Automated grinding machine using two-fluid spray
An automated grinding machine using two-fluid spraying employs a cooling and ventilation system to remove grinding impurities, solving the problem of impurity removal in LCD screen production and achieving efficient cleaning and production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-03-10
AI Technical Summary
Existing technologies are insufficient to effectively clean impurities generated during the grinding process in LCD screen production, leading to scratches on the glass screen surface and environmental pollution. This problem is particularly pronounced with large-size glass screens, and designing protective covers is costly and difficult to implement.
An automated grinding machine employing two-fluid spraying cleans impurities generated during grinding in real time by incorporating a cooling structure, an upper exhaust structure, an upper two-fluid generation structure, a lower exhaust structure, and a lower two-fluid generation structure. This eliminates the need for separate cleaning stations, ensuring grinding quality and production efficiency.
Impurities are removed immediately during the grinding process to avoid contaminating the glass screen surface, thereby improving production efficiency and cycle time, simplifying the cleaning process, and reducing costs.
Smart Images

Figure CN121061695B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mechanical devices, in particular to an automatic grinding machine using two-fluid spraying. BACKGROUND
[0002] At present, in the production process of liquid crystal screens, it is often necessary to perform grinding operation on the liquid crystal screen glass (or glass screen). The glass screen is generally cut from larger size glass into the required size of glass screen. The smoothness of the side surface of the cut glass screen is not enough, so a special grinding equipment is needed to grind the side surface of the glass screen. Grinding is generally performed by using a grinding wheel. In order to cool and remove impurities during grinding, cooling water and air knives are used. However, this method cannot solve the problem that impurities may run onto the upper and lower surfaces of the glass screen. These run-out impurities may scratch the surface of the glass screen, or may splash to other places and pollute the environment. In particular, for large size glass screens, this problem is more obvious. For small size glass screens, a protective cover can be designed to solve part of the problem. However, for large size glass screens, the design of the entire protective cover is not effective, the cost is high, and it is not easy to implement. SUMMARY
[0003] The technical problem solved by the present application is to provide an automatic grinding machine using two-fluid spraying. By setting cooling structure, upper air suction structure and upper two-fluid generating structure, and lower air suction structure and lower two-fluid generating structure, the generated impurities can be cleaned in time during grinding, without the need for a separate cleaning station. The cleaning effect is achieved while ensuring the grinding quality, improving production efficiency and production rhythm.
[0004] To solve the above technical problems, one technical solution adopted by the present application is to provide an automatic grinding machine using two-fluid spraying. The automatic grinding machine comprises a carrier capable of rotating around Z axis and translating along Y axis, a machine table, and at least one grinding device arranged on the machine table. Each grinding device comprises a grinding mechanism, an X-direction translation driving unit and a Z-direction translation driving unit. The grinding mechanism is driven to move along X direction and Z direction by the X-direction translation driving unit and the Z-direction translation driving unit, respectively.
[0005] The grinding mechanism comprises a grinding box, a grinding wheel capable of rotating along Z axis, an upper functional seat and a lower functional seat. The grinding wheel is located in the grinding box. A grinding position of a product is defined as a grinding position. The grinding box has a transverse slot corresponding to the grinding position. The upper functional seat is installed above the grinding position, and the lower functional seat is installed below the grinding position.
[0006] The upper functional seat is internally provided with a cooling structure, an upper air extraction structure and an upper two-fluid generating structure, the cooling structure is used for cooling during grinding of the grinding wheel, the upper air extraction structure is used for extracting grinding impurities from above, and the upper two-fluid generating structure is used for blocking the impurities from entering the upper surface of the product which does not need to be ground.
[0007] The lower functional seat is internally provided with a lower air extraction structure and a lower two-fluid generating structure, a main air extraction cavity is installed below the grinding box, the main air extraction cavity is in communication with the grinding box and the lower air extraction structure, and the lower two-fluid generating structure is used for blocking the impurities from entering the lower surface of the product which does not need to be ground.
