Laser processing device and processing technology for mold manufacturing
By introducing a smoke prevention unit, a debris removal unit, and a guiding unit into the laser processing equipment for mold manufacturing, the automatic collection and filtration of fumes and debris is achieved, solving the problem of fumes and debris diffusion and ensuring the safety of operators and the cleanliness of the processing area.
Patent Information
- Application Number
- CN202511545330.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2025-12-19
AI Technical Summary
During mold manufacturing, fumes and cooling debris from laser processing can directly diffuse into the work environment, affecting the safety of operators.
A laser processing device for mold manufacturing was designed, comprising a smoke prevention unit, a debris removal unit, and a guiding unit. Utilizing components such as a smoke extraction component, a tilting component, and a negative suction component, it achieves automatic collection and filtration of smoke and debris to prevent their spread.
It effectively prevents fumes and debris from spreading into the work environment, ensuring operator safety and maintaining the cleanliness of the processing area.
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Figure CN121156479A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mold manufacturing, in particular to a laser processing device for mold manufacturing and a processing technology. BACKGROUND
[0002] Mold manufacturing refers to a whole process of manufacturing special tools for batch production of various industrial products according to shape, size and precision requirements of product parts through a series of processes such as design, material selection, processing, assembly and detection. The laser processing device for mold manufacturing is specially designed for mold design, production and repair links, which utilizes high-energy-density laser beams to interact with mold materials to realize precise cutting, engraving, welding, surface strengthening and other processing requirements.
[0003] As disclosed in Chinese patent CN221809216U, a surface processing device for mold manufacturing is provided. The movable plate will move along the inner wall of the cavity through the cooperation between the threaded rod and the movable plate, so that the movable plate can drive the return spring to move upward and press the movable frame. Due to the ductility of the bellows, the movable frame will rotate along the top of the mounting table when the return spring presses the movable frame. Then, the fan can output air flow to the blowing pipe and the bellows in turn and discharge from the movable frame, which facilitates the blowing of the debris on the top of the mounting table into the gap between the protective shell and the machine table, and then the debris can be collected in the collection bin.
[0004] Currently, naked processing mode is often used in mold processing operation. Although the processing mechanism is equipped with a collection device, this mode lacks protective structure, which easily leads to direct diffusion of part of the smoke and cooling debris to the working environment during the processing, which affects the safe operation of the operator.
[0005] Therefore, a laser processing device for mold manufacturing and a processing technology are needed to solve the above problems. SUMMARY
[0006] The present application aims to provide a laser processing device for mold manufacturing and a processing technology to solve the problems raised in the background.
[0007] To achieve the above-mentioned purpose, the present application provides the following technical solution: a laser processing device for mold manufacturing, comprising a laser processing equipment, a processing table is arranged below the laser processing equipment, and a smoke collecting device is arranged on the outer wall of the laser processing equipment. Smoke prevention unit, which is placed outside the laser processing equipment, comprising a smoke suction assembly and a dismounting assembly, the dismounting assembly comprising an adsorption filter plate, the smoke suction assembly is used to automatically collect the residual corner smoke that is not collected by the smoke collection device matched with the laser processing equipment when the mold laser processing is completed, and cooperate with the adsorption filter plate to filter and adsorb harmful particles in the smoke, the dismounting assembly is used to quickly replace the saturated adsorption filter plate, and the independently dismountable adsorption filter plate can ensure that each adsorption filter plate can be fully used. Impurity removal unit, which is placed inside the processing table and extends to outside the processing table, comprising a turnover assembly and a vibration assembly, the turnover assembly is used to overturn the mold after processing to clean the debris in the corners and gaps of the mold, and the vibration assembly is used to drive the overturned mold to vibrate to make the debris adhered to the surface of the mold fall off. Guiding unit, which is placed outside the impurity removal unit, comprising a negative suction assembly and a debris blowing assembly, when the turnover assembly overturns and cleans the mold after processing, the turnover assembly extrudes the debris blowing assembly to make the debris blowing assembly blow the debris on the surface of the mold, at the same time, the turnover assembly drives the negative suction assembly to operate to cooperate with the negative suction assembly to attract and collect the debris, when the mold is manufactured and processed by the laser processing equipment, the smoke and the cooled debris generated during the processing can be collected and protected by the cooperation of the smoke prevention unit, the impurity removal unit and the guiding unit, to avoid the spread of part of the smoke and the debris to the working environment.
