A gantry machining center grinding spindle power adjusting device
The spindle power adjustment device, with its multi-dimensional adjustment and vibration isolation design, solves the problem of the single spindle adjustment method in gantry machining centers, enabling efficient and precise machining of complex workpieces and improving machining accuracy and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-03-24
AI Technical Summary
The existing spindle power adjustment device for grinding in gantry machining centers has a single adjustment method, which makes it difficult to meet the diverse processing needs of complex curved surfaces or irregularly shaped workpieces, resulting in decreased processing accuracy and low efficiency.
By employing components such as gantry brackets, movable seats, adjustable supports, vibration isolation seats, spindle boxes, and adjustable spindles, the spindle can be adjusted in multiple dimensions in the horizontal, vertical, and rotational directions. Combined with hydraulic cylinders and motor drives, it enhances processing flexibility and stability.
It improves processing accuracy and quality, enhances adaptability to workpieces of different shapes and positions, reduces the impact of vibration, extends equipment service life, and improves processing efficiency.
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Figure CN121179340B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gantry machining centers, and particularly relates to a spindle power adjusting device for grinding of a gantry machining center. BACKGROUND
[0002] In the field of modern mechanical processing, gantry machining centers have become one of the core devices for processing various parts due to their high efficiency and precision, and are widely used in grinding of parts with complex shapes and high precision requirements.
[0003] Traditional spindle power adjusting devices for grinding of gantry machining centers are usually composed of a machine table, a gantry support, a moving seat, a spindle and other basic structures. The gantry support is used to support the moving seat, the moving seat can move horizontally on the gantry support to expand the processing range, and the spindle is installed on the moving seat to perform grinding tasks.
[0004] However, the existing spindle power adjusting device for grinding of gantry machining centers has a single adjusting mode, and mostly can only realize simple movement of the spindle in the horizontal or vertical direction, which is difficult to meet the diversified processing needs of workpieces of different shapes and positions. When facing workpieces with complex curved surfaces or irregular shapes, the angle and position of the spindle cannot be flexibly adjusted, resulting in decreased processing precision and reduced processing efficiency.
[0005] On the other hand, due to the limited adjusting mode, the workpiece surface can only be ground in a fixed manner during processing, which often requires multiple grinding processes to achieve the flatness of the ground surface, resulting in low processing efficiency. SUMMARY
[0006] The present application solves the problems in the related art and proposes a spindle power adjusting device for grinding of a gantry machining center, which solves the problem of limited spindle adjusting mode for grinding of existing gantry machining centers and the difficulty in quickly grinding the surface flat.
[0007] In order to solve the above technical problems, the present application is realized by the following technical scheme: a main shaft power adjusting device for gantry machining center grinding, comprising a machine table, a gantry support is vertically installed above the machine table, a moving seat is slidingly installed on the upper end surface of the gantry support, and a driving part one for driving the horizontal movement of the moving seat is arranged on the gantry support, an adjustable support is slidingly installed on the front end surface of the moving seat, and a driving part two for driving the lifting of the adjustable support is arranged on the moving seat, an isolation seat is rotatably installed on the front end surface of the adjustable support, and a horizontal motor for driving the rotation of the isolation seat is installed on the adjustable support, a main shaft box is fixedly installed on the front end surface of the isolation seat, a rotating shaft shell is vertically fixedly installed on the main shaft box, an adjustable main shaft is rotatably installed in the rotating shaft shell, a vertical motor for driving the rotation of the adjustable main shaft is fixedly installed on the main shaft box, and a hydraulic cylinder one for driving the downward movement of the adjustable main shaft is also fixedly installed on the main shaft box.
[0008] By adopting the above technical scheme, by arranging the gantry support, the moving seat, the adjustable support, the isolation seat, the main shaft box and the adjustable main shaft, multi-dimensional adjustment of the main shaft in the horizontal, vertical and rotary directions is realized, which can adapt to different machining requirements. The driving part one can drive the horizontal movement of the moving seat, which expands the horizontal range of machining. The driving part two can lift the adjustable support, which meets the machining requirements of different heights. The horizontal motor can drive the rotation of the isolation seat, which changes the machining angle of the main shaft. The vertical motor drives the rotation of the adjustable main shaft, which provides grinding power. The hydraulic cylinder one drives the downward movement of the adjustable main shaft, which realizes the grinding operation on the workpiece. This multi-dimensional adjustment mode greatly improves the flexibility and adaptability of machining. At the same time, the machining part and the main part of the gantry support are separated by the arrangement of the isolation seat, which can reduce the transmission of vibration on the gantry support to the main shaft box, ensuring the stability during the grinding process. The arrangement of the main shaft box facilitates the stable installation of the rotating shaft shell, which facilitates the rotary installation of the adjustable main shaft in the rotating shaft shell. During machining, the vertical motor can be used to drive the high-speed rotation of the adjustable main shaft for machining, and the vertical motor fixedly installed on the main shaft box ensures that the adjustable main shaft can be dynamically extended during the grinding process, achieving the purpose of dynamic polishing.
[0009] As a preferred scheme, the adjustable support comprises a main seat frame, a turnover frame and a strip-shaped guide rail slidingly matched with the moving seat, the turnover frame is rotatably installed on the front end surface of the main seat frame, a hydraulic cylinder two for driving the upward and downward turnover of the turnover frame is also installed on the main seat frame, and the strip-shaped guide rail is installed on both sides of the rear end surface of the main seat frame and is fixedly connected with the main seat frame.
