Method and device for producing cement by using anti-blocking wear-resistant material
By designing the feeding assembly and ball mill assembly, the uniform distribution and stable performance of the anti-clogging and wear-resistant material were achieved, solving the problem of uniformity and control of the anti-clogging and wear-resistant material in cement production, improving the quality and efficiency of cement production, and reducing equipment maintenance costs.
Patent Information
- Application Number
- CN202410761035.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-12-12
AI Technical Summary
In the cement production process, existing technologies make it difficult to control the uniform distribution and stability of anti-clogging and wear-resistant materials, and the dosage is difficult to adjust precisely, affecting equipment wear conditions and output.
A device for cement production using anti-clogging and wear-resistant materials was designed, including a feeding assembly and a ball mill assembly. The flow rate is controlled by an electronic flow valve, and a first auger shaft and transmission groove achieve uniform feeding. The drive component and transmission component cooperate with the ball mill cylinder to rotate, ensuring equal filling and uniform mixing of cement raw materials.
It achieves uniform distribution and stable performance of anti-clogging and wear-resistant materials, improves the quality and efficiency of cement production, reduces equipment maintenance costs, and has a compact structure, making it suitable for cement production lines of various sizes.
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Figure CN121107722A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cement production, in particular to a method and device for preventing blockage and wear-resistant material for cement production. BACKGROUND
[0002] In the preparation of cement containing anti-blocking wear-resistant material, a ball mill needs to be used, which is mainly used for crushing and grinding raw materials to prepare cement meeting the requirements.
[0003] Through retrieval, the Chinese invention patent with publication number "CN113772977A" discloses a method for producing cement using a new type of anti-blocking wear-resistant material. By studying the types of mechanical wear of cement production equipment, the appropriate anti-blocking wear-resistant material is selected. In the subsequent cement production process, the amount of anti-blocking wear-resistant material is adjusted according to the actual production conditions. In the case of unchanged fineness and specific surface area, the grinding conditions of the cement production equipment are improved, the output of the mill is increased, the power consumption of the grinding is reduced, and the specific surface area of the cement product is increased.
[0004] In addition, the Chinese invention patent with publication number "CN113788633A" discloses a high-strength cement production method and application. The application adds 3-4 parts by weight of borate coupling agent to 80-90 parts of anhydrous ethanol, mixes uniformly at 60-70 degrees Celsius, then adds 90-130 parts of magnesium borate whiskers, stirs and mixes uniformly, and then filters, dries and mixes with cement clinker to effectively improve the strength of the cement.
[0005] Finally, the Chinese invention patent with publication number "CN113521942A" discloses an anti-blocking cement production equipment. When the impurities adsorbed on the filter plate are too much and cannot pass through the water flow normally, the filter plate is attracted by the second liquid pump and moves closer to the top rod. The top rod penetrates the filter plate through the holes on the filter plate, thereby achieving the effect of dredging the filter plate. When the filter plate is dredged, the attraction force decreases, and the filter plate is reset by the spring force and continues to work without the need to disassemble and clean the filter plate, saving time and effort and ensuring efficient filtration.
[0006] However, the above-mentioned methods and devices still have some deficiencies in actual use. For example, in the running process of the cement production equipment, the addition of anti-blocking wear-resistant material can effectively improve the grinding conditions and output of the equipment, but how to ensure the uniform distribution and stability of the anti-blocking wear-resistant material in the cement production process and how to more accurately control the amount of anti-blocking wear-resistant material added are still problems to be solved. SUMMARY
[0007] The present application aims to provide a method and device for preventing blockage and wear-resistant material for cement production to solve the problems raised in the background art.
[0008] To achieve the above object, the present application provides the following technical solutions.
[0009] In a first aspect, a device for preventing blockage and wear resistance material for cement production is provided, comprising:
[0010] A feeding assembly for equal filling of cement raw materials for cement production, with anti-blocking wear-resistant materials mixed in the cement raw materials;
[0011] A ball milling assembly for ball milling of cement raw materials, the ball milling assembly and the feeding assembly are in communication, and the ball milling assembly drives the feeding assembly to operate, when the ball milling assembly operates, the cement raw materials are discharged from the feeding assembly into the ball milling assembly in equal amounts, and the mixing treatment of the cement raw materials is completed during the discharging process;
[0012] The feeding assembly comprises:
[0013] A limiting cylinder, one end of the top of the limiting cylinder is provided with a feeding channel for feeding cement raw materials, an electronic flow valve is installed inside the feeding channel, a rotating cylinder is installed at the cylinder opening of the limiting cylinder, and the rotating cylinder is rotatable, a discharge channel for discharging cement raw materials to the ball milling assembly is installed at one end of the bottom of the rotating cylinder away from the feeding channel;
[0014] A first auger shaft adapted to the rotating cylinder is installed in the rotating cylinder, one end of the first auger shaft is fixed with a column, one end of the column is rotatably connected to the center position of the cylinder bottom of the limiting cylinder, a winding transmission groove is formed in the outer part of the column, and the transmission groove is connected at the head and tail;
[0015] Two transmission rails are fixed on the two sides of the inner wall of the limiting cylinder, a pushing plate adapted to the limiting cylinder is slidably connected between the two transmission rails, an opening adapted to the column is formed in the center of the pushing plate, a transmission pin is fixed to the pushing plate through the opening, and the transmission pin is adapted to the transmission groove.
