Numerical control shot blasting machine for steel belt shaft
The fully automated CNC shot peening machine solves the problems of manual labor dependence and unevenness in traditional steel belt shot peening, and realizes high-efficiency, low-cost, high-quality steel belt production.
Patent Information
- Application Number
- CN202511347134.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2025-12-16
AI Technical Summary
Traditional shot peening of steel belt shafts relies on manual operation, which is inefficient, prone to collision damage, uneven shot peening, and time-consuming inspection, thus affecting production efficiency and quality.
The fully automated CNC shot peening machine, including a material-bearing mechanism, a transport and inspection mechanism, a multi-axis robotic arm, and a shot peening mechanism, realizes automated loading, shot peening, and inspection of steel belt shafts. Combined with multi-angle nozzles and real-time detection feedback, it forms a closed-loop system.
It significantly improves shot peening efficiency, enhances surface roughness consistency and material fatigue resistance, reduces rework issues, and enables high-efficiency, low-cost production of high-end shaft parts.
Smart Images

Figure CN121132522A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shot peening technology, specifically to a CNC shot peening machine with a steel belt shaft. Background Technology
[0002] The principle of shot peening is to use the impact of a high-speed shot stream on the metal surface to create a plastic cyclic strain layer on the surface. This causes beneficial changes in the microstructure of the layer and introduces a residual compressive stress field into the surface layer. The microstructure and residual compressive stress field of the surface layer are two strengthening factors that improve the fatigue fracture and stress corrosion (including hydrogen embrittlement) fracture resistance of metal parts. As a result, the reliability and durability of the parts are improved.
[0003] Shot peening the surface of steel belt shafts can significantly increase the surface roughness, thereby increasing the friction coefficient of the main machine during braking and reducing slippage during elevator braking. Traditional shot peening of steel belt shafts is highly dependent on manual labor. Workpiece handling, fixture adjustment, flipping for shot peening, and offline inspection all require manual operation, which is inefficient and prone to collision damage (damage rate ≥3%). Uneven coverage is easily caused during shot peening, especially in grooves and edges, which often require secondary shot peening. During inspection, the workpiece must be removed and sent to the offline inspection room, with each inspection taking about 2 hours, interrupting the production flow. Summary of the Invention
[0004] The purpose of this invention is to provide a CNC shot peening machine with a steel belt shaft, which is fully automated and the shot peening parameters can be optimized in real time based on detection feedback, forming a "processing-detection-correction" closed loop to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a CNC shot peening machine for steel strip shafts, comprising a material-bearing mechanism, a transport and inspection mechanism, a multi-axis robotic arm, a track, and a shot peening mechanism. The material-bearing mechanism is used for automatic transport of the steel strip shaft before and after processing, and can adjust the transport width according to steel strip shafts of different lengths. The transport and inspection mechanism is installed on the track, one end of which extends into the shot peening area of the shot peening mechanism. The transport and inspection mechanism is used to load and transport the steel strip shaft to the shot peening area of the shot peening mechanism for processing and to inspect the surface accuracy after processing. The multi-axis robotic arm realizes the automated installation and movement of the steel strip shaft, and the shot peening mechanism realizes multi-angle shot peening processing on the surface of the steel strip shaft.
[0006] Preferably, the material-bearing mechanism includes a housing, a bracket fixedly installed at the bottom of the inner cavity of the housing, a horizontal plate fixedly installed on the bracket, chain drive modules respectively installed on the bracket and the horizontal plate, the chain drive modules on the bracket being fixedly connected, the chain drive modules on the horizontal plate being slidably connected via a sliding table, and a connecting block fixedly connected to the chain drive modules, and several triangular groove plates equally distributed on the chain drive modules, a lead screw rotatably installed between the left and right side walls of the housing, the lead screw being threadedly connected to the connecting block, rotating the lead screw to slide the chain drive module on one side, thereby adjusting the distance between the two chain drive modules.
