Production equipment and production process of face cream
The cream production equipment and process, which utilizes multiple components working in tandem, has solved problems such as insufficient breakup of oil-phase droplets and coking on the container walls. It achieves efficient dispersion, cleaning, and retention of active ingredients, improving the stability and comfort of the cream and breaking through the technical bottlenecks of traditional processes.
Patent Information
- Application Number
- CN202511147106.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-12-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing face cream production equipment suffers from problems such as insufficient breakup of oil phase droplets, aggregation of unemulsified particles due to stirring mode, coking and adhesion of the boundary layer on the tank wall, inability of the equipment to balance efficient dispersion and safe cleaning, and accelerated decomposition of active ingredients during the process, resulting in a quality-efficiency-safety dilemma.
The production equipment employs multiple components working in tandem, including a stirring component, a floating component, and an extrusion component. Through steps such as high-pressure homogenization, dynamic metering injection, synchronous high-shear emulsification, low-temperature integration, and negative-pressure maturation, it achieves deep fragmentation of oil phase droplets, dynamic injection and synchronous emulsification of the water phase. Combined with programmed temperature-controlled filling, it forms a stable emulsion matrix and inhibits coking and wall adhesion.
Completely eliminates unemulsified particles, prevents layering and oil seepage in the paste, preserves the structure of active ingredients, achieves efficient dispersion and cleaning, improves structural stability, activity retention rate and sensory experience, and achieves standardized production.
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Figure CN121082151A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cream production, in particular to a cream production equipment and production process. BACKGROUND
[0002] Modern cream production generally uses an emulsification reaction kettle system, the core equipment includes an oil phase melting tank, a water phase dissolving tank, an emulsification reaction kettle with a stirring paddle, and a filling line. The basic process is: the oil phase components (wax esters, oils, etc.) are heated to 60-80℃ for melting, the water phase components (water, humectants, etc.) are dissolved and then injected into the oil phase, mechanically stirred to form an emulsion, and then cooled to add active substances, and finally vacuum defoaming and filling. This system is committed to balancing the three core indicators of cream stability, active ingredient effectiveness, and skin feel, supporting the trillion-level beauty industry.
[0003] However, the existing equipment has inherent limitations: the one-way fixed-axis stirring mode does not fully break up the oil phase droplets, and the 5-50μm unemulsified particles aggregate during the storage period, causing stratification; the static stirring forms a boundary layer on the tank wall, which induces cream coking and wall sticking, forcing each batch to be shut down for manual cleaning - the risk of operators being exposed to strong alkaline cleaners continues to exist, and more seriously, the equipment cannot balance high-efficiency dispersion and safe cleaning, increasing the stirring intensity improves the emulsification degree, but accelerates the degradation of heat-sensitive materials and mechanical wear. This equipment defect further exacerbates the process bottleneck: rough oil phase processing leaves lipid crystal defects, causing oil leakage in the final product; static injection of the water phase leads to phase separation, and prolonging the high-temperature emulsification time accelerates the decomposition of active substances; the vacuum defoaming and quenching processes are disconnected, forming a loose crystal network that makes the cream feel both gritty and greasy. These defects form a vicious cycle - improving stability requires sacrificing active ingredients, and optimizing skin feel increases energy consumption. Ultimately, the separation of equipment and process has led to industry-level conflicts: high-viscosity systems require increased shear force to achieve instantaneous dispersion, but existing technologies rely on high-temperature / long-time stirring; the risk of chemical cleaning increases with production capacity, but there is a lack of in-situ cleaning solutions. This has long trapped the industry in a "quality-efficiency-safety" triangle dilemma, and a revolutionary solution is urgently needed.
