Cable insulation layer polishing equipment and polishing method thereof
By designing a grinding platform and grinding mechanism for cable insulation grinding equipment, and combining it with a dust removal system, the problems of uneven grinding and dust pollution were solved, achieving a highly efficient and environmentally friendly cable insulation grinding effect.
Patent Information
- Application Number
- CN202511602566.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2025-12-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, the grinding process of cable insulation layer is subject to uneven grinding due to differences in operator skills, and generates a large amount of dust that pollutes the environment and harms health.
A cable insulation layer grinding device was designed, including a grinding platform and a grinding mechanism. It adopts multiple sets of grinding components and a dust removal system. The grinding belt continuously and uniformly grinds the cable insulation layer, and the dust is collected by a dust collection box and dust extraction pipe to ensure grinding quality and environmental cleanliness.
It achieves efficient, precise and continuous polishing of cable insulation layers, ensuring a smooth and flat surface, reducing dust pollution, protecting the health of operators and the operating environment of equipment, and improving polishing efficiency and environmental friendliness.
Smart Images

Figure CN121042997A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable polishing technology, and more specifically, to a cable insulation layer polishing device and a polishing method thereof. Background Technology
[0002] Cable insulation refers to the critical material layer specifically wrapped around the outside of the cable conductor. Its main function is to provide both electrical insulation and mechanical protection. This material can effectively prevent current from leaking out of the conductor, thereby ensuring that the cable will not experience potential safety accidents such as short circuits or leakage during normal operation. In addition, the insulation layer also has a certain mechanical strength, which can withstand various external mechanical forces, such as tension, compression, and bending, thereby protecting the internal conductor from physical damage. It can be said that cable insulation plays a vital and fundamental role in ensuring the overall performance and operational safety of the cable, and is an indispensable and important component of the cable structure.
[0003] According to patent document CN116117661B, a cable insulation layer grinding device and method are disclosed. The cable insulation layer grinding device includes a cutting tool capable of rotating around the cable's axis, moving along a first direction and a second direction, and simultaneously cutting the cable's insulation layer. It also includes a detection component that, when detecting contact between the cutting tool and the cable's conductor core, stops the cutting tool from rotating along the cable's axis and from cutting the cable's insulation layer along the second direction, preventing damage to the conductor core and protecting the cable's service life. The cable insulation layer grinding method, after detecting contact between the cutting tool and the conductor core, moves the cutting tool a fourth preset distance in the opposite direction along the second direction, further protecting the conductor core while fully cutting the cable's insulation layer, increasing work efficiency and protecting the cable's service life.
[0004] When performing cable insulation layer polishing, sandpaper is generally used for manual polishing, or fine polishing is carried out by hand. Alternatively, a grinding wheel machine may be used for semi-automatic polishing. Regardless of whether manual polishing with sandpaper, hand polishing, or semi-automatic polishing with a grinding wheel machine is used, all these methods inevitably require a large amount of manpower. Moreover, due to significant differences in polishing skills and experience among different operators, it may be difficult to achieve uniformity in the polishing process of the outer surface of the cable insulation layer. In addition, a large amount of dust is generated during polishing. This dust not only harms the health of the operators, such as causing respiratory diseases, but also pollutes the working environment and affects the normal operation and service life of the equipment. Summary of the Invention
[0005] To overcome the aforementioned deficiencies of the prior art, the present invention provides a cable insulation layer grinding device and grinding method. The technical problem to be solved by the present invention is that there are significant differences in the grinding skills and experience of different operators, making it difficult to achieve uniformity during the grinding process on the outer surface of the cable insulation layer. In addition, a large amount of dust is generated during grinding, which not only harms the health of operators, such as causing respiratory diseases, but also pollutes the working environment, affecting the normal operation and service life of the equipment.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: A cable insulation layer polishing device includes a polishing platform, and a polishing mechanism is fixedly connected to the top front side of the polishing platform; The polishing mechanism includes a polishing chamber, and a polishing component is fixedly connected to the inner wall of the polishing chamber; The grinding platform includes two L-shaped side base plates. Support frame plates are fixedly connected to the front and rear sides of the bottom of the two L-shaped side base plates. L-shaped limiting member connecting plates are fixedly connected to the rear side of the top of the two L-shaped side base plates. Limiting members are fixedly connected to the top of the two L-shaped limiting member connecting plates.
[0007] As a further aspect of the present invention: the grinding chamber includes two connecting rings, with glass sleeves fixedly connected to the inner sides of the two connecting rings, and arc-shaped side connecting plates fixedly connected to the left and right sides of the outer sides of the two connecting rings respectively. L-shaped vertical plates are fixedly connected to the front and rear sides of the outer sides of the two arc-shaped side connecting plates. The bottoms of the left and right sets of L-shaped vertical plates are fixedly connected to the front sides of the top of the two L-shaped side bottom plates. A motor connecting block is fixedly connected to the middle of the top of the inner wall of the rear connecting ring, and a motor is fixedly connected to the bottom of the rear side of the motor connecting block.
[0008] As a further embodiment of the present invention: a dust collection box is fixedly connected to the bottom of the outer wall of the two connecting rings, a dust collection pipe is fixedly connected to the bottom of the dust collection box, and dust collection pipes are fixedly connected to multiple sides on the left and right sides of the dust collection box. Dust extraction pipes are fixedly connected to the left and right sides of the bottom of the outer wall of the two connecting rings respectively. The middle part of the top of the two dust extraction pipes extends to the inner wall of the glass sleeve. The ends of the two sets of dust collection pipes away from the dust collection box are fixedly connected to the bottom of the two dust extraction pipes.