[0008] Further, the grinding device is provided with two groups of first and second grinding devices which are arranged along the Y axis, the first grinding device is a coarse grinding device, and the second grinding device is a fine grinding device.
[0009] Further, the upper functional seat comprises an upper functional seat body and an upper bottom plate, the upper bottom plate is installed at the bottom of the upper functional seat body, the upper functional seat is divided into an upper two-fluid cavity and an upper air extraction cavity by an upper partition plate, an upper two-fluid generator is installed on the cavity wall of the upper two-fluid cavity, the cavity wall of the upper two-fluid cavity is also provided with a positive pressure air inlet, and an air extraction device is externally connected to the cavity wall of the upper air extraction cavity.
[0010] The cooling structure is internally provided in the side wall of the upper functional seat body and close to the side of the grinding wheel.
[0011] Further, the cooling structure comprises two cooling water inlets, two transverse cooling flow channels, two longitudinal cooling flow channels, a cooling cavity and a plurality of water spray holes, the cooling water inlets are located at the two sides of the upper part of the upper functional seat body, each cooling water inlet is in communication with one end of a transverse cooling flow channel, the other end of each transverse cooling flow channel is in communication with the upper end of a longitudinal cooling flow channel, and the lower ends of the two longitudinal cooling flow channels are in communication with the two ends of the cooling cavity; and the cooling cavity is in communication with a plurality of water spray holes.
[0012] The inner side wall surface of the lower end of the upper functional seat body is an arc surface, and the water spray holes are sequentially and uniformly arranged at the arc surface.
[0013] Further, the upper bottom plate comprises a first upper bottom edge, a second upper bottom edge and an upper bottom plate body, the bottom of the inner side cavity wall of the upper functional seat body is aligned and sealed with the first upper bottom edge, the bottom of the upper partition plate is aligned and sealed with the second upper bottom edge, and the bottom of the upper two-fluid cavity is aligned and sealed with the upper bottom plate body.
[0014] The upper partition plate is in the shape of a circular arc, and the first upper bottom edge and the second upper bottom edge are also in the shape of a circular arc.
[0015] The gap between the first upper bottom edge and the second upper bottom edge forms the upper exhaust vent.
[0016] Furthermore, the upper base plate body has multiple inclined upper fluid outlets on the side near the second upper bottom edge; the inclination angle of the upper fluid outlets is 40 to 70°.
[0017] Furthermore, the lower functional seat includes a lower functional seat body and a lower base plate installed on the upper part of the lower functional seat body. The lower functional seat is divided into a lower two-fluid cavity and a lower exhaust cavity by a lower partition. A lower two-fluid generator is installed on the cavity wall of the lower two-fluid cavity, and the cavity wall of the lower two-fluid cavity also has a positive pressure air inlet. The lower exhaust cavity is connected to the main exhaust cavity, and an external exhaust device is connected to the cavity wall of the main exhaust cavity.
[0018] The inner wall surface of the lower partition is also an arc-shaped surface;
[0019] The lower base plate is provided with multiple inclined lower fluid outlets at a position opposite to the lower fluid cavity; the inclination angle of the lower fluid outlets is 40 to 70°.
[0020] The lower base plate is provided with a lower exhaust port, which is connected to the lower exhaust chamber; the lower part of the lower exhaust chamber is connected to the main exhaust chamber.
[0021] Furthermore, the grinding box is divided into an upper cavity and a lower cavity by a transverse partition, and the grinding wheel is located in the upper cavity; a longitudinal partition is provided at the bottom of the transverse partition, and a through hole is provided on the left side of the transverse partition to connect the upper cavity and the lower cavity; the longitudinal partition is aligned with the upper part of the main exhaust cavity to separate the lower cavity from the lower exhaust cavity, and the lower cavity and the lower exhaust cavity are simultaneously connected to the main exhaust cavity.
[0022] Furthermore, the upper surface of the lower base plate is first a flat surface from the inside out, and then a downwardly sloping surface.
