Intelligent modularized belt conveyor turning system
By designing an intelligent modular belt conveyor turning system, the problems of stress concentration, high noise, and difficulty in disassembly in existing technologies have been solved. This system enables belt conveyors to turn and be modularly assembled and disassembled, extending the service life of the conveyor belt and improving the material conveying efficiency.
Patent Information
- Application Number
- CN202511677990.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-11-17
AI Technical Summary
Existing belt conveyor turning devices suffer from stress concentration, high noise, severe impact, and difficulty in modular disassembly.
A smart modular belt conveyor turning system was designed, including a detachable conveyor frame, a turning component, an adjusting component, and a control component. By combining the detachable conveyor frame, the rotating frame, the turning wheel, and the adjusting component, the belt conveyor can be turned and modularly assembled and disassembled. The vibration of the turning guide roller and the material screening are achieved through the eccentric wheel and bevel gear structure.
It enables the belt conveyor to turn, facilitates system maintenance, extends the service life of the conveyor belt, reduces noise and impact, and improves the looseness of materials on the conveyor belt.
Smart Images

Figure CN121106977A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of belt conveyors, and more particularly to an intelligent modular belt conveyor turning system. Background Technology
[0002] Chinese patent application CN102211708B discloses a corner roller for a turning device of a belt conveyor, comprising: a shaft frame, a fixed spindle, a rotating cylinder, guide rails, a conveyor belt support, and a hollow cylindrical cam. The fixed spindle is fixed by the shaft frames at both ends. The rotating cylinder is coaxially supported on the fixed spindle. A hollow cylindrical cam is provided between the rotating cylinder and the fixed spindle. The hollow cylindrical cam is concentrically fixed in the middle of the fixed spindle. An oblique closed-loop cam groove is provided on the hollow cylindrical cam. Several guide rails are evenly distributed and spaced along the axial direction around the surface of the rotating cylinder. A matching conveyor belt support is provided on the guide rails. A pusher is fixed at the lower part of the conveyor belt support and is located in the cam groove.
[0003] In this technical solution, the conveyor belt is in contact with the support components, and the conveyor belt is suspended in the gaps of the support components, which causes stress concentration, shortens the service life of the conveyor belt, causes more noise and more severe impact during operation, and requires frequent replacement. However, the existing conveyor belt structures are difficult to modularly disassemble. Summary of the Invention
[0004] In view of the problems existing in the prior art, the present invention is proposed.
[0005] Therefore, the purpose of this invention is to provide an intelligent modular belt conveyor turning system.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an intelligent modular belt conveyor turning system, comprising: a conveyor assembly, including a first conveyor frame, a second conveyor frame disposed at one end of the first conveyor frame, and a conveyor wheel disposed on the first conveyor frame, wherein a tensioning wheel is disposed at the end of the second conveyor frame away from the first conveyor frame, and the first conveyor frame and the second conveyor frame are detachably disposed therebetween; a turning assembly, including a rotating frame disposed on the second conveyor frame, a turning wheel disposed on the rotating frame, and a conveyor belt disposed between the turning wheel, the conveyor wheel, and the tensioning wheel, wherein the turning wheel is positioned higher than the conveyor wheel; and an adjustment assembly disposed on the turning wheel.
[0007] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the first conveyor frame is provided with a plurality of belt guide frames, the belt guide frames are provided with correction wheels, the second conveyor frame is provided with guide rods, the cross-section of the guide rods is arc-shaped, and after bending, they are connected to the belt guide frames.
[0008] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, wherein: an extension plate is provided on the second conveying frame, one end of the rotating frame is rotatably connected to the second conveying frame, and the other end of the rotating frame is slidably connected to the surface of the extension plate; the turning wheel component includes an upper support provided on the rotating frame, a turning guide roller rotatably connected to the upper support, an outer sleeve provided on the turning guide roller, a groove opened on the outer sleeve, and a friction wheel rotatably connected in the groove.