[0004] Chinese Patent No. CN218609057U discloses a mixing device for cream production, which includes support frames, mixing tanks, overturning structures, mixing structures, and raw material boxes. The support frames are symmetrically installed around the mixing tanks, the overturning structures are installed through the support frames and connected to the mixing tanks, and the raw material boxes are symmetrically installed at the top of the support frames. The mixing structures are installed through the mixing tanks. The patent has the advantages of large mixing force, more uniform mixing, and better mixing effect, and multiple mixing devices are provided to quickly mix the water phase components and the oil phase components. However, the above device can only reciprocally stir in the inherent position, and the oil phase droplets are not fully broken up in this mode. SUMMARY
[0005] The main purpose of the present application is to provide a face cream production equipment and production process, which can effectively solve the problems in the above background.
[0006] To achieve the above purpose, the technical scheme adopted by the present application is: A face cream production equipment, comprising a base tank, the upper end of the tank is fixedly connected with a feeding port, the bottom end of the tank is provided with a discharging port, the upper end of the tank is fixedly connected with a support frame, the inside of the tank is provided with a stirring assembly, the upper side of the stirring assembly is provided with a floating assembly, and the upper side of the tank is provided with an extrusion assembly.
[0007] Preferably, the stirring assembly comprises a motor fixedly installed at the upper end of the support frame, the output end of the motor is fixedly connected with a limiting shaft, the outer surface of the limiting shaft is fixedly connected with a limiting block, and the outer surface of the limiting block is slidably connected with a rotating shaft.
[0008] Preferably, the outer surface of the rotating shaft is fixedly connected with a plurality of stirring rods, one end of each of the plurality of stirring rods is fixedly connected with a connecting rod one, one end of each of the plurality of connecting rod ones is fixedly connected with a cleaning brush, the outer surface of the cleaning brush is rotatably connected with the inner wall of the tank, and the inner wall of the tank is fixedly connected with a plurality of fixing rods.
[0009] Preferably, the floating assembly comprises an arc-shaped seat fixedly connected with the upper end of the tank, the outer surface of the rotating shaft is annularly arrayed with a plurality of connecting rods two, one end of each of the plurality of connecting rods two is rotatably connected with a pulley, and the outer surface of each of the plurality of pulleys is slidably connected with the upper end of the arc-shaped seat.
[0010] Preferably, the extrusion assembly comprises a one-way shaft rotatably connected with the outer surface of the output end of the motor, the outer surface of the one-way shaft is fixedly connected with a belt pulley transmission mechanism, one end of the belt pulley transmission mechanism away from the one-way shaft is fixedly connected with a reciprocating rod, and the outer surface of the reciprocating rod is slidably connected with a sliding plate.
[0011] Preferably, the inner surface of the sliding plate is slidably connected with limiting columns on both sides, the lower ends of the two limiting columns are fixedly connected with the tank, and the lower ends of the two limiting columns are fixedly connected with the tank.
[0012] A face cream production process, comprising the following steps: S1, oil phase high pressure homogenization pretreatment: independently melt the oil phase material and apply 10-15MPa high pressure homogenization; S2, dynamic metering injection of water phase: inject the water phase pre-cooled to 45-50℃ into the oil phase at a flow rate of 0.5-1.5mL / s; S3, synchronous high shear emulsification: the injection process is synchronized with high shear emulsification at 8000-12000 rpm; S4, low temperature integration of heat-sensitive active substances: cooling to 35-40℃, adding heat-sensitive active substances and switching to low-speed homogenization at 300-500 rpm; S5, negative pressure directional maturation: stirring maturation at a vacuum degree of-0.08-0.1 MPa for 20 min; S6, program-controlled temperature filling: cooling to 25℃ at a gradient of 1℃ / min and filling under nitrogen protection.
[0013] Compared with the prior art, the present application has the following beneficial effects: 1、The present application can make the stirring rod rise up quickly up and down in the process of stirring in the forward rotation, force the oil phase microdroplet to be broken and dispersed in the water phase matrix, completely eliminate the unemulsified particles in the traditional process, and continuously refresh the boundary layer of the stirring tank wall by high-frequency shaking, so that the coking and wall-hanging phenomenon of high-viscosity paste on the heat transfer surface is effectively inhibited. The pre-stored cleaning agent can be smoothly injected into the tank through the water bag in the reverse rotation, so that the production and cleaning processes are seamlessly connected, and the operation risk of personnel contacting chemical cleaning agent is greatly reduced.
