An electronic ceramic vacuum rotary platform device
By coordinating the vacuum channels and vacuum check valves of the stacking platform, conveying components, and lifting and rotating components, precise positioning and orientation adjustment of the laminated membrane are achieved, solving the problem of unevenness of the laminated membrane in the stacking equipment and improving product yield and quality.
Patent Information
- Application Number
- CN202511726139.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-11-24
AI Technical Summary
Existing lamination equipment cannot promptly address the issue of uneven film orientation during lamination operations, resulting in products being uneven in height and affecting product yield.
The system employs a stacking platform, conveying components, and lifting and rotating components. Through the cooperation of a vacuum channel and a vacuum check valve, it achieves precise positioning and orientation adjustment of the stacked membrane, and utilizes vacuum adsorption and rotation functions to ensure the flatness of the stacked membrane.
It improves the product yield of the lamination equipment. By rotating and adjusting the direction of the laminated film, it ensures the flatness and positioning accuracy of the laminated film, thereby improving product quality.
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Figure CN121180683B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of MLCC stack production, and particularly relates to an electronic ceramic vacuum rotary table device. BACKGROUND
[0002] MLCC, namely multilayer chip ceramic capacitor, is a structure formed by alternately stacking many layers of very thin ceramic dielectric and metal electrodes. The preparation method usually adopts a stack device to perform stack processing on a ceramic film, and the stack device is used to convey a rolled ceramic film through a roller and perform press fitting at a laminating station.
[0003] However, the ceramic film cannot be completely flat due to production processes and the like, and the film has the problem of being high on one side and low on the other side. As the number of stacks increases, the product will be high on one side and low on the other side. In the traditional stack device, accurate positioning is required when stacking, and the state of the stack film cannot be adjusted after positioning. Therefore, the stack film can only be stacked in one direction and cannot change the direction of the film in the middle. The above defects cannot be processed in time during the stacking process, and the product yield is low.
[0004] Therefore, if an electronic ceramic vacuum rotary table device capable of adjusting the direction of the stack film during the stacking operation and ensuring accurate positioning of the stack film can be provided, the above technical problems can be well solved. SUMMARY
[0005] The technical problem to be solved by the application is to overcome the shortcomings of the prior art and provide an electronic ceramic vacuum rotary table device capable of adjusting the direction of the stack film during the stacking operation and ensuring accurate positioning of the stack film.
[0006] The technical solution adopted by the application is: the application comprises a stack table, a conveying assembly and a jacking and rotating assembly, the stack table is provided with a vacuum channel, the upper surface of the stack table is provided with a plurality of first adsorption holes in communication with the vacuum channel, the bottom of the stack table is provided with a vacuum breaking valve and a vacuum check valve, the vacuum breaking valve and the vacuum check valve are both in communication with the vacuum channel, the conveying assembly drives the stack table to make reciprocating linear motion between a stack station and above the jacking and rotating assembly, the jacking and rotating assembly is positioned and matched with the stack table and drives the stack table to make a direction adjustment action.
[0007] From the above scheme can be seen, by the laminated film is carried out by the laminated platform positioning, while setting several first adsorption hole to achieve the laminated film adsorbed fixed on the laminated platform. And the vacuum valve and the vacuum channel in the vacuum, due to the one-way valve structure disconnects the vacuum channel and the outside atmosphere, realize the vacuum channel inside to keep negative pressure state. Therefore, in the process of adjusting the posture of the laminated platform, the laminated film clock is stably adsorbed on the laminated platform, keep the positioning accuracy of reliable, in response to the uneven of laminated film, can be adjusted by rotating the laminated direction, and then make the laminated product restore flat, ensure the quality of the product, and improve the yield of laminated equipment.
[0008] One preferred scheme is, the laminated platform bottom fixedly provided with a vacuum connection block, the vacuum connection block is equipped with a through channel which is communicated with the vacuum channel, the vacuum valve and the vacuum one-way valve are fixed on the vacuum connection block, the vacuum valve and the vacuum one-way valve are communicated with the vacuum channel through the through channel, the electronic ceramic vacuum rotary platform device further includes a vacuum assembly matched with the vacuum valve and the vacuum one-way valve, the vacuum assembly is matched with the trigger switch pressing of the vacuum valve, the vacuum assembly is connected with the vacuum one-way valve and is connected to the external vacuum equipment.