[0023] Furthermore, the upper end of the central shaft of the grinding wheel is connected to a grinding wheel rotation drive mechanism capable of driving its rotation.
[0024] The beneficial effects of this invention are:
[0025] The present invention has an ingenious structural design. By setting up a cooling structure, an upper exhaust structure, an upper two-fluid generation structure, a lower exhaust structure, and a lower two-fluid generation structure, it can clean up impurities generated during grinding in a timely manner, without the need for a separate cleaning station. It ensures grinding quality while achieving a cleaning effect, thereby improving production efficiency and production cycle.
[0026] Furthermore, through the rational design of the upper and lower functional seats in this invention, the cooling water mainly serves to cool down the grinding process and blow away impurities. The sprayed high-pressure two-fluid primarily directs impurities and water generated during the grinding process towards the side closest to the grinding wheel, preventing them from spreading outwards. Simultaneously, the external exhaust device generates negative pressure, allowing for the unified collection of impurities, cooling water, and the two-fluid generated during the grinding process. In short, the grinding machine of this invention can perform excellent cleaning while grinding, eliminating the need for a separate cleaning station, and the impurities generated during grinding will not contaminate other surfaces of the product.
[0027] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0028] Figure 1 This is one of the structural schematic diagrams of the present invention (including the carrier);
[0029] Figure 2 This is the second structural schematic diagram of the present invention (to make the internal structure clearer; some parts are not installed).
[0030] Figure 3 This is the third structural schematic diagram of the present invention;
[0031] Figure 4 This is a schematic diagram of the structure of the grinding mechanism of the present invention;
[0032] Figure 5 This is a cross-sectional view of the grinding mechanism of the present invention (cut along the XZ plane);
[0033] Figure 6 This is the invention Figure 5 One of the enlarged views of part A;
[0034] Figure 7 This is the invention Figure 5 Part A enlarged view, part two;
[0035] Figure 8 This is a cross-sectional view of the upper functional seat of the present invention (cut along the YZ plane).
[0036] Figure 9 This is a schematic diagram of the upper base plate of the present invention;
[0037] The parts in the attached diagram are labeled as follows:
[0038] 10 vehicles, 100 products, 1 machine;
[0039] First grinding device 2, grinding mechanism 21, grinding box 211, transverse partition 2111, upper cavity 2112, lower cavity 2113, longitudinal partition 2114, through hole 2115, grinding wheel 212, upper functional seat 213, upper functional seat body 2131, upper base plate 2132, first upper bottom edge 21321, second upper bottom edge 21322, upper base plate body 21323, upper exhaust port 21324, upper two-fluid outlet 21325, upper partition 2133, upper two-fluid cavity 2134, upper exhaust cavity 2135, upper two-fluid generator 2136, positive pressure air inlet 2137, cooling water inlet 21391, transverse cooling channel 21392, longitudinal cooling channel 21393, cooling cavity 21394, water spray hole 21395;
[0040] Lower functional seat 214, lower functional seat body 2141, inner wall of lower functional seat body 21411, lower base plate 2142, lower partition 2143, lower two-fluid cavity 2144, lower exhaust cavity 2145, lower two-fluid generator 2146, lower two-fluid outlet 2148, lower exhaust port 2149, grinding wheel rotation drive mechanism 215, main exhaust cavity 216, protective cover 217;
[0041] X-axis translation drive unit 22, Z-axis translation drive unit 23;
[0042] Ventilation device 24, ventilation pipe 241, automatic ventilation valve 242, ventilation flow meter 243;
[0043] Second grinding device 3;
[0044] The tilt angle α of the upper two fluid outlet and the tilt angle β of the lower two fluid outlet. Detailed Implementation
[0045] The following specific embodiments illustrate the detailed implementation of the present invention. Those skilled in the art can easily understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented in other different ways, that is, different modifications and changes can be made without departing from the scope disclosed in the present invention.
[0046] The descriptions of positions such as up, down, left, and right in this embodiment are based on the orientation in the accompanying drawings, have no special meaning, and are not intended to limit the scope of protection of this invention.