[0014] 2、The present application eliminates lipid crystal defects through high-pressure pretreatment of the oil phase, completely avoids phase separation through the space-time coupling of dynamic injection of the water phase and synchronous emulsification, forms a stable emulsification matrix, realizes uniform dispersion while preserving the structure of active molecules through low-temperature integration and double-flow field homogenization, and realizes directional discharge of micro-bubbles without loss of active ingredients through negative pressure maturation. The dense crystal network formed by the cooperation of program-controlled temperature simultaneously solves the sandiness and greasiness of the paste, gives a silk skin feel, realizes parameter rigid constraint through equipment linkage control, ensures high consistency between batches, and finally achieves four-dimensional improvement of "structural stability→active retention rate→sensory experience→production standardization", which breaks through the technical bottleneck that the traditional process cannot balance efficacy durability and use comfort. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the internal structure of the present application; Figure 3 It is a schematic diagram of the structure of the floating assembly of the present application; Figure 4 It is a schematic diagram of the structure of the floating assembly of the present application; Figure 3 Figure 5 It is a schematic diagram of the structure of the extrusion assembly of the present application; Figure 6 It is a flowchart of the production process of the present application.
[0016] In the diagram: 1. Tank body; 11. Inlet; 12. Outlet; 13. Support frame; 2. Agitator assembly; 21. Motor; 22. Limiting shaft; 221. Limiting block; 23. Rotating shaft; 24. Agitator rod; 25. Connecting rod one; 26. Cleaning brush; 27. Fixing rod; 3. Floating assembly; 31. Arc-shaped seat; 32. Connecting rod two; 33. Pulley; 4. Extrusion assembly; 41. One-way shaft; 42. Belt pulley transmission mechanism; 43. Reciprocating rod; 44. Sliding plate; 45. Limiting post; 46. Water bladder. Detailed Implementation
[0017] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0018] Example 1, as Figures 1-5 As shown, a face cream production device has a feed inlet 11 fixedly connected to the upper end of the tank body 1, a discharge outlet 12 provided at the bottom end of the tank body 1, an electric valve provided inside the discharge outlet 12, a support frame 13 fixedly connected to the upper end of the tank body 1, a stirring assembly 2 provided inside the tank body 1, a floating assembly 3 provided on the upper side of the stirring assembly 2, and an extrusion assembly 4 provided on the upper side of the tank body 1.
[0019] The stirring assembly 2 includes a motor 21 fixedly mounted on the upper end of the support frame 13. The output end of the motor 21 is fixedly connected to a limiting shaft 22. A limiting block 221 is fixedly connected to the outer surface of the limiting shaft 22. A rotating shaft 23 is slidably connected to the outer surface of the limiting block 221.
[0020] The aforementioned limiting block 221 can limit the rotation shaft 23, so that the rotation shaft 23 can be driven to rotate by the limiting shaft 22, or slide up and down on the outer surface of the limiting shaft 22.
[0021] A plurality of stirring rods 24 are fixedly connected to the outer surface of the rotating shaft 23. A connecting rod 25 is fixedly connected to one end of each stirring rod 24. A cleaning brush 26 is fixedly connected to one end of each connecting rod 25. The outer surface of the cleaning brush 26 is rotatably connected to the inner wall of the tank 1. A plurality of fixing rods 27 are fixedly connected to the inner wall of the tank 1.
[0022] When the stirring rod 24 rotates, the connecting rod 25 can drive the cleaning brush 26 to clean the inner wall of the tank 1.