[0009] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the adjusting component includes a rotating shaft mounted on a rotating frame, an eccentric wheel mounted on the rotating shaft, a first bevel gear mounted at one end of the rotating shaft extending from the rotating frame, a second bevel gear mounted on the rotating frame and meshing with the first bevel gear, a third bevel gear rotatably connected to an upper support, and a fourth bevel gear mounted on the rotating shaft of the turning guide roller. The third bevel gear meshes with the fourth bevel gear, and a connecting rod is provided between the third bevel gear and the second bevel gear. A contact wheel corresponding to the eccentric wheel is provided at the lower end of the upper support, an output wheel is provided at the end of the rotating shaft away from the first bevel gear, and a control component for controlling the movement of the eccentric wheel is provided on the rotating frame.
[0010] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the rotating frame is provided with a sliding rod, the upper support is provided with a sliding groove that cooperates with the sliding rod, an elastic element is provided between the sliding groove and the sliding rod, a locking key is provided at the upper end of the connecting rod, and a keyway that cooperates with the locking key is provided on the third bevel gear.
[0011] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the control component includes a drive gear mounted on the output wheel, a mounting bracket mounted on the extension plate, a rotating disk rotatably connected to the mounting bracket, a traveling groove opened on the rotating disk, a first rotating sleeve roller mounted on the mounting bracket, a secondary gear mounted on the first rotating sleeve roller and meshing with the drive gear, and a pushing member mounted on the first rotating sleeve roller. The rotating disk and the drive gear are coaxially arranged, and a swinging member is provided at one end of the first rotating sleeve roller.
[0012] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the swinging component includes a bracket rotatably connected to the mounting bracket, a protruding wheel disposed on the upper end of the bracket, and a clamping plate disposed on one end of the first rotating sleeve roller. There are two clamping plates and two protruding wheels, with one of the protruding wheels disposed between the two clamping plates and the other protruding wheel cooperating with the traveling groove. A disc is disposed on the rotating shaft and the disc is connected to the eccentric wheel. The pushing component includes a hook rod disposed on one end of the first rotating sleeve roller and a clamping groove disposed on the hook rod that cooperates with the disc.
[0013] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the traveling groove includes a first annular groove, a second annular groove and an inclined groove connecting the first annular groove and the second annular groove, which are formed on the rotating disk.
[0014] As a preferred embodiment of the intelligent modular belt conveyor turning system of the present invention, the mounting bracket is provided with a transverse groove near the card holder, a travel block is slidably connected in the transverse groove, the mounting bracket is provided with a cylinder for driving the travel block to slide, an electric cylinder is provided at the protruding wheel that cooperates with the travel groove, the electric cylinder controls the sliding of the protruding wheel, and an annular groove is also provided on the rotating disk.
[0015] The beneficial effects of the present invention are as follows: The above-described structure can realize the turning of the belt conveyor, and when maintaining the system, the modular structure can be used to make the entire belt conveyor easy to disassemble and assemble. The above-described structure can realize the rotation and vibration of the turning guide roller, thereby screening the material on the conveyor belt to a certain extent during material conveying, making the material connection on the conveyor belt looser. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:
[0017] Figure 1 This is a schematic diagram of the overall structure of the intelligent modular belt conveyor turning system of the present invention.
[0018] Figure 2 This is a schematic diagram of the turning component of the intelligent modular belt conveyor turning system of the present invention.
[0019] Figure 3 This is a schematic diagram of the turning guide roller of the intelligent modular belt conveyor turning system of the present invention.
[0020] Figure 4 For the present invention Figure 2 Enlarged diagram of part A in the middle.
[0021] Figure 5 This is a schematic diagram of the adjustment components of the intelligent modular belt conveyor turning system of the present invention.
[0022] Figure 6 This is a schematic diagram of the eccentric wheel structure of the intelligent modular belt conveyor turning system of the present invention.
[0023] Figure 7 This is a schematic diagram of the control components of the intelligent modular belt conveyor turning system of the present invention.