[0010] By adopting the technical scheme, the structure design of the main seat frame, the turnover frame and the strip-shaped guide rail of the adjustable support makes the adjustable support not only slide on the moving seat, but also drive the turnover frame to turn up and down through the hydraulic cylinder II, further increases the adjustment angle of the main shaft, makes the processing more flexible and changeable, and can grind workpieces of different shapes and positions.
[0011] As a preferred scheme, the main seat frame comprises a connecting middle rod, a double-end rod seat and a vertical rod seat for mounting the strip-shaped guide rail, the double-end rod seat is vertically fixed on the front end face of the connecting middle rod, the turnover frame is rotationally installed on the head of the double-end rod seat, the lower end of the hydraulic cylinder II is rotationally installed on the lower end of the double-end rod seat, and the vertical rod seat is fixedly installed on the two ends of the connecting middle rod.
[0012] By adopting the technical scheme, the structure of the connecting middle rod, the double-end rod seat and the vertical rod seat of the main seat frame provides stable support for the installation and rotation of the turnover frame. The design of the double-end rod seat makes the rotation of the turnover frame more stable, the installation position of the hydraulic cylinder II is reasonable, the turnover frame can be effectively driven to turn up and down, and the stability and reliability of the adjustment are ensured.
[0013] As a preferred scheme, the turnover frame comprises a middle ring frame, a side rod and a front ring frame, the side rod is fixedly installed on the two sides of the middle ring frame, the rear end of the side rod is rotationally connected with the double-end rod seat, and the front ring frame is fixedly installed on the front end face of the side rod.
[0014] By adopting the technical scheme, the structure of the middle ring frame, the side rod and the front ring frame of the turnover frame makes the turnover frame more stable during rotation, can accurately transmit the adjustment action to the shock isolation seat and the main shaft box, ensures the adjustment accuracy of the main shaft, and facilitates the stable installation of the horizontal motor through the setting of the middle ring frame, and facilitates the positioning installation and stable rotation adjustment of the shock isolation seat through the setting of the front ring frame.
[0015] As a preferred scheme, the front ring frame comprises a sleeve ring, a connecting plate and an arc-shaped clamping seat, the connecting plate is symmetrically installed on the two sides of the sleeve ring, the arc-shaped clamping seat is installed on the head of the connecting plate, and the sleeve ring, the connecting plate and the arc-shaped clamping seat are integrally formed.
[0016] By adopting the technical scheme, the sleeve ring, the connecting plate and the arc-shaped clamping seat of the front ring frame are integrally formed, which not only ensures the strength of the structure, but also cooperates with the limiting seat and the center sleeve of the shock isolation seat to realize stable rotation connection, and makes the rotation of the shock isolation seat more smooth.
[0017] As a preferred scheme, the shock isolation seat comprises a seat disc frame and a central sleeve for rotationally mounting the sleeve ring, four sets of limiting seats for rotationally mounting the arc-shaped clamping seats are symmetrically mounted on the rear end face of the seat disc frame, the limiting seats are arranged in an arc shape and are fixedly connected with the seat disc frame, the central sleeve is fixedly installed at the center of the seat disc frame, a shaft sleeve matched with the output end of the transverse motor is fixedly installed at the middle portion of the central sleeve, and a rubber sheet is fixedly attached to the front end face of the seat disc frame.
[0018] Through the above technical scheme, the seat disc frame, the central sleeve, the limiting seat, the rubber sheet and the separation block of the shock isolation seat have good shock isolation effect. The rubber sheet and the separation block can absorb and buffer the vibration generated by the main shaft during operation, reducing the influence of vibration on machining precision. At the same time, the limiting seat and the central sleeve ensure the stable connection of the shock isolation seat with the turnover frame, so that the shock isolation seat can accurately rotate with the action of the turnover frame and the transverse motor.
[0019] As a preferred scheme, the main shaft box comprises a main box shell, a middle seat plate and a back plate connected with the seat disc frame, the middle seat plate is fixedly installed at the middle portion of the main box shell, the back plate is fixedly installed at the rear end face of the main box shell, a storage shell is vertically installed on the bottom face of the main box shell, a cross frame is fixedly installed in the storage shell, a slide vertical rod is fixedly installed at the center of the lower end face of the cross frame, a bottom plate is fixedly installed at the lower end face of the slide vertical rod, a tool head shell is sleeved and installed on the slide vertical rod, the tool head shell comprises an outer tube shell, a placement shell and a connecting top plate, the placement shells are uniformly installed on the inner side face of the outer tube shell in a circumferential direction, the connecting top plate is fixedly installed on the upper end face of the outer tube shell and is sleeved and installed on the slide vertical rod, and a supporting spring is arranged between the connecting top plate and the bottom plate.