[0008] Preferably, the smoke suction assembly comprises a moving mechanism, a telescopic rod is connected to the bottom of the moving mechanism, a slide column is connected to the outer wall of the moving mechanism, a frame body is arranged outside the moving mechanism, a protective box is slidably connected to the outer wall of the frame body, a suction head is communicated in the inner wall of the protective box, a telescopic sleeve is connected to the end of the protective box, and an adsorption frame is connected to the side wall of the telescopic sleeve.
[0009] Preferably, the dismounting assembly comprises a sliding groove, a first magnetic ring is connected to the inner wall of the sliding groove, a second magnetic ring is slidably connected to the inside of the sliding groove, a catch pin is connected to the side wall of the second magnetic ring, an installation frame is arranged outside the catch pin, a check ring is connected to the inner side of the installation frame, and an adsorption filter plate is arranged in the inside of the check ring.
[0010] Preferably, the frame body and the protective box are sealingly and slidably connected, the end of the suction head is communicated with the inside of the protective box, when the protective box slides away from the frame body, the protective box and the suction head can be pumped by the frame body to collect and treat the uncollected smoke.
[0011] Preferably, the turnover assembly comprises a rack, a motor is connected to the inner side of the rack, a cross rod is connected to the output end of the motor, a placement plate is slidably connected to the outer wall of the cross rod, and a clamping mechanism is connected to the top surface of the placement plate.
[0012] Preferably, the vibration assembly comprises a blocking ring, a spring is arranged beside the blocking ring, a fixed block is arranged at the end of the spring away from the blocking ring, and a convex ball is connected to the side of the fixed block away from the spring.
[0013] Preferably, the inside of the blocking ring is sleeved with the outer wall of the storage plate, the end of the spring away from the blocking ring is connected with the end of the storage plate close to the motor, and the sliding storage plate can compress the spring under the limitation of the blocking ring.
[0014] Preferably, the negative suction assembly comprises a transmission mechanism, a rotating rod is sleeved in the transmission mechanism, a negative suction plate is connected to the outer wall of the rotating rod, a negative suction bucket is rotationally connected to the outer wall of the rotating rod, and a debris removal plate is slidably connected in the negative suction bucket.
[0015] Preferably, the scrap blowing assembly comprises a spray frame, an air pipe is communicated with the outer wall of the spray frame, a third magnetic ring is connected to the inner wall of the air pipe, a fourth magnetic ring is arranged beside the third magnetic ring, and a sealing rod is connected to the side wall of the fourth magnetic ring.
[0016] A laser processing technology for mold manufacturing is suitable for the laser processing device for mold manufacturing, and comprises the following steps: S1, when the mold is processed, it is clamped on the top surface of the processing table, the telescopic rod is started to pull the moving mechanism to move downward, the sliding column on the outer wall of the telescopic rod slides in the chute on the inner side of the protection box, because the protection box is slidably connected with the outer wall of the frame body, the two protection boxes move oppositely to close the processing area, and the adsorption frame attracts the smoke gas to prevent it from leaking out; at this time, the moving mechanism drives the laser processing equipment to move and process the mold in all directions, and the supporting smoke gas collecting device collects the smoke in time; when the mold protrusion is large, the telescopic rod pushes the moving mechanism to move upward, the two protection boxes move reversely to pull the telescopic sleeve, and the telescopic sleeve and the adsorption frame are kept closed under the limitation, thereby reserving the processing floating space; after the processing is completed, the telescopic rod pushes the moving mechanism to move upward again, the two protection boxes move reversely, because the protection box is sealed and slidably connected with the frame body and is communicated with the telescopic sleeve, the frame body sucks the internal gas, the suction head collects the residual smoke gas in the corner, the adsorption filter plate filters the particulate matter, and clean gas is sprayed during the next processing; when the adsorption filter plate is replaced, the second magnetic ring is slid into the sliding groove by pressing the catch pin, and the filter plate can be pulled out; after the new adsorption filter plate is installed, the catch pin is released, and the second magnetic ring is reset and fixed by the repulsive force of the first magnetic ring; the independent disassembly design ensures that the filter plate is fully used, the overall structure is closed, and the smoke collection efficiency is better than that of the traditional open type; S2, the mold is placed on the top surface of the storage plate, the clamping plate is fixed by the cylinder of the clamping mechanism, and then the laser processing equipment is used for processing; after the processing is completed, the motor is started to drive the cross rod and the storage plate to rotate, the mold is turned over to pour out the debris; when the storage plate rotates, the top surface fixed block drives the convex ball to extrude the inside of the processing table, the storage plate slides along the cross rod, the spring is compressed by the blocking ring, the convex ball is separated from the extrusion, the spring pushes the storage plate to reset, the reciprocating vibration assists in removing the debris, the debris is collected by the negative suction bucket, and the storage plate is kept clean. S3, when the motor drives the cross rod and the storage plate to rotate, the convex ball extrudes the sealing rod end, so that the fourth magnetic ring slides into the air pipe, and because the sealing rod and the air pipe are sealed and slide, the gas is pushed to blow the mold debris through the spray frame, and the auxiliary impurity removal unit is cleaned, and the debris is collected by the negative suction bucket; at the same time, the cross rod drives the rotating rod and the negative suction plate to rotate in the negative suction bucket through the transmission mechanism, the negative suction collects and blows the debris to prevent flying; after the sealing rod is extruded, the fourth magnetic ring and the third magnetic ring are reset by repulsive force, after the debris is collected, the impurity removal plate is pulled to concentrate and unload the negative suction bucket, and the linkage of the impurity removal unit and the guiding unit ensures the cleanliness of the processing table.