[0024] Explanation of reference numerals in the attached drawings: 100, conveyor assembly; 101, first conveyor frame; 102, second conveyor frame; 103, conveyor wheel; 104, tension wheel; 200, turning assembly; 201, rotating frame; 202, turning wheel component; 203, conveyor belt; 204, belt guide frame; 205, alignment wheel; 206, guide rod; 207, extension plate; 2021, upper support; 2022, turning guide roller; 2023, outer sleeve; 2024, slot; 2025, friction wheel; 300, rotating shaft; 301, eccentric wheel; 302, first bevel gear; 303, second bevel gear; 304, third bevel gear; 305, fourth bevel gear; 3 06. Linkage rod; 307. Contact wheel; 308. Output wheel; 3091. Elastic element; 3092. Locking key; 400. Control component; 401. Drive gear; 402. Mounting bracket; 403. Rotating disk; 404. Traveling groove; 405. First rotating sleeve roller; 406. Secondary gear; 407. Pushing element; 408. Swinging element; 4071. Hook rod; 4072. Clamping groove; 4081. Clamping bracket; 4082. Protruding wheel; 4083. Clamping plate; 4084. Disc body; 4041. First annular groove; 4042. Second annular groove; 4043. Inclined groove; 500. Horizontal groove; 501. Stroke block; 502. Cylinder; 503. Electric cylinder; 504. Annular groove. Detailed Implementation
[0025] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.
[0028] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.
[0029] Example 1
[0030] Reference Figures 1-7 The first embodiment of the present invention provides an intelligent modular belt conveyor turning system, including a conveyor assembly 100, which is the basic conveying unit of the system. In this embodiment, the conveyor assembly 100 includes a first conveyor frame 101, a second conveyor frame 102, a conveyor wheel 103 and a tensioning wheel 104, which are used to realize the linear conveying of materials and belt tensioning to ensure stable conveying power.
[0031] Furthermore, the first conveyor frame 101 and the second conveyor frame 102 are detachably connected by bolts, and the assembly size can be flexibly adjusted according to the length of the conveying path. Moreover, the ends of the first conveyor frame 101 and the second conveyor frame 102 are both provided with I-beams, so the first conveyor frame 101 and the second conveyor frame 102 can be installed using bolts.
[0032] Preferably, the conveyor wheel 103 is mounted on the first conveyor frame 101, and the first conveyor frame 101 is provided with a lug plate for connecting to the conveyor wheel 103 and enabling the conveyor wheel 103 to rotate. At the same time, a protective cover is provided on the lug plate to protect the first conveyor frame 101.
[0033] Furthermore, the tensioning wheel 104 is located away from the conveyor wheel 103, and in terms of horizontal height, the tensioning wheel 104 is positioned at a height lower than that of the conveyor wheel 103.
[0034] Furthermore, the present invention also includes a turning component 200, which is disposed on the second conveying frame 102 and is used to turn the conveyor belt 203. In this embodiment, the turning component 200 includes a rotating frame 201 disposed on the second conveying frame 102, a turning wheel 202 disposed on the rotating frame 201, and a conveyor belt 203 disposed between the turning wheel 202, the conveyor wheel 103, and the tension wheel 104. The rotating frame 201 is disposed at the upper end of the second conveying frame 102, and the upper end of the rotating frame 201 is plate-shaped and extends outward. The turning wheel 202 is movably connected to the rotating frame 201, with one end rotatably connected to the rotating frame 201 and the other end being a free end that can rotate in the horizontal direction. At the same time, the conveyor belt 203 extends outward after passing over the conveyor wheel 103 and the turning wheel 202, and the turning wheel 202 is positioned higher than the conveyor wheel 103.
[0035] Preferably, when viewed from directly above the second conveyor frame 102, the operator rotates the turning wheel 202 horizontally until the angle between the turning wheel 202 and the conveyor wheel 103 forms 45°. At this time, the conveyor belt 203 passes over the turning wheel 202 and extends from the lower end of the turning wheel 202. When it extends, the conveyor belt 203 extends towards the conveyor wheel 103, passes over the conveyor wheel 103, and then extends horizontally from below the conveyor wheel 103. As a result, the material falls off the conveyor belt 203 after passing the conveyor wheel 103 and falls onto the belt portion extending from below the conveyor wheel 103. At this time, the material is conveyed in a turning direction.