[0016] As a further preferred technical solution of the present application, the ball milling assembly comprises:
[0017] A driving component for outputting rotating force;
[0018] A ball milling cylinder for ball milling treatment of cement raw materials, a communication elbow is fixed at the center position of the cylinder bottom of the ball milling cylinder, the top of the communication elbow is installed at the discharge channel, a discharge bin is installed at the cylinder opening of the ball milling cylinder, the inside of the discharge bin is in communication with the inside of the ball milling cylinder, a second auger shaft is rotatably connected in the inside of the ball milling cylinder, the second auger shaft is adapted to the ball milling cylinder, one end of the second auger shaft is fixed with an extension shaft, the extension shaft penetrates through the communication elbow and is fixed with a driving wheel, the other end of the second auger shaft is externally fixed with a cross, and the frame body of the cross is fixed with the inner wall of the ball milling cylinder.
[0019] A transmission component is fixed to one end of the ball mill cylinder near the discharge bin. The transmission component is adapted to the drive component, and the drive component rotates the ball mill cylinder with the help of the transmission component.
[0020] As a further preferred embodiment of this technical solution, the driving component includes: a rotary motor, a gearbox mounted on the output end of the rotary motor, a drive gear mounted on the shaft of the gearbox, and a transmission component that is a linkage gear that meshes with the drive gear.
[0021] As a further preferred embodiment of this technical solution, an auxiliary frame is fixed to the bottom of the outside of the connecting bend, a motor base is fixed to the bottom of the rotating motor, a gear base is installed on the outside of the drive gear, and the auxiliary frame, motor base, gear base and discharge bin are all installed at the same horizontal height.
[0022] As a further preferred embodiment of this technical solution, the end of the first auger shaft away from the column passes through the rotating cylinder and is fixed with a transmission wheel, and a transmission belt is installed between the transmission wheel and the drive wheel.
[0023] As a further preferred embodiment of this technical solution, a sealing ring is provided on the connecting sleeve of the rotating cylinder and the limiting cylinder. One side of the inner wall of the sealing ring is fixed to the outside of the rotating cylinder, and the other side of the inner wall of the sealing ring is rotatably connected to the outside of the limiting cylinder. A sealing ring is fixed at the middle end of the inner wall of the sealing ring.
[0024] As a further preferred embodiment of this technical solution, a bearing component is jointly installed on the outside of both the feeding assembly and the ball mill assembly;
[0025] The bearing assembly includes: a bearing frame, with stabilizing arms fixed on both sides of one outer end of the bearing frame, the two stabilizing arms being rotatably connected to the two sides of the rotating cylinder away from the limiting cylinder, and several hinged arms for enhancing the stability of the rotating cylinder being fixed on both sides of the inner wall of the bearing frame near the stabilizing arms, the hinged arms being rotatably connected to the outer wall of the rotating cylinder.
[0026] As a further preferred embodiment of this technical solution, a drive gear ring is fixed to the middle of the outer side of the ball mill cylinder, and a transmission gear ring is fixed to the outer side of the rotating cylinder near the cylinder opening. The transmission gear ring and the drive gear ring are compatible. An oil tank is placed at the middle of one side of the bottom of the support frame. Electronic oil pumps are installed at both ends of the oil tank, and the oil tank and the electronic oil pumps are connected. A swivel arm is fixed to one side of the middle of the inner wall of the support frame. Dust covers covering the transmission gear ring and the drive gear ring are fixed to the two swivel ends of the swivel arm, respectively. The oil discharge pipes of the two electronic oil pumps are respectively inserted and installed inside the dust covers, and are used to provide lubricating oil to the transmission gear ring and the drive gear ring.
[0027] As a further preferred embodiment of this technical solution, a control panel is fixed at the middle of the outer side of the support frame away from the oil tank. The control panel is electrically connected to the electronic oil pump, the rotating motor, and the electronic flow valve.