[0017] Compared with the prior art, the beneficial effects of the present application are: 1. During processing, the telescopic rod drives the moving mechanism to move downward, the two protective boxes are oppositely moved to close the processing area through cooperation of the slide column and the inclined groove, the adsorption frame is attracted to ensure closure, and smoke leakage is avoided; the moving mechanism drives the laser processing equipment to process the mold in all directions, and cooperates with the smoke collection equipment matched with the laser processing equipment to collect the processing smoke. When the mold protrusion is large, the telescopic rod drives the moving mechanism to move up and down, the protective boxes slide on the processing table, and the telescopic sleeve cooperates with the adsorption frame to ensure that the protective boxes are closed, so as to reserve floating space for processing and take into account the processing flexibility and protection. After processing is completed, the protective boxes move reversely, the frame body sucks the gas, and the suction head cooperates with the adsorption filter plate to collect and filter the residual smoke, and clean gas is sprayed during next processing. When the adsorption filter plate is replaced, the old plate is pulled out by pressing the snap pin, and the new plate is inserted, then the snap pin is released, and independent disassembly ensures full use. This structure automatically processes residual smoke when the protective box is opened, avoids harming the operator, and has higher closed collection efficiency than the traditional open type. 2. The mold is placed on the storage plate, and the clamping mechanism is fixed for laser processing; after processing is completed, the motor drives the cross rod and the storage plate to rotate, and the mold is turned over to clean the debris; when the storage plate rotates, the fixed block drives the convex ball to extrude the processing table, so that the storage plate slides and compresses the spring, the convex ball is extruded, the spring drives the storage plate to reset, reciprocating vibration assists cleaning debris, cooperates with the negative suction bucket to concentrate collection, and ensures the cleanliness of the storage plate; 3. When the storage plate rotates, the convex ball extrudes the sealing rod, so that the fourth magnetic ring slides, and the gas in the air pipe is pushed to blow the mold debris through the spray frame, and the impurities are removed; the cross rod drives the rotating rod and the negative suction plate to rotate through the transmission mechanism, and the negative suction collects and blows the debris to prevent flying. When the sealing rod is not extruded, it is reset under the repulsive force of the magnetic ring. After the debris is collected, the impurity removal plate can be pulled to concentrate and unload. This structure links the impurities and the guiding unit to clean and collect the debris, and ensures the cleanliness of the table. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional appearance schematic view of the structure of the present application.
[0019] Figure 2Structure diagram of smoke prevention unit of the present application.
[0020] Figure 3 Structure diagram of smoke prevention unit of the present application.
[0021] Figure 4 Structure diagram of smoke prevention unit of the present application.
[0022] Figure 5 Structure diagram of smoke prevention unit of the present application.
[0023] Figure 6 Structure diagram of smoke prevention unit of the present application.
[0024] Figure 7 Structure diagram of smoke prevention unit of the present application.
[0025] Figure 8 Structure diagram of smoke prevention unit of the present application.
[0026] Figure 9 Structure diagram of smoke prevention unit of the present application.