[0009] One preferred scheme is, the vacuum assembly includes a top pressure cylinder, a trigger cylinder and a vacuum joint, the movable end of the top pressure cylinder is provided with a movable plate, the trigger cylinder and the vacuum joint are fixed on the movable plate, the vacuum joint is connected to the vacuum one-way valve and is connected to the external vacuum equipment to adsorb the laminated product when the top pressure cylinder is extended, the movable end of the trigger cylinder is extended and presses the trigger block of the vacuum valve when the top pressure cylinder is retracted, so that the internal negative pressure of the vacuum channel is reduced and the adsorption of the laminated product is released.
[0010] One preferred scheme is, the two sides of the laminated platform are provided with a plurality of positioning grooves, the electronic ceramic vacuum rotary platform device further includes a platform positioning platform and a positioning assembly, the platform positioning platform is provided with a plurality of first positioning wheels matched with the plurality of positioning grooves, the positioning assembly includes a positioning cylinder and a second positioning wheel provided on the movable end of the positioning cylinder, the plurality of first positioning wheels and the second positioning wheels are respectively matched with the two sides of the laminated platform, the upper surface of the platform positioning platform is provided with a plurality of second adsorption holes, the platform positioning platform is provided with a vacuum cavity, the plurality of second adsorption holes are communicated with the vacuum cavity, and the platform positioning platform is arranged on the laminated driving device of the laminated station.
[0011] A preferred solution is that the conveying assembly comprises a driving motor and a slide rail assembly, a support block is arranged on the slide block of the slide rail assembly, the driving motor is connected with the support block through a synchronous belt assembly and drives the support block to make reciprocating linear motion along the slide rail assembly.
[0012] A preferred solution is that the jacking and rotating assembly comprises a jacking cylinder and a rotating motor, the rotating motor is arranged at the movable end of the jacking cylinder, a positioning plate is arranged at the movable end of the rotating motor, a plurality of positioning pins are arranged on the positioning plate, and a plurality of positioning holes corresponding to the positioning pins are arranged on the laminated stage. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a schematic view of the three-dimensional structure of the present application;
[0014] Figure 2 is a schematic view of the three-dimensional structure of the conveying assembly;
[0015] Figure 3 is a schematic view of the three-dimensional structure of the jacking and rotating assembly;
[0016] Figure 4 is a first sectional view of the laminated stage;
[0017] Figure 5 is a second sectional view of the laminated stage;
[0018] Figure 6 is a schematic view of the three-dimensional structure of the stage positioning platform and the positioning assembly. DETAILED DESCRIPTION
[0019] As shown in the drawings, Figures 1 to 6 in the present embodiment, the present application comprises a laminated stage 1, a conveying assembly 2 and a jacking and rotating assembly 3, a vacuum channel 101 is arranged in the laminated stage 1, a plurality of first suction holes 102 communicating with the vacuum channel 101 are arranged on the upper surface of the laminated stage 1, a vacuum breaking valve 103 and a vacuum one-way valve 104 are arranged at the bottom of the laminated stage 1, the vacuum breaking valve 103 and the vacuum one-way valve 104 both communicate with the vacuum channel 101, the conveying assembly 2 drives the laminated stage 1 to make reciprocating linear motion between the laminated station and above the jacking and rotating assembly 3, the jacking and rotating assembly 3 is positioned and matched with the laminated stage 1 and drives the laminated stage 1 to make directional adjustment action.