[0023] The floating component 3 includes an arc-shaped seat 31 fixedly connected to the upper end of the tank body 1. The outer surface of the rotating shaft 23 has a plurality of connecting rods 32 arranged in a ring. One end of each of the connecting rods 32 is rotatably connected to a pulley 33. The outer surface of the pulleys 33 is slidably connected to the upper end of the arc-shaped seat 31.
[0024] The floating assembly 3 rotates as a whole with the rotating shaft 23, and the pulley 33 is always in contact with the top end of the arc-shaped seat 31 in the process, thereby driving the rotating shaft 23 as a whole to rise and fall.
[0025] The rotating stirring rod 24 and the fixed rod 27 generate radial fluid shear force, and synchronous up and down shaking forms axial vortex, double action forces oil phase microdroplet to be deeply broken and dispersed in water phase matrix, and completely eliminates unemulsified particles in the traditional process of cream production.
[0026] The extrusion assembly 4 comprises a one-way shaft 41 rotatably connected with the outer surface of the output end of the motor 21, the outer surface of the one-way shaft 41 is fixedly connected with a belt pulley transmission mechanism 42, one end of the belt pulley transmission mechanism 42 away from the one-way shaft 41 is fixedly connected with a reciprocating rod 43, and the outer surface of the reciprocating rod 43 is slidably connected with a sliding plate 44.
[0027] The one-way shaft 41 in the above can only rotate counterclockwise, when the motor 21 rotates clockwise, the one-way shaft 41 remains stationary, in this state, the motor 21 can drive the rotating shaft 23 as a whole to stir the cream raw materials, and when the motor 21 rotates counterclockwise, the one-way shaft 41 rotates with the motor 21, thereby driving the belt pulley transmission mechanism 42 and the reciprocating rod 43 to rotate.
[0028] The inner surface of the sliding plate 44 is slidably connected with a limiting column 45 on both sides, the lower ends of the two limiting columns 45 are fixedly connected with the tank body 1, and the lower ends of the two limiting columns 45 are fixedly connected with the tank body 1.
[0029] The limiting column 45 in the above can limit the sliding plate 44, so that it can stably ascend and descend; The water bag 46 is internally provided with a specific cleaning agent, which can sufficiently clean the oily substances in the raw materials, and the bottom end and the side surface of the water bag 46 are provided with one-way valves, the one-way valve at the bottom end can only discharge the cleaning agent outward, and cannot intake water, and the one-way valve at the side surface can only fill the cleaning agent into the water bag 46, and cannot discharge water, wherein the one-way valve at the side surface is connected with an external cleaning agent storage tank.
[0030] Further, the reciprocating rod 43 in the above is a ball screw mechanism in the prior art, which can drive the sliding plate 44 to reciprocate and ascend and descend.
[0031] The raw materials are poured into the inside of the tank body 1 from the feeding port 11, the motor 21 is started to drive the rotating shaft 23, the stirring rod 24 and the connecting rod one 25 and other structures to rotate clockwise, the raw materials in the inside of the tank body 1 are stirred, the emulsification efficiency is improved, the pulley 33 slides on the arc surface at the upper end of the arc-shaped seat 31 during the stirring process, so that the rotating shaft 23, the stirring rod 24, the connecting rod one 25 and the cleaning brush 26 are driven to vibrate up and down as a whole, the oil phase micro-droplets are forced to be broken and dispersed in the water phase matrix, and the unemulsified particles in the traditional process are completely eliminated, after the stirring is completed, the raw materials are discharged from the discharging port 12, and then the inside of the tank body 1 is cleaned; When cleaning, an appropriate amount of water is poured into the inside of the tank body 1, the motor 21 is controlled to drive the rotating shaft 23 to rotate counterclockwise, the one-way shaft 41 also rotates synchronously during the rotating process, so that the reciprocating rod 43 is driven to rotate, and then the sliding plate 44 starts to move up and down reciprocally, the cleaning agent in the water bag 46 is continuously extruded into the inside of the tank body 1, and the zero-interval conversion from production to cleaning is realized.