[0007] Preferably, the transport inspection mechanism includes a connecting slide plate, which is slidably mounted on the track. An adjustable clamping fixture one and a fixed clamping fixture two are mounted on the connecting slide plate. A power housing is fixedly mounted on the connecting slide plate. A servo motor one and a servo motor two are fixedly mounted in the inner cavity of the power housing. The output end of the servo motor two is poweredly connected to the drive end of the clamping fixture two. The servo motor one is used to drive the connecting slide plate to move on the track.
[0008] Preferably, the transport inspection mechanism further includes a base frame, on which a second bracket is fixedly installed. A multi-axis moving assembly is fixedly installed on the second bracket, and a main inspection unit is fixedly installed on the multi-axis moving assembly. A detection probe is installed on the main inspection unit, and the multi-axis moving assembly drives the detection probe to perform precision inspection on the surface of the shot-peened steel strip shaft.
[0009] Preferably, the multi-axis robotic arm includes a robotic arm body, with a clamping and fixing chamber fixedly installed at the execution end of the robotic arm body. Connecting plates are fixedly installed on the left and right sides of the lower end face of the clamping and fixing chamber, and a guide post is fixedly installed at the lower end of each connecting plate. An electromagnet is slidably connected to the lower end of the guide post. An elastic reset member is connected between the upper end of the electromagnet and the lower end of the connecting plate. An adsorption and gripping part is fixedly installed on the lower end face of the electromagnet.
[0010] Preferably, the shot peening mechanism includes a main control box, a recovery area, and a shot peening area. The track extends into the inner cavity of the shot peening area. A connecting plate is slidably installed on the top of the shot peening area. Shot peening fixing plates are fixedly installed at both ends of the connecting plate. A through groove is provided through the top of the shot peening area. Each shot peening fixing plate is slidably connected to the corresponding through groove. A strip-shaped hole is provided on the shot peening fixing plate. A fixing part is installed in the strip-shaped hole. An arc-shaped mounting part is fixedly installed on the fixing part. Shot peening nozzles are respectively installed on the fixing part and the arc-shaped mounting part.
[0011] Preferably, the recycling zone is provided with a funnel section, a perforated plate is fixedly installed between the upper end of the funnel section and the shot peening zone, and a recycling frame is installed at the bottom outlet of the funnel section.
[0012] Preferably, the connecting slide plate is provided with a through adjustment groove, and the clamping fixture is adjustablely slidably installed in the adjustment groove.
[0013] Preferably, a dust collection hood is fixedly installed on the shot peening plate, and the top of the dust collection hood is connected to an external dust collection device through a pipe.
[0014] Preferably, a porous cover is fixedly installed at the opening position on one side of the track in the shot peening area.
[0015] In summary, the beneficial effects of this invention are:
[0016] This invention achieves full automation and intelligence in the shot peening process of steel strip shafts through a high-precision CNC system and modular design, significantly improving process efficiency and product quality. The fully automated production utilizes a multi-axis robotic arm and servo drive working in tandem, eliminating the need for manual intervention from loading, clamping, shot peening, to inspection and unloading of the steel strip shaft, increasing efficiency by over 40%. Multi-angle adjustable nozzles combined with real-time feedback from inspection styluses ensure uniform shot peening of the steel strip shaft surface (roughness Ra value controllable to 3.2μm), effectively enhancing the material's fatigue resistance (extending service life by 20%-30%). Based on online inspection data, shot peening parameters (such as nozzle angle and movement speed) are optimized in real time, achieving a surface roughness consistency of 98% (compared to ≤85% in traditional processes), completely eliminating rework issues. This invention, with its "adaptive clamping-dynamic shot peening-online quality inspection" closed-loop system, overcomes the three major technical bottlenecks of traditional processes: high reliance on manual labor, uneven coverage, and lagging quality inspection, providing a high-precision, high-efficiency, and low-cost solution for the mass production of high-end shaft parts. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of a CNC shot peening machine with a steel belt shaft according to the present invention;
[0019] Figure 2 This is a schematic diagram of the overall structure of a CNC shot peening machine with a steel belt shaft according to the present invention from another perspective.