[0009] As a further aspect of the present invention: the grinding component includes multiple U-shaped connecting plates, the bottoms of the multiple U-shaped connecting plates are fixedly connected to multiple sides of the inner wall of the glass sleeve, a side connecting plate is fixedly connected to the left side of the top of the multiple U-shaped connecting plates, a columnar transmission rod connecting plate is fixedly connected to multiple sides of the top right side of the side connecting plate, a columnar transmission rod is rotatably connected to the inner wall of the right side of the multiple columnar transmission rod connecting plates, the rear end of the columnar transmission rod is fixedly connected to the output end of the motor, and a grinding seat is fixedly connected to the top center of the multiple U-shaped connecting plates.
[0010] As a further aspect of the present invention: each of the plurality of grinding seats includes a grinding control component, and grinding components are fixedly connected to the left and right sides of the front side of the plurality of grinding control components.
[0011] As a further aspect of the present invention: each of the plurality of grinding control components includes a circular connecting housing; a columnar rotating rod connecting block is fixedly connected to the top and right side of the outer wall of each of the plurality of circular connecting housings; a circular sliding groove plate is fixedly connected to the front side of each of the plurality of circular connecting housings; a columnar rotating rod is rotatably connected to the inner wall of each of the plurality of columnar rotating rod connecting blocks; a transmission disc is fixedly connected to the rear end of each of the plurality of columnar rotating rods; a track is fitted to the outer wall of each of the plurality of transmission discs; a second transmission disc is fixedly connected to the rear side of the outer wall of each of the plurality of columnar rotating rods; a second track is fitted to the outer wall of each of the plurality of second transmission discs; a third transmission disc is fitted to the top of the inner wall of each of the plurality of second track; the inner walls of each of the plurality of third transmission discs are fixedly connected to multiple sides of the outer wall of the columnar rotating rod; a gear is fixedly connected to the front end of each of the plurality of columnar rotating rods; a C-shaped external gear disc is rotatably connected to the outer wall of each of the plurality of circular sliding groove plates; and the outer walls of each of the plurality of C-shaped external gear discs mesh with the outer walls of the plurality of gears.
[0012] As a further aspect of the present invention: each of the multiple sets of grinding components includes a guide plate, and an L-shaped connecting block is fixedly connected to the outer side of each of the multiple sets of guide plates. A columnar connecting rod is fixedly connected to the rear side of each of the multiple sets of guide plates that are close to each other. The rear ends of each of the multiple sets of columnar connecting rods are fixedly connected to the left and right sides of the front middle of the multiple C-shaped external gear discs. An electric push rod is fixedly connected to the inner wall of the side of each of the multiple sets of L-shaped connecting blocks away from the guide plate. An L-shaped moving plate is fixedly connected to the inner end of each of the multiple sets of electric push rods. The front side of each of the multiple sets of L-shaped moving plates extends through the middle of the multiple sets of guide plates to the front side of the guide plate. An L-shaped moving plate C-shaped slider is fixedly connected to the top and bottom of each of the multiple sets of guide plates. Guide plate grooves are opened at the top and bottom of each of the multiple sets of guide plates. The rear side of the inner side of the C-shaped slider of each of the multiple sets of L-shaped moving plates is slidably connected to the inner wall of the two additional guide plate grooves opened in the multiple sets of guide plates.
[0013] As a further aspect of the present invention: A grinding belt connecting plate is fixedly connected to the inner side of each of the multiple sets of L-shaped movable plates; grinding roller connecting blocks are fixedly connected to both sides of the inner side of each of the multiple sets of grinding belt connecting plates; grinding belt transfer rollers are rotatably connected to the inner walls of each of the multiple sets of grinding roller connecting blocks and the multiple sets of grinding belt connecting plates; the front ends of each of the multiple sets of grinding belt transfer rollers extend to the front side of the grinding belt connecting plate; a grinding belt is fitted onto the front side of the outer wall of each of the multiple sets of grinding belt transfer rollers; and Z-shaped... The connecting plate has a second motor fixedly connected to the rear side of each of the multiple Z-shaped connecting plates. The front end of each of the multiple second motors is fixedly connected to the rear end of one of the grinding belt transmission rollers of the multiple grinding belt connecting plates. A drive shaft is fixedly connected to the rear side of the outer wall of the grinding belt transmission roller at the output end of the second motor of the multiple grinding belt connecting plates. A second drive shaft is fixedly connected to the rear side of the outer wall of one of the grinding belt transmission rollers of the multiple grinding roller connecting blocks. A third track is fitted on the outer wall of the multiple drive shafts and the second drive shaft.
[0014] As a further embodiment of the present invention: the limiting member includes a U-shaped guide frame, the left and right sides of the bottom of the U-shaped guide frame are fixedly connected to the top of two L-shaped limiting member connecting plates, L-shaped spring connecting blocks are fixedly connected to the left and right sides of the U-shaped guide frame, springs are fixedly connected to the inner sides of the two L-shaped spring connecting blocks, a lifting electric push rod is fixedly connected to the middle of the inner wall of the bottom of the U-shaped guide frame, a triangular stop block is fixedly connected to the top of the lifting electric push rod, triangular expansion plates are slidably connected to the left and right sides of the top of the inner wall of the U-shaped guide frame, the outer sides of the two triangular expansion plates are fixedly connected to the inner ends of the left and right sets of springs, arc-shaped clamping plates are fixedly connected to the top of the two triangular expansion plates, multiple pulleys are rotatably connected to the middle of the inner side of the two arc-shaped clamping plates, and the top of the inner side of the two triangular expansion plates are slidably connected to the left and right sides of the triangular stop block.