[0020] As shown in the drawings, Figure 4 and Figure 5As shown, in this embodiment, a vacuum connection block 105 is fixedly installed at the bottom of the stacked stage 1. The vacuum connection block 105 is provided with a conductive channel 106 communicating with the vacuum channel 101. The vacuum breaking valve 103 and the vacuum one-way valve 104 are both fixed on the vacuum connection block 105. The vacuum breaking valve 103 and the vacuum one-way valve 104 are both connected to the vacuum channel 101 through the conductive channel 106. The electronic ceramic vacuum rotary stage device also includes a vacuum assembly that cooperates with the vacuum breaking valve 103 and the vacuum one-way valve 104. The vacuum assembly is press-fitted with the trigger switch of the vacuum breaking valve 103. The vacuum assembly is connected to the vacuum one-way valve 104 and connected to an external vacuum pumping device. By setting the vacuum connection block 105, the vacuum breaking valve 103 and the vacuum one-way valve 104 are arranged side by side, which facilitates the connection to the vacuum pumping device and the breaking of the vacuum. Simultaneously, by sharing the conduction channel 106, the vacuum breaking valve 103 and the vacuum one-way valve 104 can be arranged more compactly, and both can act simultaneously on the vacuum channel 101. The vacuum breaking valve 103 is a micro-motion structure. Under external force, the internal chamber is compressed by a self-resetting piston, thereby generating a pressure change to break the vacuum. When the external vacuum equipment is started, the vacuum one-way valve 104 opens under negative pressure, thereby extracting the gas in the vacuum channel 101. When the external vacuum equipment stops, the valve automatically closes under the action of external pressure and a return spring. This ensures that the first adsorption holes 102 are always under negative pressure during transfer, and that the laminated product is firmly adsorbed onto the laminated platform 1 to maintain precise positioning.
[0021] like Figure 4 and Figure 5 As shown, in this embodiment, the stacking platform 1 is provided with two sets of vacuum connecting blocks 105. The two sets of vacuum connecting blocks 105 are located at a diagonal position on the stacking platform 1. Each set of vacuum connecting blocks 105 is provided with a vacuum breaking valve 103 and a vacuum one-way valve 104. The vacuum assembly is located on the side of the stacking station. By using two sets of vacuum connecting blocks 105, the vacuum channel 101 can be evacuated and broken before and after rotation, thereby improving the working efficiency of the equipment.
[0022] One implementation method, such as Figure 5As shown, the vacuum channels 101 connected by the two sets of vacuum connecting blocks 105 are independent of each other, thereby forming two independent negative pressure zones on the stacking platform 1. This structure ensures that even if one side of the negative pressure fails due to accidental vibration during the transfer process, the negative pressure on the other side can still guarantee that the stacked product is stably adsorbed on the stacking platform 1. Furthermore, during vacuum breaking, the weak vibration generated by vacuum breaking allows for the release of the stacked product by breaking the vacuum on one side.
[0023] In another embodiment, the two sets of vacuum connection blocks 105 share the same vacuum channel 101, which improves the efficiency of vacuuming and releasing.
[0024] like Figure 6 As shown, in this embodiment, the vacuum assembly includes a top-pressure cylinder 107, a trigger cylinder 108, and a vacuum connector 109. The movable end of the top-pressure cylinder 107 is equipped with a movable plate. Both the trigger cylinder 108 and the vacuum connector 109 are fixed to the movable plate. When the top-pressure cylinder 107 extends, the vacuum connector 109 engages with the vacuum one-way valve 104 and connects to an external vacuuming device for adsorption of the laminated products. When the top-pressure cylinder 107 retracts, the movable end of the trigger cylinder 108 extends and presses the trigger block of the vacuum breaking valve 103, reducing the negative pressure inside the vacuum channel 101 and thus releasing the adsorption of the laminated products. The top-pressure cylinder 107 drives the vacuum connector 109 to move linearly, thereby engaging with the vacuum one-way valve 104 to perform vacuuming, generating negative pressure in the first adsorption hole 102. The trigger cylinder 108 is a miniature cylinder; it extends to press the trigger block of the vacuum breaking valve 103 when vacuum breaking is required.