[0036] Furthermore, several belt guide frames 204 are provided on the first conveyor frame 101. The overall shape of the belt guide frame 204 is an inverted "door" shape. Several correction wheels 205 are rotatably connected to each belt guide frame 204. Among them, there are three correction wheels 205, two of which are in contact with the side of the conveyor belt 203, and the remaining correction wheel 205 is in contact with the bottom surface of the conveyor belt 203. The correction wheels 205 are used to correct the deviation of the conveyor belt 203 in real time during straight conveying.
[0037] Furthermore, a guide rod 206 is fixed on the second conveyor frame 102. The guide rod 206 has an arc-shaped cross-section and is welded and fixed to the belt guide frame 204 after being bent. The lower end of the guide rod 206 abuts against the surface of the conveyor belt 203 to prevent material leakage.
[0038] Furthermore, an extension plate 207 is provided on the second conveying frame 102, and the extension plate 207 is connected to the rotating frame 201. In this embodiment, the turning wheel component 202 includes an upper support 2021 provided on the rotating frame 201, a turning guide roller 2022 rotatably connected to the upper support 2021, an outer sleeve 2023 provided on the turning guide roller 2022, several slots 2024 opened on the outer sleeve 2023, and friction wheels 2025 rotatably connected in the slots 2024. The upper support 2021 is located at the upper end of the rotating frame 201, and the outer sleeve 2023 and the turning guide roller 2022 are detachably connected. Several dovetail strips are provided on the inner side wall of the outer sleeve 2023, and dovetail grooves that cooperate with the several dovetail strips are opened on the outer wall of the turning guide roller 2022, thereby realizing modular assembly and disassembly.
[0039] Preferably, the slots 2024 are divided into several groups and arranged in an array on the outer sleeve 2023, and the friction wheel 2025 is spindle-shaped.
[0040] Furthermore, the present invention also includes an adjustment component, which is disposed on the turning wheel component 202 and is used to dynamically adjust the height of the turning wheel component 202 and the rotation speed of the turning guide roller 2022 to adapt to the turning requirements of materials of different thicknesses and weights. In this embodiment, the adjustment component includes a rotating shaft 300 disposed on the rotating frame 201, an eccentric wheel 301 disposed on the rotating shaft 300, a first bevel gear 302 disposed at one end of the rotating shaft 300 extending from the rotating frame 201, a second bevel gear 303 disposed on the rotating frame 201 and meshing with the first bevel gear 302, a third bevel gear 304 rotatably connected to the upper support 2021, and a fourth bevel gear 305 disposed on the rotating shaft of the turning guide roller 2022. The rotating shaft 300 is horizontally disposed and passes through both ends of the rotating frame 201. The eccentric wheel 301 is disposed on the rotating shaft 300 and can rotate together with the rotating shaft 300. At the same time, the eccentric wheel 301 can slide along the length direction of the rotating shaft 300 on the rotating shaft 300.
[0041] Preferably, the fourth bevel gear 305 rotates together with the turning guide roller 2022, thereby driving the rotation of the third bevel gear 304. A connecting rod 306 is provided between the third bevel gear 304 and the second bevel gear 303, so that the rotation of the third bevel gear 304 will drive the rotation of the second bevel gear 303, and then further drive the rotation of the first bevel gear 302.
[0042] Preferably, a contact wheel 307 corresponding to the eccentric wheel 301 is provided at the lower end of the upper support 2021. The contact wheel 307 abuts against the eccentric wheel 301. After the eccentric wheel 301 slides, the contact wheel 307 no longer abuts against the eccentric wheel 301. An output wheel 308 is provided at the end of the rotating shaft 300 away from the first bevel gear 302.
[0043] Preferably, a slide rod is provided on the rotating frame 201, and a slide groove that cooperates with the slide rod is provided on the upper support 2021. An elastic element 3091 is provided between the slide groove and the slide rod. In this embodiment, the elastic element 3091 is a spring. A locking key 3092 is provided at the upper end of the connecting rod 306, and a keyway that cooperates with the locking key 3092 is provided on the third bevel gear 304.