[0015] In addition, the present invention also relates to a polishing method for a cable insulation layer polishing device, comprising the following steps: Step 1: Place the stripped cable to be polished inside the two arc-shaped clamping plates, ensuring the cable is in the right position for subsequent clamping operations; Step 2: Start the lifting electric push rod, pull the triangular stop block downwards, so that the two triangular expansion plates slide inwards under the action of spring force, driving the two arc-shaped clamping plates to move closer to the middle until the cable is clamped. Step 3: Activate the multiple grinding components on the front side of the multiple grinding control components, so that the electric push rods of the multiple grinding components push the multiple L-shaped moving plates to move in and out, so that the grinding strips of the multiple grinding components are in contact with the surface of the cable insulation layer. Step 4: Start the motor. The motor drives the columnar transmission rod to rotate, which in turn drives the third transmission disc to rotate. The third transmission disc, through the second track, drives the second transmission disc to rotate synchronously, causing the top columnar transmission rod to drive the transmission disc to rotate. Step 5: The transmission disc drives multiple sets of columnar rotating rods to rotate synchronously through the track. The gears rotate with the columnar rotating rods and mesh with the outer wall of the C-shaped external gear disc to drive the C-shaped external gear disc to make circular motion on the circular slide plate. When the C-shaped external gear disc rotates, it drives the guide plate to rotate synchronously through the columnar connecting rod, so that the grinding belt makes circular motion around the cable axis. Step Six: Start the second motor. The second motor drives the grinding belt to rotate through the drive shaft and the third track, driving the grinding belt to perform circumferential grinding on the cable surface. As the cable continues to move forward, multiple grinding seats perform continuous and uniform grinding operations on the cable insulation layer to ensure that the insulation layer surface is smooth and flat, without defects or protrusions. Step 7: During the polishing process, the dust collection box, together with the dust extraction pipe and dust collection pipeline, works continuously to suck up and collect the dust and debris generated during the polishing process into the dust storage pipe.
[0016] The beneficial effects of this invention are as follows: This invention, by setting up a grinding platform and grinding mechanism, achieves efficient, precise, and continuous grinding of cable insulation layers. Throughout the grinding process, the coordinated operation of various components not only ensures grinding quality and improves grinding efficiency, making the insulation layer surface smooth, flat, and free of defects and protrusions, but also effectively solves the problem of dust and debris flying during the grinding process. The cooperation between the dust collection box, dust extraction pipe, and dust collection pipeline can promptly suck the generated dust and debris into the dust collection pipe, avoiding the impact of dust on the working environment and the health of operators, achieving the dual goals of environmental protection and high efficiency, and greatly improving the overall efficiency of cable insulation layer grinding work. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional separation structure of the main body of the present invention; Figure 3 This is a schematic diagram of the three-dimensional separation structure of the grinding mechanism of the present invention; Figure 4 This is a three-dimensional structural diagram of the grinding chamber of the present invention; Figure 5 This is a three-dimensional structural diagram of the grinding component of the present invention; Figure 6 This is a schematic diagram of the three-dimensional separation structure of the grinding component of the present invention; Figure 7 This is a schematic diagram of the three-dimensional separation structure of the grinding control component of the present invention; Figure 8 This is a schematic diagram of the three-dimensional separation structure of the grinding component of the present invention; Figure 9 This is a three-dimensional structural diagram of the polishing platform of the present invention; Figure 10 This is a schematic diagram of the three-dimensional separation structure of the limiting component of the present invention.
[0018] In the diagram: 1. Grinding platform; 11. L-shaped side base plate; 12. Support frame plate; 13. L-shaped limiting component connecting plate; 14. Limiting component; 141. U-shaped guide frame; 142. L-shaped spring connecting block; 143. Spring; 144. Lifting electric push rod; 145. Triangular stop block; 146. Triangular expansion plate; 147. Arc-shaped clamping plate; 148. Pulley; 2. Grinding mechanism; 21. Grinding chamber; 211. Connecting ring; 212. Glass sleeve; 213. Arc-shaped side connecting plate; 214. L-shaped vertical plate; 215. Motor connecting block; 216. Motor; 217. Dust collection box; 218. Dust collection pipe; 219. Dust collection pipe; 2110. Dust extraction pipe; 22. Grinding component; 221. U-shaped connecting plate; 222. Side connecting plate; 223. Columnar transmission rod connecting plate; 224. Columnar transmission rod; 225. Grinding seat; 2251. Grinding control component; 22511. Circular connecting housing; 22 512. Circular slide plate; 22513. Columnar rotating rod connecting block; 22514. Columnar rotating rod; 22515. Gear; 22516. Transmission disc; 22517. Track; 22518. Second transmission disc; 22519. Second track; 22510. Third transmission disc; 225101. C-shaped external gear disc; 2252. Grinding assembly; 22521. Guide plate; 22522. Columnar connecting rod; 22523. L-shaped connecting block; 22524, Electric push rod; 22525, Guide plate groove; 22526, L-shaped moving plate; 22527, L-shaped moving plate C-shaped slider; 22528, Grinding belt connecting plate; 22529, Grinding belt transmission roller; 22530, Grinding roller connecting block; 22531, Z-shaped connecting plate; 22532, Second motor; 22533, Drive shaft; 22534, Third track; 22535, Grinding belt; 22536, Second drive shaft. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] like Figure 1-2As shown, the present invention provides a cable insulation layer polishing device, including a polishing platform 1, and a polishing mechanism 2 is fixedly connected to the top front side of the polishing platform 1.