[0025] like Figure 6As shown, in this embodiment, the two sides of the laminated platform 1 are provided with three arrayed positioning grooves 110, the electronic ceramic vacuum rotary platform device further comprises a platform positioning platform 4 and a positioning assembly 5, the platform positioning platform 4 is provided with two first positioning wheels 401 corresponding to the two positioning grooves 110 at both ends, the positioning assembly 5 comprises a positioning cylinder 501 and a second positioning wheel 502 provided on the movable end of the positioning cylinder 501, the two first positioning wheels 401 and the second positioning wheel 502 are respectively positioned and matched with the two sides of the laminated platform 1 and form a triangular support, realizing accurate positioning of the laminated platform 1, the positioning groove 110 is V-shaped, realizing self-adaptive positioning with the positioning wheel, ensuring that the laminated platform 1 is accurately limited, and the second positioning wheel 502 is driven by the positioning cylinder 501 to perform clamping positioning action. The upper surface of the platform positioning platform 4 is provided with a plurality of second suction holes 402, the platform positioning platform 4 is provided with a vacuum cavity, a plurality of second suction holes 402 are in communication with the vacuum cavity, and the vacuum cavity is connected with an external vacuumizing equipment. The platform positioning platform 4 adsorbs and limits the laminated platform 1 during laminating operation, ensuring that the laminated platform 1 is stably locked in the laminating station during laminating operation. The platform positioning platform 4 is arranged on the laminating driving device 6 of the laminating station. The laminating driving device 6 is a heavy load lifting mechanism, which provides the pressure required during laminating operation, and cooperates with the laminating structure above to perform laminating operation of the laminated product.
[0026] As shown in the figure, Figure 2 As shown, in this embodiment, the conveying assembly 2 comprises a driving motor 201 and a slide rail assembly 202, the slide block of the slide rail assembly 202 is provided with a supporting block 203, the driving motor 201 is connected with the supporting block 203 through a synchronous belt assembly 204 and drives the supporting block 203 to make reciprocating linear motion along the slide rail assembly 202. The driving motor 201 is drivingly connected with the synchronous belt assembly 204 through a transmission shaft, and in turn drives the supporting block 203 connected with the synchronous belt assembly 204 to move linearly along the slide rail assembly 202, the slide rail assembly 202 comprises two groups of linear slide rails, each group of linear slide rail is provided with a slide block, and the slide block is connected with a supporting block 203, two supporting blocks 203 are respectively supported and matched with both ends of the laminated platform 1, the supporting block 203 is provided with a guide pin matched with the laminated platform 1, and the laminated platform 1 is correspondingly provided with a limiting hole, during laminating operation or rotation, the laminated platform 1 is lifted and separated from the supporting block 203.
[0027] As shown in the figure, Figure 3As shown, in the embodiment, the jacking and rotating assembly 3 comprises a jacking cylinder 301 and a rotating motor 302, the rotating motor 302 is arranged on the movable end of the jacking cylinder 301, a positioning plate 303 is arranged on the movable end of the rotating motor 302, a plurality of positioning pins 304 are arranged on the positioning plate 303, and a plurality of positioning holes 111 corresponding to the positioning pins 304 are arranged on the laminated platform 1. The jacking and rotating assembly 3 further comprises a supporting base and a lifting plate, a plurality of linear bearings are arranged on the supporting base, a plurality of guide columns corresponding to the linear bearings are arranged on the lifting plate, the jacking cylinder 301 is arranged on the supporting base, the lifting plate is arranged on the movable end of the jacking cylinder 301, and the rotating motor 302 is arranged on the lifting plate. When the laminated platform 1 needs to be rotated to adjust the posture of the laminated product, the jacking cylinder 301 is extended to make the positioning pins 304 abut against the positioning holes 111 to limit the position. When the lifting plate is lifted to be higher than the conveying assembly 2, the rotating motor 302 is started to drive the laminated platform 1 to rotate by 180 degrees to adjust the posture of the laminated product. Further, in the case that the heights of the two sides of the laminated film are different, the direction of the laminated product is adjusted to obtain the product with the same height of the two sides after the final lamination, so as to ensure the yield and reliability of the product.
[0028] Although the embodiments of the present application are described in actual schemes, but do not constitute a limitation on the meaning of the present application, and it is obvious for those skilled in the art to modify the embodiments according to the present application and combine them with other schemes.
