Roof protection layer parting construction method

By simultaneously pouring prefabricated jointing units with concrete, the problem of depth control in the traditional construction of roof protective layer joints is solved, achieving precise formation of joints and integrated enhancement functions, simplifying the construction process, and improving construction efficiency and joint sealing performance.

CN121024272APending Publication Date: 2025-11-28CHINA MCC22 GROUP CORP LTD
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Patent Information

Application Number
CN202511530417.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

In traditional roof protection layer joint construction, controlling the cutting depth is difficult, which can easily damage the waterproof layer or cause the joint to fail. In addition, the construction process is complicated and affects construction efficiency.

Method used

The prefabricated jointing units consist of extruded dividing strips and soft steel wire ropes, which are cast simultaneously to form joints of uniform depth. The soft steel wire ropes replace the reinforcing function of the steel mesh, simplifying the construction process.

Benefits of technology

It achieves precise control of the joint depth, avoids damage to the waterproof layer, improves construction efficiency and joint sealing performance, and enhances the integrity of the protective layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of roof waterproof construction, in particular to a roof protection layer parting construction method. The method comprises the steps that S1, parting units are manufactured; s2, a plurality of parting units are arranged on the roof board base layer on which the waterproof layer construction is completed according to the designed interval; s3, pressing heavy objects are placed on the tops of the arranged extrusion molding cutting strips; s4, a concrete protection layer is poured on the roof panel base layer provided with the parting units; and S5, removing the pressed heavy object. According to the method, through synchronous pouring forming of the prefabricated parting units and the concrete, accurate control over the depth of the parting joints can be achieved, and the risk that a waterproof layer is damaged or parting fails due to improper depth control in a traditional post-joint-cutting process is avoided. According to the method, the parting forming function and the protective layer enhancing function are integrated, the soft steel wire rope 3 plays a role in reinforcing ribs in concrete, the reinforcement function is achieved, the procedure that a reinforcing mesh needs to be bound independently in the traditional technology is replaced, the construction process is simplified, and the construction efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of roof waterproof construction, and particularly relates to a roof protection layer split joint construction method. BACKGROUND

[0002] In the field of house building, the quality of roof engineering is directly related to the service life and use function of the building. The roof waterproof protection layer as an important barrier of the waterproof system, its construction quality is particularly critical. In order to prevent irregular cracking of the concrete protection layer caused by temperature change, it is usually necessary to set split joints on the protection layer to effectively release the temperature stress. In addition, in order to enhance the integrity and crack resistance of the protection layer, the traditional process usually binds the reinforcement mesh on the waterproof layer, and then pours the concrete, which involves multiple links such as material transportation and on-site binding.

[0003] At present, the traditional method commonly used in the industry is to form split joints by mechanical cutting after the concrete protection layer is poured and hardened. However, this process faces many challenges in practical application. The construction site conditions are complex, and the proficiency of the operators is not the same, which makes it difficult to control the depth of the split joint. If the split joint is too deep, the lower waterproof layer is easily damaged, which destroys the integrity of the overall waterproof system; if the split joint is too shallow, it is difficult to play an effective expansion role, and the protection layer still has the risk of cracking under the action of thermal expansion and cold contraction in seasonal alternation. These quality defects caused by improper construction control not only affect the visual quality of the roof, but also may cause hidden troubles for subsequent leakage. At the same time, the traditional reinforcement and post-splitting process is complicated, which restricts the improvement of construction efficiency to some extent. SUMMARY

[0004] The present application aims to solve the above problems, and provides a roof protection layer split joint construction method for preventing damage to the waterproof system.