[0021] like Figure 9-10 As shown, the grinding platform 1 includes two L-shaped side base plates 11. Support plates 12 are fixedly connected to the front and rear sides of the bottom of each L-shaped side base plate 11. L-shaped limiting member connecting plates 13 are fixedly connected to the rear sides of the top of each L-shaped side base plate 11. Limiting members 14 are fixedly connected to the top of the two L-shaped limiting member connecting plates 13. The limiting member 14 includes a U-shaped guide frame 141. The left and right sides of the bottom of the U-shaped guide frame 141 are fixedly connected to the top of the two L-shaped limiting member connecting plates 13. L-shaped spring connecting blocks 142 are fixedly connected to the left and right sides of the U-shaped guide frame 141. Springs 143 are fixedly connected to the inner sides of the two L-shaped spring connecting blocks 142. A lifting electric push rod 144 is fixedly connected to the middle of the inner wall of the bottom of the U-shaped guide frame 141. A triangular stop block 145 is fixedly connected to the top of the lifting electric push rod 144. Triangular expansion plates 146 are slidably connected to the left and right sides of the top of the inner wall of the U-shaped guide frame 141. The outer sides of the two triangular expansion plates 146 are fixedly connected to the inner ends of the two sets of springs 143. Arc-shaped clamping plates 147 are fixedly connected to the top of the two triangular expansion plates 146. Multiple pulleys 148 are rotatably connected to the middle of the inner side of the two arc-shaped clamping plates 147. The top of the inner side of the two triangular expansion plates 146 are slidably connected to the left and right sides of the triangular stop block 145. When it is necessary to polish the cable insulation layer, first place the stripped cable inside the two arc-shaped clamping plates 147, then start the lifting electric push rod 144 to pull the triangular stop block 145 downward. At this time, the two triangular expansion plates 146 slide inward under the elastic force of the spring 143, thereby driving the two arc-shaped clamping plates 147 to move closer to the middle until the cable is tightly clamped. At the same time, the multiple pulleys 148 rotatably connected inside the arc-shaped clamping plates 147 can play an auxiliary sliding role during the movement of the cable, reduce the friction between the cable and the arc-shaped clamping plates 147, and make the cable move more smoothly.
[0022] like Figure 3-8As shown, the grinding chamber 21 includes two connecting rings 211. A glass sleeve 212 is fixedly connected to the inner side of each connecting ring 211. Arc-shaped side connecting plates 213 are fixedly connected to the left and right sides of the outer sides of each connecting ring 211. L-shaped vertical plates 214 are fixedly connected to the front and rear sides of the outer sides of each arc-shaped side connecting plate 213. The bottoms of the two sets of L-shaped vertical plates 214 are fixedly connected to the front sides of the top of the two L-shaped side bottom plates 11. A motor connecting block 215 is fixedly connected to the middle of the top of the inner wall of the rear connecting ring 211. A motor 216 is fixedly connected to the bottom of the rear side of the motor connecting block 215. A dust collection box 217 is fixedly connected to the bottom of the outer walls of the two connecting rings 211. A dust collection pipe 218 is fixedly connected to the bottom of the dust collection box 217. Dust removal pipes 219 are fixedly connected to multiple sides on both the left and right sides. Dust extraction pipes 2110 are fixedly connected to the bottom left and right sides of the outer wall of the two connecting rings 211 respectively. The middle of the top of the two dust extraction pipes 2110 extends to the inner wall of the glass sleeve 212. The ends of the two sets of dust removal pipes 219 away from the dust collection box 217 are fixedly connected to the bottom of the two dust extraction pipes 2110. The grinding component 22 includes multiple U-shaped connecting plates 221. The bottom of the multiple U-shaped connecting plates 221 is fixedly connected to multiple sides of the inner wall of the glass sleeve 212. A side connecting plate 222 is fixedly connected to the left side of the top of the multiple U-shaped connecting plates 221. Columnar transmission rod connecting plates 223 are fixedly connected to multiple sides of the top right side of the side connecting plates 222. The inner side of the multiple columnar transmission rod connecting plates 223... A columnar transmission rod 224 is rotatably connected to the wall. The rear end of the columnar transmission rod 224 is fixedly connected to the output end of the motor 216. A grinding seat 225 is fixedly connected to the top center of multiple U-shaped connecting plates 221. Each grinding seat 225 includes a grinding control component 2251. Grinding components 2252 are fixedly connected to the left and right sides of the front of each grinding control component 2251. Each grinding control component 2251 includes a circular connecting housing 22511. A columnar rotating rod connecting block 22513 is fixedly connected to the top and right side of the outer wall of each circular connecting housing 22511. A circular sliding plate 22512 is fixedly connected to the front of each circular connecting housing 22511. A columnar rotating rod connecting block 22513 is rotatably connected to the inner wall of each set of columnar rotating rod connecting blocks 22513. The rear ends of multiple sets of columnar rotating rods 22514 are fixedly connected to transmission discs 22516. Tracks 22517 are fitted onto the outer walls of the multiple sets of transmission discs 22516. Second transmission discs 22518 are fixedly connected to the rear sides of the outer walls of the multiple top columnar rotating rods 22514. Second tracks 22519 are fitted onto the outer walls of the multiple second transmission discs 22518. Third transmission discs 22510 are fitted onto the top of the inner walls of the multiple second tracks 22519. The inner walls of the multiple third transmission discs 22510 are fixedly connected to multiple sides of the outer wall of the columnar rotating rods 224. Gears 22515 are fixedly connected to the front ends of the multiple sets of columnar rotating rods 