[0044] Furthermore, in this embodiment, the control component 400 includes a drive gear 401 disposed on the output wheel 308, a mounting bracket 402 disposed on the extension plate 207, a rotating disk 403 rotatably connected to the mounting bracket 402, a travel groove 404 formed on the rotating disk 403, a first rotating sleeve roller 405 disposed on the mounting bracket 402, a secondary gear 406 disposed on the first rotating sleeve roller 405 and meshing with the drive gear 401, and a pusher 407 disposed on the first rotating sleeve roller 405. The rotating disk 403 is coaxially disposed with the drive gear 401, and a swinging member 408 is disposed at the rear end of the first rotating sleeve roller 405.
[0045] Furthermore, the drive gear 401 and the output wheel 308 are coaxially arranged, which will further drive the rotation of the rotating disk 403. The thickness of the auxiliary gear 406 is 3-3.2 times the thickness of the drive gear 401. In this embodiment, it is preferably 3 times. Thus, when the first rotating sleeve roller 405 slides, the drive gear 401 and the auxiliary gear 406 always remain meshed.
[0046] Preferably, the swing member 408 includes a bracket 4081 rotatably connected to the mounting bracket 402, a protruding wheel 4082 disposed on the upper end of the bracket 4081, and a clamping plate 4083 disposed on the rear end of the first rotating roller 405. Two clamping plates 4083 are provided. The bracket 4081 includes a lower rod rotatably connected to the mounting bracket 402 at its lower end and two upper rods disposed on the upper end of the lower rod. The protruding wheel 4082 is rotatably connected to the upper rod. The two upper rods are arranged parallel to each other. There are two protruding wheels 4082. One protruding wheel 4082 is disposed between the two clamping plates 4083, and the other protruding wheel 4082 cooperates with the traveling groove 404. Thus, the rotation of the rotating disk 403 is transmitted to the first rotating roller 405 through the protruding wheel 4082.
[0047] Preferably, a disc body 4084 is provided on the rotating shaft 300, and the disc body 4084 is connected to the eccentric wheel 301. In this embodiment, the pushing member 407 includes a hook rod 4071 provided at the front end of the first rotating sleeve roller 405 and a clamping groove 4072 provided on the hook rod 4071 to cooperate with the disc body 4084. The front end of the hook rod 4071 forms a circular disc shape, and the clamping groove 4072 is opened around the circular disc shape.
[0048] Preferably, the travel groove 404 includes a first annular groove 4041, a second annular groove 4042 and an inclined groove 4043 connecting the first annular groove 4041 and the second annular groove 4042 on the rotating disk 403. An annular groove 504 is also provided on the rotating disk 403, and the annular groove 504 is provided on the side of the travel groove 404.
[0049] Furthermore, a transverse groove 500 is provided on the mounting bracket 402 near the card holder 4081, and a stroke block 501 is slidably connected in the transverse groove 500. A cylinder 502 is provided on the mounting bracket 402 to drive the stroke block 501 to slide, and an electric cylinder 503 is provided at the protruding wheel 4082 that cooperates with the travel groove 404. The electric cylinder 503 controls the sliding of the protruding wheel 4082.
[0050] Preferably, an electric control rod is rotatably connected to the front end of the first rotating roller 405, and the electric control rod is controlled by a motor located at the front end of the first rotating roller 405.
[0051] Operation process: First, according to the preset conveying path length, align the first conveying frame 101 and the second conveying frame 102 with the I-beams installed at the ends and complete the detachable connection with bolts. Ensure that the belt guide frame 204 is equidistantly distributed along the conveying direction of the first conveying frame 101. At the same time, bend the guide frame rod 206 and weld it to the belt guide frame 204. The operator rotates the turning wheel 202 horizontally until the angle between the turning wheel 202 and the conveying wheel 103 forms 45°. At this time, the conveyor belt 203 passes over the turning wheel 202 and extends from the lower end of the turning wheel 202. When it extends, the conveyor belt 203 extends towards the conveying wheel 103. After extending, it passes over the conveying wheel 103, then passes around the conveying wheel 103 and extends horizontally from below the conveying wheel 103. Then, the material falls from the conveyor belt 203 after passing the conveying wheel 103 and falls onto the belt part extending below the conveying wheel 103. At this time, the material has achieved the turning of the conveying.