[0028] Secondly, to improve the above technical solution, this application proposes a method for using anti-clogging and wear-resistant materials in cement production, wherein the method uses any of the above-mentioned devices for using anti-clogging and wear-resistant materials in cement production.
[0029] Compared with the prior art, the beneficial effects of the present invention are:
[0030] The method and apparatus for using anti-clogging and wear-resistant materials in cement production, through the ingenious design of the feeding assembly and ball mill assembly, achieves equal filling and uniform mixing of anti-clogging and wear-resistant materials in cement raw materials. While improving the anti-clogging and wear-resistant performance in the cement production process, the rotation of the ball mill cylinder and the ball milling treatment of cement raw materials are realized through the cooperation of the drive components and transmission components, further ensuring the quality and efficiency of cement production.
[0031] Furthermore, this application achieves the rotation of the ball mill cylinder and the ball milling of cement raw materials through the cooperation of simple drive components and transmission parts, without the need for complicated operation and maintenance processes. At the same time, the overall structure of the device is compact, occupies a small area, and is suitable for cement production lines of various sizes, thus having high practical value.
[0032] In addition, the feeding assembly proposed in this application, in actual use, by setting a first auger shaft and connecting the first auger shaft to the column, and opening a transmission groove on the column, allows the pusher plate to reciprocate inside the limiting cylinder through the transmission groove. This enables the pusher plate to stably and effectively push the material to be conveyed inside the column, ensuring the continuity and stability of material transmission. At the same time, through the rotation of the first auger shaft, the pusher plate can reciprocate along the length direction of the column under the action of the transmission groove, thereby achieving uniform pushing of the material and avoiding blockage or accumulation of the material inside the column.
[0033] Furthermore, by incorporating an oil tank, an electronic oil pump, and a dust cover, this application enables the device to periodically provide lubricating oil to the transmission and drive gear rings during operation. This ensures effective lubrication between the transmission and drive gear rings, reduces frictional losses, and extends the device's service life. Simultaneously, the dust cover effectively prevents dust and impurities from entering the transmission and drive gear rings, guaranteeing operational stability and reliability. Moreover, the control panel allows operators to easily control the electronic oil pump, achieving automated control of the device's lubrication system and improving work efficiency.
[0034] Meanwhile, the ball mill assembly in this application drives the ball mill cylinder to rotate via a rotating motor and gearbox, thereby achieving ball milling of cement raw materials. This driving method is simple and reliable, effectively improving ball milling efficiency and reducing equipment maintenance costs. In addition, by setting a cross and an extension shaft, the second auger shaft can be stably installed inside the ball mill cylinder, and the second auger shaft can rotate along with the ball mill cylinder, further promoting uniform mixing of cement raw materials and ball milling effect. At the same time, the transmission wheel and drive wheel are connected by a transmission belt, realizing synchronous rotation of the first and second auger shafts, ensuring the continuity and stability of materials during the ball milling process. Attached Figure Description
[0035] Figure 1 This is an isometric drawing of the present invention;
[0036] Figure 2 These are the left and right isometric projections of the present invention;
[0037] Figure 3 This is a main sectional view of the present invention;
[0038] Figure 4 This is a structural composition diagram of the carrier component of the present invention;
[0039] Figure 5 This is a structural diagram of the feeding assembly of the present invention;
[0040] Figure 6 This is a diagram showing the external structure of the feeding assembly of the present invention;
[0041] Figure 7 This is a diagram showing the internal structure of the feeding assembly of the present invention;
[0042] Figure 8 This is an assembly diagram of the ball mill assembly and the feeding assembly of the present invention;
[0043] Figure 9 This is a diagram showing the overall structure of the ball mill assembly of the present invention.