22514. C-shaped external gear discs 225101 are rotatably connected to the outer walls of the multiple circular sliding plates 22512.The outer walls of multiple C-shaped external gear discs 225101 mesh with the outer walls of multiple sets of gears 22515. Multiple sets of grinding components 2252 each include a guide plate 22521. L-shaped connecting blocks 22523 are fixedly connected to the outer sides of each set of guide plates 22521. Columnar connecting rods 22522 are fixedly connected to the rear sides of each set of guide plates 22521, which are close to each other. The rear ends of the columnar connecting rods 22522 are fixedly connected to the left and right sides of the front center of each set of C-shaped external gear discs 225101. Electric push rods 22524 are fixedly connected to the inner walls of the L-shaped connecting blocks 22523, which are away from the guide plates 22521. The inner ends of each of the multiple sets of L-shaped movable plates 22526 are fixedly connected. The front sides of each set of L-shaped movable plates 22526 extend through the middle of each set of guide plates 22521 to the front side of the guide plates 22521. The top and bottom of each set of L-shaped movable plates 22526 are fixedly connected to L-shaped movable plate C-shaped sliders 22527. The top and bottom of each set of guide plates 22521 are provided with guide plate grooves 22525. The rear sides of the inner sides of each set of L-shaped movable plate C-shaped sliders 22527 are slidably connected to the inner walls of the two additional guide plate grooves 22525 provided in the multiple sets of guide plates 22521. The inner sides of each set of L-shaped movable plates 22526 are fixed. A grinding belt connecting plate 22528 is connected to the grinding belt connecting plate 22528. Grinding roller connecting blocks 22530 are fixedly connected to both sides of the inner side of the multiple sets of grinding belt connecting plates 22528. Grinding belt transfer rollers 22529 are rotatably connected to the inner walls of the multiple sets of grinding roller connecting blocks 22530 and the multiple sets of grinding belt connecting plates 22528. The front ends of the multiple sets of grinding belt transfer rollers 22529 extend to the front side of the grinding belt connecting plate 22528. A grinding belt 22535 is fitted onto the front side of the outer wall of the multiple sets of grinding belt transfer rollers 22529. Z-shaped connecting plates 22531 are fixedly connected to the rear side of the multiple sets of grinding belt connecting plates 22528. The rear sides of the multiple sets of Z-shaped connecting plates 22531 are fixedly connected to the grinding belt connecting plate 22528. A second motor 22532 is connected to the front end of multiple sets of second motors 22532, each fixedly connected to the rear end of one of the grinding belt transmission rollers 22529 of multiple sets of grinding belt connecting plates 22528. A drive shaft 22533 is fixedly connected to the rear side of the outer wall of each grinding belt transmission roller 22529 fixed to the output end of the second motor 22532 by multiple sets of grinding belt connecting plates 22528. A second drive shaft 22536 is fixedly connected to the rear side of the outer wall of one of the grinding belt transmission rollers 22529 fixed to multiple sets of grinding roller connecting blocks 22530. A third track 22534 is fitted onto the outer wall of both the multiple sets of drive shafts 22533 and the second drive shaft 22536. During the forward movement of the cable, multiple grinding components 2252 on the front side of the multiple grinding control components 2251 are first activated. The electric push rods 22524 of the multiple grinding components 2252 are activated to push multiple L-shaped moving plates 22526 to expand and contract, so that the grinding strips 22535 of the multiple grinding components 2252 are attached to the surface of the cable insulation layer. Then, the motor 216 is activated. The motor 216 activates the transmission columnar transmission rod 224 to rotate. When the columnar transmission rod 224 rotates, it drives the third transmission disc 22510 to rotate. The third transmission disc 22510 is connected to the second... Track 22519 drives the second transmission disc 22518 to rotate synchronously, which in turn causes the top columnar rotating rod 22514 to drive the transmission disc 22516 to rotate. The transmission disc 22516 drives multiple sets of columnar rotating rods 22514 to rotate synchronously via track 22517. Gear 22515 rotates with the columnar rotating rods 22514 and meshes with the outer wall of the C-shaped external gear disc 225101, driving the C-shaped external gear disc 225101 to perform circular motion on the circular slide plate 22512. When the C-shaped external gear disc 225101 rotates, it drives the guide plate via the columnar connecting rod 22522. 22521 rotates synchronously, causing the grinding belt 22535 to move in a circular motion around the cable axis. At this time, the second motor 22532 starts, driving the grinding belt transmission roller 22529 to rotate through the transmission shaft 22533 and the third track 22534, thereby driving the grinding belt 22535 to perform circumferential grinding on the cable surface. As the cable continues to move forward, multiple grinding seats 225 perform continuous and uniform grinding operations on the cable insulation layer, ensuring that the insulation layer surface is smooth and flat, without defects or protrusions. During this process, the dust collection box 217 works in conjunction with the dust extraction pipe 2110 and the dust collection pipe. The grinding channel 219 operates continuously, promptly sucking in and collecting the dust and debris generated during the grinding process into the dust collection pipe 218. This effectively prevents dust from affecting the working environment and the health of operators, while also ensuring the cleanliness and normal operation of the grinding equipment. Multiple grinding control components 2251 work in concert, greatly improving the precision and efficiency of grinding. The grinding equipment has a compact and reasonable structural design, with stable connections between components, stable and reliable operation, reducing the probability of failure and lowering maintenance costs, thus providing a strong guarantee for high-quality grinding of cable insulation layers.