[0047] Figures 2 to 7 The product dimensions shown are relatively small and are only used to simulate the state of the product during processing; they do not represent the actual product dimensions.
[0048] Example: An automated grinding machine employing a two-fluid spray system, such as... Figures 1 to 9As shown, the automated grinding machine includes a carrier 10 capable of rotating around the Z-axis and translating along the Y-axis, a machine base 1, and at least one grinding device disposed on the machine base; each of the grinding devices includes a grinding mechanism 21, an X-axis translation drive unit 22, and a Z-axis translation drive unit 23, which drive the grinding mechanism to move along the X and Z axes, respectively;
[0049] The grinding mechanism 21 includes a grinding box 211, a grinding wheel 212 that can rotate along the Z-axis, an upper functional seat 213, and a lower functional seat 214. The grinding wheel is located inside the grinding box. The grinding position where the product is located is defined as the grinding position. The grinding box has a transverse slot corresponding to the grinding position (the main purpose is to allow the grinding wheel to contact the side of the product so that the side of the product can be ground). The upper functional seat 213 is installed above the grinding position, and the lower functional seat 214 is installed below the grinding position.
[0050] The upper functional seat is equipped with a cooling structure, an upper exhaust structure and an upper two-fluid generating structure. The cooling structure is used to cool the grinding wheel during grinding. The upper exhaust structure draws away grinding impurities from above. The upper two-fluid generating structure prevents impurities from entering the upper surface of the product 100 that does not need to be ground.
[0051] The lower functional seat is equipped with a lower exhaust structure and a lower two-fluid generating structure. A main exhaust chamber 216 is installed below the grinding box. The main exhaust chamber is connected to both the grinding box and the lower exhaust structure. The lower two-fluid generating structure prevents impurities from entering the lower surface of the product that does not require grinding.
[0052] In this embodiment, preferably, the grinding device is provided in two sets, namely a first grinding device 2 and a second grinding device 3, which are arranged at intervals along the Y-axis. The first grinding device is a coarse grinding device and the second grinding device is a fine grinding device.
[0053] In this way, the product moves from left to right along the Y direction once, and one side of the product can be coarsely ground and finely ground to meet the surface finish requirements, resulting in high production efficiency.
[0054] In this embodiment, as Figures 3 to 9 As shown, the upper functional seat 213 includes an upper functional seat body 2131 and an upper base plate 2132, with the upper base plate installed at the bottom of the upper functional seat body; the upper functional seat is divided into an upper two-fluid cavity 2134 and an upper exhaust cavity 2135 by an upper partition 2133; an upper two-fluid generator 2136 is installed on the cavity wall of the upper two-fluid cavity, and a positive pressure air inlet 2137 is also provided on the cavity wall of the upper two-fluid cavity; an external exhaust device 24 is connected to the cavity wall of the upper exhaust cavity;
[0055] The cooling structure is provided in the side wall of the upper functional seat body, near the grinding wheel.
[0056] In this embodiment, as Figure 6 and Figure 8 As shown, the cooling structure includes two cooling water inlets 21391, two transverse cooling channels 21392, two longitudinal cooling channels 21393, a cooling chamber 21394, and multiple spray holes 21395. The cooling water inlets are located on both sides of the upper part of the upper functional seat body. Each cooling water inlet is connected to one end of a transverse cooling channel, and the other end of each transverse cooling channel is connected to the upper end of a longitudinal cooling channel. The lower ends of the two longitudinal cooling channels are simultaneously connected to both ends of the cooling chamber. The cooling chamber is simultaneously connected to the multiple spray holes.
[0057] The inner wall surface at the lower end of the upper functional seat body is an arc-shaped surface, and the water spray holes are arranged sequentially and evenly at intervals on the arc-shaped surface.
[0058] In this embodiment, the cooling chamber has a structure that is wider at the top and narrower at the bottom. The bottom of the cooling chamber is connected to multiple water spray holes. This structural design can ensure that the cooling water has sufficient pressure when it is sprayed out, resulting in a stronger cooling effect, and can also better wash away grinding impurities.