[0044] In the diagram: 1. Bearing assembly; 101. Bearing frame; 102. Control panel; 103. Stabilizing arm; 104. Hinge arm; 105. Ox horn arm; 2. Feeding assembly; 201. Drive wheel; 202. Rotating cylinder; 203. First auger shaft; 204. Drive gear ring; 205. Pusher plate; 206. Feeding channel; 207. Drive rail; 208. Limiting cylinder; 209. Sealing ring; 210. Discharge channel; 211. Column; 212. Drive groove; 213. Drive pin; 214. Limiting notch; 215. Sealing ring. 1. Sealing ring; 2.16. Electronic flow valve; 3. Cross; 4. Ball mill assembly; 401. Discharge hopper; 402. Dustproof frame; 403. Second auger shaft; 404. Drive gear ring; 405. Ball mill cylinder; 406. Connecting bend; 407. Drive wheel; 408. Auxiliary frame; 409. Grinding ring; 410. Rotary motor; 411. Motor base; 412. Gearbox; 413. Gear seat; 414. Drive gear; 415. Linkage gear; 5. Transmission belt; 6. Oil tank; 7. Electronic oil pump; 8. Third auger shaft. Detailed Implementation
[0045] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0046] It should be noted that the anti-clogging and wear-resistant material in this application is a special material with excellent wear resistance and anti-clogging properties. It is made through a specific ratio and preparation process, which enables it to resist wear during the cement production process and reduce the risk of material blockage. In a specific embodiment, this anti-clogging and wear-resistant material is as follows: silicate cement (ordinary cement): 70%-75% (weight percentage), which is the main component of cement and provides basic strength and durability; wear-resistant aggregate: 15%-20%, which are high-hardness mineral particles, such as quartz sand, wollastonite, or wear-resistant ceramic particles, etc. These aggregates can significantly improve the wear resistance of cement; wear-resistant additives: 2%-3%, which include wear-resistant materials such as silicon carbide and alumina, which can form a hard wear-resistant layer in cement; polymer modifier: 1%-2%, which is a polymer compound, such as polyamide or polyester, used to improve the adhesion and anti-clogging properties of cement; and waterproofing agent: 0.5%-1%. Waterproofing agents can further improve the durability of cement and prevent cement blockage or wear caused by moisture intrusion.
[0047] like Figures 1-9As shown, the present invention provides a technical solution: an apparatus for using anti-clogging and wear-resistant materials in cement production, comprising: a feeding assembly 2 for filling cement raw materials for cement production in equal amounts, wherein the cement raw materials contain anti-clogging and wear-resistant materials; and a ball mill assembly 4 for ball milling the cement raw materials. The ball mill assembly 4 is connected to the feeding assembly 2, and the operation of the ball mill assembly 4 drives the operation of the feeding assembly 2. When the ball mill assembly 4 is running, the cement raw materials are discharged from the feeding assembly 2 into the ball mill assembly 4 in equal amounts, and the mixing process of the cement raw materials is completed during the discharge process.
[0048] refer to Figure 5 , Figure 6 and Figure 7 As can be seen, in this application, the feeding assembly 2 includes: a limiting cylinder 208, a feeding channel 206 for feeding cement raw materials is installed at one end of the top of the limiting cylinder 208, an electronic flow valve 216 is installed inside the feeding channel 206, a rotatable rotating cylinder 202 is installed at the opening of the limiting cylinder 208, a discharge channel 210 for discharging cement raw materials to the ball mill assembly 4 is installed at the bottom end of the rotating cylinder 202 away from the feeding channel 206, a first auger shaft 203 adapted to the rotating cylinder 202 is installed inside the rotating cylinder 202, a column 211 is fixed at one end of the first auger shaft 203, and one end of the column 211 is rotatably connected to the center position of the bottom of the limiting cylinder 208. The outer side of 11 has a meandering transmission groove 212, which is connected end to end. In addition, it should be noted that transmission rails 207 are fixed on both sides of the inner wall of the limiting cylinder 208. The two transmission rails 207 are slidably connected to a pusher plate 205 that is adapted to the limiting cylinder 208. The center of the pusher plate 205 has an opening that is adapted to the column 211. The pusher plate 205 is fixed with a transmission pin 213 through the opening. The transmission pin 213 is adapted to the transmission groove 212. It should be added that the end of the first auger shaft 203 away from the column 211 passes through the rotating cylinder 202 and is fixed with a transmission wheel 201. A transmission belt 5 is installed between the transmission wheel 201 and the drive wheel 407.
[0049] It should be added that, in this application, the pusher plate 205 has limit notches 214 on both sides, and the two limit notches 214 are adapted to the two transmission rails 207 respectively. It should be noted that when the pusher plate 205 reciprocates on the transmission rail 207, the pusher plate 205 can move linearly along the inner wall of the limit cylinder 208. At the same time, when the pusher plate 205 moves, the pusher plate 205 drives the transmission pin 213 to slide inside the transmission groove 212. Due to the special shape of the transmission groove 212, when the transmission pin 213 slides inside the transmission groove 212, the column 211 can be driven by the first auger shaft 203 to rotate, so that the cement raw material added from the feed channel 206 is discharged into the ball mill assembly 4 in equal amount through the discharge channel 210. It should be noted that the electronic flow valve 216 is used to control the flow rate of cement raw material added from the feed channel 206 to match the rotation speed of the rotating cylinder 202, thereby controlling the discharge amount of cement raw material and ensuring that the cement raw material is discharged in equal amount.