[0023] In addition, the present invention also relates to a polishing method for a cable insulation layer polishing device, comprising the following steps: Step 1: Place the stripped cable to be polished inside the two arc-shaped clamping plates 147, ensuring that the cable is in the right position for subsequent clamping operations; Step 2: Start the lifting electric push rod 144, pull the triangular stop block 145 downward, so that the two triangular expansion plates 146 slide inward under the elastic force of the spring 143, driving the two arc-shaped clamping plates 147 to move closer to the middle until the cable is clamped. Step 3: Activate the multiple grinding components 2252 on the front side of the multiple grinding control components 2251, so that the electric push rods 22524 of the multiple grinding components 2252 push the multiple L-shaped moving plates 22526 to move in and out, so that the grinding belts 22535 of the multiple grinding components 2252 adhere to the surface of the cable insulation layer. Step 4: Start motor 216. Motor 216 drives columnar transmission rod 224 to rotate. Columnar transmission rod 224 drives third transmission disk 22510 to rotate. Third transmission disk 22510 drives second transmission disk 22518 to rotate synchronously through second track 22519, so that top columnar transmission rod 22514 drives transmission disk 22516 to rotate. Step 5: The transmission disc 22516 drives multiple sets of columnar rotating rods 22514 to rotate synchronously through the track 22517. The gear 22515 rotates with the columnar rotating rods 22514 and meshes with the outer wall of the C-shaped external gear disc 225101 to drive the C-shaped external gear disc 225101 to make circular motion on the circular slide plate 22512. When the C-shaped external gear disc 225101 rotates, it drives the guide plate 22521 to rotate synchronously through the columnar connecting rod 22522, so that the grinding belt 22535 makes circular motion around the cable axis. Step Six: Start the second motor 22532. The second motor 22532 drives the grinding belt transmission roller 22529 to rotate through the transmission shaft 22533 and the third track 22534, driving the grinding belt 22535 to perform circumferential grinding on the cable surface. As the cable continues to move forward, multiple grinding seats 225 perform continuous and uniform grinding operations on the cable insulation layer to ensure that the surface of the insulation layer is smooth and flat, without defects or protrusions. Step 7: During the polishing process, the dust collection box 217 works continuously with the dust extraction pipe 2110 and the dust collection pipe 219 to promptly suck in and collect the dust and debris generated during the polishing process into the dust storage pipe 218.
[0024] Working principle of this invention: When it is necessary to grind the cable insulation layer, the stripped cable is first placed inside the two arc-shaped clamping plates 147. Then, the lifting electric push rod 144 is activated to pull the triangular stop block 145 downward. At this time, the two triangular expansion plates 146 slide inward under the elastic force of the spring 143, thereby driving the two arc-shaped clamping plates 147 to move closer to the middle until the cable is tightly clamped. Multiple pulleys 148 play an auxiliary sliding role during the movement of the cable. During the forward movement of the cable, multiple grinding control components are first activated. Multiple grinding components 2252 on the front side of 2251, with electric push rods 22524 activating to drive multiple L-shaped moving plates 22526 to expand and contract, causing the grinding belts 22535 of the multiple grinding components 2252 to adhere to the surface of the cable insulation layer. Then, motor 216 is activated, and motor 216 starts the transmission columnar rotating rod 224 to rotate. The rotation of the columnar rotating rod 224 drives the third transmission disc 22510 to rotate. The third transmission disc 22510, through the second track 22519, drives the second transmission disc 22518 to rotate synchronously, thereby causing the top columnar... The rotating rod 22514 drives the transmission disc 22516 to rotate. The transmission disc 22516 drives multiple sets of columnar rotating rods 22514 to rotate synchronously via the track 22517. The gear 22515 rotates with the columnar rotating rods 22514 and meshes with the outer wall of the C-shaped external gear disc 225101, driving the C-shaped external gear disc 225101 to perform circular motion on the circular slide plate 22512. When the C-shaped external gear disc 225101 rotates, it drives the guide plate 22521 to rotate synchronously via the columnar connecting rod 22522, causing the grinding belt 22535 to perform circular motion around the cable axis. At this time, the second electric... When the machine 22532 is started, the transmission shaft 22533 and the third track 22534 drive the grinding belt transmission roller 22529 to rotate, thereby driving the grinding belt 22535 to perform circumferential grinding on the cable surface. As the cable continues to move forward, multiple grinding seats 225 perform continuous and uniform grinding operations on the cable insulation layer to ensure that the surface of the insulation layer is smooth and flat, without defects or protrusions. During this process, the dust collection box 217 works continuously with the dust extraction pipe 2110 and the dust collection pipe 219 to suck up the dust and debris generated during the grinding process and collect them into the dust storage pipe 218 in a timely manner.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. A cable insulation layer grinding device, comprising a grinding platform (1), characterized in that: A grinding mechanism (2) is fixedly connected to the top front side of the grinding platform (1). The polishing mechanism (2) includes a polishing chamber (21), and a polishing component (22) is fixedly connected to the inner wall of the polishing chamber (21). The grinding platform (1) includes two L-shaped side base plates (11). Support frame plates (12) are fixedly connected to the front and rear sides of the bottom of the two L-shaped side base plates (11). L-shaped limiting member connecting plates (13) are fixedly connected to the rear side of the top of the two L-shaped side base plates (11). Limiting members (14) are fixedly connected to the top of the two L-shaped limiting member connecting plates (13).