[0059] In this embodiment, as Figure 6 and Figure 9 As shown, the upper base plate 2132 includes a first upper bottom edge 21321, a second upper bottom edge 21322, and an upper base plate body 21323. The bottom of the inner cavity wall of the upper functional seat body is aligned and sealed with the first upper bottom edge, the bottom of the upper partition is aligned and sealed with the second upper bottom edge, and the bottom of the upper fluid cavity is aligned and sealed with the upper base plate body.
[0060] The upper partition is arc-shaped, and the first upper bottom edge and the second upper bottom edge are also arc-shaped;
[0061] The gap between the first upper bottom edge and the second upper bottom edge forms an upper exhaust port 21324. In this embodiment, the upper exhaust structure mainly refers to the aforementioned upper exhaust cavity and upper exhaust port.
[0062] In this embodiment, as Figure 5 , Figure 6 and Figure 9 As shown, the upper base plate body has multiple inclined upper fluid outlets 21325 on the side near the second upper bottom edge; as Figure 7 As shown, the inclination angle α of the upper two-fluid outlet is 40 to 70°. In this embodiment, the upper two-fluid generating structure mainly refers to the aforementioned upper two-fluid cavity, upper two-fluid generator, and upper two-fluid outlet.
[0063] In this embodiment, as Figure 5 and Figure 6 As shown, the lower functional seat 214 includes a lower functional seat body 2141 and a lower base plate 2142 installed on the upper part of the lower functional seat body. The lower functional seat is divided into a lower two-fluid cavity 2144 and a lower exhaust cavity 2145 by a lower partition plate 2143. A lower two-fluid generator 2146 is installed on the cavity wall of the lower two-fluid cavity, and a positive pressure air inlet 2137 is also provided on the cavity wall of the lower two-fluid cavity. The lower exhaust cavity is connected to the main exhaust cavity, and an external exhaust device is connected to the cavity wall of the main exhaust cavity.
[0064] The inner wall surface of the lower partition is also an arc-shaped surface;
[0065] The lower base plate, positioned opposite the lower fluid cavity, is provided with multiple inclined lower fluid outlets 2148; such as Figure 7 As shown, the inclination angle β of the lower fluid outlet is 40 to 70°;
[0066] The lower base plate is provided with a lower exhaust port 2149, which is connected to the lower exhaust cavity; the lower part of the lower exhaust cavity is connected to the main exhaust cavity.
[0067] In this embodiment, the lower two-fluid generating structure mainly refers to the lower two-fluid cavity, the lower two-fluid generator, and the lower two-fluid outlet mentioned above. In this embodiment, the lower exhaust structure mainly refers to the lower exhaust cavity and the lower exhaust port mentioned above.
[0068] In this embodiment, both the upper and lower fluid outlets are inclined. The resulting fluid mixture (water vapor mixture) can better blow or rush impurities generated during the grinding process to the inside (the side closer to the grinding wheel), preventing them from being splashed or blown to the outside by the cooling water. In other words, impurities will concentrate at the grinding position, making it easier for them to be removed by the external ventilation device. They will not move to the outside and therefore will not move to the upper and lower surfaces of the glass screen, thus preventing them from being contaminated or scratched.
[0069] In this embodiment, the multiple rings of the upper two fluid outlets refer to the center of the grinding wheel. The multiple rings are not strictly circles, but rather grooves in the shape of "︹" that surround the grinding position. This is to provide better blocking effect, keeping impurities at the grinding position and preventing them from spreading to other un-grinded upper and lower surfaces of the glass screen.
[0070] Therefore, in this embodiment, through the rational design of the upper and lower functional seats, the cooling water mainly serves to cool down the grinding process and blow away impurities; the sprayed high-pressure two-fluid mainly directs the impurities and water generated during the grinding process towards the side closest to the grinding wheel, preventing them from spreading outwards from the product. Simultaneously, the external exhaust device generates negative pressure, which can collect the impurities, cooling water, and two-fluid generated during the grinding process. In short, the grinding machine of this invention can perform excellent cleaning while grinding, eliminating the need for a separate cleaning station, and the impurities generated during grinding will not contaminate other surfaces of the product.