[0020] Through the above technical scheme, the combination of the main box shell, the middle seat plate, the back plate, the storage shell, the slide vertical rod, the tool head shell and the supporting spring of the main shaft box provides a stable installation and working environment for the adjustable main shaft and the tool head. The cross frame and the slide vertical rod can be stably fixed and installed through the setting of the storage shell, then the tool head shell is sleeved and installed through the setting of the slide vertical rod, and the tool head shell is designed as a structure matched with the outer tube shell, the placement shell and the connecting top plate, so that a plurality of tool heads can be placed in the placement shell during use, the tool head shell can be stored in the storage shell under the action of the supporting spring without external force, ensuring the stable placement of the tool head, and the operator can pull down the tool head shell when needed and can rotate the tool head shell to take out the appropriate tool head for installation, and the supporting spring can buffer the tool head, ensuring the service life of the tool head.
[0021] As a preferred solution, the adjustable spindle comprises a double conduit seat, a hanging seat, a shaft rod group and a grinding tool head, the double conduit seat is fixedly installed on the lower end surface of the hanging seat, the shaft rod group is slidingly installed in the double conduit seat, the grinding tool head is detachably fixed on the lower end of the shaft rod group, and the double conduit seat is further provided with a reset hanger for suspending the shaft rod group.
[0022] By adopting the above technical solution, the structure of the double conduit seat, the hanging seat, the shaft rod group and the grinding tool head of the adjustable spindle enables the shaft rod group to stably slide in the double conduit seat, and the shaft rod group can be driven to move downward by the hydraulic cylinder during the machining process, so as to realize adjustable grinding of the workpiece. The reset hanger is provided to reset the shaft rod group after it moves downward, thereby ensuring the continuity and stability of the machining.
[0023] As a preferred solution, the double conduit seat comprises two groups of outer vertical plates, a top pipe sleeve and a bottom pipe sleeve installed between the two groups of outer vertical plates, the bottom pipe sleeve is arranged directly below the top pipe sleeve, and the bottom pipe sleeve and the top pipe sleeve are fixedly connected with the outer vertical plates, the upper end surface of the top pipe sleeve is fixedly installed with a reset spring for supporting the reset hanger, two groups of guide bars one are symmetrically installed on the inner side surface of the top pipe sleeve, and two groups of guide bars two are symmetrically installed on the inner side surface of the bottom pipe sleeve, the hanging seat is fixedly installed on the upper end surface of the outer vertical plate, and the outer side surface of the hanging seat is provided with an auxiliary bearing matched with the rotating shaft shell.
[0024] By adopting the above technical solution, the structure of the outer vertical plate, the top pipe sleeve, the bottom pipe sleeve, the guide bar one and the guide bar two of the double conduit seat provides accurate guidance for the sliding of the shaft rod group, thereby ensuring the stability and accuracy of the shaft rod group during the sliding process, and the two-end limiting guidance is realized through the two groups of guide bars one and the two groups of guide bars two, thereby effectively increasing the stability of the guiding adjustment and ensuring higher dynamic polishing precision. The auxiliary bearing is provided to reduce the friction between the hanging seat and the rotating shaft shell, thereby improving the smoothness of the rotation of the adjustable spindle, and the reset hanger is supported by the reset spring to stably move upward, thereby cooperating with the hydraulic cylinder to reciprocally drive the operation.
[0025] As a preferred solution, the shaft rod group comprises a sliding rod one, a sliding rod two and a tool seat for installing the grinding tool head, the outer side surface of the sliding rod one is provided with a sliding groove one matched with the guide bar one, the outer side surface of the sliding rod two is provided with a sliding groove two matched with the guide bar two, the sliding rod two is coaxially installed on the lower end surface of the sliding rod one, and the sliding rod two is integrally formed with the sliding rod one, and the tool seat is fixedly installed on the lower end of the sliding rod two.
[0026] By adopting the above technical solution, the design of the sliding rod one, the sliding rod two, the tool seat, the sliding groove one and the sliding groove two of the shaft rod group enables the shaft rod group to accurately cooperate with the guide bar one and the guide bar two of the double conduit seat, thereby ensuring the sliding precision of the shaft rod group in the double conduit seat, and thereby improving the grinding precision and quality.
[0027] Compared with the prior art, the application has the beneficial effects that: through the multi-dimensional adjustment mode and good shock isolation design, the position and angle of the main shaft can be accurately controlled, the influence of vibration on processing is reduced, and the processing precision and quality are improved. At the same time, the multi-dimensional adjustment of the main shaft in the horizontal, vertical and rotating directions, and the overturning function of the adjustable support make the device adapt to workpiece processing of different shapes and positions, greatly enhancing the flexibility of processing. And through the cooperation of the special main shaft structure, the hydraulic cylinder, the reset hanger and the reset spring, reciprocating adjustment can be realized during processing, thereby effectively increasing the polishing precision. The shock isolation effect of the shock isolation seat and the buffer design of the tool head shell reduce the impact force received by the equipment during working, reduce the wear of the equipment, and prolong the service life of the equipment. And the multi-dimensional adjustment mode can quickly and accurately adjust the position and angle of the main shaft, reduce the adjustment time during processing, and improve the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the overall structure of the embodiment of the application;
[0029] Figure 2 is the front view of the device shown in Figure 1 ;
[0030] Figure 3 is the three-dimensional view of the adjustable support, shock isolation seat, main shaft box, rotating shaft shell and adjustable main shaft cooperating in the embodiment of the application;
[0031] Figure 4 is the front view of the device shown in Figure 3 ;
[0032] Figure 5 is the three-dimensional view of the adjustable support in the embodiment of the application Figure 1 ;
[0033] Figure 6 is the three-dimensional view of the adjustable support in the embodiment of the application Figure 2 ;
[0034] Figure 7 is the side view of the device shown in Figure 5 ;
[0035] Figure 8 is the three-dimensional view of the main shaft box, rotating shaft shell and adjustable main shaft cooperating in the embodiment of the application;
[0036] Figure 9 is the front view of the device shown in Figure 8 ;
[0037] Figure 10is a front side perspective view of the shock isolation seat in the embodiment of the present application;
[0038] Figure 11 is a back side perspective view of the shock isolation seat in the embodiment of the present application;
[0039] Figure 12 is a perspective view of the adjustable spindle in the embodiment of the present application;
[0040] Figure 13 is a perspective view of the double conduit seat in the embodiment of the present application;
[0041] Figure 14 is a perspective view of the shaft rod set in the embodiment of the present application;
[0042] Figure 15 is a perspective view of the spindle box in the embodiment of the present application;
[0043] Figure 16 is Figure 15 is a front view of the device shown in the figure;
[0044] Figure 17 is Figure 16 is a sectional view of the device shown in the figure along the A-A direction.
