3, the mounting disc 1 is mounted on a sampling pipe opening of a seasoning tank, the rotating disc 2 is rotationally assembled on the mounting disc 1, the mounting disc 1 is concentric with the rotating disc 2, the sampling column 3 is eccentrically arranged on the rotating disc 2, the sampling column 3 is parallel to an axis of the rotating disc 2, the sampling column 3 has a freedom degree of moving along an axial direction of the rotating disc 2, a bottom of the sampling column 3 is provided with a sampling cavity 4 along an axial direction of the sampling column 3, the bottom of the sampling column 3 is fixed with a filter disc 5, a plurality of filter holes 6 are circumferentially arranged on the filter disc 5 and are arranged in a penetrating mode along an axial direction of the filter disc 5, the filter disc 5 is rotationally provided with a switching disc 7 on a top surface thereof, a plurality of sampling holes 8 are circumferentially arranged on the switching disc 7 and correspond to the filter holes 6 in a one-to-one mode, one end of a negative pressure hose 9 is communicated with the sampling cavity 4, and the other end of the negative pressure hose 9 is connected with a negative pressure equipment.Most of the seasoning cans are provided with stirring mechanism, the position of the blade is uncontrollable when the stirring mechanism is stopped, resulting in the movable position of the sampling column 3 is blocked by the blade after the detachable sampling mechanism is installed in place, at this time, the deflection rotating disc 2 changes the position of the sampling column 3, avoids the sampling column 3 from being blocked by the stirring blade, and the sampling operation can be smoothly completed, when the sampling is completed, the detachable sampling mechanism is removed, the plug cover is reinstalled on the sampling pipe opening, the detachable sampling mechanism is cleaned, and the next sampling operation is used or used for sampling of other samples.

[0035] Example two

[0036] On the basis of example one, as shown in Figure 1 and Figure 2 The negative pressure device includes a sampling bottle 19, a threaded cap 53 and a negative pressure pump, the bottle opening of the sampling bottle 19 is provided with an external thread, the threaded cap 53 is threadedly installed on the bottle opening of the sampling bottle 19, the negative pressure hose 9 is connected to the threaded cap 53, the negative pressure pump is connected to the threaded cap 53 through the hose 54, the negative pressure hose 9 is provided with a solenoid valve, before sampling, the solenoid valve is in passage, the sampling bottle 19 is installed on the threaded cap 53, the sampling bottle 19 is vacuumized with the sampling cavity 4 through the negative pressure pump, then the solenoid valve is closed and the negative pressure pump stops working, under the action of negative pressure, the sample enters into the sampling cavity 4, realizing quantitative sampling, then the switching disc 7 blocks the filter hole 6 and the solenoid valve is opened, under the vacuum action of the sampling bottle 19, the sample in the sampling cavity 4 enters into the sampling bottle 19, realizing remote sampling, at the same time, the sampling cavity 4 can be in empty state again, then the sampling bottle 19 is replaced, and the above method is repeated to sample samples of different depths.

[0037] Example three

[0038] On the basis of example two, as shown in Figures 1 to 5As shown, the sampling cavity 4 is provided with a sampling adjusting disc 36, which has the freedom of moving along the axial direction of the sampling cavity 4. The sampling adjusting disc 36 is provided with a lip-shaped sealing ring 37, the outer ring of the lip-shaped sealing ring 37 forms a sealing surface with the inner wall of the sampling cavity 4. The size of the sampling cavity between the switching disc 7 and the sampling adjusting disc 36 is adjusted by moving the sampling adjusting disc 36. The top of the sampling column 3 is threadedly connected with an adjusting screw 38. The top of the sampling adjusting disc 36 is provided with a bearing groove 39, which is provided with a bearing 40. The outer ring of the bearing 40 is fixed to the sampling adjusting disc 36. One end of the adjusting screw 38 is keyed to the inner ring of the bearing 40. The negative pressure hose 9 passes through the sampling adjusting disc 36 to communicate with the sampling cavity 4, so that the negative pressure hose 9 can move with the sampling adjusting disc 36. Before the detachable sampling mechanism is installed, the size of the sampling cavity 4 is adjusted according to the required sampling amount. Specifically, the adjusting screw 38 is manually rotated to make the adjusting screw 38 perform a screwing-in motion. The bearing 40 is provided to make the sampling adjusting disc 36 and the adjusting screw 38 have the freedom of rotation, so that the adjusting screw 38 drives the sampling adjusting disc 36 to move up and down to adjust the size of the sampling cavity 4. The lip-shaped sealing ring 37 can ensure that the sampling adjusting disc 36 moves while achieving good sealing, so that the sampling amount is more accurate.