[0071] In this embodiment, as Figure 5 As shown, the grinding box 211 is divided into an upper cavity 2112 and a lower cavity 2113 by a transverse partition 2111, and the grinding wheel is located in the upper cavity; a longitudinal partition 2114 is provided at the bottom of the transverse partition, and a through hole 2115 is provided on the left side of the transverse partition to connect the upper cavity and the lower cavity; the longitudinal partition is aligned with the upper part of the main exhaust cavity to separate the lower cavity from the lower exhaust cavity, and the lower cavity and the lower exhaust cavity are simultaneously connected to the main exhaust cavity.
[0072] In this embodiment, the inner sidewall 21411 of the lower functional seat body and the sidewall of the grinding box together form the upper cavity.
[0073] In this embodiment, as Figure 1 and Figure 4 As shown, the exhaust device connected to the upper exhaust chamber and the exhaust device connected to the wall of the main exhaust chamber are the same exhaust device. The exhaust device 24 includes an exhaust pipe 241, on which an automatic exhaust valve 242 and an exhaust flow meter 243 are installed. The exhaust device is existing technology and will not be described in detail; it is sufficient that it can generate negative pressure to smoothly draw away and discharge waste and other impurities.
[0074] In this embodiment, the upper surface of the lower base plate is initially a flat surface from the inside out, then slopes downwards. This structural design is primarily to avoid obstacles from the vehicle. To provide sufficient support, the vehicle also needs to support the edges of the product; therefore, the edges of the vehicle are designed in an inverted triangular shape. To avoid obstacles, the upper surface of the lower base plate needs to be designed as a sloping surface.
[0075] In this embodiment, as Figure 3 As shown, the upper end of the central shaft of the grinding wheel is connected to a grinding wheel rotation drive mechanism 215 capable of driving its rotation. The grinding wheel rotation drive mechanism may include, for example, a servo motor and a rotary bearing, as long as they can all drive the grinding wheel to rotate and the grinding wheel can extend into the grinding box without interfering with the upper end of the grinding box. This is prior art and will not be described in detail. Figure 1As shown, a protective cover 217 is fitted over the grinding wheel rotation drive mechanism.
[0076] In this embodiment, both the X-axis translation drive unit and the Z-axis translation drive unit are transmission structures consisting of a servo motor and a lead screw nut. This is existing technology and will not be described in detail. As long as the X-axis and Z-axis translation of the grinding mechanism can be achieved, it is acceptable.
[0077] In this embodiment, the carrier is capable of rotating around the Z-axis and translating along the Y-axis. The rotation of the carrier can be achieved by a servo motor in conjunction with a cam divider, and the translation of the carrier along the Y-axis can be achieved by a servo motor in conjunction with a lead screw and nut transmission structure. The above structures are all existing technologies and will not be described in detail. The product (or glass screen) can be vacuum-adheded onto the carrier, or other fixing methods can be used.
[0078] The working principle and process of this invention:
[0079] The product to be ground (a glass screen in this embodiment) is placed on the carrier. The X-axis translation drive unit and Z-axis translation drive unit of the first grinding device drive the grinding mechanism (for coarse grinding) into position. At the same time, the X-axis translation drive unit and Z-axis translation drive unit of the second grinding device drive the grinding mechanism (for fine grinding) into position. The grinding wheel rotation drive mechanism drives the corresponding grinding wheel to rotate and grind one side of the product. Meanwhile, the carrier moves along the Y-axis. This side of the product undergoes coarse grinding and fine grinding in succession to achieve a relatively ideal grinding effect. Since the carrier can also rotate 360°, other sides of the product can also be ground.