[0045] In the figure: 1, machine table; 2, gantry support; 20, driving part one; 3, moving seat; 30, driving part two; 4, adjustable support; 40, transverse motor; 41, main seat frame; 410, hydraulic cylinder two; 411, connecting middle rod; 412, double head rod seat; 413, vertical rod seat; 42, overturning frame; 421, middle ring frame; 422, side rod; 43, strip-shaped guide rail; 44, front ring frame; 441, sleeve ring; 442, connecting plate; 443, arc-shaped clamping seat; 5, shock isolation seat; 51, seat disc frame; 511, limiting seat; 52, center sleeve; 53, shaft sleeve; 54, rubber sheet; 541, separation block; 6, spindle box; 60, vertical motor; 61, main box shell; 611, storage shell; 612, horizontal frame; 613, sliding vertical rod; 614, bottom disc plate; 62, middle seat plate; 63, back plate; 64, cutter head shell; 641, outer tube shell; 642, placement shell; 643, connecting top plate; 644, supporting spring; 7, rotating shaft shell; 8, adjustable spindle; 80, hydraulic cylinder one; 81, double conduit seat; 811, outer vertical plate; 812, top tube sleeve; 813, bottom tube sleeve; 814, guide strip one; 815, guide strip two; 82, hanging seat; 821, auxiliary bearing; 83, shaft rod set; 831, sliding rod one; 832, sliding rod two; 833, cutter seat; 834, sliding groove one; 835, sliding groove two; 84, grinding cutter head; 85, reset hanging bracket; 851, reset spring. DETAILED DESCRIPTION
[0046] Clearly, only the embodiments described are merely a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one example embodiment is merely illustrative in nature and is in no way intended to limit the application or its applications or uses. Based upon the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of the present application.
[0047] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.
[0048] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in the examples are not intended to limit the scope of the application, unless otherwise specifically stated. It is to be understood that the drawings are not necessarily to scale as the dimensions of the parts shown are for the purpose of illustration and description only. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail, but are to be considered as part of the description of the application. In all examples shown and discussed herein, any specific values are to be interpreted as illustrative only and not as a limitation. Thus, other example embodiments of the example embodiments can have different values. It is to be noted that like reference numerals and letters refer to like items in the following drawings, and, once an item is defined in one drawing, it need not be discussed further in subsequent drawings.
[0049] In the description of the application, it should be understood that the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal", and "top, bottom" and the like indicated orientation or position relationship are generally based on the orientation or position relationship shown in the drawings, only for the convenience of describing the application and simplifying the description, without the opposite indication, these orientation words do not indicate and imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the scope of protection of the application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.
[0050] For purposes of the description hereinafter, spatial relative terms, such as "above", "below", "upper", "lower", and the like, can be used to describe the relative position of one device or feature to another device or feature as illustrated in the figures. It will be understood that the spatial relative terms are intended to encompass different orientations of the devices in use or operation in addition to the orientations depicted in the figures. For example, if a device in the figures is inverted, then a device described as "above" or "up" of other devices or structures would then be oriented "below" or "down" relative to the other devices or structures. Accordingly, the exemplary terms "above" and "below" can encompass both an orientation of above and below. The devices can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatial relative descriptors used herein interpreted accordingly.
[0051] In addition, it should be noted that the use of "first", "second", etc. words to describe various components is only intended to distinguish a certain one of the components from the other components, and is not otherwise intended to limit the scope of the present application, unless otherwise stated.