[0020] Figure 3This is a schematic diagram of the transport and inspection mechanism in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0021] Figure 4 This is a schematic diagram of the transport and inspection mechanism in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0022] Figure 5 This is a schematic diagram showing the internal structure of the power unit in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0023] Figure 6 This is a schematic diagram of the material-bearing mechanism in a CNC shot peening machine with a steel belt shaft according to the present invention;
[0024] Figure 7 This is a schematic diagram of a multi-axis robotic arm structure in a CNC shot peening machine with a steel belt shaft according to the present invention;
[0025] Figure 8 This is a schematic diagram of the multi-axis robotic arm in a CNC shot peening machine with a steel belt shaft, from another perspective.
[0026] Figure 9 This is a schematic diagram of the shot peening mechanism in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0027] Figure 10 This is a schematic diagram illustrating the internal structure of the connecting plate in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0028] Figure 11 This is a schematic diagram of the top structure of the adsorption and gripping part in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0029] Figure 12 This is a schematic diagram of the connecting plate structure in a CNC shot peening machine with a steel belt shaft according to the present invention.
[0030] The markings in the attached diagram are described as follows: 1. Material receiving mechanism; 2. Transport and inspection mechanism; 3. Multi-axis robotic arm; 4. Track; 5. Shot peening mechanism; 101. Housing 1; 102. Support 1; 103. Chain drive module; 104. Triangular groove plate; 105. Horizontal plate; 106. Slide table; 107. Connecting block; 108. Lead screw; 201. Base frame; 202. Housing 2; 203. Connecting slide plate; 204. Adjustment groove; 205. Clamping fixture 1; 206. Clamping fixture 2; 207. Power housing; 208. Support 2; 209. Multi-axis moving assembly; 210. Main inspection unit; 211. Inspection probe; servo... Servo motor 1 212; Servo motor 2 213; Robotic arm body 301; Clamping and fixing chamber 302; Connecting plate 303; Guide column 304; Electromagnet 305; Adsorption and gripping part 306; Main control box 501; Recycling area 502; Shot peening area 503; Perforated outer cover 504; Top cover 505; Shot peening fixing plate 506; Strip hole 507; Fixing part 508; Arc-shaped mounting part 509; Shot peening nozzle 510; Funnel part 511; Mesh plate 512; Partition plate 513; Dust suction hood 514; Recycling frame 515; Connecting plate part 516; Through groove 517. Detailed Implementation
[0031] The present invention will now be described in further detail with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention. These drawings are simplified schematic diagrams, which are only used to illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0032] To facilitate understanding of the present invention, a more complete description of the invention will be given below with reference to the accompanying drawings, which illustrate several embodiments of the invention. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the invention will be more thorough and complete.
[0033] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.
[0034] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features for a similar purpose, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.
[0035] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of at least two elements or the interaction relationship of at least two elements, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0036] Please see Figure 1 - Figure 12 The present invention provides an embodiment of a CNC shot peening machine for steel belt shafts. CNC shot peening of steel belt shafts is an advanced process for surface strengthening and cleaning of shaft workpieces (such as steel belt shafts) using high-precision CNC equipment. It is widely used in machinery manufacturing, automobiles, aerospace and other fields. The core equipment is the shot peening system, which uses compressed air to spray shot onto the surface of the workpiece. Specifically, it includes:
[0037] Two material-carrying mechanisms 1 are provided. One of the material-carrying mechanisms 1 is used for the automatic transport of steel strip shafts prepared for shot peening, while the other material-carrying mechanism 1 is used for the transport of steel strip shafts after processing. In order to accommodate steel strip shafts of different lengths, each material-carrying mechanism 1 can adjust the transmission width.
[0038] The transport and inspection unit 2 is used for loading steel strip shafts. It loads and transports steel strip shafts that need to be shot-peened to the shot-peening processing area, and can also perform precision inspection on the surface of the steel strip shafts after shot-peening.
[0039] The multi-axis robotic arm 3 moves and installs the steel strip shaft that is to be shot peened in the transport and inspection mechanism 2, and at the same time removes the steel strip shaft after shot peening from the transport and inspection mechanism 2 and moves it to the material receiving mechanism 1.