[0080] The specific grinding process is as follows:
[0081] When the grinding wheel grinds the side of the product, cooling water flows through two cooling water inlets 21391, two transverse cooling channels 21392, two longitudinal cooling channels 21393, and a cooling chamber 21394, and is finally sprayed out through multiple spray holes to the grinding position of the grinding wheel and the product for cooling and removing impurities. Above the grinding position, an upper fluid generator produces a large amount of fluid. Under high pressure (accessed through a positive pressure inlet), the fluid flows through the upper fluid chamber and is sprayed obliquely inwards towards the grinding position from the upper fluid outlet. Similarly, below the grinding position, the fluid is sprayed obliquely inwards towards the grinding position from the lower fluid outlet. The fluids at both positions ensure that impurities generated during the grinding process remain only at the grinding position, preventing splashing or flow onto the outer surfaces of the product and avoiding scratches. Simultaneously, impurities and waste liquid generated above the grinding position are collected from above through the upper exhaust port and upper exhaust chamber. The exhaust path is... Figure 5The dotted arrow at the top; secondly, impurities and waste liquid generated during grinding are mainly collected from below through the lower exhaust port and lower exhaust chamber into the main exhaust chamber (this part of the exhaust path is...). Figure 5 (The dotted arrow on the lower right of the image) A portion will also enter the main exhaust chamber through the upper cavity and through-hole, and finally be collected (this part's exhaust path is...) Figure 5 (See the dotted arrow on the lower left of the image). This design of the ventilation system ensures that impurities above, below, near the grinding wheel, and near the product can be effectively collected, guaranteeing optimal collection results.
[0082] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure made using the content of the present invention specification and drawings, or directly or indirectly applied to other related technical fields, is similarly included within the patent protection scope of the present invention.
Claims
1. An automated lapping machine employing two-fluid spraying, characterized by: The automatic grinding machine comprises a carrier (10) capable of rotating around a Z axis and capable of translating along a Y axis, a machine table (1), and at least one grinding device arranged on the machine table; each grinding device comprises a grinding mechanism (21), an X-direction translation driving unit (22), and a Z-direction translation driving unit (23), and the grinding mechanism is driven to move along the X direction and the Z direction by the X-direction translation driving unit and the Z-direction translation driving unit respectively; The grinding mechanism (21) comprises a grinding box (211), a grinding wheel (212) capable of rotating around a Z axis, an upper functional seat (213), and a lower functional seat (214), and the grinding wheel is arranged in the grinding box; a grinding position where a product is located is defined as a grinding position, and the grinding box is provided with a transverse slot corresponding to the grinding position; the upper functional seat (213) is arranged above the grinding position, and the lower functional seat (214) is arranged below the grinding position; The upper functional seat is provided with a cooling structure, an upper air extraction structure, and an upper two-fluid generating structure; the cooling structure is used for cooling during grinding of the grinding wheel; the upper air extraction structure is used for extracting grinding impurities from above; and the upper two-fluid generating structure is used for blocking the impurities from entering an upper surface of the product (100) which does not need to be ground; The lower functional seat is provided with a lower air extraction structure and a lower two-fluid generating structure; a main air extraction cavity (216) is arranged below the grinding box; the main air extraction cavity is in communication with the grinding box and the lower air extraction structure; and the lower two-fluid generating structure is used for blocking the impurities from entering a lower surface of the product which does not need to be ground; The upper functional seat (213) comprises an upper functional seat body (2131) and an upper bottom plate (2132), and the upper bottom plate is arranged at the bottom of the upper functional seat body; the upper functional seat is divided into an upper two-fluid cavity (2134) and an upper air extraction cavity (2135) by an upper partition plate (2133); an upper two-fluid generator (2136) is arranged on the cavity wall of the upper two-fluid cavity; and the cavity wall of the upper two-fluid cavity is further provided with a positive pressure air inlet (2137); and an air extraction device (24) is arranged on the cavity wall of the upper air extraction cavity; The cooling