[0050] As a preferred embodiment, refer to Figures 5-9 As can be seen, in this embodiment, the ball mill assembly 4 includes: a driving component for outputting rotational power; a ball mill cylinder 405 for ball milling cement raw materials; a connecting bend 406 fixed at the center of the bottom of the ball mill cylinder 405; the top of the connecting bend 406 installed at the discharge channel 210; a discharge bin 401 installed at the opening of the ball mill cylinder 405; the interior of the discharge bin 401 communicating with the interior of the ball mill cylinder 405; and a second auger rotatably connected inside the discharge bin 401 and inserted inside the ball mill cylinder 405. The auger shaft 403 and the ball mill cylinder 405 are adapted to each other. One end of the second auger shaft 403 is fixed with an extension shaft, which passes through the connecting bend 406 and is fixed with a drive wheel 407. The other end of the second auger shaft 403 is fixed with a cross 3. The frame of the cross 3 is fixed to the inner wall of the ball mill cylinder 405. In addition, a transmission component is fixed to the outer end of the ball mill cylinder 405 near the discharge bin 401. The transmission component is adapted to the drive component, and the drive component rotates the ball mill cylinder 405 with the help of the transmission component.
[0051] It should be added that, in this embodiment, the driving component includes: a rotary motor 410, a gearbox 412 installed at the output end of the rotary motor 410, a drive gear 414 installed at the shaft of the gearbox 412, and a linkage gear 415 as the transmission component. The linkage gear 415 and the drive gear 414 mesh with each other. It should be further explained that, in this embodiment, the rotary motor 410 drives the drive gear 414 to rotate via the gearbox 412, and the drive gear 414 drives the meshing linkage gear 415 to rotate, thereby causing the ball mill cylinder 405 to rotate. The second auger shaft 403 inside the ball mill cylinder 405 rotates with the rotation of the ball mill cylinder 405. Due to the design of the second auger shaft 403, it can effectively push the milled cement raw material towards the discharge hopper 401, thereby completing the ball milling and discharge process of the cement raw material. It should be added that, referring to... Figure 9 It can be seen that a dust cover 402 is installed on the outside of the linkage gear 415, and the dust cover 402 is used to protect the linkage gear 415.
[0052] Meanwhile, the presence of the cross 3 not only provides support for the second auger shaft 403, but also ensures the stable rotation of the second auger shaft 403 inside the ball mill cylinder 405, avoiding displacement or damage caused by vibration or other factors.
[0053] It is worth noting that the design of the connecting bend 406 ensures that the cement raw material discharged from the discharge channel 210 can smoothly enter the ball mill cylinder 405 for ball milling. In addition, the presence of the drive wheel 407 allows the second auger shaft 403 to be driven to rotate by an external drive mechanism (such as a pulley), thereby realizing the pushing and discharging of the cement raw material.
[0054] In another preferred embodiment, the auger blades of the first auger shaft 203 and the second auger shaft 403 are both inclined, and the inclination direction of the auger blades of the first auger shaft 203 is opposite to that of the auger blades of the second auger shaft 403. When the first auger shaft 203 and the second auger shaft 403 rotate, the auger blades push the cement raw material. At the same time, since the inclination direction of the auger blades of the first auger shaft 203 is opposite to that of the auger blades of the second auger shaft 403, the cement raw material discharged from the discharge channel 210 is evenly sprinkled into the ball mill cylinder 405, thereby making the ball mill cylinder 405 more uniform in grinding the cement raw material and improving the ball milling quality. It should also be noted that several grinding rings 409 are installed inside the ball mill cylinder 405. The grinding rings 409 are used to improve the ball milling capacity of the ball mill cylinder 405.
[0055] In a preferred embodiment, an auxiliary frame 408 is fixed to the bottom of the connecting bend 406, a motor base 411 is fixed to the bottom of the rotating motor 410, and a gear base 413 is installed on the outside of the drive gear 414. The auxiliary frame 408, the motor base 411, the gear base 413, and the discharge bin 401 are all installed at the same horizontal height.
[0056] It should be noted that, in this embodiment, the top of the rotary motor 410 is provided with a power connection port for connection to an external power source, providing a stable power supply. In addition, the rotary motor 410 adopts brushless DC motor technology, which not only runs smoothly but also has a long service life, improving the efficiency and reliability of the equipment. Meanwhile, the design of the gear seat 413 fully considers the stability and precision requirements of gear transmission, and is made of high-strength materials to ensure that it can maintain good transmission performance even under long-term high-load working environment. The fit clearance between the drive gear 414 and the gear seat 413 has been precisely calculated and adjusted to ensure smooth transmission and avoid precision loss caused by excessive clearance.