[0040] Track 4 serves as a transport track, and the transport and inspection mechanism 2 is installed on track 4. The end of track 4 extends into the shot peening processing area of shot peening mechanism 5. The installation of the steel belt shaft by the multi-axis robotic arm 3 is also completed on track 4.
[0041] The shot peening mechanism 5 performs multi-angle shot peening on the surface of the steel belt shaft.
[0042] It is worth mentioning that, in this embodiment, the material-bearing mechanism 1 includes a housing 101, a bracket 102 is fixedly installed at the bottom of the inner cavity of the housing 101, three horizontal plates 105 are fixedly installed on the bracket 102, and chain drive modules 103 are respectively installed on the bracket 102 and the horizontal plates 105. Several triangular groove plates 104 are equidistantly installed on the chain drive module 103. One of the chain drive modules 103 is fixed to the bracket 102, and the other chain drive module 103 is fixed to the bracket 102. The moving module 103 is slidably connected to the horizontal plate 105 via the slide 106, and a connecting block 107 is fixedly connected to its bottom. A lead screw 108 is rotatably installed between the left and right side walls of the housing 101. The lead screw 108 is threadedly connected to the connecting block 107. Rotating the lead screw 108 allows the chain drive module 103 on one side to slide, thereby adjusting the distance between the two chain drive modules 103. The two ends of the steel belt shaft are respectively clamped onto the triangular groove plates 104 on both sides.
[0043] It is also worth mentioning that, in this embodiment, the transport inspection mechanism 2 includes a second housing 202, on which two connecting slide plates 203 are installed. Each connecting slide plate 203 is slidably mounted on the track 4. An adjustable clamping fixture 1 205 and a fixed clamping fixture 206 are installed on the connecting slide plate 203. The clamping fixture 1 205 and the clamping fixture 206 are used to fix the steel belt shaft. A power housing 207 is fixedly installed on the connecting slide plate 203, and a [missing information - likely a component or component] is fixedly installed inside the power housing 207. Servo motor 212 and servo motor 213 are provided. The output end of servo motor 213 is poweredly connected to the drive end of clamping fixture 206, one type of power connection being a belt drive connection. Servo motor 212 is vertically mounted on the connecting slide plate 203, and its output end passes through the bottom of the connecting slide plate 203. A gear installed at the output end can mesh with a rack installed on the track 4 to form a transmission, thereby driving the connecting slide plate 203 to move on the track 4. A base frame is provided on the front side of the chassis 202. 201. A second bracket 208 is fixedly installed on the base frame 201. A multi-axis moving assembly 209 is fixedly installed on the second bracket 208. A main body detection unit 210 is fixedly installed on the multi-axis moving assembly 209. A detection stylus 211 is installed on the main body detection unit 210. The multi-axis moving assembly 209 drives the detection stylus 211 to perform precision detection on the surface of the steel strip shaft after shot peening, including surface roughness detection. The multi-axis robotic arm 3 places the steel strip shaft to be shot peened into clamping fixture 1 205 and clamping fixture 2. Between 206, firstly, the servo motor 213 drives the clamping fixture 206 to clamp one end of the steel strip shaft, while the other end is clamped by the clamping fixture 205. After clamping, the steel strip shaft can be rotated by the servo motor inside the clamping fixture 205. After the steel strip shaft is clamped, the servo motor 212 drives the steel strip shaft to the shot peening area of the shot peening mechanism 5 for shot peening. After shot peening, it is reset, and the surface roughness of the steel strip shaft is detected by the detection stylus 211 to achieve fully automated processing and inspection. After the inspection is completed, the multi-axis robotic arm 3 is used to pick up the steel strip shaft.
[0044] It should be noted that, in this embodiment, the connecting slide plate 203 is provided with a through adjustment groove 204, and the clamping fixture 205 is adjustablely slidably installed in the adjustment groove 204, so that steel strip shafts of different lengths can be processed accordingly.