Claims
1. An electronic ceramic vacuum rotary stage device, characterized by: It includes laminated platform (1), conveying assembly (2) and jacking rotating assembly (3), the laminated platform (1) is provided with vacuum passage (101) in, the upper surface of laminated platform (1) is provided with a plurality of first adsorption hole (102) with the communication of vacuum passage (101), the bottom of laminated platform (1) is provided with broken vacuum valve (103) and vacuum check valve (104), both broken vacuum valve (103) and vacuum check valve (104) are communicated with vacuum passage (101), conveying assembly (2) drives laminated platform (1) reciprocating linear motion between laminated station and the top of jacking rotating assembly (3), jacking rotating assembly (3) is positioned with laminated platform (1) and drives laminated platform (1) to do directional adjustment action;The both sides of laminated platform (1) are provided with a plurality of positioning groove (110), the electronic ceramic vacuum rotating platform device further includes platform positioning platform (4) and positioning assembly (5), the platform positioning platform (4) is provided with a plurality of first positioning wheel (401) corresponding with the cooperation of a plurality of positioning groove (110), the positioning assembly (5) includes positioning cylinder (501) and the second positioning wheel (502) provided on the movable end of positioning cylinder (501), a plurality of first positioning wheel (401) and second positioning wheel (502) are positioned with the both sides of laminated platform (1) respectively, the upper surface of platform positioning platform (4) is provided with a plurality of second adsorption hole (402), the platform positioning platform (4) is provided with vacuum cavity, a plurality of second adsorption hole (402) are communicated with the vacuum cavity, when laminating operation, the laminated platform (1) is adsorbed and limited by platform positioning platform (4), so that laminated platform (1) is locked in laminated station stably during laminating operation, the laminated platform (4) is set on laminating drive device (6) of laminated station.
2. The electronic ceramic vacuum rotary table device according to claim 1, characterized in that: The bottom of laminated platform (1) is fixedly provided with vacuum connection block (105), the vacuum connection block (105) is provided with through channel (106) communicated with vacuum passage (101), both broken vacuum valve (103) and vacuum check valve (104) are fixed on vacuum connection block (105), both broken vacuum valve (103) and vacuum check valve (104) are communicated with vacuum passage (101) through through channel (106), the electronic ceramic vacuum rotating platform device further includes vacuum assembly cooperating with broken vacuum valve (103) and vacuum check valve (104), the vacuum assembly is pressed and matched with the trigger switch of broken vacuum valve (103), the vacuum assembly is connected with vacuum check valve (104) and is conducted to external vacuumizing equipment.
3. The electronic ceramic vacuum rotary table device according to claim 2, characterized in that: The vacuum assembly comprises a top pressing cylinder (107), a trigger cylinder (108) and a vacuum extraction joint (109), a movable plate is arranged on the movable end of the top pressing cylinder (107), the trigger cylinder (108) and the vacuum extraction joint (109) are both fixed on the movable plate, the vacuum extraction joint (109) is connected with the vacuum one-way valve (104) and is conducted to the external vacuum extraction equipment to adsorb the laminated product when the top pressing cylinder (107) is extended, the movable end of the trigger cylinder (108) is extended and presses the trigger block of the vacuum breaking valve (103) in the retracted state of the top pressing cylinder (107), the negative pressure in the vacuum channel (101) is reduced and the adsorption of the laminated product is released.
4. The electronic ceramic vacuum rotary table device according to claim 1, characterized in that: The conveying assembly (2) comprises a driving motor (201) and a slide rail assembly (202), a supporting block (203) is arranged on the slide block of the slide rail assembly (202), the driving motor (201) is connected with the supporting block (203) through a synchronous belt assembly (204) and drives the supporting block (203) to move along the slide rail assembly (202) in a reciprocating linear mode.
5. The electronic ceramic vacuum rotary table device according to claim 1, characterized in that: The jacking and rotating assembly (3) comprises a jacking cylinder (301) and a rotating motor (302), the rotating motor (302) is arranged on the movable end of the jacking cylinder (301), a positioning plate (303) is arranged on the movable end of the rotating motor (302), a plurality of positioning pins (304) are arranged on the positioning plate (303), and a plurality of positioning holes (111) corresponding to the positioning pins (304) are arranged on the laminated platform (1).
Citation Information
Patent Citations
Pole piece compounding mechanism
CN120955220A
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