[0057] It should also be noted that, in this embodiment, the auxiliary frame 408 not only enhances the stability of the entire structure, but also facilitates the installation of other components. With the support of the auxiliary frame 408, the rotating motor 410 and the gear seat 413 can be stably fixed in the predetermined position, ensuring the stability of the overall structure.
[0058] Furthermore, the design of the discharge hopper 401 proposed in this application fully considers the flowability and discharge efficiency of materials. In actual use, the interior of the discharge hopper 401 adopts a smooth curved surface design, which reduces the resistance of materials during flow and improves the discharge speed. It should also be noted that a third auger shaft 8 is installed inside the discharge hopper 401, and the position of the third auger shaft 8 is referenced to... Figure 3 This is used to accelerate the emission rate.
[0059] As a preferred embodiment, refer to Figure 5 and Figure 6 As can be seen, in this embodiment, the connecting sleeve of the rotating cylinder 202 and the limiting cylinder 208 is covered with a sealing ring 209. One side of the inner wall of the sealing ring 209 is fixed to the outside of the rotating cylinder 202, and the other side of the inner wall of the sealing ring 209 is rotatably connected to the outside of the limiting cylinder 208. A sealing ring 215 is fixed at the middle end of the inner wall of the sealing ring 209.
[0060] It should be added that, in this embodiment, both the sealing ring 209 and the sealing ring 215 are made of wear-resistant and high-temperature-resistant materials to ensure good sealing performance even when the rotating cylinder 202 rotates at high speed. The design of the sealing ring 209 cleverly seals the gap between the rotating cylinder 202 and the limiting cylinder 208, preventing leakage of cement raw materials during transmission and improving the overall efficiency and safety of the equipment. At the same time, the sealing ring 215 further enhances the sealing effect, ensuring stable and reliable transmission of cement raw materials.
[0061] As a preferred embodiment, refer to Figures 1-9 As can be seen, in this embodiment, the feeding assembly 2 and the ball mill assembly 4 are jointly equipped with a bearing assembly 1. The bearing assembly 1 includes a bearing frame 101. Stabilizing arms 103 are fixed on both sides of one end of the bearing frame 101. The two stabilizing arms 103 are rotatably connected to the two sides of the end of the rotating cylinder 202 away from the limiting cylinder 208. Several hinged arms 104 for strengthening the stability of the rotating cylinder 202 are fixed on both sides of the inner wall of the bearing frame 101 near the end of the stabilizing arms 103. The hinged arms 104 are rotatably connected to the outer wall of the rotating cylinder 202.
[0062] It should be added that, in this embodiment, the design of the bearing component 1 provides a stable support platform for the entire equipment, ensuring the stability and safety of the feeding component 2 and the ball mill component 4 during operation. The bearing frame 101, as the main support structure, has sufficient rigidity and strength to withstand the weight of the entire equipment and the vibration during operation. The setting of the stabilizing arm 103 enhances the stability of the rotating cylinder 202, making it less prone to shaking or displacement when rotating at high speed. At the same time, the addition of the hinge arm 104 further improves the support effect of the rotating cylinder 202, making it more stable and reliable during operation.
[0063] In addition, to further improve the stability and safety of the equipment, the bearing assembly 1 can also be equipped with some auxiliary equipment, such as anti-vibration pads and limiting devices. It should be noted that the anti-vibration pads can absorb the vibration generated during the operation of the equipment, reduce the impact on the entire system, and thus extend the service life of the equipment. The limiting devices can limit the rotation range of the rotating cylinder 202 to prevent it from exceeding the safe range due to unexpected situations, causing equipment damage or personal injury. Specifically, in this embodiment, the anti-vibration pads are installed at the contact point between the bearing frame 101 and the ground and are made of highly elastic rubber material, which can effectively reduce the transmission of vibration to the ground, improve the working stability of the equipment and the comfort of the environment. At the same time, the limiting device in this embodiment adopts a mechanical limiting structure, specifically a limiting block. The limiting block is installed on both sides of the rotating cylinder 202, and a limiting groove is also opened on the bearing frame 101. When the rotating cylinder 202 rotates to the predetermined position, the limiting block will contact the limiting groove on the bearing frame 101, thereby limiting its continued rotation and ensuring the safe operation of the equipment.
[0064] In addition, in practical applications, the support component 1 can also be equipped with auxiliary facilities such as a maintenance platform and guardrails to facilitate the daily maintenance and repair of the equipment by the staff. The maintenance platform is designed on one side of the support frame 101 to facilitate the staff to approach the key parts of the equipment and carry out necessary inspections and repairs. The guardrails are installed around the support frame 101 to prevent the staff from accidentally contacting the operating parts of the equipment during operation and to ensure work safety.