[0027] In the figure: 1, laser processing equipment; 2, smoke prevention unit; 3, impurity removal unit; 4, guide unit; 21, moving mechanism; 22, telescopic rod; 23, sliding column; 24, frame body; 25, protection box; 26, suction head; 27, telescopic sleeve; 28, adsorption frame; 29, sliding groove; 210, first magnetic ring; 211, second magnetic ring; 212, bayonet; 213, mounting frame; 214, retaining ring; 215, adsorption filter plate; 31, rack; 32, motor; 33, cross rod; 34, storage plate; 35, clamping mechanism; 36, retaining ring; 37, spring; 38, fixed block; 39, convex ball; 41, transmission mechanism; 42, rotating rod; 43, negative suction plate; 44, negative suction bucket; 45, impurity removal plate; 46, spraying frame; 47, air pipe; 48, third magnetic ring; 49, fourth magnetic ring; 410, sealing rod. DETAILED DESCRIPTION
[0028] In order to have a clearer understanding of the technical features, objectives and effects of the present application, the specific embodiments of the present application will be described with reference to the accompanying drawings.
[0029] Example 1 Reference Figure 1 and Figure 2 The first embodiment of the present application provides a laser processing device for mold manufacturing, which comprises a laser processing equipment 1, a processing table is arranged below the laser processing equipment 1, and a smoke collection device is arranged on the outer wall of the laser processing equipment 1. The smoke prevention unit 2 is arranged outside the laser processing equipment 1, and the smoke prevention unit 2 comprises a smoke suction assembly and a dismounting assembly, the dismounting assembly comprises an adsorption filter plate 215, the smoke suction assembly is used for automatically collecting residual corner smoke that is not collected by a smoke collection device matched with the laser processing equipment 1 when the mold is taken out after laser processing, and cooperating with the adsorption filter plate 215 to filter and adsorb harmful particles in the smoke, and the dismounting assembly is used for quickly replacing the saturated adsorption filter plate 215, and the independently dismountable adsorption filter plate 215 can ensure that each adsorption filter plate 215 can be fully used. The impurity removal unit 3 is arranged inside the processing table and extends to outside of the processing table, and the impurity removal unit 3 comprises a turnover assembly and a vibration assembly, the turnover assembly is used for overturning the mold after processing to clean the mold corners and crevices, and the vibration assembly is used for driving the overturned mold to vibrate to make the adhered debris on the mold surface fall off. The guide unit 4 is arranged outside the impurity removal unit 3, and the guide unit 4 comprises a negative suction assembly and a debris blowing assembly, when the turnover assembly overturns and cleans the mold after processing, the turnover assembly extrudes the debris blowing assembly to make the debris blowing assembly blow the debris on the mold surface, and at the same time, the turnover assembly drives the negative suction assembly to operate to cooperate with the negative suction assembly to suck and collect the debris.
[0030] In use, when the mold is manufactured and processed, the laser processing equipment 1 is used for processing, and under the cooperation of the smoke prevention unit 2, the impurity removal unit 3 and the guide unit 4, the generated smoke and cooled debris can be collected and protected to avoid the spread of part of the smoke and debris to the working environment.
[0031] Embodiment 2 Reference Figures 3-5 The second embodiment of the application is different from the above embodiment, and is further optimized on the basis of the above embodiment, and the specific embodiments are as follows: The smoke suction assembly comprises a moving mechanism 21, the bottom of the moving mechanism 21 is connected with an extension rod 22, the outer wall of the moving mechanism 21 is connected with a sliding column 23, a frame 24 is arranged outside the moving mechanism 21, a protection box 25 is slidably connected to the outer wall of the frame 24, a suction head 26 is communicated with the inner wall of the protection box 25, an extension sleeve 27 is connected to the side wall of the protection box 25, and the dismounting assembly comprises a sliding groove 29, the inner wall of the sliding groove 29 is connected with a first magnetic ring 210, the second magnetic ring 211 is slidably connected inside the sliding groove 29, the side wall of the second magnetic ring 211 is connected with a locking pin 212, the locking pin 212 is provided with a mounting frame 213 on the outside, the mounting frame 213 is connected with a check ring 214 on the inside, and the check ring 214 is provided with an adsorption filter plate 215 inside.
[0032] The outer wall of the frame 24 is sealed and slides inside the protective box 25, and the end of the suction head 26 is connected to the inside of the protective box 25. When the protective box 25 slides away from the frame 24, the frame 24 can draw air from the protective box 25 and the suction head 26 to collect and process the uncollected flue gas.
