Integrated forming process of ceramic anti-static floor

Abstract

The invention provides an integrated forming technology of a ceramic anti-static floor. The integrated forming technology comprises the following steps that S1, raw materials are prepared; s2, pretreating the raw materials; s3, mold filling and forming; s4, performing high-temperature gradient sintering; a mold in the step S3 of mold filling and forming comprises a bottom mold plate, a forming enclosure frame is arranged above the bottom mold plate, a pressing plate is arranged above the forming enclosure frame, L-shaped clamping hooks are fixedly connected to the four edges of the pressing plate, and the L-shaped clamping hooks are symmetrically arranged in pairs. A demolding assembly matched with the L-shaped clamping hooks is arranged between the bottom mold plate and the forming enclosure frame. The pressing plate is lifted through a press machine, the demolding frame slides in the displacement groove, the demolding plate is driven to jack the formed floor blank from the bottom mold plate, demolding can be achieved, the production efficiency is improved, the labor intensity is reduced, and meanwhile damage to the floor blank due to demolding difficulty is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ceramic floor manufacturing, in particular to an integrated forming process of ceramic anti-static floor. BACKGROUND

[0002] With the rapid development of electronic information industry, the demand for anti-static floor in various machine rooms, data centers and other places is increasing, and ceramic anti-static floor occupies an important position in the anti-static floor market due to its wear resistance, corrosion resistance, beauty and other advantages. Most of the existing ceramic anti-static floor adopts splicing process to combine the ceramic surface layer and the base layer by adhesive and other methods. This production method is easy to cause insufficient bonding strength between the parts of the floor, and the ceramic surface layer and the base layer may separate and warp during long-term use, affecting the normal use and service life of the floor. SUMMARY

[0003] In view of the deficiencies in the prior art, the present application aims to provide an integrated forming process of ceramic anti-static floor to solve the problems raised in the background art. The present application has a novel structure, which ensures the stability of the mold during forming by the design of the demolding assembly, and is convenient to operate when demolding. The press lifts the pressing plate, the demolding frame slides in the displacement groove, and the demolding plate lifts the formed floor blank from the bottom template, thereby realizing demolding, improving production efficiency, reducing labor intensity, and reducing damage to the floor blank caused by difficult demolding.

[0004] In order to achieve the above-mentioned purpose, the present application is realized by the following technical scheme: an integrated forming process of ceramic anti-static floor, comprising the following steps: S1: raw material preparation: prepare ceramic base material, composite conductive material, reinforcing and toughening material and special adhesive, add the above-mentioned raw materials into a high-speed mixer, mix at a speed of 800-1200r / min for 20-30 minutes to obtain a uniform mixture; S2: raw material pretreatment: send the mixed raw materials into a vacuum pug mill, pug 2-3 times under a vacuum degree of-0.08--0.06MPa, and each pug time is 15-20 minutes; S3: mold filling and forming: fill the pretreated raw materials into the mold, compact by the press at a pressure of 15-20MPa, vacuumize the mold to-0.09--0.07MPa during the compaction process and maintain for 5-8 minutes, then inject high-pressure gas with a pressure of 0.3-0.5MPa, finally vibrate the mold on a vibration table at a frequency of 100-150Hz for 3-5 minutes, and then demold after forming; S4: high-temperature gradient sintering: after the floor blank is demolded, it is sent into a high-temperature sintering furnace, heated to 600-700℃ at a heating rate of 5-8℃ / min, kept for 1-2 hours, heated to 1300-1400℃ at a heating rate of 3-5℃ / min, kept for 3-5 hours, and finally cooled to room temperature with the furnace; S5: surface functional treatment: after the sintered floor is polished to a surface roughness Ra≤0.5μm, a 50-100nm-thick nanometer titanium dioxide-silver composite film is deposited on the surface of the floor by using a magnetron sputtering technique.

[0005] Further, the mold in the S3: mold filling and forming step comprises a bottom template, a forming frame is arranged above the bottom template, a pressing plate is arranged above the forming frame, four mounting columns are fixedly connected to the top of the pressing plate, the pressing plate is fixedly installed on a pressing machine through the four mounting columns, two pairs of symmetrically arranged L-shaped hooks are fixedly connected to the four edges of the pressing plate, positioning grooves that are in sliding cooperation with the L-shaped hooks are formed in the four edges of the forming frame, and a demolding assembly that is in cooperation with the L-shaped hooks is arranged between the bottom template and the forming frame.