[0039] Example Four

[0040] Because different depths of sampling are required, the length of the sampling column 3 is generally longer than the axial length of the seasoning tank. Therefore, it is very difficult to manually operate the sampling column 3 to move. The extension range of the power source such as the air cylinder is difficult to meet the moving length of the sampling column 3. Therefore, on the basis of example three, as shown in FIG. 6, the sampling column 3 is provided with a sampling adjusting disc 36, which is provided with a lip-shaped sealing ring 37. The outer ring of the lip-shaped sealing ring 37 forms a sealing surface with the inner wall of the sampling cavity 4. The size of the sampling cavity between the switching disc 7 and the sampling adjusting disc 36 is adjusted by moving the sampling adjusting disc 36. The top of the sampling column 3 is threadedly connected with an adjusting screw 38. The top of the sampling adjusting disc 36 is provided with a bearing groove 39, which is provided with a bearing 40. The outer ring of the bearing 40 is fixed to the sampling adjusting disc 36. One end of the adjusting screw 38 is keyed to the inner ring of the bearing 40. The negative pressure hose 9 passes through the sampling adjusting disc 36 to communicate with the sampling cavity 4, so that the negative pressure hose 9 can move with the sampling adjusting disc 36. Before the detachable sampling mechanism is installed, the size of the sampling cavity 4 is adjusted according to the required sampling amount. Specifically, the adjusting screw 38 is manually rotated to make the adjusting screw 38 perform a screwing-in motion. The bearing 40 is provided to make the sampling adjusting disc 36 and the adjusting screw 38 have the freedom of rotation, so that the adjusting screw 38 drives the sampling adjusting disc 36 to move up and down to adjust the size of the sampling cavity 4. The lip-shaped sealing ring 37 can ensure that the sampling adjusting disc 36 moves while achieving good sealing, so that the sampling amount is more accurate. Figures 1 to 3As shown, the rotating disc 2 is provided with a telescopic mechanism, the telescopic mechanism includes a fixed bottom plate 41, a first lifting plate 42, a second lifting plate 43 and a third lifting plate 44, the fixed bottom plate 41 is vertically fixed on the rotating disc 2, the first lifting plate 42 is slidingly installed on the fixed bottom plate 41, the second lifting plate 43 is slidingly installed on the first lifting plate 42, and the third lifting plate 44 is slidingly installed on the second lifting plate 43, the top of the third lifting plate 44 is connected with the sampling column 3, the first lifting plate 42 and the second lifting plate 43 are both provided with a belt drive assembly, the belt drive assembly includes a first pulley 45 and a second pulley 46 which are rotatably installed, the first pulley 45 and the second pulley 46 are spaced apart along the telescopic direction of the telescopic mechanism, the first pulley 45 and the second pulley 46 are drivingly connected through a driving belt 47, one side of the driving belt 47 on the first lifting plate 42 is connected with the fixed bottom plate 41 through a first connecting block 48, the other side of the driving belt 47 on the first lifting plate 42 is connected with the second lifting plate 43 through a second connecting block 51, one side of the driving belt 47 on the second lifting plate 43 is connected with the first lifting plate 42 through a third connecting block 52, the other side of the driving belt 47 on the second lifting plate 43 is connected with the third lifting plate 44 through a fourth connecting block 49, a lifting electric push rod 50 is installed on the fixed bottom plate 41, the telescopic shaft of the lifting electric push rod 50 is connected with the first lifting plate 42, the top of the third lifting plate 44 is connected with a detachable plate through screws, the detachable plate is connected with the sampling column 3 through screws, both ends of the bottom of the fixed bottom plate 41 are fixed with wing plates, the wing plates are connected with the rotating disc 2 through screws, so that the telescopic mechanism and the sampling column 3 are both installed on the rotating disc 2 in a detachable manner, when installing, the mounting disc 1 is first installed on the sampling pipe opening, then the telescopic mechanism is installed on the rotating disc 2, and finally the sampling column 3 is passed through the rotating disc 2 and connected with the third lifting plate 44, the assembly of the detachable sampling mechanism is installed, and the specific movement process of the sampling column 3 is as follows: the lifting electric push rod 50 drives the first lifting plate 42 to move upwards, the first lifting plate 42 drives the belt drive assembly thereon to move, since the driving belt 47 is connected with the fixed bottom plate 41 through the first connecting block 48, the fixed bottom plate 41 does not move with the first lifting plate 42, so that the first connecting block 48 drives the driving belt 47 to move, since the movement directions of the two sides of the driving belt 47 are opposite, when the first lifting plate 42 moves upwards, the first connecting block 48 drives the driving belt 47 on one side to move downwards, so that the driving belt 47 on the other side drives the second lifting plate 43 to move upwards through the second connecting block 51, so that the second lifting plate 43 extends from the first lifting plate 42, similarly, when the second lifting plate 43 extends from the first lifting plate 42, the belt drive assembly thereon will move, so that one side of the driving belt 47 moves downwards under the action of the third connecting block 52, and then the other side of the driving belt 47 drives the third lifting plate 44 to move upwards through the fourth connecting block 49, so that the telescopic mechanism is extended by three stages, and the telescopic stroke of the lifting electric push rod 50 is expanded,To meet the sampling needs of the seasoning container, initially, the double-stroke telescopic mechanism is in the extended state, ensuring that the sampling column 3 has not yet entered the seasoning container. After the detachable sampling mechanism is installed, the double-stroke telescopic mechanism moves the sampling column 3 downwards, allowing the sampling column 3 to sequentially complete sampling operations at various depths.