[0045] It is also worth mentioning that, in this embodiment, the multi-axis robotic arm 3 includes a robotic arm body 301. The execution end of the robotic arm body 301 is fixedly installed with a clamping and fixing chamber 302. The lower end face of the clamping and fixing chamber 302 is fixedly installed with connecting plates 303 on the left and right sides respectively. The lower end of each connecting plate 303 is fixedly installed with a guide post 304. The lower end of the guide post 304 is slidably connected with an electromagnet 305. An elastic reset member is connected between the upper end of the electromagnet 305 and the lower end of the connecting plate 303. The elastic reset member can be a compression spring, which is sleeved on the guide post 304. The lower end face of the electromagnet 305 is fixedly installed with an adsorption gripping part 306. The adsorption gripping part 306 is used to grip the steel strip shaft.
[0046] In another embodiment, the shot peening mechanism 5 includes a main control box 501, a recovery area 502, and a shot peening area 503. The track 4 extends into the inner cavity of the shot peening area 503. A connecting plate portion 516 is slidably installed on the top of the shot peening area 503. Shot peening fixing plates 506 are fixedly installed at both ends of the connecting plate portion 516. A through groove 517 is provided through the top of the shot peening area 503. Each shot peening fixing plate 506 is slidably connected to the corresponding through groove 517. A strip-shaped hole 507 is provided on the shot peening fixing plate 506. A fixing part 508 is installed in the strip-shaped hole 507. An arc-shaped mounting part 509 is fixedly installed on the fixing part 508. Shot peening nozzles 5 are respectively installed on the fixing part 508 and the arc-shaped mounting part 509. 10. One shot peening nozzle 510 is fixed on the fixing part 508, while the other shot peening nozzle 510 is adjustablely mounted on the arc-shaped mounting part 509. This allows the angle to be adjusted according to the shape of the steel strip shaft. Multiple shot peening nozzles 510 can also be mounted on the arc-shaped mounting part 509 as needed to achieve multi-angle shot peening. A servo drive is used to drive the connecting plate part 516 to reciprocate, thereby driving the shot peening nozzles 510 to reciprocate and perform shot peening on the steel strip shaft. Simultaneously, a dust suction hood 514 is fixedly mounted on the shot peening fixing plate 506. The top of the dust suction hood 514 is connected to an external dust collection device through a pipe, thus constantly adsorbing and removing dust generated during the shot peening process, preventing excessive dust from affecting the shot peening.
[0047] It should be noted that a funnel section 511 is provided in the recycling area 502. A perforated plate 512 is fixedly installed between the upper end of the funnel section 511 and the shot peening area 503. A recycling frame 515 is installed at the bottom outlet of the funnel section 511. The processed shot falls into the funnel section 511 through the perforated plate 512 and is collected. Finally, it can be recycled by opening the outlet at the bottom of the funnel section 511.
[0048] In another embodiment, a porous cover 504 is fixedly installed at the opening position on one side of the track 4 in the shot peening area 503.
[0049] In actual operation, take a steel belt shaft with a length of 1.5 meters as an example;
[0050] The worker places the steel strip shaft to be shot-peened on the triangular groove plate 104 of the left-side material receiving mechanism 1 as preparation for shot peening. After the previous steel strip shaft has been shot-peened, the multi-axis robotic arm 3 moves to the left-side material receiving mechanism. The adsorption gripping part 306 descends, energizing the electromagnet 305 to adsorb the steel strip shaft. At this time, the elastic reset part buffers the contact impact. The robotic arm body 301 transfers the steel strip shaft to the transport and detection mechanism 2 on the track 4. The steel strip shaft is placed between clamping fixture one 205 (slidable) and clamping fixture two 206 (fixed end) for clamping and fixing. Inside clamping fixture one 205, a drive motor for rotating the steel strip shaft is installed. After the steel strip shaft is installed between clamping fixture one 205 and clamping fixture two 206, the drive motor can make the steel strip shaft rotate, thereby facilitating shot peening. For shot blasting and subsequent surface precision inspection, the steel belt shaft is transferred to the shot blasting area 503. The shot blasting nozzles 510 are adjusted according to the diameter of the steel belt shaft: the nozzles of the fixing part 508 are fixed, and the nozzle angle of the arc-shaped mounting part 509 is adjustable (e.g., tilted 30° to cover the groove). The servo drive drives the connecting plate part 516 to move back and forth, thereby driving the shot blasting fixing plate 506 to slide along the through groove 517 so that the multi-angle nozzles 510 cover the entire surface of the steel belt shaft. Simultaneously, the dust is started to discharge the dust generated by shot blasting through the dust suction hood 514 and the pipe to keep the working environment clean. The shot blasting residue falls into the funnel part 511 through the mesh plate 512 and is then collected and processed by the recycling frame 515. The traditional fixed nozzle coverage rate is less than 60%, and manual turning is required. This solution achieves 95% dynamic multi-angle coverage, and dust removal reduces equipment wear.