[0052] Example 1
[0053] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 9As shown, a gantry machining center grinding spindle power adjusting device, including machine table 1, the vertical installation of gantry bracket 2 is arranged on the top of machine table 1, the upper end surface of gantry bracket 2 is slidably installed with moving seat 3, and the upper end of gantry bracket 2 is provided with driving part one 20 for driving moving seat 3 to move horizontally, the front end surface of moving seat 3 is slidably installed with adjustable support 4, and the upper end of moving seat 3 is provided with driving part two 30 for driving adjustable support 4 to move up and down, the front end surface of adjustable support 4 is rotatably installed with shock isolation seat 5, and the upper end of adjustable support 4 is installed with horizontal motor 40 for driving shock isolation seat 5 to rotate, the front end surface of shock isolation seat 5 is fixedly installed with spindle box 6, the vertical fixed installation of spindle box 6 is provided with rotating shaft shell 7, the rotating shaft shell 7 is rotatably installed with adjustable spindle 8, the upper end of spindle box 6 is fixedly installed with vertical motor 60 for driving adjustable spindle 8 to rotate, and the upper end of spindle box 6 is also fixedly installed with hydraulic cylinder one 80 for driving adjustable spindle 8 to move down. Through the setting of gantry bracket 2, moving seat 3, adjustable support 4, shock isolation seat 5, spindle box 6 and adjustable spindle 8 and other components, multi-dimensional adjustment of the spindle in horizontal, vertical and rotary directions is realized, which can adapt to different processing requirements. Driving part one 20 can drive moving seat 3 to move horizontally, which expands the horizontal range of processing. Driving part two 30 can make adjustable support 4 move up and down to meet the processing requirements of different heights. Horizontal motor 40 can drive shock isolation seat 5 to rotate to change the processing angle of the spindle. Vertical motor 60 drives adjustable spindle 8 to rotate to provide grinding power. Hydraulic cylinder one 80 drives adjustable spindle 8 to move down to realize the grinding operation of the workpiece. This multi-dimensional adjustment mode greatly improves the flexibility and adaptability of processing. At the same time, the setting of shock isolation seat 5 separates the processing part from the main part of gantry bracket 2, which can reduce the vibration transmission from gantry bracket 2 to spindle box 6 and ensure the stability during grinding processing. The setting of spindle box 6 facilitates the stable installation of rotating shaft shell 7, and the adjustable spindle 8 is rotatably installed in the rotating shaft shell 7. During processing, vertical motor 60 can be used to drive adjustable spindle 8 to rotate at high speed for processing. By fixing vertical motor 60 on spindle box 6, it is ensured that adjustable spindle 8 can be dynamically extended during grinding processing to achieve the purpose of dynamic polishing processing. Driving part one 20, driving part one 20 and driving part two 30 all adopt the structure of motor and ball screw cooperation to drive operation.
[0054] Refer to Figure 5 , Figure 6 and Figure 7As shown, the adjustable support 4 includes a main seat 41, a turnover frame 42, and a strip-shaped guide rail 43 in sliding cooperation with the moving seat 3, the turnover frame 42 is rotationally installed on the front end face of the main seat 41, and the main seat 41 is further provided with a hydraulic cylinder two 410 for driving the turnover frame 42 to turn up and down, the strip-shaped guide rail 43 is installed on both sides of the rear end face of the main seat 41, and the strip-shaped guide rail 43 is fixedly connected with the main seat 41. The structural design of the main seat 41, the turnover frame 42, and the strip-shaped guide rail 43 of the adjustable support 4 makes the adjustable support 4 not only able to slide on the moving seat 3, but also able to turn up and down through the hydraulic cylinder two 410 driving the turnover frame 42, further increasing the adjustment angle of the main shaft, making the machining more flexible and variable, and being able to grind workpieces of different shapes and positions. The main seat 41 includes a connecting middle rod 411, a double-head rod seat 412, and a vertical rod seat 413 for installing the strip-shaped guide rail 43, the double-head rod seat 412 is vertically fixed on the front end face of the connecting middle rod 411, the turnover frame 42 is rotationally installed on the head of the double-head rod seat 412, the lower end of the hydraulic cylinder two 410 is rotationally installed on the lower end of the double-head rod seat 412, and the vertical rod seat 413 is fixedly installed on both ends of the connecting middle rod 411. The structure of the connecting middle rod 411, the double-head rod seat 412, and the vertical rod seat 413 of the main seat 41 provides stable support for the installation and rotation of the turnover frame 42. The design of the double-head rod seat 412 makes the rotation of the turnover frame 42 more stable, the installation position of the hydraulic cylinder two 410 is reasonable, and the turnover frame 42 can be effectively driven to turn up and down, ensuring the stability and reliability of the adjustment. The turnover frame 42 includes a middle ring frame 421, a side rod 422, and a front ring frame 44, the side rod 422 is fixedly installed on both sides of the middle ring frame 421, the rear end of the side rod 422 is rotationally connected with the double-head rod seat 412, and the front ring frame 44 is fixedly installed on the front end face of the side rod 422. The structure of the middle ring frame 421, the side rod 422, and the front ring frame 44 of the turnover frame 42 makes the turnover frame 42 more stable during rotation, can accurately transmit the adjustment action to the shock isolation seat 5 and the main shaft box 6, and ensures the adjustment accuracy of the main shaft. The middle ring frame 421 is provided to facilitate the stable installation of the horizontal motor, and the front ring frame 44 is provided to facilitate the positioning installation and stable rotation adjustment of the shock isolation seat 5.