[0065] In a preferred embodiment, a drive gear ring 404 is fixed to the middle of the outer side of the ball mill cylinder 405, and a transmission gear ring 204 is fixed to the outer side of the rotating cylinder 202 near the cylinder opening. The transmission gear ring 204 and the drive gear ring 404 are compatible. An oil tank 6 is placed at the middle of one side of the bottom of the support frame 101. Electronic oil pumps 7 are installed at both ends of the oil tank 6, and the oil tank 6 and the electronic oil pumps 7 are connected. A jack arm 105 is fixed to one side of the middle of the inner wall of the support frame 101. Dust covers covering the transmission gear ring 204 and the drive gear ring 404 are fixed to the two jack ends of the jack arm 105, respectively. The oil discharge pipes of the two electronic oil pumps 7 are respectively inserted and installed inside the dust covers, and are used to provide lubricating oil to the transmission gear ring 204 and the drive gear ring 404. It should be noted that the structure of the jack arm 105 is as follows: Figure 4 It should also be noted that, in this application, a control panel 102 is fixed at the middle of the side of the support frame 101 away from the oil tank 6. The control panel 102 is electrically connected to the electronic oil pump 7, the rotating motor 410 and the electronic flow valve 216 respectively.
[0066] As a preferred embodiment, this application proposes a method for using the above-mentioned device to improve the device. In operation, the operator first starts the electronic oil pump 7 via the control panel 102. The electronic oil pump 7 delivers lubricating oil from the oil tank 6 to the dust cover through the drain pipe, lubricating the transmission gear ring 204 and the drive gear ring 404 respectively, ensuring smooth and stable operation during subsequent meshing. Next, the cement raw material to be processed is poured into the limiting cylinder 208 through the feeding channel 206, and the rotating motor 410 is started via the control panel 102. The rotating motor 410 drives the transmission gear ring 204 to rotate, meshing with the drive gear ring 404, thereby driving the ball mill cylinder 405 to rotate, realizing the ball milling processing of the cement raw material. During the process, the opening degree of the electronic flow valve 216 is controlled by the control panel 102 to adjust the flow rate of raw materials entering the rotating drum 202 from the feed channel 206. At the same time, due to the setting of the sealing ring 209 and the sealing ring 215, good sealing performance between the rotating drum 202 and the limiting cylinder 208 is ensured, preventing leakage of cement raw materials during transmission. After the ball milling is completed, the discharge port of the discharge hopper 401 is opened, and the processed cement is discharged from the discharge hopper 401 under the action of gravity. Due to the smooth curved surface design inside the discharge hopper 401, the resistance of the material in the flow process is reduced and the discharge speed is improved. Finally, the operator can turn off the rotating motor 410 and the electronic oil pump 7 through the control panel 102 to end the entire processing process and perform necessary cleaning and maintenance work on the equipment.
[0067] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An apparatus for using anti-clogging and wear-resistant materials in cement production, characterized in that, include: Feeding assembly (2) is used to fill cement raw materials for cement production in equal amounts. The cement raw materials are mixed with anti-clogging and wear-resistant materials. The ball mill assembly (4) is used for ball milling cement raw materials. The ball mill assembly (4) is connected to the feeding assembly (2), and the operation of the ball mill assembly (4) drives the operation of the feeding assembly (2). When the ball mill assembly (4) is running, the cement raw materials are discharged from the feeding assembly (2) into the ball mill assembly (4) in equal amounts, and the mixing process of the cement raw materials is completed during the discharge process. The feeding assembly (2) includes: A limiting cylinder (208) is provided with a feeding channel (206) for feeding cement raw materials at one end of the top of the limiting cylinder (208). An electronic flow valve (216) is installed inside the feeding channel (206). A rotating cylinder (202) is installed at the opening of the limiting cylinder (208). A discharge channel (210) for discharging cement raw materials to the ball mill assembly (4) is installed at the bottom of the rotating cylinder (202) away from the feeding channel (206). The rotating cylinder (202) is equipped with a first auger shaft (203) that is compatible with the rotating cylinder (202). One end of the first auger shaft (203) is fixed with a column (211). One end of the column (211) is rotatably connected to the center position of the bottom of the limiting cylinder (208). A meandering transmission groove (212) is opened on the outside of the column (211). The transmission groove (212) is connected end to end. The inner walls of the limiting cylinder (208) are respectively fixed with transmission rails (207). The two transmission rails (207) are slidably connected to each other with a pusher plate (205) that is adapted to the limiting cylinder (208). The center of the pusher plate (205) is provided with an opening that is adapted to the column (211). The pusher plate (205) is fixed with a transmission pin (213) through the opening. The transmission pin (213) is adapted to the transmission groove (212).
2. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 1, characterized in that: The ball mill assembly (4) includes: Drive components, used to output rotational power; A ball mill cylinder (405) is used for ball milling cement raw materials. A connecting bend (406) is fixed at the center of the bottom of the ball mill cylinder (405). The top of the connecting bend (406) is installed at the discharge channel (210). A discharge bin (401) is installed at the opening of the ball mill cylinder (405). The interior of the discharge bin (401) is connected to the interior of the ball mill cylinder (405). A rotating connection is provided inside the discharge bin (401). A second auger shaft (403) is inserted inside the ball mill cylinder (405). The second auger shaft (403) is adapted to the ball mill cylinder (405). One end of the second auger shaft (403) is fixed with an extension shaft. The extension shaft passes through the connecting bend (406) and is fixed with a drive wheel (407). The other end of the second auger shaft (403) is fixed with a cross (3). The frame of the cross (3) is fixed to the inner wall of the ball mill cylinder (405). A transmission component is fixed to one end of the ball mill cylinder (405) near the discharge bin (401). The transmission component is adapted to the drive component, and the drive component rotates the ball mill cylinder (405) by means of the transmission component.
3. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 2, characterized in that: The driving component includes: a rotary motor (410), a gearbox (412) is installed at the output end of the rotary motor (410), a drive gear (414) is installed at the shaft of the gearbox (412), and the transmission component is a linkage gear (415), which meshes with the drive gear (414).
4. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 3, characterized in that: An auxiliary frame (408) is fixed to the bottom of the outside of the connecting bend (406), a motor base (411) is fixed to the bottom of the rotating motor (410), and a gear base (413) is installed on the outside of the drive gear (414). The auxiliary frame (408), the motor base (411), the gear base (413) and the discharge bin (401) are all installed at the same horizontal height.
5. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 3, characterized in that: The end of the first auger shaft (203) away from the column (211) passes through the rotating cylinder (202) and is fixed with a transmission wheel (201). A transmission belt (5) is installed between the transmission wheel (201) and the drive wheel (407).
6. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 1, characterized in that: The connecting sleeve of the rotating cylinder (202) and the limiting cylinder (208) is covered with a sealing ring (209). One side of the inner wall of the sealing ring (209) is fixed to the outside of the rotating cylinder (202), and the other side of the inner wall of the sealing ring (209) is rotatably connected to the outside of the limiting cylinder (208). A sealing ring (215) is fixed at the middle end of the inner wall of the sealing ring (209).
7. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 2, characterized in that: The feeding assembly (2) and the ball mill assembly (4) are both externally mounted with a bearing assembly (1); The bearing assembly (1) includes: a bearing frame (101), with stabilizing arms (103) fixed on both sides of one outer end of the bearing frame (101), the two stabilizing arms (103) being rotatably connected to both sides of the end of the rotating cylinder (202) away from the limiting cylinder (208), and several hinged arms (104) for strengthening the stability of the rotating cylinder (202) being fixed on both sides of the inner wall of the bearing frame (101) near the end of the stabilizing arms (103), the hinged arms (104) being rotatably connected to the outer wall of the rotating cylinder (202).
8. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 7, characterized in that: A drive gear ring (404) is fixed at the middle of the outside of the ball mill cylinder (405). A transmission gear ring (204) is fixed at the outside of the rotating cylinder (202) near the cylinder opening. The transmission gear ring (204) and the drive gear ring (404) are compatible. An oil tank (6) is placed at the middle of one side of the bottom of the support frame (101). Electronic oil pumps (7) are installed at both ends of the oil tank (6). The oil tank (6) and the electronic oil pumps (7) are connected. A spur arm (105) is fixed at one side of the middle of the inner wall of the support frame (101). Dust covers covering the transmission gear ring (204) and the drive gear ring (404) are fixed at the two spur ends of the spur arm (105). The oil drain pipes of the two electronic oil pumps (7) are inserted into the dust covers and used to provide lubricating oil to the transmission gear ring (204) and the drive gear ring (404).
9. The apparatus for using the anti-clogging and wear-resistant material in cement production according to claim 8, characterized in that: A control panel (102) is fixed at the middle of the side of the support frame (101) away from the oil tank (6). The control panel (102) is electrically connected to the electronic oil pump (7), the rotating motor (410), and the electronic flow valve (216).
10. A method for using an anti-clogging and wear-resistant material in cement production, characterized in that: An apparatus for cement production using any one of the anti-clogging and wear-resistant materials described in claims 1-9.
Citation Information
Patent Citations
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