[0032] Therefore, through the cooperation of various components, the stirring rod 24 can be rapidly up and down during the stirring process in the forward rotation, the oil phase micro-droplets are forced to be broken and dispersed in the water phase matrix, the unemulsified particles in the traditional process are completely eliminated, the high-frequency vibration continuously refreshes the boundary layer of the stirring tank wall, the cleaning brush 26 effectively inhibits the coking and wall-hanging phenomenon of the high-viscosity paste on the heat transfer surface, and the pre-stored cleaning agent can be smoothly injected into the tank body 1 through the water bag 46 in the reverse rotation, the seamless connection of the production and cleaning processes is realized, and the operation hidden danger of personnel contacting the chemical cleaning agent is greatly reduced.
[0033] Embodiment two, refer to Figure 6 A face cream production process, comprising the following steps: S1, oil phase high-pressure homogenization pretreatment: the oil phase material is independently melted and subjected to 10-15MPa high-pressure homogenization; S2, dynamic metering injection of water phase: the water phase pre-cooled to 45-50 DEG C is injected into the oil phase at a flow rate of 0.5-1.5 mL / s; S3, synchronous high-shear emulsification: the injection process is synchronously carried out at 8000-12000 rpm high-shear emulsification; S4, low-temperature integration of heat-sensitive active substances: the heat-sensitive active substances are added after being cooled to 35-40 DEG C and switched to 300-500 rpm low-speed homogenization; S5, negative pressure directional curing: stirring and curing for 20 min under a vacuum degree of-0.08-0.1 MPa; S6, program-controlled temperature filling: cooling to 25 DEG C at a gradient of 1 DEG C / min and filling under the protection of nitrogen.
[0034] The specific implementation process is as follows: Raw material pretreatment and primary emulsification After the oil phase components (shea butter, squalane, etc.) were completely liquefied in a 60°C melting kettle, they were continuously processed by a two-stage valve of a high-pressure homogenizer: the first valve core (pore size 2 mm / 8 MPa) broke up large particle aggregates, and the second valve core (pore size 0.5 mm / 12 MPa) reduced the lipid particle size from the initial 50 μm to ≤5 μm. The processed oil phase was transferred to a jacketed reaction kettle, which was maintained at a constant temperature of 60°C. At the same time, the water phase materials (glycerol, sodium hyaluronate solution) were dissolved at 80°C and then cooled to 48°C. They were accurately injected into the oil phase at a rate of 1.0 mL / s by a servo metering pump equipped with a PID closed-loop system. Based on real-time feedback from an electromagnetic flowmeter, the stepping motor speed was adjusted, and the flow rate fluctuation was ≤±2%. Then, the injection was started immediately (delay ≤0.5 s), and a rotor-stator emulsification head at a distance of 10 cm from the injection port was sheared at a high speed of 12000 rpm to form a vortex forced adsorption zone, realizing the spatiotemporal coupling of water phase injection trajectory and high shear flow field.
[0035] Integration of low-temperature active substances When the mixed system was cooled to 38°C in a jacket (temperature sensor accuracy ±0.5°C), the heat-sensitive active substance (such as ceramide nanoliposomes) was added, and the stirring mode was immediately switched: the high-shear emulsification head was turned off, and the stirring device was started. In this stage, the low-shear field was used to protect the molecular structure, and the uniformity of the active ingredient dispersion (CV value) was more than 95%, while avoiding the rupture of the liposome vesicle.
[0036] Vacuum maturation control All feed ports were closed, and the vacuum system was started to draw to -0.09 MPa (pressure sensor range -0.1~0 MPa). This threshold was determined by ceramide volatility experiments: when the pressure was lower than -0.1 MPa, the air supply valve was automatically opened to prevent the loss of ingredients. Under constant pressure, the frame stirring paddle was operated at a low speed of 30 rpm for 20 min. At this time, the vacuum system was combined with a condensation reflux device to condense and recover the volatile trace water molecules, while the air components were adsorbed and discharged by molecular sieves. This process reduced the diameter of the microbubbles in the system from the initial 200 μm to ≤50 μm, and the bubble escape rate was increased by 40%, achieving negative pressure directional bubble escape and molecular arrangement optimization.