[0055] Referring to Figure 5 As shown, the front ring frame 44 includes a sleeve ring 441, a connecting plate 442, and an arc-shaped clamping seat 443, the connecting plate 442 is symmetrically installed on both sides of the sleeve ring 441, the arc-shaped clamping seat 443 is installed on the head of the connecting plate 442, and the sleeve ring 441, the connecting plate 442, and the arc-shaped clamping seat 443 are integrally formed. The integrally formed structure of the sleeve ring 441, the connecting plate 442, and the arc-shaped clamping seat 443 of the front ring frame 44 not only ensures the strength of the structure, but also cooperates with the limiting seat 511 and the center sleeve 52 of the shock isolation seat 5 to realize stable rotary connection, making the rotation of the shock isolation seat 5 more smooth.
[0056] Referring to Figure 10 andFigure 11 As shown in the drawings, the shock isolation seat 5 comprises a seat disc frame 51 and a central sleeve 52 for the rotation installation of the collar 441, four sets of limiting seats 511 for the rotation installation of the arc-shaped clamping seats 443 are symmetrically installed on the rear end face of the seat disc frame 51, the limiting seats 511 are arranged in an arc shape and are fixedly connected with the seat disc frame 51, the central sleeve 52 is fixedly installed at the center of the seat disc frame 51, and the central sleeve 52 is fixedly installed with a shaft sleeve 53 matched with the output end of the horizontal motor 40 at the middle part, and the front end face of the seat disc frame 51 is also fixedly bonded with a rubber sheet 54, and the front end face of the rubber sheet 54 is integrally formed with a plurality of separation blocks 541. The design of the seat disc frame 51, the central sleeve 52, the limiting seats 511, the rubber sheet 54 and the separation blocks 541 of the shock isolation seat 5 has good shock isolation effect. The rubber sheet 54 and the separation blocks 541 can absorb and buffer the vibration generated by the main shaft during the working process, reduce the influence of the vibration on the machining precision, and at the same time, the limiting seats 511 and the central sleeve 52 ensure the stable connection of the shock isolation seat 5 with the turnover frame 42, so that the shock isolation seat 5 can accurately follow the action of the turnover frame 42 and the horizontal motor 40 to rotate.
[0057] Referring to Figure 8 , Figure 15 , Figure 16 and Figure 17 As shown in the drawings, the main shaft box 6 comprises a main box shell 61, a middle seat plate 62 and a back plate 63 connected with the seat disc frame 51, the middle seat plate 62 is fixedly installed horizontally at the middle part of the main box shell 61, and the back plate 63 is fixedly installed at the rear end face of the main box shell 61. The bottom face of the main box shell 61 is also vertically installed with a storage shell 611, the storage shell 611 is fixedly installed with a horizontal frame 612, the horizontal frame 612 is fixedly installed with a sliding vertical rod 613 at the center of the lower end face, the sliding vertical rod 613 is fixedly installed with a bottom disc plate 614 at the lower end face, and the tool head shell 64 is sleeved and installed on the sliding vertical rod 613, the tool head shell 64 comprises an outer pipe shell 641, a placement shell 642 and a connecting top plate 643, the placement shell 642 is uniformly installed on the inner side face of the outer pipe shell 641 in the circumferential direction, the connecting top plate 643 is fixedly installed on the upper end face of the outer pipe shell 641, and the connecting top plate 643 is sleeved and installed on the sliding vertical rod 613, and the supporting spring 644 is arranged between the connecting top plate 643 and the bottom disc plate 614.
[0058] Example 2
[0059] Referring to Figure 12 , Figure 13 and Figure 14As shown, the adjustable spindle 8 includes a double conduit seat 81, a hanging seat 82, a shaft rod group 83 and a grinding tool head 84, the double conduit seat 81 is fixedly installed on the lower end surface of the hanging seat 82, the shaft rod group 83 is slidingly installed in the double conduit seat 81, the grinding tool head 84 is detachably fixed on the lower end of the shaft rod group 83, and the double conduit seat 81 is further provided with a reset hanger 85 suspending the shaft rod group 83. The combination of the main box shell 61, the middle seat plate 62, the back plate 63, the storage shell 611, the slide vertical rod 613, the tool head shell 64 and the support spring 644 and other components of the main shaft box 6 provide a stable installation and working environment for the adjustable spindle 8 and the tool head. The setting of the storage shell 611 facilitates the stable and fixed installation of the cross frame 612 and the slide vertical rod 613, then the setting of the slide vertical rod 613 facilitates the sleeve installation of the tool head shell 64, and by designing the tool head shell 64 into a structure matched with the outer pipe shell 641, the placement shell 642 and the connecting top plate 643, a plurality of tool heads can be placed in the placement shell 642 during use, the tool head shell 64 can be stored in the storage shell 611 under the action of the support spring 644 without external force, ensuring the stable placement of the tool head, and when needed, the operator can pull down the tool head shell 64, and can take out the appropriate tool head by rotating the tool head shell 64 for installation, and the support spring 644 can buffer the tool head, ensuring the service life of the tool head.