[0041] Example 5

[0042] Based on Example 4, such as Figures 1 to 7 As shown, the diameter of the switching disk 7 is smaller than the diameter of the sampling chamber 4. Two drive blocks 10 are fixed at intervals along the circumference of the side wall of the switching disk 7. A traction drive mechanism is provided on the outer wall of the sampling column 3. The traction drive mechanism includes a drive seat 11, on which a first winding shaft 12 and a second winding shaft 13 are rotatably mounted. The rotation direction of the first winding shaft 12 is opposite to that of the second winding shaft 13. A first pull wire 14 and a second pull wire 15 are wound on the first winding shaft 12 and the second winding shaft 13, respectively. The first pull wire 14 and the second pull wire 15 are separated. Two drive blocks 10 are connected. A first gear 16 and a second gear 17 are respectively connected to the first winding shaft 12 and the second winding shaft 13. The first gear 16 meshes with the second gear 17. A drive disk 18 is fixed to the end of the first winding shaft 12 away from the first gear 16. A lever 20 is fixed to the side wall of the drive disk 18. The lever 20 is hinged to the telescopic rod of the electric push rod 21. The cylinder of the electric push rod 21 is hinged to the drive seat 11. The extension and retraction of the electric push rod 21 drives the lever 20 to deflect. The lever 20 drives the first winding shaft 12 to deflect through the drive disk 18. The first winding shaft 12 drives the second winding shaft 13 to deflect through the meshing of the first gear 16 and the second gear 17. The deflection direction of the first winding shaft 12 is opposite to that of the second winding shaft 13, so that when the first winding shaft 12 winds up the first pull wire 14, the second winding shaft 13 releases the second pull wire 15. Initially, the switching disk 7 blocks the filter hole 6. When sampling is required, the electric push rod 21 extends and drives the first winding shaft 12 to wind up the first pull wire 14, causing the first pull wire 14 to pull the switching disk 7 to deflect. At the same time, the second winding shaft 13 releases the second pull wire 15 appropriately. The deflection of the switching disk 7 causes the sampling hole 8 of the switching disk 7 to connect with the filter hole 6, thus completing the sampling of the seasoning sauce sample. After the sampling is completed, the electric push rod 21 retracts and resets, causing the second winding shaft 13 to wind the second pull wire 15. At the same time, the first winding shaft 12 rotates in the opposite direction to release the first pull wire 14, so that the switching disk 7 can be smoothly rotated and reset to re-seal the filter hole 6. Through the drive method of the pull wire, the switching disk 7 can be driven to rotate in a narrow space without occupying the internal space of the sampling chamber 4, and the direct installation of the drive device is avoided to prevent sample contamination.