structure is arranged in the side wall of the upper functional seat body and close to the grinding wheel; The cooling structure comprises two cooling water inlets (21391), two transverse cooling flow channels (21392), two longitudinal cooling flow channels (21393), a cooling cavity (21394), and a plurality of water spray holes (21395); the cooling water inlets are arranged on both sides of the upper portion of the upper functional seat body; each cooling water inlet is in communication with one end of a transverse cooling flow channel; each transverse cooling flow channel is in communication with the upper end of a longitudinal cooling flow channel at the other end; the lower ends of the two longitudinal cooling flow channels are in communication with both ends of the cooling cavity; and the cooling cavity is in communication with the plurality of water spray holes. The inner side wall surface of the lower end of the upper functional seat body is an arc surface, and the water spray holes are arranged on the arc surface in sequence and uniformly spaced. The upper bottom plate (2132) comprises a first upper bottom edge (21321), a second upper bottom edge (21322) and an upper bottom plate body (21323), the bottom of the inner side cavity wall of the upper functional seat body is sealed with the first upper bottom edge, the bottom of the upper partition plate is sealed with the second upper bottom edge, and the bottom of the upper two-fluid cavity is sealed with the upper bottom plate body; The upper partition plate is in a circular arc shape, and the first upper bottom edge and the second upper bottom edge are also in a circular arc shape; The gap between the first upper bottom edge and the second upper bottom edge forms an upper suction port (21324); The side of the upper bottom plate body close to the second upper bottom edge is provided with a plurality of inclined upper two-fluid outlets (21325); and the inclination angle (α) of the upper two-fluid outlet is 40 to 70°. The lower functional seat (214) comprises a lower functional seat body (2141) and a lower bottom plate (2142) mounted on the upper part of the lower functional seat body, and the lower functional seat is divided into a lower two-fluid cavity (2144) and a lower suction cavity (2145) by a lower partition plate (2143), a lower two-fluid generator (2146) is mounted on the cavity wall of the lower two-fluid cavity, and the cavity wall of the lower two-fluid cavity also has a positive pressure air inlet (2137); the lower suction cavity is in communication with the main suction cavity, and the cavity wall of the main suction cavity is externally connected with a suction device; The inner wall surface of the lower partition plate is also in an arc shape; The lower bottom plate is provided with a plurality of inclined lower two-fluid outlets (2148) in position and opposite to the lower two-fluid cavity; and the inclination angle (β) of the lower two-fluid outlet is 40 to 70°. The lower bottom plate is provided with a lower suction port (2149) in communication with the lower suction cavity; and the lower part of the lower suction cavity is in communication with the main suction cavity.
2. The automated lapping machine employing two-fluid spraying of claim 1, wherein: The grinding device is provided with two groups of first grinding devices (2) and second grinding devices (3), and the first grinding device and the second grinding device are arranged along the Y axis and are spaced apart from each other, wherein the first grinding device is a coarse grinding device, and the second grinding device is a fine grinding device.
3. The automated lapping machine employing two-fluid spraying of claim 1, wherein: The grinding box (211) is divided into an upper cavity (2112) and a lower cavity (2113) by a transverse partition plate (2111), and the grinding wheel is located in the upper cavity; the bottom of the transverse partition plate is provided with a longitudinal partition plate (2114), a through hole (2115) is arranged on the left side of the transverse partition plate, so that the upper cavity and the lower cavity are in communication; the longitudinal partition plate is aligned with the upper part of the main suction cavity, so that the lower cavity is separated from the lower suction cavity, and the lower cavity and the lower suction cavity are in communication with the main suction cavity at the same time.
4. The automated lapping machine employing two-fluid spraying of claim 1, wherein: The upper surface of the lower bottom plate is first a plane and then an inclined surface downwardly inclined from inside to outside.
5. The automated lapping machine employing two-fluid spraying of claim 1, wherein: The upper end of the central shaft of the grinding wheel is connected with a grinding wheel rotation driving mechanism (215) capable of driving the rotation thereof. The upper end of the central shaft of the grinding wheel is connected with a grinding wheel rotation driving mechanism (215) capable of driving the rotation thereof.
Citation Information
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