[0006] Further, the ceramic base material is mixed in a mass ratio of 40%-50% kaolin, 25%-35% quartz sand and 15%-25% feldspar, and the composite conductive material is composed of metal fibers with a diameter of 5-10μm and a length of 0.5-1mm and graphene with a flake diameter of 0.5-2μm in a mass ratio of 1: (0.2-0.5).

[0007] Further, the reinforcing and toughening material is basalt fiber with a length of 1-3mm and a surface treated with a coupling agent, and the special adhesive is modified phenolic resin with a mass ratio of 8%-12% in raw materials.

[0008] Further, one side of the forming frame is fixedly connected with a vacuum extraction interface and a gas injection interface, and control valves are fixedly installed on the vacuum extraction interface and the gas injection interface.

[0009] Further, first sealing rubber rings are fixedly connected to the connection between the four edges of the upper side of the bottom template and the bottom of the forming frame, and second sealing rubber rings are fixedly connected to the connection between the four edges of the upper side of the forming frame and the bottom of the pressing plate.

[0010] Further, the demolding assembly comprises a demolding frame arranged on the four sides of the bottom template and corresponding to the four L-shaped hooks, displacement grooves that are in sliding cooperation with the demolding frame are formed in the four sides of the bottom of the bottom template, four placement grooves that are in communication with the four displacement grooves are downwardly formed in the upper side of the bottom template, the placement grooves are located in the forming frame, and demolding plates that are in cooperation with the placement grooves are fixedly connected to the top of the longitudinal side of the inner side of the demolding frame.

[0011] Further, a first sliding groove is formed on one side of the top of the outer longitudinal edge of the demolding frame, an inclined edge upward clamping block is slidably connected to the inner wall of the first sliding groove, a clamping groove matched with the clamping block is formed on the inner side of the horizontal edge of the bottom of the L-shaped clamping hook, a spring is fixedly connected between one side of the clamping block and the inner wall of the first sliding groove, and limiting blocks are fixedly connected to the two sides of the clamping block.

[0012] Further, a first through groove is formed on the top of the outer longitudinal edge of the demolding frame and is connected to the first sliding groove, a vertical block matched with the clamping block is slidably connected to the inner wall of the first through groove, and a right-angled trapezoidal groove is formed on the upper side of the clamping block.

[0013] Further, a second sliding groove connected to the positioning groove is formed on the bottom of each of the four edges of the forming surrounding frame, the demolding frame is slidably connected in the second sliding groove, a convex groove connected to the positioning groove is formed on the upper side of each of the four edges of the forming surrounding frame, and a second through groove penetrating into the convex groove is formed on the top wall of the second sliding groove.

[0014] Further, a vertical plate slidably connected to the second through groove is fixedly connected to the upper side of the top of the outer longitudinal edge of the demolding frame, a clamping plate with an inclined edge is slidably connected to the inner wall of the convex groove, the inclined edge of the clamping plate is downwardly arranged and is overlapped with the top of the vertical plate, and a push block slidably connected to the inner wall of the convex groove is fixedly connected to the upper side of the clamping plate.

[0015] The beneficial effects of the present application are: 1. The integrated forming process of the ceramic anti-static floor ensures the stability of the mold during the forming process through the design of the demolding assembly, and the operation is convenient during demolding. The pressing plate is lifted by the pressing machine, the demolding frame slides in the displacement groove, and the demolded plate lifts the formed floor blank from the bottom template, thereby realizing demolding, improving production efficiency, reducing labor intensity, and reducing damage to the floor blank caused by difficult demolding.