[0060] Referring to Figure 13 As shown, the double conduit seat 81 includes two groups of outer vertical plates 811, a top pipe sleeve 812 and a bottom pipe sleeve 813 installed between the two groups of outer vertical plates 811, the bottom pipe sleeve 813 is arranged directly below the top pipe sleeve 812, and the bottom pipe sleeve 813 and the top pipe sleeve 812 are fixedly connected with the outer vertical plates 811, the upper end surface of the top pipe sleeve 812 is fixedly installed with a reset spring 851 supporting the reset hanger 85, and the inner side surface of the top pipe sleeve 812 is symmetrically installed with two groups of guide bars one 814, and the inner side surface of the bottom pipe sleeve 813 is symmetrically installed with two groups of guide bars two 815, the hanging seat 82 is fixedly installed on the upper end surface of the outer vertical plates 811, and the outer side surface of the hanging seat 82 is provided with an auxiliary bearing 821 matched with the rotating shaft shell 7. The structure of the outer vertical plates 811, the top pipe sleeve 812, the bottom pipe sleeve 813, the guide bars one 814 and the guide bars two 815 of the double conduit seat 81 provides accurate guidance for the sliding of the shaft rod group 83, ensuring the stability and accuracy of the shaft rod group 83 during sliding, and the two-end limiting guidance is realized by the two groups of guide bars one 814 and the two groups of guide bars two 815, effectively increasing the stability of the guiding adjustment and ensuring higher dynamic polishing precision. The setting of the auxiliary bearing 821 reduces the friction between the hanging seat 82 and the rotating shaft shell 7, improves the smoothness of the rotation of the adjustable spindle 8, and the reset spring 851 is arranged to support the reset hanger 85 and the adjustable spindle 8 to stably move up, cooperating with the hydraulic cylinder one 80 to reciprocatingly drive the operation.
[0061] Referring toFigure 14 As shown, the shaft rod group 83 includes a slide rod one 831, a slide rod two 832, and a tool seat 833 for installing the grinding tool head 84. The slide rod one 831 has a slide groove one 834 formed on the outer side thereof and matched with the guide strip one 814. The slide rod two 832 has a slide groove two 835 formed on the outer side thereof and matched with the guide strip two 815. The slide rod two 832 is coaxially installed on the lower end surface of the slide rod one 831 and integrally formed with the slide rod one 831. The tool seat 833 is fixedly installed on the lower end of the slide rod two 832. The slide rod one 831, the slide rod two 832, the tool seat 833, the slide groove one 834, and the slide groove two 835 of the shaft rod group 83 are designed to enable the shaft rod group 83 to be accurately matched with the guide strip one 814 and the guide strip two 815 of the double guide pipe seat 81, thereby ensuring the sliding accuracy of the shaft rod group 83 in the double guide pipe seat 81 and improving the grinding accuracy and quality.
[0062] Working principle: In actual machining operation, the horizontal and vertical positions of the spindle are adjusted by the driving member one 20 and the driving member two 30 according to the machining requirements of the workpiece. The rotation angle and the overturning angle of the spindle are adjusted by the transverse motor 40 and the hydraulic cylinder two 410 to align the spindle with the machining position of the workpiece, and then the adjustable spindle 8 is driven by the vertical motor 60 to perform grinding machining. The hydraulic cylinder one 80 is started to drive the adjustable spindle 8 to move up and down with small amplitude reciprocatingly to perform precision grinding machining on the workpiece. In the machining process, the rubber sheet 54 and the partition block 541 of the shock isolation seat 5 absorb and buffer the vibration to ensure the machining precision. The supporting spring 644 of the tool head shell 64 buffers the impact force received by the tool head to protect the equipment.
[0063] The above is the preferred embodiment of the present application, and the person skilled in the art can make changes and modifications to the above embodiment. Therefore, the present application is not limited to the above specific embodiments, and any obvious improvement, replacement or modification made by the person skilled in the art on the basis of the present application shall fall within the protection scope of the present application.
Claims
1. A spindle power adjustment device for grinding in a gantry machining center, comprising a machine base (1), characterized in that: A gantry support (2) is vertically installed directly above the machine platform (1). A movable seat (3) is slidably installed on the upper surface of the gantry support (2). A drive component (20) for driving the movable seat (3) to move horizontally is provided on the gantry support (2). An adjustable support (4) is slidably installed on the front surface of the movable seat (3). A drive component (30) for driving the adjustable support (4) to rise and fall is provided on the movable seat (3). A vibration isolation seat (5) is rotatably installed on the front surface of the adjustable support (4). (4) A horizontal motor (40) is installed on the vibration isolation seat (5) to drive the vibration isolation seat (5) to rotate. A spindle box (6) is fixedly installed on the front end face of the vibration isolation seat (5). A rotating shaft housing (7) is vertically fixedly installed on the spindle box (6). An adjustable spindle (8) is rotatably installed in the rotating shaft housing (7). A vertical motor (60) is fixedly installed on the spindle box (6) to drive the adjustable spindle (8) to rotate. A hydraulic cylinder (80) is also fixedly installed on the spindle box (6) to drive the adjustable spindle (8) to move downward. The spindle box (6) includes a main housing (61), a middle base plate (62), and a back plate (63). The middle base plate (62) is horizontally fixed in the middle of the main housing (61), and the back plate (63) is fixedly installed on the rear end face of the main housing (61). A storage shell (611) is also vertically installed on the bottom surface of the main housing (61). A crossbeam (612) is fixedly installed in the storage shell (611). A sliding upright (613) is fixedly installed at the center of the lower end face of the crossbeam (612), and a base plate (613) is fixedly installed on the lower end face of the sliding upright (613). 4), and a cutter head shell (64) is fitted on the sliding upright (613). The cutter head shell (64) includes an outer tube shell (641), a placement shell (642) and a connecting top plate (643). The placement shell (642) is evenly installed on the inner side of the outer tube shell (641) along the circumferential direction. The connecting top plate (643) is fixedly installed on the upper end face of the outer tube shell (641) and fitted on the sliding upright (613). A support spring (644) is provided between the connecting top plate (643) and the base plate (614).