[0043] Furthermore, both the first pull wire 14 and the second pull wire 15 are equipped with a guide ring 22, which is fixed on the filter plate 5. Two pull wire paths 23 are provided between the inner and outer walls of the sampling column 3. One end of the pull wire path 23 is connected to the sampling chamber 4, and the other end passes through the outer wall of the sampling column 3. The first pull wire 14 passes through one of the guide rings 22 and the pull wire path 23 in sequence and is wound around the first winding shaft 12. The second pull wire 15 passes through the other guide ring 22 and the pull wire path 23 in sequence and is wound around the second winding shaft 13. The guide ring 22 guides the arrangement direction of the first pull wire 14 and the second pull wire 15 so that the first pull wire 14 or the second pull wire 15 can smoothly pull the switching plate 7 to deflect. In specific implementation, two wiring paths are provided on the sampling column 3. The first pull wire 14 and the second pull wire 15 are wired through the two wiring paths respectively. An O-ring is provided at the end of the wiring path near the sampling chamber 4 to seal and prevent the sample from entering the wiring path.

[0044] Example 6

[0045] Based on Example 5, such as Figures 1 to 5 As shown, a pressure detection mechanism is provided on the sampling column 3. The pressure detection mechanism includes a pressure cone 24, a pressure sensor 25, and a pressure push rod 26. The large-diameter end of the pressure cone 24 is located at the bottom of the sampling column 3. Several strip grooves 27 are formed on the large-diameter end face of the pressure cone 24. The strip grooves 27 are arranged radially through the pressure cone 24, allowing the sample to enter the filter pore 6 through the strip grooves 27. The pressure sensor 25 is arranged at the top of the sampling column 3. A detection cavity 28 is provided between the inner and outer walls of the sampling column 3. The pressure push rod 26 is movably arranged in the detection cavity 28. The two ends of the pressure push rod 26 act on the pressure axis of the pressure cone 24 and the pressure sensor 25, respectively. The sampling column 3 moves downward. When sampling is performed, if the pressure cone 24 is blocked by the blade, the sampling column 3 cannot continue to move downward. At this time, the pressure cone 24 transmits the squeezing force to the pressure sensor 25 through the pressure push rod 26. When the pressure of the pressure sensor 25 reaches the set value, it indicates that the sampling column 3 is blocked by the blade. The double stroke telescopic mechanism drives the sampling column 3 to move upward and disengage from the blade. Then, the rotating disk 2 drives the sampling column 3 to deflect, changing the position of the sampling column 3 to continue sampling. When the sampling column 3 can move downward smoothly, the adjustment is completed. This avoids the influence of the blade of the stirring mechanism on the detachable sampling mechanism, and can successfully complete the sampling operation while avoiding damage to the blade and the detachable sampling mechanism.