[0016] 2. The integrated forming process of the ceramic anti-static floor adopts a sealing design of the mold, effectively prevents leakage of raw materials during the forming process through the first and second sealing rubber rings, ensures the shape accuracy and size consistency of the floor, and cooperates with vibration forming through vacuumizing and gas injection operation, which can fully remove the gas in the raw materials, make the raw materials more dense, improve the density and strength of the floor, reduce the defects such as pores and looseness in the floor, and improve the overall performance of the floor. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1The structure schematic diagram of the whole mold of the present application; Figure 2 The structure schematic diagram of the side section of the molding frame part in the mold of the present application; Figure 3 The structure schematic diagram of the side section of the bottom mold plate part in the mold of the present application; Figure 4 The structure schematic diagram of the connection between the demolding frame and the clamping block in the mold of the present application; Figure 5 The structure schematic diagram of the clamping block in the mold of the present application; Figure 6 The structure schematic diagram of the enlarged part -A in the present application Figure 2 The structure schematic diagram of the enlarged part -A in the present application Figure 7 The structure schematic diagram of the side section of the molding frame in the present application; Figure 8 The schematic diagram of the process manufacturing flow of the present application.

[0018] In the figure: 1, bottom mold plate; 2, molding frame; 3, pressing plate; 4, L-shaped clamping hook; 5, positioning groove; 6, demolding assembly; 601, demolding frame; 602, displacement groove; 603, placing groove; 604, demolding plate; 605, first sliding groove; 606, clamping block; 607, clamping groove; 608, spring; 609, limiting block; 610, limiting groove; 611, first through groove; 612, vertical block; 613, right-angled trapezoidal groove; 614, vertical plate; 615, clamping plate; 616, pushing block; 7, mounting column; 8, vacuum extraction interface; 9, gas injection interface; 10, control valve; 11, first sealing rubber ring; 12, second sealing rubber ring; 13, second sliding groove; 14, convex groove; 15, second through groove. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, purposes and effects realized by the present application easy to understand, the present application is further described below in combination with specific embodiments.

[0020] Please refer to Figures 1 to 8 The present application provides a technical solution: an integrated molding process of ceramic anti-static floor, comprising the following steps: S1: raw material preparation: prepare ceramic base material, composite conductive material, reinforcing and toughening material and special adhesive, add the above raw materials into a high-speed mixer, mix at a speed of 800-1200 r / min for 20-30 minutes to obtain a uniform mixture, the ceramic base material is mixed in a mass ratio of 40%-50% kaolin, 25%-35% quartz sand and 15%-25% feldspar, the composite conductive material is composed of metal fibers with a diameter of 5-10 μm and a length of 0.5-1 mm and graphene with a flake diameter of 0.5-2 μm at a mass ratio of 1:(0.2-0.5), the reinforcing and toughening material is basalt fiber with a length of 1-3 mm treated with a coupling agent on the surface, and the special adhesive is modified phenolic resin, which accounts for 8%-12% of the mass of the raw materials; S2: raw material pretreatment: send the mixed raw materials into a vacuum pug mill, and pug under a vacuum degree of-0.08--0.06 MPa for 2-3 times, each time for 15-20 minutes; S3: mold filling and forming: fill the pretreated raw materials into a mold, compact by a press at a pressure of 15-20 MPa, vacuumize the mold to-0.09--0.07 MPa during the compaction process and maintain for 5-8 minutes, then inject high-pressure gas with a pressure of 0.3-0.5 MPa, and finally vibrate by a vibration table at a frequency of 100-150 Hz for 3-5 minutes, and demold after forming; S4: high-temperature gradient sintering: send the demolded floor blank into a high-temperature sintering furnace, first heat at a rate of 5-8 ℃ / min to 600-700 ℃, maintain for 1-2 hours, then heat at a rate of 3-5 ℃ / min to 1300-1400 ℃, maintain for 3-5 hours, and finally cool to room temperature with the furnace; S5: surface functional treatment: grind and polish the sintered floor to a surface roughness Ra≤0.5 μm, and deposit a 50-100 nm thick nanometer titanium dioxide-silver composite film on the surface of the floor by magnetron sputtering technology.