[0037] Gradient cooling and filling After the aging is completed, the program temperature control module is started: the cooling medium is introduced into the jacket through a proportional regulating valve in three stages - 40→35℃ stage at a rate of 2℃ / min (cooling water flow rate 70%), 35→30℃ stage at a rate of 1℃ / min (cooling water 50%), and 30→25℃ stage at a rate of 0.5℃ / min (cooling water 30%). When the temperature sensor detects 25℃, the reactor is filled with high-purity nitrogen to replace the air to an oxygen content of <0.5%, and then the filling is carried out under positive pressure (+0.05MPa) with the filling head 5cm from the bottle mouth and the nitrogen curtain continuously covering the surface of the paste.
[0038] The oil phase in the S1 step is treated by high-pressure homogenization at 10-15MPa, the water phase injection flow rate in the S2 step is dynamically regulated by a metering pump, the vacuum degree in the aging stage in the S5 step is -0.08-0.1MPa, and the gradient cooling in the S6 step is programmed to decrease at a rate of 1℃ / min.
[0039] Further, the high-pressure homogenization adopts a two-stage valve structure, the first-stage valve core has a hole diameter of 2mm / pressure of 8MPa, the second-stage valve core has a hole diameter of 0.5mm / pressure of 12MPa, and the lipid particle size is reduced from the initial 50μm to ≤5μm; The metering pump is equipped with a PID closed-loop control system, which adjusts the stepping motor speed based on the real-time data feedback of the flowmeter, and the flow rate deviation compensation time is ≤0.2; The programmed cooling is divided into three stages: 40→35℃ 2℃ / min, 35→30℃ 1℃ / min, and 30→25℃ 0.5℃ / min, and the cooling medium flow rate proportional valve is adjusted at each stage temperature difference trigger.
[0040] Specifically, the high-pressure homogenization system adopts a differential two-stage valve design: the first-stage valve (hole diameter 2mm / pressure 8MPa) realizes coarse crushing of the lipid mass (50μm→20-30μm) through turbulent shear, the second-stage valve (hole diameter 0.5mm / pressure 12MPa) generates ultra-high shear rate (10 6 / s) by using a micro-groove rectification structure, and grinds the lipids to ≤5μm under the action of pressure gradient jump (8→12MPa). The valve body is integrated with a double-channel dynamic cooling system, which regulates the cooling water flow rate (first-stage valve 2L / min / 60℃, second-stage valve 4L / min / 55℃) in real time according to the pressure-temperature coupling model, and prevents lipid oxidation caused by local overheating.
[0041] Online laser particle size analyzer realizes closed loop control of particle size-temperature-pressure: when the outlet D50>5μm, the secondary valve pressure is automatically increased to 13MPa and the cooling 0.5L / min is automatically connected (response≤1.5s), to ensure that the particle size span index≤0.9, the design is 37% energy saving compared with the traditional homogenization, the blockage rate is reduced by 82%, and the output monodisperse liposome (viscosity<350mPa·s) provides ideal fluid conditions for subsequent dynamic metering injection, and eliminates the risk of phase separation.
[0042] It should be particularly pointed out that the specific installation mode of the motor 21 and the connection mode of the circuit and the control method used in the application all belong to conventional design, and the application will not be described in detail.
[0043] The above shows and describes the basic principles and main features of the application and the advantages of the application. Those skilled in the art should understand that the application is not limited to the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the application, and various changes and improvements can be made without departing from the spirit and scope of the application, and these changes and improvements all fall within the scope of the application claimed. The scope of protection of the application is defined by the appended claims and their equivalents.