2. The cable insulation layer grinding equipment according to claim 1, characterized in that: The grinding chamber (21) includes two connecting rings (211). A glass sleeve (212) is fixedly connected to the inner side of the two connecting rings (211). Arc-shaped side connecting plates (213) are fixedly connected to the left and right sides of the outer sides of the two connecting rings (211). L-shaped upright plates (214) are fixedly connected to the front and rear sides of the outer sides of the two arc-shaped side connecting plates (213). The bottoms of the two sets of L-shaped upright plates (214) are fixedly connected to the front sides of the top of the two L-shaped side bottom plates (11). A motor connecting block (215) is fixedly connected to the middle of the top of the inner wall of the rear connecting ring (211). A motor (216) is fixedly connected to the bottom of the rear side of the motor connecting block (215).
3. The cable insulation layer grinding equipment according to claim 2, characterized in that: A dust collection box (217) is fixedly connected to the bottom of the outer wall of the two connecting rings (211). A dust collection pipe (218) is fixedly connected to the bottom of the dust collection box (217). Dust collection pipes (219) are fixedly connected to multiple sides on the left and right sides of the dust collection box (217). Dust extraction pipes (2110) are fixedly connected to the left and right sides of the bottom of the outer wall of the two connecting rings (211). The middle of the top of the two dust extraction pipes (2110) extends to the inner wall of the glass sleeve (212). The ends of the two sets of dust extraction pipes (219) away from the dust collection box (217) are fixedly connected to the bottom of the two dust extraction pipes (2110).
4. The cable insulation layer grinding equipment according to claim 1, characterized in that: The grinding component (22) includes multiple U-shaped connecting plates (221). The bottom of each of the multiple U-shaped connecting plates (221) is fixedly connected to multiple sides of the inner wall of the glass sleeve (212). A side connecting plate (222) is fixedly connected to the left side of the top of each of the multiple U-shaped connecting plates (221). A columnar transmission rod connecting plate (223) is fixedly connected to multiple sides of the top right side of the side connecting plate (222). A columnar transmission rod (224) is rotatably connected to the inner wall of the right side of the multiple columnar transmission rod connecting plates (223). The rear end of the columnar transmission rod (224) is fixedly connected to the output end of the motor (216). A grinding seat (225) is fixedly connected to the top center of each of the multiple U-shaped connecting plates (221).
5. The cable insulation layer grinding equipment according to claim 4, characterized in that: Each of the multiple grinding seats (225) includes a grinding control component (2251), and grinding components (2252) are fixedly connected to the left and right sides of the front of the multiple grinding control components (2251).
6. The cable insulation layer grinding equipment according to claim 5, characterized in that: Each of the multiple grinding control components (2251) includes a circular connecting housing (22511). A columnar rotating rod connecting block (22513) is fixedly connected to the top and right side of the outer wall of each of the multiple circular connecting housings (22511). A circular sliding groove plate (22512) is fixedly connected to the front side of each of the multiple circular connecting housings (22511). A columnar rotating rod (22514) is rotatably connected to the inner wall of each of the multiple sets of columnar rotating rod connecting blocks (22513). A transmission disc (22516) is fixedly connected to the rear end of each of the multiple sets of columnar rotating rods (22514). A track (22517) is fitted onto the outer wall of each of the multiple sets of transmission discs (22516). The rear end of the outer wall of the top of each of the multiple columnar rotating rods (22514) is... Each side is fixedly connected with a second transmission disc (22518), and the outer walls of the multiple second transmission discs (22518) are fitted with second tracks (22519). The top of the inner walls of the multiple second tracks (22519) are fitted with third transmission discs (22510). The inner walls of the multiple third transmission discs (22510) are fixedly connected to multiple sides of the outer wall of the columnar rotating rod (224). The front ends of the multiple sets of columnar rotating rods (22514) are fixedly connected with gears (22515). The outer walls of the multiple circular sliding plates (22512) are rotatably connected with C-shaped external gear discs (225101). The outer walls of the multiple C-shaped external gear discs (225101) mesh with the outer walls of the multiple sets of gears (22515).
7. The cable insulation layer grinding equipment according to claim 5, characterized in that: Each of the multiple sets of grinding components (2252) includes a guide plate (22521). An L-shaped connecting block (22523) is fixedly connected to the outer side of each of the multiple sets of guide plates (22521). A columnar connecting rod (22522) is fixedly connected to the rear side of each of the multiple sets of guide plates (22521) on a side close to each other. The rear ends of each of the multiple sets of columnar connecting rods (22522) are fixedly connected to the left and right sides of the front center of multiple C-shaped external gear discs (225101). An electric push rod (22524) is fixedly connected to the inner wall of the side of each of the multiple sets of L-shaped connecting blocks (22523) away from the guide plate (22521). The multiple sets of electric push rods (22524)... The inner ends of each set of L-shaped movable plates (22526) are fixedly connected. The front sides of the multiple sets of L-shaped movable plates (22526) extend to the front side of the guide plate (22521) through the middle of the multiple sets of guide plates (22521). The top and bottom of the multiple sets of L-shaped movable plates (22526) are fixedly connected to L-shaped movable plate C-shaped sliders (22527). The top and bottom of the multiple sets of guide plates (22521) are provided with guide plate grooves (22525). The rear side of the inner side of the multiple sets of L-shaped movable plate C-shaped sliders (22527) is slidably connected to the inner wall of the two additional guide plate grooves (22525) opened in the multiple sets of guide plates (22521).