[0021] In S3: mold filling and forming step, the mold comprises a bottom template 1, a forming frame 2 is arranged above the bottom template 1, a pressing plate 3 is arranged above the forming frame 2, four mounting columns 7 are fixedly connected to the top of the pressing plate 3, the pressing plate 3 is fixedly installed on a press through the four mounting columns 7, L-shaped hooks 4 are symmetrically arranged on opposite sides of the pressing plate 3, positioning grooves 5 are formed in the four sides of the forming frame 2 and slidably matched with the L-shaped hooks 4, and a demolding assembly 6 matched with the L-shaped hooks 4 is arranged between the bottom template 1 and the forming frame 2.

[0022] Specifically, the combination of metal fibers and graphene in the composite conductive material can form a more efficient and stable conductive network compared to single conductive material, making the floor's anti-static performance more excellent and stable, meeting the strict requirements of high-end electronic places for anti-static. Basalt fibers treated with coupling agents are well combined with the ceramic matrix, significantly enhancing the mechanical properties of the floor such as compression resistance and bending resistance, improving the load-bearing capacity and service life of the floor. Modified phenolic resin as a binder ensures that the mixture has good forming properties and reduces defects during the forming process. High-speed mixing and vacuum kneading process fully mixes the raw materials and removes gas, avoiding internal defects of the floor caused by uneven mixing of raw materials or gas residues, further improving the stability of the floor quality. High-temperature gradient sintering process effectively avoids cracking and deformation of the floor body during sintering by staged heating, holding and cooling, ensuring the size accuracy and internal structure quality of the floor. At the same time, it promotes the full combination of ceramic raw materials, conductive materials and reinforcing materials, maximizing the improvement of the mechanical properties and anti-static performance of the floor. Surface grinding and polishing and nano titanium dioxide-silver composite film deposition treatment not only improve the surface quality of the floor, making it more smooth and beautiful, but also give the floor self-cleaning, antibacterial and further enhanced anti-static and other functional properties.

[0023] In the embodiment, one side of the forming frame 2 is fixedly connected with a vacuum extraction interface 8 and a gas injection interface 9, the vacuum extraction interface 8 and the gas injection interface 9 are both fixedly installed with a control valve 10, the four edges of the upper side of the bottom template 1 are fixedly connected with the first sealing rubber ring 11 at the connecting position of the bottom of the forming frame 2, and the four edges of the upper side of the forming frame 2 are fixedly connected with the second sealing rubber ring 12 at the connecting position of the bottom of the pressing plate 3.

[0024] The demolding assembly 6 comprises a demolding frame 601 corresponding to the four L-shaped hooks 4 on the four sides of the bottom mold plate 1. The bottom mold plate 1 is provided with displacement grooves 602 on the four sides. The upper side of the bottom mold plate 1 is provided with four placement grooves 603 corresponding to the four displacement grooves 602. The placement grooves 603 are located in the forming frame 2. The demolding frame 601 is fixedly connected with a demolding plate 604 on the top of the inner longitudinal side. The first sliding groove 605 is provided on one side of the top of the outer longitudinal side of the demolding frame 601. The first sliding groove 605 is slidably connected with a clamping block 606 with an upward inclined edge. The inner side of the bottom horizontal side of the L-shaped hook 4 is provided with a clamping groove 607 corresponding to the clamping block 606. The clamping block 606 is fixedly connected with a spring 608 between one side and the inner wall of the first sliding groove 605. The clamping block 606 is fixedly connected with a limiting block 609 on both sides. The inner wall of the first sliding groove 605 is provided with a limiting groove 610 corresponding to the limiting block 609. The top of the outer longitudinal side of the demolding frame 601 is provided with a first through groove 611 corresponding to the first sliding groove 605. The first through groove 611 is slidably connected with a vertical block 612 corresponding to the clamping block 606. The upper side of the clamping block 606 is provided with a right trapezoidal groove 613. The inclined edge of the right trapezoidal groove 613 is connected with the bottom of the vertical block 612 and has the same orientation as the inclined edge of the clamping block 606. The bottom of the four sides of the forming frame 2 is provided with a second sliding groove 13 corresponding to the positioning groove 5. The demolding frame 601 is slidably connected in the second sliding groove 13. The upper side of the four sides of the forming frame 2 is provided with a convex groove 14 corresponding to the positioning groove 5. The top wall of the second sliding groove 13 is provided with a second through groove 15 penetrating into the convex groove 14. The upper side of the top of the outer longitudinal side of the demolding frame 601 is fixedly connected with a vertical plate 614 slidably connected with the second through groove 15. The inner wall of the convex groove 14 is slidably connected with a clamping plate 615 with an inclined edge. The inclined edge of the clamping plate 615 is downwardly arranged and connected with the top of the vertical plate 614. The upper side of the clamping plate 615 is fixedly connected with a pushing block 616 slidably connected with the inner wall of the convex groove 14.

