Magnetic shoe size detection device
By designing a magnetic tile size detection device, and utilizing a PPU mechanical gripper and material distribution components, the automated detection and separation of magnetic tiles was achieved, solving the problem of missed detections during manual inspection and improving detection efficiency and separation effect.
Patent Information
- Application Number
- CN202511581983.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2025-12-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, the size inspection of magnetic tiles in the production process relies on manual inspection, which leads to a high rate of missed inspections and makes it difficult to efficiently separate qualified and unqualified products.
Design a magnetic tile size detection device, which uses a PPU mechanical gripper to place the magnetic tile on a rotating disk, performs size detection through a size detection component, and uses first and second material separation components to separate and collect qualified and unqualified magnetic tiles.
It enables automated and rapid detection and separation of qualified and unqualified magnetic tiles, improving detection efficiency and reducing the rate of missed detections.
Smart Images
Figure CN121178451A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of magnetic tile detection technology, and in particular to a magnetic tile size detection device. Background Technology
[0002] In the production of magnetic tiles, whether the size of the tiles meets the requirements is one of the important indicators for judging whether the product is qualified. Because magnetic tiles are thin and mostly curved, they are easily damaged by bumps during the manufacturing process, resulting in missing or worn tiles, which in turn leads to dimensional deviations. Therefore, dimensional inspection is the most important step while ensuring the pass rate. Currently, most inspection methods are manual, but due to the small size and large production volume of magnetic tiles, omissions often occur. Therefore, it is necessary to design a magnetic tile size inspection device. Summary of the Invention
[0003] In order to overcome the above-mentioned defects of the prior art, the present invention provides a magnetic tile size detection device to detect the size of magnetic tiles and separate magnetic tiles that are qualified and unqualified in size.
[0004] To achieve the above-mentioned objective, this invention provides a magnetic tile size detection device, including a frame with a rotating central control platform on the frame. A rotating disk is mounted on the rotating central control platform. The rotating disk includes four evenly distributed support plates. A PPU mechanical gripper, a size detection component, a first material distribution component, and a second material distribution component are distributed along the direction of the four support plates. The PPU mechanical gripper includes a radial suction cup for adsorbing and moving the magnetic tile. After being gripped, the magnetic tile is placed on one of the support plates, rotated 90 degrees, and then detected by the size detection component. After detection, it rotates 90 degrees again. If the size meets the requirements, it is distributed by the first material distribution component. If the size does not meet the requirements, it continues to rotate 90 degrees and is distributed by the second material distribution component. Repeating the above actions completes continuous detection.
[0005] Furthermore, the size detection component includes a detection frame, a camera mounting base on the detection frame, a size detection camera on the camera mounting base, a PPU mechanical gripper gripping the magnetic tile and placing it on the support plate, and after the rotating disk rotates 90 degrees, the magnetic tile is positioned at the size detection camera for size detection.
[0006] Furthermore, the first material dispensing component includes a first material dispensing frame, on which a first supporting horizontal plate is provided, and at the end of the first supporting horizontal plate is a first supporting vertical plate. At the lower end of the first supporting vertical plate is a first nozzle, the outlet of the first nozzle faces away from the rotating disk, and a first outlet channel is provided on one side of the outlet of the first nozzle. Below the first outlet channel is a first collection box, which is disposed on the frame. After the size detection component detects the magnetic tile, if it meets the requirements, it rotates 90 degrees and drives the first nozzle to blow the magnetic tile into the first outlet channel and then into the first collection box.
[0007] Furthermore, the second material dispensing assembly includes a second material dispensing frame, a second supporting horizontal plate on the second material dispensing frame, a second supporting vertical plate at the end of the second supporting horizontal plate, a second nozzle at the lower end of the second supporting vertical plate, the outlet of the second nozzle facing away from the rotating disk, a second outlet channel on the outlet side of the second nozzle, a second collection box below the second outlet channel, and the second collection box being disposed on the frame.
[0008] Compared with the prior art, the beneficial effects of the present invention are: By setting up a PPU mechanical gripper, the magnetic tile can be picked up and placed on a rotating disk. By setting up a size detection component, the size of the magnetic tile can be detected. By setting up a first material separation component and a second material separation component, the magnetic tiles that meet the size requirements and those that do not can be separated and collected. Attached Figure Description
[0009] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present invention; Figure 2 for Figure 1 A magnified structural diagram of A in the middle; Figure 3 This is another three-dimensional structural schematic diagram of an embodiment of the present invention; Figure 4 for Figure 3 A magnified structural diagram of B in the diagram; Figure 5 A top view of the structure according to an embodiment of the present invention. Detailed Implementation
[0010] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of the invention, but not all embodiments. The embodiments of the present invention are described below with reference to the accompanying drawings.