Claims
1. A face cream production device, comprising a base jar (1), characterized in that: The upper end of the tank (1) is fixedly connected to a feed inlet (11), the bottom end of the tank (1) is provided with a discharge outlet (12), the upper end of the tank (1) is fixedly connected to a support frame (13), the inside of the tank (1) is provided with a stirring assembly (2), the upper side of the stirring assembly (2) is provided with a floating assembly (3), and the upper side of the tank (1) is provided with a squeezing assembly (4).
2. The face cream production equipment according to claim 1, characterized in that: The stirring assembly (2) includes a motor (21) fixedly installed on the upper end of the support frame (13). The output end of the motor (21) is fixedly connected to a limiting shaft (22). The outer surface of the limiting shaft (22) is fixedly connected to a limiting block (221). The outer surface of the limiting block (221) is slidably connected to a rotating shaft (23).
3. The face cream production equipment according to claim 2, characterized in that: A plurality of stirring rods (24) are fixedly connected to the outer surface of the rotating shaft (23). One end of each of the stirring rods (24) is fixedly connected to a connecting rod (25). One end of each of the connecting rods (25) is fixedly connected to a cleaning brush (26). The outer surface of the cleaning brush (26) is rotatably connected to the inner wall of the tank (1). A plurality of fixing rods (27) are fixedly connected to the inner wall of the tank (1).
4. The face cream production equipment according to claim 2, characterized in that: The floating component (3) includes an arc-shaped seat (31) fixedly connected to the upper end of the tank (1). The outer surface of the rotating shaft (23) has a plurality of connecting rods (32) arranged in a ring. One end of each of the connecting rods (32) is rotatably connected to a pulley (33). The outer surface of the pulleys (33) is slidably connected to the upper end of the arc-shaped seat (31).
5. The face cream production equipment according to claim 2, characterized in that: The extrusion assembly (4) includes a one-way shaft (41) rotatably connected to the outer surface of the output end of the motor (21). A belt pulley transmission mechanism (42) is fixedly connected to the outer surface of the one-way shaft (41). A reciprocating rod (43) is fixedly connected to one end of the belt pulley transmission mechanism (42) away from the one-way shaft (41). A sliding plate (44) is slidably connected to the outer surface of the reciprocating rod (43).
6. The face cream production equipment according to claim 5, characterized in that: Limiting posts (45) are slidably connected to both sides of the inner surface of the sliding plate (44). The lower ends of the two limiting posts (45) are fixedly connected to the tank body (1). Water bags (46) are fixedly connected to both sides of the lower end of the sliding plate (44). The lower ends of the two water bags (46) are fixedly connected to the tank body (1).
7. A production process using the face cream production equipment according to any one of claims 1-6, characterized in that: Includes the following steps: S1. Oil phase high-pressure homogenization pretreatment: The oil phase material is melted independently and then subjected to high-pressure homogenization at 10-15MPa; S2, Dynamic metering injection of aqueous phase: Aqueous phase pre-cooled to 45-50℃ is injected into oil phase at a flow rate of 0.5-1.5 mL / s; S3, Synchronous High-Shear Emulsification: High-shear emulsification at 8000-12000 rpm is performed simultaneously during the injection process; S4, Low-temperature integration of thermosensitive active ingredients: Cool to 35-40℃, add thermosensitive active ingredients, and switch to low-speed homogenization at 300-500rpm; S5. Negative pressure directional ripening: Stir and ripen for 20 minutes under a vacuum of -0.08 to 0.1 MPa; S6. Programmable temperature control filling: The temperature is gradually reduced to 25°C at a rate of 1°C / min and filled under nitrogen protection.
8. The production process of a face cream according to claim 7, characterized in that: In step S1, the oil phase is homogenized under high pressure at 10-15 MPa. In step S2, the water phase injection flow rate is dynamically controlled by a metering pump. In step S5, the vacuum degree during the maturation stage is -0.08-0.1 MPa. In step S6, the gradient cooling is programmed at a rate of 1℃ / min.
Citation Information
Patent Citations
Mixing equipment for face cream production
CN218609057U