[0033] When in use, during mold manufacturing, the mold is clamped on the top surface of the processing table. At this time, the telescopic rod 22 is activated, which pulls the moving mechanism 21 downward. The sliding column 23 fixedly installed on the outer wall of the moving mechanism 21 slides in the inclined groove opened inside the protective box 25. Since the inside of the protective box 25 is slidably connected to the outer wall of the frame 24, under its restriction, the two protective boxes 25 move towards each other to protect the processing area. At this time, the two adsorption frames 28 attract each other to ensure that the processing area is in a closed state and to prevent the leakage of fumes from affecting the health of the operators. At this time, the moving mechanism 21 drives the laser processing equipment 1 to move in all directions and laser process the mold. The fumes during processing can be collected in time through the fume collection device matched with the laser processing equipment 1. When the mold has a large height difference, the telescopic rod 22 pushes the moving mechanism 21 upward, and the two protective boxes 25 move in opposite directions, pulling the telescopic sleeve 27. Under the restriction of the telescopic sleeve 27 and the suction frame 28, the two protective boxes 25 always keep the processing area closed, reserving a reasonable floating space for the moving mechanism 21 and the laser processing equipment 1 to perform up and down processing, ensuring processing flexibility while ensuring protection effect.During the flue gas collection process, some flue gas cannot be collected and diffused in time, requiring residual flue gas collection and treatment. After the mold is processed, the telescopic rod 22 pushes the moving mechanism 21 upward. Under the sliding restriction of the inclined groove opened on the inner side of the sliding column 23 and the protective box 25, the two protective boxes 25 move in opposite directions. Since the inside of the protective box 25 is sealed and slides against the outer wall of the frame 24, and the inside of the protective box 25 is connected to the inside of the telescopic sleeve 27, under its restriction, the frame 24 draws the gas inside the protective box 25, causing it to move away from the suction head. The gas inside the protective box 25 on one side is pushed into the telescopic sleeve 27. The suction head 26 collects some of the uncollected fumes from the corners inside the protective box 25. The suction head 26, in conjunction with the adsorption filter plate 215, filters and adsorbs particulate matter in the fumes. When the mold is processed again, the gas inside the protective box 25 is ejected. The gas treated by the adsorption filter plate 215 is clean gas. This structure allows for the removal of the processed mold while simultaneously collecting and treating residual fumes, preventing fumes from rushing towards the operators when the protective box 25 is opened. When the protective box 25 is opened, the moving mechanism 21 can drive the laser processing equipment 1 to move upward and reset, so that the operator can pick up and put down the mold. After the adsorption filter plate 215 has been used for a long time, it needs to be replaced. Press the locking pin 212, which drives the second magnetic ring 211 to slide into the slide groove 29. At this time, the adsorption filter plate 215 can be pulled out from the inside of the mounting frame 213 and the retaining ring 214 to replace it. Insert the new adsorption filter plate 215 into the inside of the mounting frame 213 and the retaining ring 214, release the locking pin 212, and then slide the second magnetic ring 211 into the slide groove 29. Under the magnetic repulsion constraint of a magnetic ring 210, the locking pin 212 can be pushed to the outside of the slide groove 29 to reset, thereby installing the adsorption filter plate 215. Since each adsorption filter plate 215 is an independently detachable structure, it ensures that the adsorption filter plate 215 can be fully used. This structure can automatically filter, adsorb and collect residual flue gas when the protective box 25 is opened, avoiding the flue gas rushing towards the operator at the moment the protective box 25 is opened, thus endangering the operator's safety. Moreover, this structure can collect flue gas in a closed manner, which can collect flue gas to the maximum extent compared with the traditional open collection.
[0034] Example 3 Reference Figure 6 and Figure 7 This is the third embodiment of the present invention. Unlike the previous embodiment, this embodiment is further optimized based on the above embodiments, as follows: The flipping assembly includes a frame 31, a motor 32 is connected to the inner side of the frame 31, a cross bar 33 is connected to the output end of the motor 32, a shelf 34 is slidably connected to the outer wall of the cross bar 33, and a clamping mechanism 35 is connected to the top surface of the shelf 34. The vibration assembly includes a retaining ring 36, a spring 37 is provided on the side of the retaining ring 36, a fixing block 38 is provided at the end of the spring 37 away from the retaining ring 36, and a convex ball 39 is connected to the side of the fixing block 38 away from the spring 37.