[0011] like Figure 1-5As shown, a magnetic tile size detection device includes a frame 1, a rotating central control platform 10 on the frame, and a rotating disk 9 on the rotating central control platform 10. The rotating disk 9 is mounted on the frame and includes four evenly distributed support plates 11. A PPU mechanical gripper 2 for gripping magnetic tiles 18 and placing them on the support plates 11, a size detection component, a first material distribution component, and a second material distribution component are distributed along the direction of the four support plates 11. The PPU mechanical gripper 2 includes a radial suction cup 20 for adsorbing and moving the magnetic tile 18. After being gripped, the magnetic tile 18 is placed on one of the support plates 11, rotated 90 degrees, and then detected by the size detection component. After detection, it rotates 90 degrees again. If the size meets the requirements, it is distributed by the first material distribution component. If the size does not meet the requirements, it continues to rotate 90 degrees and is distributed by the second material distribution component. Repeating the above actions completes continuous detection. Specifically, the rotating control platform 10 includes a motor that drives the rotating disk 9 to rotate, pausing for a period of time after each 90-degree rotation to facilitate the detection and separation of the magnetic tiles 18. The rotating disk 9 includes a central disc with four support plates 11 evenly distributed around its edge. A PPU mechanical gripper 2 is used to grip the magnetic tiles 18 and place them on the support plates 11. The PPU mechanical gripper 2 is an automated device designed for high-speed sorting and handling. Its core features are high speed and high precision. It uses a servo motor to drive the robotic arm, combined with a vacuum suction cup or gripper, to complete the gripping, moving, and placement of items on the assembly line at millisecond speeds. Compared to traditional robotic arms, the PPU... Lighter weight and simpler motion trajectory make it particularly suitable for the rapid processing of small and light materials such as electronic components and food packaging. It is an existing technology that can be used directly. After the magnetic tile 18 is grasped, it is placed on one of the support plates 11. Then it rotates 90 degrees counterclockwise and is located below the size detection component for detection. The PPU mechanical gripper 2 continues to grasp the magnetic tile 18 and place it on the next support plate 11. After detection, it rotates 90 degrees. If the size meets the requirements, it is divided into materials through the first material distribution component. If the size does not meet the requirements, it continues to rotate 90 degrees and is divided into materials at the second material distribution component. The PPU mechanical gripper 2 feeds materials once for every 90-degree rotation of the rotary table 9. The above actions are repeated to complete continuous detection.
[0012] In some embodiments, the size detection component includes a detection frame 22, a camera mounting base 23 is provided on the detection frame 22, a size detection camera 24 is provided on the camera mounting base 23, a PPU mechanical gripper 2 grips the magnetic tile 18 and places it on the support plate 11, and after the rotating disk 9 rotates 90 degrees, the magnetic tile 18 is located at the size detection camera 24 for size detection. Specifically, the size detection camera 24 takes a picture of the magnetic tile 18 and compares it with the standard magnetic tile size to determine whether the size of the magnetic tile 18 meets the requirements. The detection frame 22 may include two support rods set on the frame 1, and a support plate structure is set on the top. The camera mounting base 23 is set on the plate structure. Specifically, guide rails in the vertical direction can be set to adjust the height of the camera mounting base 23. After the height is determined, it can be fixed by tightening screws on the side. Finally, the size detection camera 24 is adjusted to the desired height. The support plate 11 is provided with a through hole, and a glass plate 19 is set in the through hole. The magnetic tile 18 is placed on the circular glass plate 19. A ring light 21 is also provided below the size detection camera 24. During detection, it is located below the glass plate 19 to provide sufficient light for detection.
[0013] In some embodiments, the first material dispensing assembly includes a first material dispensing frame 8, a first support horizontal plate 15 on the first material dispensing frame 8, a first support vertical plate 16 at the end of the first support horizontal plate 15, a first nozzle 17 at the lower end of the first support vertical plate 16, the outlet of the first nozzle 17 facing away from the rotating disk 9, a first outlet channel 5 on the outlet side of the first nozzle 17, a first collection box 6 below the first outlet channel, the first collection box 6 being mounted on the frame 1, after the size detection assembly detects the magnetic tile 18, if it meets the requirements, it rotates 90 degrees and drives the first nozzle 17 to blow the magnetic tile 18 into the first outlet channel 5 and then into the first collection box 6; Specifically, after the size of the magnetic tile 18 is detected, it rotates 90 degrees. The detected magnetic tile 18 will be located to the side and below the first nozzle 17. If the first collection box 6 is used to collect the magnetic tile 18 with qualified size, the first nozzle 17 will spray gas to blow the qualified magnetic tile 18 into the first outlet channel 5. The first outlet channel 5 has a downward-sloping channel, through which it can be collected in the first collection box 6.