[0025] Specifically, the demolding assembly 6 in the mold plays a role in fixing and assisting demolding during the molding process. The L-shaped clasp 4 is in sliding fit with the positioning groove 5, preliminarily fixing the pressed plate 3 and the molding frame 2, and ensuring the stability of the mold structure under the pressure. The demolding frame 601 is located in the displacement groove 602 of the bottom mold plate 1, and the demolding plate 604 extends into the placement groove 603 in the molding frame 2. When the L-shaped clasp 4 is pressed down, the clamping block 606 is clamped into the clamping groove 607 under the action of the spring 608, fixing the demolding frame 601 and the L-shaped clasp 4, so that the bottom mold plate 1, the molding frame 2 and the pressed plate 3 are tightly connected, ensuring the sealing and stability of the mold during the molding process. By pushing the block 616 in the convex groove 14, the clamping plate 615 is driven to slide in the convex groove 14, and the inclined edge of the clamping plate 615 is overlapped with the top of the vertical plate 614. When the clamping plate 615 moves, the vertical plate 614 is pushed to move downward, thereby driving the demolding frame 601 to slide in the second sliding groove 13. When the demolding frame 601 moves, the vertical block 612 slides in the first through groove 611, and the bottom thereof is overlapped with the inclined edge of the right-angled trapezoidal groove 613, pushing the clamping block 606 to overcome the elastic force of the spring 608 and retract into the first sliding groove 605, so that the clamping block 606 is separated from the clamping groove 607, and the fixed connection between the demolding frame 601 and the L-shaped clasp 4 is released. At this time, the press lifts the pressed plate 3, the demolding frame 601 slides in the displacement groove 602, driving the demolding plate 604 to lift the molded floor blank from the bottom mold plate 1, realizing the demolding process.

[0026] When using the device, first, raw materials are prepared. 40%-50% kaolin, 25%-35% quartz sand, and 15%-25% feldspar are mixed as ceramic base materials in a mass ratio. Metal fibers with a diameter of 5-10 μm and a length of 0.5-1 mm are compounded with graphene with a flake diameter of 0.5-2 μm at a mass ratio of 1:(0.2-0.5) to form a composite conductive material. Basalt fibers with a length of 1-3 mm treated with a coupling agent are prepared as reinforcing and toughening materials. A modified phenolic resin special adhesive with a mass ratio of 8%-12% is prepared. These raw materials are added to a high-speed mixer and mixed at a speed of 800-1200 r / min for 20-30 minutes to obtain a uniform mixture. Then, the mixed raw materials are sent to a vacuum pug mill and pugged 2-3 times at a vacuum degree of -0.08--0.06 MPa for 15-20 minutes each time to complete the pretreatment of the raw materials. Subsequently, mold filling and molding are performed. The mold is composed of a bottom template 1, a molding frame 2, and a pressing plate 3. The pressing plate 3 is fixedly connected to four mounting columns 7 at the top and is fixedly installed on a pressing machine through the mounting columns 7. The four edges are fixedly connected to two L-shaped hooks 4 arranged symmetrically. The molding frame 2 has positioning grooves 5 on its four edges for sliding cooperation with the L-shaped hooks 4. A demolding assembly 6 is arranged between the bottom template 1 and the molding frame 2. A vacuum extraction port 8 and a gas injection port 9 are fixedly connected to one side of the molding frame 2, and both are installed with control valves 10. First sealing rubber rings 11 are fixedly connected to the bottom of the molding frame 2 at the four edges of the bottom template 1. Second sealing rubber rings 12 are fixedly connected to the bottom of the pressing plate 3 at the four edges of the molding frame 2. After the pretreated raw materials are filled into the mold, the pressing machine compacts the raw materials at a pressure of 15-20 MPa through the pressing plate 3. During the compaction process, the control valve 10 of the vacuum extraction port 8 is opened, the mold is vacuumed to -0.09--0.07 MPa and maintained for 5-8 minutes, then 0.3-0.5 MPa high-pressure gas is injected through the gas injection port 9, and finally the mold is vibrated on a vibration table at a frequency of 100-150 Hz for 3-5 minutes.The demolding frame 601 in the demolding assembly 6 is located in the displacement groove 602 of the bottom mold plate 1, the demolding plate 604 extends into the placing groove 603 in the forming frame 2, when the L-shaped clamping hook 4 is pressed down, the clamping block 606 is clamped into the clamping groove 607 under the action of the spring 608, the demolding frame 601 and the L-shaped clamping hook 4 are fixed, the sealing property and stability of the mold are ensured; after forming, the pushing block 616 in the convex groove 14 is pushed, the clamping plate 615 is driven to push the vertical plate 614, the demolding frame 601 is slid, the vertical block 612 pushes the clamping block 606 to separate from the clamping groove 607, the pressing machine lifts the pressing plate 3, the demolding frame 601 drives the demolding plate 604 to lift the floor blank body to complete demolding; the floor blank body after demolding is sent into a high-temperature sintering furnace, first, heating at a heating rate of 5-8℃ / min to 600-700℃ for 1-2 hours, then heating at a heating rate of 3-5℃ / min to 1300-1400℃ for 3-5 hours, finally, cooling to room temperature with the furnace; finally, the sintered floor is surface ground and polished to a surface roughness Ra≤0.5μm, a 50-100nm thick nanometer titanium dioxide-silver composite film is deposited on the floor surface by using a magnetron sputtering technology, and surface functional treatment is completed.