[0005] The present application solves the problem by adopting the technical scheme of: A roof protection layer split joint construction method, comprising the following steps: S1: making a split joint unit, which is composed of two parallel extruded division strips and a plurality of soft steel wire ropes parallel to each other, the soft steel wire ropes being located between the two extruded division strips and fixedly connected with the side surfaces of the two extruded division strips; S2: arranging a plurality of split joint units on the roof panel base layer on which the waterproof layer construction has been completed according to the designed interval, orthogonally laying the plurality of split joint units, so that any two adjacent and orthogonal split joint units form a split frame body, and the plurality of split frame bodies combine to cover the entire roof; S3: placing a pressing weight on the top of the arranged extruded division strip to fix the position of the split joint unit; S4: on the base layer of the roof panel arranged with the joint unit, pouring the concrete protective layer, and making the pouring surface of the concrete protective layer flush with the top surface of the extruded partition strip, in the process, the soft steel wire rope replaces the steel mesh function as the reinforcing bar and is embedded in the concrete; S5: removing the pressing weight, and curing the concrete protective layer, the extruded partition strip and the soft steel wire rope are permanently left and embedded in the concrete protective layer.

[0006] The application adopting the technical scheme has the following prominent features compared with the prior art: The application can realize accurate control of the joint depth by synchronously pouring and forming the joint unit with the concrete, and avoids the risk of damaging the waterproof layer or causing the joint failure due to improper depth control in the traditional post-cutting joint process. The method integrates the joint formation and the protective layer reinforcement function, and the soft steel wire rope plays the role of reinforcing bar in the concrete, realizes the reinforcement function, replaces the process of separately binding the steel mesh in the traditional process, simplifies the construction process, and helps to improve the construction efficiency.

[0007] As a preferred, the further technical scheme of the application is: Further, the pressing weight is a concrete block or a metal block, which can provide stable and reliable fixation for the joint unit, prevent displacement during pouring, and ensure the accuracy of the joint position.

[0008] Further, the material of the extruded partition strip is polyethylene, which has good compatibility with the concrete, and the thermal expansion coefficient of the material is different from that of the concrete, which can better adapt to deformation when the temperature changes, and is conducive to maintaining the sealing performance of the joint.

[0009] Further, the poured concrete protective layer is a fine stone concrete protective layer, which has small aggregate particle size and good workability, and is convenient for pouring and forming and obtaining smooth and dense surface quality.

[0010] Further, the pressing weight is placed at the intersection of the frame body to fix, which can strengthen the fixation of the key nodes of the joint network and further improve the overall stability of the joint system during the construction process. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 is a schematic diagram of the roof structure of the embodiment of the application; Figure 2 is a schematic diagram of the joint unit structure of the embodiment of the application; In the figure, the marks are: roof panel base layer 1, extruded partition strip 2, soft steel wire rope 3, concrete protective layer 4. DETAILED DESCRIPTION

[0012] The application will be further described in connection with the following examples, which are intended to be purely exemplary and therefore do not limit the scope of the application.

[0013] A roof protection layer split joint construction method, comprising the following steps: S1: making a split joint unit, which is composed of two parallel extruded dividing strips 2 and a plurality of parallel soft steel wire ropes 3, the soft steel wire ropes 3 are located between the two extruded dividing strips 2 and are fixedly connected with the side surfaces of the two extruded dividing strips 2; the soft steel wire ropes 3 are located between the two extruded dividing strips 2 and are fixedly connected by a hot melting method. The cross section of the extruded dividing strip 2 is rectangular, the height thereof is determined according to the required joint depth, and the width thereof is determined according to the required split joint width.

[0014] S2: arranging a plurality of split joint units on the roof panel base 1 on which the waterproof layer construction has been completed according to the designed interval, orthogonally laying the plurality of split joint units, so that any two adjacent and orthogonal split joint units form a split frame body, and the plurality of split frame bodies are combined to cover the entire roof; when arranging, first, the horizontal split joint units are arranged according to the designed interval, and then, the vertical split joint units are arranged, thereby forming a grid-shaped split joint system. The size of each split frame body is determined according to the roof area and the split joint requirement.

[0015] S3: placing a pressing weight on the top of the arranged extruded dividing strip 2 to fix the position of the split joint unit; the weight of the weight is appropriate to effectively fix the split joint unit.

[0016] S4: pouring the concrete protection layer 4 on the roof panel base 1 on which the split joint unit is arranged, and making the pouring surface of the concrete protection layer 4 flush with the top surface of the extruded dividing strip 2; in this process, the soft steel wire rope 3 replaces the steel mesh function as a reinforcing bar and is embedded in the concrete; the strength grade of the fine aggregate concrete is not less than C20, and the maximum particle size of the aggregate is not more than 15 mm. When pouring, the pouring is pushed from one side of the roof to the other side, and a flat plate vibrator is used for vibration and compaction.