[0014] In some embodiments, the second material dispensing assembly includes a second material dispensing frame 7, a second support horizontal plate 12 is provided on the second material dispensing frame 7, a second support vertical plate 13 is provided at the end of the second support horizontal plate 12, a second nozzle 14 is provided at the lower end of the second support vertical plate 13, the outlet of the second nozzle 14 faces the side away from the rotating disk 9, a second outlet channel 3 is provided on the outlet side of the second nozzle 14, a second collection box 4 is provided below the second outlet channel 3, and the second collection box 4 is disposed on the frame 1; Specifically, if the inspected magnetic tile 18 is unqualified, it is rotated 90 degrees and stopped for a period of time to allow the PPU mechanical gripper 2 to feed the material. Then it is rotated 90 degrees again and the PPU mechanical gripper 2 continues to feed the material. Meanwhile, the second nozzle 14 sprays gas to blow the unqualified magnetic tile 18 into the second collection box 4 for collection. The second outlet channel 3 is provided with a downward-sloping channel. The unqualified magnetic tile 18 enters the second collection box 4 through this channel for collection, thus completing the inspection and separation.
[0015] By setting up a PPU mechanical gripper, the magnetic tile can be picked up and placed on a rotating disk. By setting up a size detection component, the size of the magnetic tile can be detected. By setting up a first material separation component and a second material separation component, the magnetic tiles that meet the size requirements and those that do not can be separated and collected.
[0016] The technical solution of the present invention has been described above in conjunction with specific embodiments. However, it should be noted that the above descriptions are only for explaining the solution of the present invention and should not be construed as a specific limitation on the scope of protection of the invention in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments or equivalent substitutions of the present invention without creative effort, and all such embodiments or substitutions will fall within the scope of protection of the present invention.
Claims
1. A magnetic tile size detection device, characterized in that, The system includes a frame (1), on which a rotating central control platform (10) is provided. A rotating disk (9) is provided on the rotating central control platform (10). The rotating disk (9) is located on the top. The rotating disk (9) includes four evenly distributed support plates (11). The four support plates (11) are provided with a PPU mechanical gripper (2) for gripping the magnetic tile (18) and placing it on the support plate (11), a size detection component, a first material distribution component, and a second material distribution component. The PPU mechanical gripper (2) includes a radial suction cup (20) for adsorbing the magnetic tile (18) and moving it. After the magnetic tile (18) is gripped, it is placed on one of the support plates (11). After rotating 90 degrees, it is detected by the size detection component. After detection, it is rotated 90 degrees. If the size meets the requirements, it is distributed by the first material distribution component. If the size does not meet the requirements, it is rotated 90 degrees again and distributed at the second material distribution component. Repeating the above actions can complete the continuous detection.
2. The magnetic tile size detection device according to claim 1, characterized in that, The size detection component includes a detection frame (22), a camera mounting base (23) is provided on the detection frame (22), a size detection camera (24) is provided on the camera mounting base (23), the PPU mechanical gripper (2) grabs the magnetic tile (18) and places it on the support plate (11), and after the rotating disk (9) rotates 90 degrees, the magnetic tile (18) is located in the size detection camera (24) for size detection.
3. The magnetic tile size detection device according to claim 1, characterized in that, The first material distribution component includes a first material distribution frame (8), a first support horizontal plate (15) is provided on the first material distribution frame (8), a first support vertical plate (16) is provided at the end of the first support horizontal plate (15), a first nozzle (17) is provided at the lower end of the first support vertical plate (16), the outlet of the first nozzle (17) faces away from the rotating disk (9), a first outlet channel (5) is provided on the outlet side of the first nozzle (17), a first collection box (6) is provided below the first outlet channel, the first collection box (6) is set on the frame (1), after the size detection component detects the magnetic tile (18), if it meets the requirements, it rotates 90 degrees and drives the first nozzle (17) to blow the magnetic tile (18) into the first outlet channel (5) and then into the first collection box (6).
4. The magnetic tile size detection device according to claim 1, characterized in that, The second material distribution assembly includes a second material distribution frame (7), on which a second support horizontal plate (12) is provided, and at the end of the second support horizontal plate (12) a second support vertical plate (13) is provided, and at the lower end of the second support vertical plate (13) a second nozzle (14) is provided, with the outlet of the second nozzle (14) facing away from the rotating disk (9), and a second outlet channel (3) is provided on the outlet side of the second nozzle (14), and a second collection box (4) is provided below the second outlet channel (3), and the second collection box (4) is disposed on the frame (1).