[0051] After shot peening, the transport and inspection mechanism 2 returns to its original position. The multi-axis moving component 209 on the bracket 208 drives the inspection stylus 211 to contact the surface of the steel strip shaft and collect surface roughness data (such as Ra value) in real time. The data is transmitted to the main control system. If it is qualified (such as Ra≤1.6μm), it enters the unloading process; if it is unqualified, an alarm is triggered. Traditionally, it needs to be removed and sent to the inspection room for offline inspection, which takes 2 hours. In this solution, online inspection takes ≤5 minutes. The multi-axis robotic arm 3 picks up the inspected steel strip shaft and moves it to the right-side material receiving mechanism 1. The right-side material receiving mechanism outputs the finished shaft to the next process (such as painting). The cycle starts, and the left-side material receiving mechanism loads new workpieces simultaneously to achieve continuous production.
[0052] The shot peening parameters (such as nozzle angle and moving speed) of this invention can be optimized in real time based on detection feedback, forming a "processing-inspection-correction" closed loop. A steel belt shaft with a length of 1.5m and a diameter of 80mm can be shot peened and inspected in just 8 minutes from loading (the traditional process takes more than 105 minutes), and the surface roughness consistency reaches 98%, which significantly improves the mass production capacity and yield of high-end shaft parts.
[0053] The above description is merely a specific embodiment of the invention, but the scope of protection of the invention is not limited thereto. Any variations or substitutions conceived without inventive effort should be included within the scope of protection of the invention. Therefore, the scope of protection of the invention should be determined by the scope defined in the claims.
Claims
1. A CNC shot peening machine with a steel belt shaft, characterized in that: The system includes a material-bearing mechanism (1), a transport and inspection mechanism (2), a multi-axis robotic arm (3), a track (4), and a shot peening mechanism (5). The material-bearing mechanism (1) is used for automatic transport of the steel strip shaft before and after processing, and can adjust the transmission width according to steel strip shafts of different lengths. The transport and inspection mechanism (2) is installed on the track (4), and one end of the track (4) extends into the shot peening area of the shot peening mechanism (5). The transport and inspection mechanism (2) is used to load and transport the steel strip shaft to the shot peening area of the shot peening mechanism (5) for processing and to inspect the surface accuracy after processing. The multi-axis robotic arm (3) realizes the automated installation and movement of the steel strip shaft. The shot peening mechanism (5) realizes multi-angle shot peening processing on the surface of the steel strip shaft.
2. The CNC shot peening machine with a steel belt shaft according to claim 1, characterized in that: The material-bearing mechanism (1) includes a housing (101), a bracket (102) is fixedly installed at the bottom of the inner cavity of the housing (101), a horizontal plate (105) is fixedly installed on the bracket (102), and chain drive modules (103) are respectively installed on the bracket (102) and the horizontal plate (105). The chain drive modules (103) on the bracket (102) are fixedly connected, and the chain drive modules (103) on the horizontal plate (105) are slidably connected by a slide (106). Connecting blocks (107) are fixedly connected to the chain drive module (103). Several triangular groove plates (104) are evenly distributed on the chain drive module (103). A lead screw (108) is rotatably installed between the left and right side walls of the first housing (101). The lead screw (108) is threadedly connected to the connecting block (107). Rotating the lead screw (108) allows the chain drive module (103) on one side to slide, thereby adjusting the distance between the two chain drive modules (103).