[0017] S5: removing the pressing weight, and curing the concrete protection layer 4, the extruded dividing strip 2 and the soft steel wire rope 3 are permanently left and embedded in the concrete protection layer 4; the curing time is not less than 7 days; the soft steel wire rope 3 replaces the traditional steel mesh as a reinforcing bar and works together with the concrete to improve the integrity of the protection layer. The extruded dividing strip 2 forms a split joint with consistent depth, and its material properties enable it to adapt to deformation caused by temperature changes.

[0018] Further, the pressing weight is a concrete block or a metal block, which can provide stable and reliable fixation for the split joint unit, prevent displacement during pouring, and ensure the accuracy of the split joint position.

[0019] Further, the material of the extruded partition strip 2 is polyethylene, which has certain compatibility with most waterproofing membranes on the market, and its thermal expansion coefficient is different from that of concrete, which can better adapt to deformation when the temperature changes, fill the gap, and help maintain the sealing performance of the joint. The material of the extruded partition strip 2 is relatively soft, and the thermal shrinkage ratio is greater than that of concrete, which is good for filling and waterproofing in the summer rainy season: The material of the extruded partition strip 2 is relatively soft, and the thermal shrinkage ratio is greater than that of concrete. In the summer in South China, the extruded partition strip 2 will be affected by thermal expansion and contraction, and will be pressed and compacted.

[0020] Further, the poured concrete protective layer 4 is a fine stone concrete protective layer 4, which has small aggregate particle size, good workability, and is easy to pour and form and obtain a smooth and compact surface quality.

[0021] Further, at the intersection of the grid frame, a pressing weight is placed for fixation, which can strengthen the fixation of the key nodes of the joint network and further improve the overall stability of the joint system during construction.

[0022] The present application can realize accurate control of the depth of the grid joint by synchronously pouring and forming the joint unit with the concrete, avoiding the risk of damaging the waterproof layer or causing the joint to fail due to improper depth control in the traditional post-cutting joint process. This method integrates joint formation and protective layer reinforcement functions in one, and the soft steel wire rope 3 acts as a reinforcing bar in the concrete, realizing the reinforcing function and replacing the process of separately binding the steel mesh in the traditional process, simplifying the construction process and helping to improve the construction efficiency.

[0023] The above only describes the preferred embodiments of the present application, and is not limited to the scope of the present application. Any equivalent changes made by applying the content of the present application and its drawings are included in the scope of the present application.

Claims

1. A method for constructing joints in a roof protective layer, characterized in that: Includes the following steps: S1: The seam unit is made up of two parallel extruded dividing strips and several parallel soft steel wire ropes. The soft steel wire ropes are located between the two extruded dividing strips and are fixedly connected to the sides of the two extruded dividing strips. S2: On the roof panel base where the waterproof layer has been completed, multiple joint units are arranged at the designed spacing. The multiple joint units are laid orthogonally so that any two adjacent and orthogonal joint units form a grid frame, and the multiple grid frames are combined to cover the entire roof. S3: Place a weight on top of the completed extruded dividing strips to fix the position of the dividing unit; S4: On the roof panel base layer with joint units, pour a concrete protective layer and make the pouring surface of the concrete protective layer flush with the top surface of the extruded dividing strip. During this process, soft steel wire rope replaces the function of steel mesh as a reinforcing bar and is embedded in the concrete. S5: Remove the pressing weights and cure the concrete protective layer. The extruded dividing strips and soft steel wire ropes are permanently left and embedded in the concrete protective layer.

2. The roof protective layer joint construction method according to claim 1, characterized in that: The weight being pressed down is a concrete block or a metal block.

3. The roof protective layer joint construction method according to claim 1, characterized in that: The extruded dividing strip is made of polyethylene.

4. The roof protective layer joint construction method according to claim 1, characterized in that: The concrete protective layer being poured is a fine aggregate concrete protective layer.

5. The roof protective layer joint construction method according to claim 1, characterized in that: At the intersection of the compartmentalized frames, place weights to secure them.