[0046] Further, the top of the pressure cone 24 is fixed with a hollow pressure ring 29, the bottom of the sampling column 3 is provided with an annular groove 30, the hollow pressure ring 29 is fitted in the annular groove 30, the outer wall and the inner wall of the hollow pressure ring 29 are both equipped with a sealing ring 31, the sealing ring 31 is fitted in the annular groove 30 in an interference fit, the detection cavity 28 is communicated with the annular groove 30, the pressure push rod 26 extends into the annular groove 30 to contact the hollow pressure ring 29, the pressure cone 24 is provided with a stepped hole 32 along the axial direction, the hollow pressure ring 29 is provided with a through hole 33 along the axial direction, the through hole 33 is coaxial with the stepped hole 32, the bottom of the pressure push rod 26 is provided with a threaded hole 34, a long screw 35 is screwed into the threaded hole 34 through the stepped hole 32 and the through hole 33 in sequence, the end of the pressure push rod 26 away from the hollow pressure ring 29 contacts the pressure shaft of the pressure sensor 25, the pressure sensor 25 is first installed on the top of the sampling column 3, so that the pressure shaft of the pressure sensor 25 penetrates into the detection cavity 28, then the pressure push rod 26 is installed into the detection cavity 28 through the annular groove 30, then the hollow pressure ring 29 of the pressure cone 24 is installed corresponding to the annular groove 30, after the hollow pressure ring 29 is installed in place, the pressure cone 24 has a certain gap with the sampling column 3, so that the extrusion force can be transmitted to the pressure shaft of the pressure sensor 25, finally the pressure cone 24 and the pressure push rod 26 are connected together through the long screw 35, which is convenient for installation, at the same time, the extrusion force received by the pressure cone 24 can also be smoothly transmitted to the pressure sensor 25, and the annular groove 30 can be well sealed through the setting of the sealing ring 31, so as to avoid the sample from entering.

[0047] Example Seven

[0048] On the basis of example six, as Figures 1 to 9As shown, the rotating disk 2 is rotatably mounted on the mounting disk 1 via ball bearings. Two sets of locking and positioning mechanisms are provided between the mounting disk 1 and the rotating disk 2. Each locking and positioning mechanism includes a locking ratchet 55, a locking shaft 56, a locking pawl 57, and a pawl spring 58. The locking ratchet 55 is fitted onto the rotating disk 2, the locking shaft 56 is vertically mounted on the mounting disk 1, the locking pawl 57 is movably fitted onto the locking shaft 56, and a pawl spring 59 is fitted onto the locking shaft 56. The two ends of the pawl spring 59 are respectively connected to the locking pawl 57 and the mounting disk 1, and the pawl spring 58 is fixed. On mounting plate 1, the pawl spring 58 contacts the outer arc surface of the locking pawl 57. A pressing nut 60 is threaded onto the locking shaft 56. The pressing nut 60 presses down on the locking pawl 57, compressing the pawl spring 59. Under the action of the pawl spring 58, the locking pawl 57 is fitted into the ratchet groove of the locking ratchet wheel 55. Two sets of locking positioning mechanisms are installed in opposite directions; one set restricts the forward rotational freedom of the rotating plate 2, and the other set restricts the reverse rotational freedom of the rotating plate 2. A manual lever is fixed to the side wall of the rotating plate 2. After the detachable sampling mechanism is installed, a trial run is performed, which involves moving the sampling column 3 downwards to determine if the blades obstruct it. When the sampling column 3 is obstructed, any locking and positioning mechanism is adjusted to unlock the rotational freedom of the rotating disk 2 in one direction. The specific adjustment process is as follows: unscrew the pressing nut 60 upwards, causing the locking pawl 57 to move upwards under the reaction force of the pawl spring 59, separating the locking pawl 57 from the locking ratchet 55. This allows the rotating disk 2 to rotate around the direction defined by the locking and positioning mechanism, thereby deflecting the rotating disk 2 and changing the sampling column 3. Positioning the sampling column 3 to avoid the blades, when the sampling column 3 can move smoothly downwards, it indicates that the position of the sampling column 3 meets the sampling requirements. Rotate the pressing nut 60 downwards, so that the pressing nut 60 drives the locking pawl 57 to move back into the ratchet groove of the locking ratchet 55. Through the combined action of the two sets of locking and positioning mechanisms, the rotational freedom of the rotating disk 2 is restricted, ensuring the positional stability of the sampling column 3 and avoiding the problem of squeezing and deflection during the sampling process. This ensures that samples at different depths at the same position are on the same axis, thereby accurately detecting whether the seasoning sauce is stirred evenly.