[0035] The retaining ring 36 is fitted inside the outer wall of the shelf 34, and the end of the spring 37 away from the retaining ring 36 is connected to the end of the shelf 34 near the motor 32. Under the restriction of the retaining ring 36, the sliding shelf 34 can compress the spring 37.
[0036] In use, when manufacturing and processing the mold, it is placed on the top surface of the placement plate 34. The cylinder in the clamping mechanism 35 pushes the clamping plate to clamp the mold. At this time, it can be laser-processed by the laser processing equipment 1. After processing is completed, the motor 32 is started, which drives the cross rod 33 to rotate. The cross rod 33 drives the placement plate 34 to rotate, flipping the clamped mold and cleaning the debris on the mold surface. When the placement plate 34 rotates, the fixing block 38 fixedly installed on its top surface drives the convex ball 39 to rotate as well. The convex ball 39 interacts with the processing... The sliding compression inside the table causes the shelf 34 to slide on the outer wall of the cross bar 33. In conjunction with the retaining ring 36 fixedly sleeved on the outer wall of the shelf 34, the spring 37 sleeved on the outer wall of the shelf 34 is compressed. When the convex ball 39 is no longer squeezed inside the processing table, the shelf 34 can be reset and pushed under the elastic action of the spring 37. The reciprocating motion causes the clamped mold to vibrate, which helps to clean the debris on its surface. This structure can invert the debris on the surface of the mold and coordinate with the vibration to clean it. The debris is collected by the negative suction bucket 44 to ensure the cleanliness of the top surface of the shelf 34.
[0037] Example 4 Reference Figure 8 and Figure 9 This is the fourth embodiment of the present invention. Unlike the previous embodiment, this embodiment is further optimized based on the above embodiments, as follows: The negative suction assembly includes a transmission mechanism 41, inside which a rotating rod 42 is sleeved. A negative suction plate 43 is connected to the outer wall of the rotating rod 42. A negative suction bucket 44 is rotatably connected to the outer wall of the rotating rod 42. A cleaning plate 45 is slidably connected inside the negative suction bucket 44. The chip blowing assembly includes a spray frame 46. An air pipe 47 is connected to the outer wall of the spray frame 46. A third magnetic ring 48 is connected to the inner wall of the air pipe 47. A fourth magnetic ring 49 is provided on the side of the third magnetic ring 48. A sealing rod 410 is connected to the side wall of the fourth magnetic ring 49.
[0038] In use, when the motor 32 drives the cross rod 33 and the shelf 34 to rotate, the shelf 34 drives the convex ball 39 to rotate. The convex ball 39 slides and squeezes the end of the sealing rod 410, causing the sealing rod 410 to drive the fourth magnetic ring 49 to slide into the air pipe 47. Due to the sealing rod 410 and the air pipe 47 sliding in a sealed manner, the gas inside the air pipe 47 can be pushed and sprayed out towards the mold through the spray frame 46, blowing away the debris on the mold surface and assisting the cleaning unit 3 in cleaning the mold. The debris is collected by the negative suction bucket 44. When the cross rod 33 rotates, it passes through... The transmission mechanism 41 drives the rotating rod 42 to rotate, and the rotating rod 42 drives the negative suction plate 43 to rotate inside the negative suction bucket 44, which negatively absorbs and collects the debris blown down by the spray frame 46, preventing the debris from flying. When the sealing rod 410 is not squeezed, it can be reset and pushed under the magnetic repulsion of the fourth magnetic ring 49 and the third magnetic ring 48. After the debris is collected, the cleaning plate 45 is pulled to collect and unload the debris inside the negative suction bucket 44. This structure links the cleaning unit 3 and the guiding unit 4 to clean and collect the debris from laser processing, ensuring that the processing table is clean.