[0027] The above shows and describes the basic principles and main features of the present application and the advantages of the present application, and it is obvious for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or essential characteristics of the present application.

[0028] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments which can be understood by those skilled in the art.

Claims

1. An integrated forming process for ceramic anti-static flooring, characterized in that, The method comprises the following steps: S1: raw material preparation: prepare ceramic base material, composite conductive material, reinforcing and toughening material and special adhesive, add the above raw materials into a high-speed mixer, mix at a speed of 800-1200 r / min for 20-30 minutes to obtain a uniform mixture; S2: raw material pretreatment: send the mixed raw materials into a vacuum pug mill, and pug under a vacuum degree of -0.08--0.06 MPa for 2-3 times, with each time being 15-20 minutes; S3: mold filling and forming: fill the pretreated raw materials into a mold, compact by a press at a pressure of 15-20 MPa, perform vacuumizing on the mold to -0.09--0.07 MPa during the compacting process and maintain for 5-8 minutes, then inject high-pressure gas with a pressure of 0.3-0.5 MPa, and finally vibrate by a vibration table at a frequency of 100-150 Hz for 3-5 minutes, and after forming, perform demolding; S4: high-temperature gradient sintering: send the demolded floor blank into a high-temperature sintering furnace, first heat at a heating rate of 5-8 ℃ / min to 600-700 ℃, maintain for 1-2 hours, then heat at a heating rate of 3-5 ℃ / min to 1300-1400 ℃, maintain for 3-5 hours, and finally cool to room temperature with the furnace; S5: surface functional treatment: grind and polish the sintered floor to a surface roughness Ra≤0.5 μm, and deposit a 50-100 nm thick nanometer titanium dioxide-silver composite film on the surface of the floor by using a magnetron sputtering technology; The mold in the step S3 of mold filling and forming comprises a bottom template (1), a forming frame (2) arranged above the bottom template (1), a pressing plate (3) arranged above the forming frame (2), four mounting columns (7) fixedly connected to the top of the pressing plate (3), the pressing plate (3) fixedly installed on a press through the four mounting columns (7), two pairs of symmetrically arranged L-shaped hooks (4) fixedly connected to the four edges of the pressing plate (3), positioning grooves (5) formed in the four edges of the forming frame (2) and slidably matched with the L-shaped hooks (4), and a demolding assembly (6) arranged between the bottom template (1) and the forming frame (2) and matched with the L-shaped hooks (4).