Claims

1. A sampling device for detecting low-salt, high-umami seasoning sauce, characterized in that, The device includes a detachable sampling mechanism comprising a mounting plate (1), a rotating plate (2), and a sampling column (3). The mounting plate (1) is installed on the sampling port of the seasoning jar. The rotating plate (2) is rotatably mounted on the mounting plate (1) and is concentric with the rotating plate (2). The sampling column (3) is eccentrically mounted on the rotating plate (2) and is parallel to the axis of the rotating plate (2). The sampling column (3) has a degree of freedom to move along the axial direction of the rotating plate (2). A sampling cavity (4) is formed at the bottom of the sampling column (3) along its own axial direction. The bottom of the sampling column (3) is fixed with a filter plate (5). A plurality of filter holes (6) are arranged in a circular array on the filter plate (5). The filter holes (6) are arranged through the filter plate (5) along the axial direction. A switching plate (7) is rotatably arranged on the top surface of the filter plate (5). A plurality of sampling holes (8) are arranged in a circular array on the switching plate (7). The plurality of sampling holes (8) correspond one-to-one with the plurality of filter holes (6). A negative pressure hose (9) is provided at the end of the sampling column (3) away from the filter plate (5). One end of the negative pressure hose (9) is connected to the sampling chamber (4). One end is connected to a negative pressure device, which includes a sampling bottle (19), a threaded cap (53), and a negative pressure pump. The sampling bottle (19) has an external thread at its mouth. The threaded cap (53) is threaded onto the mouth of the sampling bottle (19). The negative pressure hose (9) is connected to the threaded cap (53). The negative pressure pump is connected to the threaded cap (53) via a hose (54). The negative pressure hose (9) is equipped with an electromagnetic valve. The diameter of the switching disk (7) is smaller than the diameter of the sampling chamber (4). Two drive valves are fixed at intervals along the circumference of the side wall of the switching disk (7). The outer wall of the sampling column (3) is provided with a traction drive mechanism, which includes a drive seat (11). A first winding shaft (12) and a second winding shaft (13) are rotatably arranged on the drive seat (11). The rotation direction of the first winding shaft (12) is opposite to that of the second winding shaft (13). A first pull wire (14) and a second pull wire (15) are wound on the first winding shaft (12) and the second winding shaft (13) respectively. The first pull wire (14) and the second pull wire (15) are respectively connected to two drive blocks (10).

2. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 1, characterized in that, The first winding shaft (12) and the second winding shaft (13) are respectively connected to a first gear (16) and a second gear (17). The first gear (16) meshes with the second gear (17). A drive disk (18) is fixed at one end of the first winding shaft (12) away from the first gear (16). A lever (20) is fixed on the side wall of the drive disk (18). The lever (20) is hinged to the telescopic rod of the electric push rod (21). The cylinder of the electric push rod (21) is hinged to the drive seat (11).

3. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 2, characterized in that, Both the first pull wire (14) and the second pull wire (15) are equipped with a guide ring (22). The guide ring (22) is fixed on the filter plate (5). There are two pull wire paths (23) between the inner wall and the outer wall of the sampling column (3). One end of the pull wire path (23) is connected to the sampling chamber (4), and the other end passes through the outer wall of the sampling column (3). The first pull wire (14) passes through one of the guide rings (22) and the pull wire path (23) in sequence and is wound on the first winding shaft (12). The second pull wire (15) passes through the other guide ring (22) and the pull wire path (23) in sequence and is wound on the second winding shaft (13).

4. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 1, characterized in that, The sampling column (3) is provided with a pressure detection mechanism, which includes a pressure cone (24), a pressure sensor (25) and a pressure push rod (26). The large-diameter end of the pressure cone (24) is located at the bottom of the sampling column (3). Several strip grooves (27) are opened on the large-diameter end face of the pressure cone (24). The strip grooves (27) are arranged to penetrate along the radial direction of the pressure cone (24). The pressure sensor (25) is arranged at the top of the sampling column (3). A detection cavity (28) is provided between the inner wall and the outer wall of the sampling column (3). The pressure push rod (26) is movably arranged in the detection cavity (28). The two ends of the pressure push rod (26) act on the pressure shaft of the pressure cone (24) and the pressure sensor (25) respectively.

5. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 4, characterized in that, A hollow pressure ring (29) is fixed to the top of the pressure cone (24), and an annular groove (30) is provided at the bottom of the sampling column (3). The hollow pressure ring (29) is fitted into the annular groove (30). Both the outer and inner walls of the hollow pressure ring (29) are fitted with sealing rings (31), which are interference-fitted into the annular groove (30). The detection chamber (28) is connected to the annular groove (30), and the pressure push rod (26) extends into the annular groove (30) to contact the hollow pressure ring (29). The pressure cone (24) has a stepped hole (32) through it along its own axis, and the hollow pressure ring (29) has a through hole (33) through it along its own axis. The through hole (33) is coaxial with the stepped hole (32). The bottom of the pressure push rod (26) has a threaded hole (34). The long screw (35) passes through the stepped hole (32) and is threaded to the through hole (33) in the threaded hole (34). The end of the pressure push rod (26) away from the hollow pressure ring (29) contacts the pressure shaft of the pressure sensor (25).

6. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 1, characterized in that, The sampling chamber (4) is provided with a sampling adjustment plate (36), which has the freedom to move along the axial direction of the sampling chamber (4). A lip seal (37) is fitted on the sampling adjustment plate (36). The outer ring of the lip seal (37) forms a sealing surface with the inner wall of the sampling chamber (4). The size of the sampling chamber between the switching plate (7) and the sampling adjustment plate (36) is adjusted by moving the sampling adjustment plate (36).

7. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 6, characterized in that, The top of the sampling column (3) is threaded with an adjusting screw (38), and the top of the sampling adjusting plate (36) is provided with a bearing groove (39). A bearing (40) is provided in the bearing groove (39), and the outer ring of the bearing (40) is fixed to the sampling adjusting plate (36). One end of the adjusting screw (38) is keyed to the inner ring of the bearing (40).

8. The sampling device for detecting low-salt, high-umami seasoning sauce according to claim 1, characterized in that, The rotating disk (2) is provided with a double stroke telescopic mechanism, which includes a fixed base plate (41), a first-stage lifting plate (42), a second-stage lifting plate (43), and a third-stage lifting plate (44). The fixed base plate (41) is vertically fixed on the rotating disk (2). The first-stage lifting plate (42) is slidably mounted on the fixed base plate (41). The second-stage lifting plate (43) is slidably mounted on the first-stage lifting plate (42). The third-stage lifting plate (44) is slidably mounted on the second-stage lifting plate (43). The top of the third-stage lifting plate (44) is connected to the sampling column (3).

9. A sampling device for detecting low-salt, high-umami seasoning sauce according to claim 8, characterized in that, Both the primary lifting plate (42) and the secondary lifting plate (43) are equipped with belt drive assemblies. The belt drive assembly includes a first pulley (45) and a second pulley (46) that are rotatably mounted. The first pulley (45) and the second pulley (46) are spaced apart along the extension direction of the double-stroke telescopic mechanism. The first pulley (45) and the second pulley (46) are connected by a drive belt (47). One side of the drive belt (47) on the primary lifting plate (42) is connected to the fixed base plate (41) through a first connecting block (48). The other side of the drive belt (47) on the plate (42) is connected to the secondary lifting plate (43) via the second connecting block (51). One side of the drive belt (47) on the secondary lifting plate (43) is connected to the primary lifting plate (42) via the third connecting block (52). The other side of the drive belt (47) on the secondary lifting plate (43) is connected to the tertiary lifting plate (44) via the fourth connecting block (49). A lifting electric push rod (50) is installed on the fixed base plate (41). The telescopic shaft of the lifting electric push rod (50) is connected to the primary lifting plate (42).

Citation Information

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