[0052] Then the conveyor belt 203 is started, which in turn drives the turning guide roller 2022 to rotate. When the turning guide roller 2022 rotates, the fourth bevel gear 305 rotates together with the turning guide roller 2022, which in turn drives the third bevel gear 304 to rotate. A connecting rod 306 is provided between the third bevel gear 304 and the second bevel gear 303. The rotation of the third bevel gear 304 will drive the rotation of the second bevel gear 303, and then further drive the rotation of the first bevel gear 302, which will drive the rotation of the eccentric wheel 301. When the eccentric wheel 301 contacts the contact wheel 307, the eccentric wheel 301 will continuously push the contact wheel 307 up and down when it rotates. Then, by utilizing the sliding arrangement between the upper support 2021 and the rotating frame 201, the upper support 2021 will continuously vibrate up and down.
[0053] The rotation of the eccentric wheel 301 is transmitted to the output wheel 308 through the rotating shaft 300. The output wheel 308 is coaxially set with the drive gear 401, which in turn drives the drive gear 401 to rotate, and then drives the rotating disk 403 to rotate.
[0054] When the position of the eccentric wheel 301 needs to be adjusted, the operator uses the cylinder 502 to push the stroke block 501 forward, which then makes the protruding wheel 4082 engage with the travel groove 404. The travel groove 404 then drives the protruding wheel 4082 to move back and forth, which in turn drives the first rotating sleeve roller 405 to move. The clamping groove 4072 then clamps the movement of the eccentric wheel 301, preventing the eccentric wheel 301 from contacting the contact wheel 307, thus preventing the turning guide roller 2022 from vibrating up and down.
[0055] Then, the operator uses cylinder 502 to pull back stroke block 501, so that protruding wheel 4082 engages with transverse groove 500. At this time, the rotation of rotating disk 403 will only drive the rotation of first rotating sleeve roller 405. At this time, the electric control rod set on hook rod 4071 at the front end of first rotating sleeve roller 405 is used to make the electric control rod rotate continuously to hit conveyor belt 203, thereby screening the material on conveyor belt 203.
[0056] The above structure can realize the rotation and vibration of the turning guide roller 2022, thereby screening the material on the conveyor belt 203 to a certain extent during material conveying, making the material on the conveyor belt 203 more loosely connected.
[0057] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the invention. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0058] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the currently considered best mode for carrying out the invention, or those features that are not relevant to implementing the invention) may be omitted.
[0059] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0060] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A smart modular belt conveyor turning system, characterized in that, include: The conveyor assembly (100) includes a first conveyor frame (101), a second conveyor frame (102) disposed at one end of the first conveyor frame (101), and a conveyor wheel (103) disposed on the first conveyor frame (101). A tensioning wheel (104) is disposed at the end of the second conveyor frame (102) away from the first conveyor frame (101). The first conveyor frame (101) and the second conveyor frame (102) are detachably connected. The turning assembly (200) includes a rotating frame (201) disposed on a second conveyor frame (102), a turning wheel (202) disposed on the rotating frame (201), and a conveyor belt (203) disposed between the turning wheel (202), the conveyor wheel (103), and the tension wheel (104), wherein the turning wheel (202) is positioned higher than the conveyor wheel (103). An adjustment assembly is provided on the turning wheel (202).
2. The intelligent modular belt conveyor turning system as described in claim 1, characterized in that: The first conveyor frame (101) is provided with a plurality of belt guide frames (204), and the belt guide frames (204) are provided with correction wheels (205). The second conveyor frame (102) is provided with guide rods (206), the cross-section of the guide rods (206) is arc-shaped, and after being bent, they are connected to the belt guide frames (204).
3. The intelligent modular belt conveyor turning system as described in claim 2, characterized in that: An extension plate (207) is provided on the second conveying frame (102). One end of the rotating frame (201) is rotatably connected to the second conveying frame (102), and the other end of the rotating frame (201) is slidably connected to the surface of the extension plate (207). The turning wheel component (202) includes an upper support (2021) provided on the rotating frame (201), a turning guide roller (2022) rotatably connected to the upper support (2021), an outer sleeve (2023) provided on the turning guide roller (2022), a slot (2024) opened on the outer sleeve (2023), and a friction wheel (2025) rotatably connected in the slot (2024).