2. The spindle power adjustment device for grinding in a gantry machining center according to claim 1, characterized in that: The adjustable support (4) includes a main support frame (41), a flipping frame (42), and a strip guide rail (43) that slides with the movable seat (3). The flipping frame (42) is rotatably mounted on the front end face of the main support frame (41), and a hydraulic cylinder (410) is also mounted on the main support frame (41) to drive the flipping frame (42) to flip up and down. The strip guide rail (43) is mounted on both sides of the rear end face of the main support frame (41), and the strip guide rail (43) is fixedly connected to the main support frame (41).
3. The spindle power adjustment device for grinding in a gantry machining center according to claim 2, characterized in that: The main support frame (41) includes a connecting rod (411), a double-headed rod seat (412), and a pole seat (413) for mounting the strip guide rail (43). The double-headed rod seat (412) is vertically fixed to the front end face of the connecting rod (411). The flipping frame (42) is rotatably mounted on the head of the double-headed rod seat (412). The lower end of the second hydraulic cylinder (410) is rotatably mounted on the lower end of the double-headed rod seat (412). The pole seat (413) is fixedly mounted on both ends of the connecting rod (411).
4. The spindle power adjustment device for grinding in a gantry machining center according to claim 3, characterized in that: The flipping frame (42) includes a middle ring frame (421), side rods (422) and a front ring frame (44). The side rods (422) are fixedly installed on both sides of the middle ring frame (421). The rear end of the side rods (422) is rotatably connected to the double-headed rod seat (412). The front ring frame (44) is fixedly installed on the front end face of the side rods (422).
5. The spindle power adjustment device for grinding in a gantry machining center according to claim 4, characterized in that: The front ring frame (44) includes a collar (441), a connecting plate (442), and an arc-shaped bracket (443). The connecting plate (442) is symmetrically installed on both sides of the collar (441), and the arc-shaped bracket (443) is installed on the head of the connecting plate (442). The collar (441), the connecting plate (442), and the arc-shaped bracket (443) are integrally formed.
6. The spindle power adjustment device for grinding in a gantry machining center according to claim 5, characterized in that: The vibration isolation seat (5) includes a seat frame (51) and a center sleeve (52) for rotating the collar (441). The rear end face of the seat frame (51) is symmetrically equipped with four sets of limiting seats (511) for rotating the arc-shaped card seat (443). The limiting seats (511) are arc-shaped and fixedly connected to the seat frame (51). The center sleeve (52) is fixedly installed at the center of the seat frame (51), and a bushing (53) that cooperates with the output end of the transverse motor (40) is fixedly installed in the middle of the center sleeve (52). A rubber sheet (54) is also pasted and fixed on the front end face of the seat frame (51). The front end face of the rubber sheet (54) is integrally formed with several partition blocks (541).
7. The spindle power adjustment device for grinding in a gantry machining center according to claim 1, characterized in that: The adjustable spindle (8) includes a double guide seat (81), a hanger (82), a shaft assembly (83), and a grinding head (84). The double guide seat (81) is fixedly installed on the lower end face of the hanger (82). The shaft assembly (83) is slidably installed in the double guide seat (81). The grinding head (84) is detachably fixed to the lower end of the shaft assembly (83). The double guide seat (81) is also provided with a reset hanger (85) for suspending the shaft assembly (83).
8. The spindle power adjustment device for grinding in a gantry machining center according to claim 7, characterized in that: The double guide tube seat (81) includes two sets of outer upright plates (811) and a top tube sleeve (812) and a bottom tube sleeve (813) installed between the two sets of outer upright plates (811). The bottom tube sleeve (813) is located directly below the top tube sleeve (812), and both the bottom tube sleeve (813) and the top tube sleeve (812) are fixedly connected to the outer upright plates (811). The upper end face of the top tube sleeve (812) is fixedly installed with a reset spring (851) supporting the reset hanger (85). Two sets of guide bars one (814) are symmetrically installed on the inner side of the top tube sleeve (812), and two sets of guide bars two (815) are symmetrically installed on the inner side of the bottom tube sleeve (813). The hanger (82) is fixedly installed on the upper end face of the outer upright plate (811), and an auxiliary bearing (821) that cooperates with the rotating shaft housing (7) is provided on the outer side of the hanger (82).
9. The spindle power adjustment device for grinding in a gantry machining center according to claim 8, characterized in that: The shaft assembly (83) includes a slide rod one (831), a slide rod two (832), and a tool holder (833) for mounting the grinding head (84). The outer side of the slide rod one (831) is provided with a slide groove one (834) that cooperates with the guide bar one (814). The outer side of the slide rod two (832) is provided with a slide groove two (835) that cooperates with the guide bar two (815). The slide rod two (832) is coaxially mounted on the lower end face of the slide rod one (831), and the slide rod two (832) and the slide rod one (831) are integrally formed. The tool holder (833) is fixedly mounted on the lower end of the slide rod two (832).
Citation Information
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