[0039] Example 5
[0040] Reference Figures 1-9 This is the fifth embodiment of the present invention. Unlike the embodiments described above, this embodiment provides a laser processing technology for mold manufacturing, applicable to any of the above embodiments, and includes the following steps: S1. During mold processing, the mold is clamped on the top surface of the processing table. The telescopic rod 22 is activated to pull the moving mechanism 21 downward. The sliding column 23 on its outer wall slides in the inclined groove inside the protective box 25. Because the protective box 25 is slidably connected to the outer wall of the frame 24, the two protective boxes 25 move in opposite directions to close the processing area. The adsorption frame 28 attracts each other to prevent smoke leakage. At this time, the moving mechanism 21 drives the laser processing equipment 1 to move the mold in all directions for processing, and the matching smoke collection device collects smoke in time. When the mold protrudes significantly, the telescopic rod 22 pushes the moving mechanism 21 upward. The two protective boxes 25 move in opposite directions to pull the telescopic sleeve 27. Under the restriction of the telescopic sleeve 27 and the adsorption frame 28, the mold remains closed, leaving room for floating during processing. After processing is completed, the telescopic rod 22 pushes the moving mechanism 21 upward again. The two protective boxes 25 move in opposite directions. Because the protective box 25... 5 is sealed and slides with the frame 24 and communicates with the telescopic sleeve 27. The frame 24 draws in the internal gas and collects the residual smoke in the corner through the suction head 26. It works with the adsorption filter plate 215 to filter particulate matter and sprays out clean gas during the next processing. When replacing the adsorption filter plate 215, press the locking pin 212 to drive the second magnetic ring 211 into the slide groove 29, and the filter plate can be pulled out. After the new adsorption filter plate 215 is installed, release the locking pin 212 and use the repulsive force between the second magnetic ring 211 and the first magnetic ring 210 to reset and fix it. The independent disassembly design ensures that the filter plate is fully utilized, and the overall closed structure has better smoke collection efficiency than the traditional open structure. S2. The mold is placed on the top surface of the storage plate 34 and fixed by the cylinder of the clamping mechanism 35. Then, it is processed by the laser processing equipment 1. After processing, the motor 32 is started to drive the cross rod 33 and the storage plate 34 to rotate, and the mold is flipped to pour out the debris. When the storage plate 34 rotates, the top surface fixing block 38 drives the convex ball 39 to squeeze the inside of the processing table, so that the storage plate 34 slides along the cross rod 33. The spring 37 is compressed by the retaining ring 36. After the convex ball 39 is released from the squeeze, the spring 37 pushes the storage plate 34 to reset. The reciprocating vibration assists in cleaning the debris. The debris is collected by the negative suction bucket 44 to ensure that the storage plate 34 is clean. When motor 32 drives cross rod 33 and placement plate 34 to rotate, convex ball 39 squeezes the end of sealing rod 410, causing it to drive fourth magnetic ring 49 to slide into air pipe 47. Because sealing rod 410 and air pipe 47 are sealed and sliding, gas is pushed through spray frame 46 to blow away mold debris, assisting cleaning unit 3 in cleaning. Debris is collected by negative suction bucket 44. At the same time, cross rod 33 drives rotating rod 42 and negative suction plate 43 to rotate in negative suction bucket 44 through transmission mechanism 41, negative suction collects blown debris to prevent it from flying. After sealing rod 410 is released from the squeeze, it is reset by the repulsive force between fourth magnetic ring 49 and third magnetic ring 48. After the debris is collected, pull cleaning plate 45 to unload material from negative suction bucket 44. This structure links cleaning unit 3 and guide unit 4 to ensure the cleanliness of processing table.
[0041] The above are merely illustrative embodiments of the present invention and are not intended to limit the scope of the invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention should fall within the scope of protection of the present invention. Furthermore, it should be noted that the components of the present invention are not limited to the overall application described above. Each technical feature described in the specification can be used individually or in combination as needed. Therefore, the present invention naturally covers other combinations and specific applications related to the inventive points of this case.
Claims
1. A laser processing device for mold manufacturing, characterized in that, The laser processing equipment (1) includes a processing table located below the laser processing equipment (1) and a flue gas collection device located on the outer wall of the laser processing equipment (1). Smoke prevention unit (2), the smoke prevention unit (2) is placed outside the laser processing equipment (1), the smoke prevention unit (2) includes a smoke-smoking component and a disassembly component, the disassembly component includes an adsorption filter plate (215), the smoke-smoking component is used to collect residual corner smoke and work with the adsorption filter plate (215) to filter and adsorb harmful particles in the smoke, the disassembly component is used to quickly replace the adsorption filter plate (215) when it is saturated; The cleaning unit (3) is placed inside the processing table and extends to the outside of the processing table. The cleaning unit (3) includes a flipping component and a vibration component. The flipping component is used to flip the processed mold and clean the debris in the corners and gaps of the mold. The vibration component is used to cooperate with the flipping component to drive the flipped mold to vibrate. The guiding unit (4) is located outside the cleaning unit (3). The guiding unit (4) includes a negative suction component and a chip blowing component. The flipping component squeezes the chip blowing component, causing the chip blowing component to blow chips from the mold surface. At the same time, the flipping component drives the negative suction component to operate, and cooperates with the negative suction component to attract and collect chips.