4. The intelligent modular belt conveyor turning system as described in claim 3, characterized in that: The adjustment assembly includes a rotating shaft (300) mounted on the rotating frame (201), an eccentric wheel (301) mounted on the rotating shaft (300), a first bevel gear (302) mounted on one end of the rotating shaft (300) extending from the rotating frame (201), a second bevel gear (303) mounted on the rotating frame (201) and meshing with the first bevel gear (302), a third bevel gear (304) rotatably connected to the upper support (2021), and a fourth bevel gear mounted on the rotating shaft of the turning guide roller (2022). (305), the third bevel gear (304) meshes with the fourth bevel gear (305), a connecting rod (306) is provided between the third bevel gear (304) and the second bevel gear (303), a contact wheel (307) corresponding to the eccentric wheel (301) is provided at the lower end of the upper bracket (2021), an output wheel (308) is provided at the end of the rotating shaft (300) away from the first bevel gear (302), and a control component (400) for controlling the movement of the eccentric wheel (301) is provided on the rotating frame (201).
5. The intelligent modular belt conveyor turning system as described in claim 4, characterized in that: The rotating frame (201) is provided with a sliding rod, the upper support (2021) is provided with a sliding groove that cooperates with the sliding rod, an elastic element (3091) is provided between the sliding groove and the sliding rod, a locking key (3092) is provided at the upper end of the connecting rod (306), and a keyway that cooperates with the locking key (3092) is provided on the third bevel gear (304).
6. The intelligent modular belt conveyor turning system as described in claim 4, characterized in that: The control component (400) includes a drive gear (401) mounted on the output wheel (308), a mounting bracket (402) mounted on the extension plate (207), a rotating disk (403) rotatably connected to the mounting bracket (402), a travel groove (404) opened on the rotating disk (403), a first rotating sleeve roller (405) mounted on the mounting bracket (402), a secondary gear (406) mounted on the first rotating sleeve roller (405) meshing with the drive gear (401), and a pusher (407) mounted on the first rotating sleeve roller (405). The rotating disk (403) is coaxially arranged with the drive gear (401), and a swinging member (408) is provided at one end of the first rotating sleeve roller (405).
7. The intelligent modular belt conveyor turning system as described in claim 6, characterized in that: The swinging component (408) includes a bracket (4081) rotatably connected to the mounting bracket (402), a protruding wheel (4082) disposed on the upper end of the bracket (4081), and a clamping plate (4083) disposed at one end of the first rotating sleeve roller (405). There are two clamping plates (4083) and two protruding wheels (4082). One of the protruding wheels (4082) is disposed between the two clamping plates (4083), and the other protruding wheel (4082) cooperates with the traveling groove (404). A disc body (4084) is disposed on the rotating shaft (300), and the disc body (4084) is connected to the eccentric wheel (301). The pushing component (407) includes a hook rod (4071) disposed at one end of the first rotating sleeve roller (405) and a clamping groove (4072) disposed on the hook rod (4071) that cooperates with the disc body (4084).
8. The intelligent modular belt conveyor turning system as described in claim 7, characterized in that: The traveling groove (404) includes a first annular groove (4041), a second annular groove (4042) formed on the rotating disk (403), and an inclined groove (4043) connecting the first annular groove (4041) and the second annular groove (4042).
9. The intelligent modular belt conveyor turning system as described in claim 7, characterized in that: The mounting bracket (402) has a transverse groove (500) near the card holder (4081). A stroke block (501) is slidably connected in the transverse groove (500). The lower end of the card holder (4081) is connected to the stroke block (501). The mounting bracket (402) is equipped with a cylinder (502) to drive the stroke block (501) to slide. An electric cylinder (503) is provided at the protruding wheel (4082) that cooperates with the walking groove (404). The electric cylinder (503) controls the sliding of the protruding wheel (4082). The rotating disk (403) is also equipped with an annular groove (504).
Citation Information
Patent Citations
Corner roller for turning device of belt type conveyor
CN102211708B
Rubber belt turning rotary drum of any-angle turning device of belt conveyer
CN104176457A
Belt conveyor for coal mine
CN117383144A
Side-by-side belt conveyer system and method of use
CN1213636A
Arbitrary angle turning device of belt conveyor
CN204716285U