3. The CNC shot peening machine with a steel belt shaft according to claim 1, characterized in that: The transport inspection mechanism (2) includes a connecting slide plate (203), which is slidably mounted on the track (4). An adjustable clamping fixture one (205) and a fixed clamping fixture two (206) are installed on the connecting slide plate (203). A power housing (207) is fixedly mounted on the connecting slide plate (203). A servo motor one (212) and a servo motor two (213) are fixedly mounted in the inner cavity of the power housing (207). The output end of the servo motor two (213) is poweredly connected to the driving end of the clamping fixture two (206). The servo motor one (212) is used to drive the connecting slide plate (203) to move on the track (4).
4. A CNC shot peening machine with a steel belt shaft according to claim 3, characterized in that: The transport inspection mechanism (2) also includes a base frame (201), on which a second bracket (208) is fixedly installed. A multi-axis moving assembly (209) is fixedly installed on the second bracket (208), and a main inspection unit (210) is fixedly installed on the multi-axis moving assembly (209). A detection stylus (211) is installed on the main inspection unit (210). The multi-axis moving assembly (209) drives the detection stylus (211) to perform precision inspection on the surface of the steel strip shaft after shot peening.
5. A CNC shot peening machine with a steel belt shaft according to claim 1, characterized in that: The multi-axis robotic arm (3) includes a robotic arm body (301). A clamping and fixing chamber (302) is fixedly installed at the execution end of the robotic arm body (301). A connecting plate (303) is fixedly installed on the left and right sides of the lower end face of the clamping and fixing chamber (302). A guide post (304) is fixedly installed at the lower end of each connecting plate (303). An electromagnet (305) is slidably connected to the lower end of the guide post (304). An elastic reset member is connected between the upper end of the electromagnet (305) and the lower end of the connecting plate (303). An adsorption gripping part (306) is fixedly installed on the lower end face of the electromagnet (305).
6. The CNC shot peening machine with a steel belt shaft according to claim 1, characterized in that: The shot peening mechanism (5) includes a main control box (501), a recovery area (502), and a shot peening area (503). The track (4) extends into the inner cavity of the shot peening area (503). A connecting plate (516) is slidably installed on the top of the shot peening area (503). Shot peening fixing plates (506) are fixedly installed at both ends of the connecting plate (516). A through groove (517) is provided through the top of the shot peening area (503). Each of the shot peening fixing plates (506) is slidably connected in the corresponding through groove (517). The shot peening fixing plate (506) is provided with a strip hole (507). A fixing part (508) is installed in the strip hole (507). An arc-shaped mounting part (509) is fixedly installed on the fixing part (508). Shot peening nozzles (510) are respectively installed on the fixing part (508) and the arc-shaped mounting part (509).
7. A CNC shot peening machine with a steel belt shaft according to claim 6, characterized in that: The recycling area (502) is provided with a funnel section (511), and a mesh plate (512) is fixedly installed between the upper end of the funnel section (511) and the shot peening area (503). A recycling frame (515) is installed at the bottom outlet of the funnel section (511).
8. A CNC shot peening machine with a steel belt shaft according to claim 4, characterized in that: The connecting slide plate (203) is provided with a through adjustment groove (204), and the clamping fixture (205) is adjustablely slidably installed in the adjustment groove (204).
9. A CNC shot peening machine with a steel belt shaft according to claim 7, characterized in that: A dust collection hood (514) is fixedly installed on the shot peening fixing plate (506), and the top of the dust collection hood (514) is connected to an external dust collection device through a pipe.
10. A CNC shot peening machine with a steel belt shaft according to claim 9, characterized in that: The shot peening area (503) is fixedly installed with a porous cover (504) at the opening position on one side of the track (4).
Citation Information
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