2. The laser processing device for mold manufacturing according to claim 1, characterized in that: The smoking assembly includes a moving mechanism (21), a telescopic rod (22) connected to the bottom of the moving mechanism (21), a sliding column (23) connected to the outer wall of the moving mechanism (21), a frame (24) provided on the outside of the moving mechanism (21), a protective box (25) slidably connected to the outer wall of the frame (24), a suction head (26) connected to the inner wall of the protective box (25), a telescopic sleeve (27) connected to the end of the protective box (25), and an adsorption frame (28) connected to the side wall of the telescopic sleeve (27).
3. The laser processing device for mold manufacturing according to claim 2, characterized in that: The assembly and disassembly assembly includes a slide groove (29), the inner wall of which is connected to a first magnetic ring (210), and a second magnetic ring (211) is slidably connected inside the slide groove (29). A locking pin (212) is connected to the side wall of the second magnetic ring (211), and an installation frame (213) is provided on the outside of the locking pin (212). A retaining ring (214) is connected to the inside of the installation frame (213), and an adsorption filter plate (215) is provided inside the retaining ring (214).
4. The laser processing device for mold manufacturing according to claim 2, characterized in that: The outer wall of the frame (24) is sealed and slides inside the protective box (25), and the end of the suction head (26) is connected to the inside of the protective box (25).
5. The laser processing device for mold manufacturing according to claim 1, characterized in that: The flipping assembly includes a frame (31), a motor (32) is connected to the inner side of the frame (31), a cross rod (33) is connected to the output end of the motor (32), a shelf (34) is slidably connected to the outer wall of the cross rod (33), and a clamping mechanism (35) is connected to the top surface of the shelf (34).
6. The laser processing apparatus for mold manufacturing according to claim 5, characterized in that: The vibration assembly includes a retaining ring (36), a spring (37) is provided on the side of the retaining ring (36), a fixing block (38) is provided on the end of the spring (37) away from the retaining ring (36), and a convex ball (39) is connected to the side of the fixing block (38) away from the spring (37).
7. The laser processing apparatus for mold manufacturing according to claim 6, characterized in that: The inner part of the retaining ring (36) is fitted with the outer wall of the shelf (34), and the end of the spring (37) away from the retaining ring (36) is connected to the end of the shelf (34) near the motor (32).
8. The laser processing apparatus for mold manufacturing according to claim 1, characterized in that: The negative suction assembly includes a transmission mechanism (41), a rotating rod (42) is sleeved inside the transmission mechanism (41), a negative suction plate (43) is connected to the outer wall of the rotating rod (42), a negative suction bucket (44) is rotatably connected to the outer wall of the rotating rod (42), and a cleaning plate (45) is slidably connected inside the negative suction bucket (44).
9. The laser processing apparatus for mold manufacturing according to claim 1, characterized in that: The chip blowing assembly includes a spray frame (46), the outer wall of the spray frame (46) is connected to an air pipe (47), the inner wall of the air pipe (47) is connected to a third magnetic ring (48), a fourth magnetic ring (49) is provided on the side of the third magnetic ring (48), and a sealing rod (410) is connected to the side wall of the fourth magnetic ring (49).
10. A laser processing technology for mold manufacturing, applicable to the laser processing apparatus for mold manufacturing as described in any one of claims 1-9, characterized in that, Includes the following steps: S1. The two protective boxes (25) are closed by the drive mechanism to form a closed processing space, and the laser processing equipment (1) processes the mold. S2. After processing is completed, the drive mechanism opens the two protective boxes (25), and at the same time the gas collection passage is started, sucking up the residual flue gas in the closed space and filtering it through the adsorption filter plate (215). The placement plate (34) of the cleaning unit (3) drives the mold to flip, and at the same time the vibration mechanism is started, so that the mold vibrates during the flipping process, causing the debris to fall off. S3. During the flipping process of the shelf (34), the blowing component of the guide unit (4) is triggered to blow air onto the mold surface, and at the same time, the negative suction component is triggered to run and collect the blown and shaken debris.
Citation Information
Patent Citations
Surface machining device for mold manufacturing
CN221809216U