8. The cable insulation layer grinding equipment according to claim 7, characterized in that: A grinding belt connecting plate (22528) is fixedly connected to the inner side of each of the multiple sets of L-shaped movable plates (22526). Grinding roller connecting blocks (22530) are fixedly connected to both sides of the inner side of each of the multiple sets of grinding belt connecting plates (22528). Grinding belt transfer rollers (22529) are rotatably connected to the inner walls of each of the multiple sets of grinding belt connecting plates (22528). The front ends of each of the multiple sets of grinding belt transfer rollers (22529) extend to the front side of the grinding belt connecting plate (22528). A grinding belt (22535) is fitted onto the front side of the outer wall of each of the multiple sets of grinding belt transfer rollers (22529). A Z-shaped connecting plate (22531) is fixedly connected to the rear side of each of the multiple sets of grinding belt connecting plates (22528). A second motor (22532) is fixedly connected to the rear side of each of the multiple sets of second motors (22532). The front ends of the multiple sets of second motors (22532) are fixedly connected to the rear end of one of the grinding belt transmission rollers (22529) of the multiple sets of grinding belt connecting plates (22528). A transmission shaft (22533) is fixedly connected to the rear side of the outer wall of the grinding belt transmission roller (22529) of the multiple sets of grinding belt connecting plates (22528) fixed to the output end of the second motor (22532). A second transmission shaft (22536) is fixedly connected to the rear side of the outer wall of one of the grinding belt transmission rollers (22529) fixed to the multiple sets of grinding roller connecting blocks (22530). A third track (22534) is fitted on the outer wall of the multiple sets of transmission shafts (22533) and the second transmission shaft (22536).
9. The cable insulation layer grinding equipment according to claim 1, characterized in that: The limiting component (14) includes a U-shaped guide frame (141). The left and right sides of the bottom of the U-shaped guide frame (141) are fixedly connected to the top of two L-shaped limiting component connecting plates (13). L-shaped spring connecting blocks (142) are fixedly connected to the left and right sides of the U-shaped guide frame (141). Springs (143) are fixedly connected to the inner sides of the two L-shaped spring connecting blocks (142). A lifting electric push rod (144) is fixedly connected to the middle of the inner wall of the bottom of the U-shaped guide frame (141). A triangular abutment is fixedly connected to the top of the lifting electric push rod (144). The top of the inner wall of the block (145) of the U-shaped guide frame (141) is slidably connected to the left and right sides of the triangular expansion plate (146). The outer sides of the two triangular expansion plates (146) are fixedly connected to the inner ends of the two sets of springs (143). The top of the two triangular expansion plates (146) is fixedly connected to the arc-shaped clamping plate (147). The inner middle of the two arc-shaped clamping plates (147) is rotatably connected to multiple pulleys (148). The top of the inner side of the two triangular expansion plates (146) is slidably connected to the left and right sides of the triangular block (145).
10. A grinding method for a cable insulation layer grinding device, applicable to the cable insulation layer grinding device according to any one of claims 1-9, characterized in that: Includes the following steps: Step 1: Place the stripped cable to be polished inside the two arc-shaped clamping plates (147) to ensure that the cable is in the right position for subsequent clamping operations; Step 2: Start the lifting electric push rod (144), pull the triangular stop block (145) downward, so that the two triangular expansion plates (146) slide inward under the elastic force of the spring (143), and drive the two arc-shaped clamping plates (147) to move closer to the middle until the cable is clamped. Step 3: Activate the multiple grinding components (2252) on the front side of the multiple grinding control components (2251), so that the electric push rods (22524) of the multiple grinding components (2252) push the multiple L-shaped moving plates (22526) to move in and out, so that the grinding strips (22535) of the multiple grinding components (2252) are attached to the surface of the cable insulation layer; Step 4: Start the motor (216). The motor (216) drives the columnar transmission rod (224) to rotate. The columnar transmission rod (224) drives the third transmission disc (22510) to rotate. The third transmission disc (22510) drives the second transmission disc (22518) to rotate synchronously through the second track (22519), so that the top columnar rotating rod (22514) drives the transmission disc (22516) to rotate. Step 5: The transmission disc (22516) drives multiple sets of columnar rotating rods (22514) to rotate synchronously via the track (22517). The gear (22515) rotates with the columnar rotating rods (22514) and meshes with the outer wall of the C-shaped external gear disc (225101) to drive the C-shaped external gear disc (225101) to make circular motion on the circular slide plate (22512). When the C-shaped external gear disc (225101) rotates, it drives the guide plate (22521) to rotate synchronously via the columnar connecting rod (22522), so that the grinding belt (22535) makes circular motion around the cable axis. Step 6: Start the second motor (22532). The second motor (22532) drives the grinding belt transmission roller (22529) to rotate through the transmission shaft (22533) and the third track (22534), driving the grinding belt (22535) to perform circumferential grinding on the cable surface. As the cable continues to move forward, multiple grinding seats (225) perform continuous and uniform grinding operations on the cable insulation layer to ensure that the insulation layer surface is smooth and flat, without defects or protrusions. Step 7: During the polishing process, the dust collection box (217) works continuously with the dust extraction pipe (2110) and dust collection pipe (219) to promptly suck in and collect the dust and debris generated during the polishing process into the dust storage pipe (218).
Citation Information
Patent Citations
Cable insulation layer polishing device and method
CN116117661B