2. The integrated forming process of a ceramic anti-static floor according to claim 1, wherein: The ceramic base material is mixed in a mass ratio of 40%-50% kaolin, 25%-35% quartz sand and 15%-25% feldspar, the composite conductive material is composed of metal fibers with a diameter of 5-10 μm and a length of 0.5-1 mm and graphene with a flake diameter of 0.5-2 μm at a mass ratio of 1: (0.2-0.5).

3. The integrated forming process of a ceramic anti-static floor according to claim 1, wherein: The reinforcing and toughening material is basalt fiber with a length of 1-3 mm and a surface treated by a coupling agent, and the special adhesive is modified phenolic resin, with a mass ratio of 8%-12% in the raw materials.

4. The integrated forming process of a ceramic anti-static floor according to claim 1, wherein: One side of the forming frame (2) is fixedly connected with a vacuumizing interface (8) and a gas injection interface (9), and control valves (10) are fixedly installed on the vacuumizing interface (8) and the gas injection interface (9).

5. The integrated forming process of ceramic anti-static floor according to claim 1, wherein: The four edges of the upper side of the bottom template (1) are fixedly connected with the first sealing rubber ring (11) at the connection with the bottom of the forming frame (2), and the four edges of the upper side of the forming frame (2) are fixedly connected with the second sealing rubber ring (12) at the connection with the bottom of the pressing plate (3).

6. The integrated forming process of a ceramic anti-static floor according to claim 1, wherein: The demolding assembly (6) comprises a demolding frame (601) arranged on the four sides of the bottom template (1) corresponding to the four L-shaped hooks (4), the bottom of the bottom template (1) is provided with a displacement groove (602) slidingly matched with the demolding frame (601), and the upper side of the bottom template (1) is downwardly provided with four placing grooves (603) respectively communicating with the four displacement grooves (602), the placing grooves (603) are located in the forming frame (2), and the inner side of the longitudinal edge of the demolding frame (601) is fixedly connected with a demolding plate (604) matched with the placing grooves (603).

7. The integrated forming process of a ceramic anti-static floor according to claim 6, wherein: The top of one side of the outer longitudinal edge of the demolding frame (601) is provided with a first sliding groove (605), the inner wall of the first sliding groove (605) is slidingly matched with a clamping block (606) with an inclined edge upward, the inner side of the bottom horizontal edge of the L-shaped hook (4) is provided with a clamping groove (607) matched with the clamping block (606), the clamping block (606) is fixedly connected with a spring (608) between one side and the inner wall of the first sliding groove (605), and the two sides of the clamping block (606) are fixedly connected with limiting blocks (609).

8. The integrated forming process of a ceramic anti-static floor according to claim 7, wherein: The top of the outer longitudinal edge of the demolding frame (601) is downwardly provided with a first through groove (611) communicating with the first sliding groove (605), the inner wall of the first through groove (611) is slidingly matched with a vertical block (612) matched with the clamping block (606), the upper side of the clamping block (606) is downwardly provided with a right-angled trapezoidal groove (613), and the inclined edge of the right-angled trapezoidal groove (613) is overlapped with the bottom of the vertical block (612) and has the same orientation as the inclined edge of the clamping block (606).

9. The integrated forming process of a ceramic anti-static floor according to claim 8, wherein: The bottom of the four edges of the forming frame (2) is provided with a second sliding groove (13) communicating with the positioning groove (5), the demolding frame (601) is slidingly matched in the second sliding groove (13), and the upper side of the four edges of the forming frame (2) is downwardly provided with a convex groove (14) communicating with the positioning groove (5).

10. The integrated forming process of a ceramic anti-static floor according to claim 9, wherein: The upper side of the top of the outer longitudinal edge of the demolding frame (601) is fixedly connected with a vertical plate (614) slidingly matched with the second through groove (15), the inner wall of the convex groove (14) is slidingly matched with a clamping plate (615) provided with an inclined edge, the inclined edge of the clamping plate (615) is downwardly arranged and overlapped with the top of the vertical plate (614), and the upper side of the clamping plate (615) is fixedly connected with a pushing block (616) slidingly matched with the inner wall of the convex groove (14).

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