Anti-deformation and anti-cracking door plate
By combining the vertical inner core, door edge end caps, and outer side panels with a grooved design, the problem of door panel deformation and cracking under environmental changes is solved, achieving a more stable connection and higher durability.
Patent Information
- Application Number
- CN202511674130.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2025-12-26
AI Technical Summary
In traditional door panel manufacturing, the connection between the door core panel and the frame lacks stability and adaptability, making the door panel prone to deformation and cracking when environmental factors change.
It adopts a combination structure of vertical inner core, door edge end cap and outer side panel, with the wood grain direction set vertically. Combined with the groove design and multiple connecting components, it disperses stress and enhances the connection firmness.
It effectively disperses stress, reduces the risk of deformation and cracking, improves the stability and durability of the door panel, and reduces maintenance costs.
Smart Images

Figure CN121205487A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of anti-deformation and anti-cracking door panels, and particularly relates to an anti-deformation and anti-cracking door panel. BACKGROUND
[0002] In the field of furniture manufacturing and architectural decoration, door panels are widely used. With the improvement of people's living quality, the quality and durability of door panels are increasingly required. High-quality door panels not only improve the overall aesthetics of the space, but also bring convenience and comfort to people's lives. The design and manufacturing technology of door panels have been continuously developed from the initial simple structure to today's diversified design, and have made significant progress in functionality and decoration.
[0003] In traditional door panel manufacturing, in order to achieve the connection of the door core panel and the frame, a direct splicing method is often used, that is, the cut door core panel is directly embedded into the frame composed of door edges and cross bars, and then glued or nailed with nails for fixing. For the door edges and cross bars, a single material is generally used to make an integral structure, without internal subdivision design. When connecting the components, a simple physical connection method is usually used, and there is a lack of special design to enhance the stability and adaptability of the connection.
[0004] In view of the related art, the direct splicing and simple fixing method makes the door panel prone to deformation and cracking when affected by environmental factors such as temperature and humidity changes. The knife edge generated during the cutting process in the door panel manufacturing process causes the internal moisture to evaporate, which easily leads to deformation and cracking. The wooden door edge and cross bar structure lack sufficient stability and adaptability, and cannot effectively buffer the stress changes inside the door panel, so that the door panel cannot effectively disperse and release when facing stress in different directions, thereby further increasing the risk of deformation and cracking. SUMMARY
[0005] In order to improve the ability of the door panel to resist deformation and cracking, the present application provides an anti-deformation and anti-cracking door panel.
[0006] The present application provides an anti-deformation and anti-cracking door panel, which adopts the following technical scheme: The application discloses a kind of anti-deformation cracking door panels, including door core board, two vertical edges and two horizontal bars, door core board is fixedly connected between two vertical edges and two horizontal bars, vertical edge and horizontal bar are sequentially fixedly connected in head-to-tail along the circumference of door core board, horizontal bar is fixed between two vertical edges, The vertical edge includes vertical inner core, two door edge plugs and two outer side plates, vertical inner core and two door edge plugs are fixed between two outer side plates, two door edge plugs are respectively fixedly connected at the two ends of vertical inner core in vertical direction, door core board is located between two outer side plates in horizontal direction, The wood grain of vertical inner core extends along the vertical direction, the wood grain direction of vertical inner core is perpendicular to the wood grain direction of door edge plug, the end surface of vertical inner core and outer side plate is sequentially provided with a plurality of cutting grooves along the vertical direction, cutting groove penetrates vertical inner core along horizontal direction, the depth of cutting groove is not more than half of the distance between two outer side plates, cutting groove on different sides is staggered along the vertical direction, the end of vertical edge close to horizontal bar is provided with first connecting assembly, and the first connecting assembly is used for the connection between vertical edge and horizontal bar, the end of horizontal bar close to door core board is provided with second connecting assembly, and the second connecting assembly is used for the connection between horizontal bar and door core board.
[0007] By adopting the above technical scheme, the vertical edge adopts the combined structure of the vertical inner core, the two door edge plugs and the two outer side plates, the vertical inner core and the door edge plug are fixed between the two outer side plates, which can effectively disperse the stress received by the door panel. The wood grain of the vertical inner core extends along the vertical direction and is perpendicular to the wood grain direction of the door edge plug. The cooperation of different wood grain directions can better disperse and buffer the stress when the door panel is affected by environmental factors, reduce the stress concentration caused by a single wood grain direction, and reduce the risk of deformation and cracking. The cutting groove can release the stress generated inside the door panel due to temperature and humidity changes, further preventing the door panel from deforming and cracking. At the same time, the first connecting assembly is arranged for the connection between the vertical edge and the horizontal bar, and the second connecting assembly is arranged for the connection between the horizontal bar and the door core plate. This connection method makes the connection between the components of the door panel more firm, enhances the overall strength of the door panel, and improves the ability of the door panel to resist deformation and cracking.
[0008] Optionally, the door core plate includes a plurality of door core modules, and the length and width of the vertical end surface of the door core module parallel to the arrangement direction of the two vertical edges are not greater than 45 mm.
[0009] By adopting the above technical scheme, the size of a single door core module can be effectively reduced, the deformation stress caused by environmental factors such as humidity and temperature changes can be reduced, the influence between the modules is small when they are slightly deformed, thereby reducing the possibility of overall deformation and cracking of the door core plate, and improving the stability and durability of the anti-deformation cracking door panel. At the same time, the door core module with smaller size is easier to control the quality in the manufacturing process, and when part of the door core module has a problem, it can be replaced individually, thereby reducing the maintenance cost.
[0010] Optionally, the door core module comprises a finger joint plate, two door core plugs, two edge strips, two horizontal pull plates and two surface plates, the two ends of the finger joint plate parallel to the arrangement direction of the two vertical edges are fixedly connected with the horizontal pull plates and the surface plates outward in sequence, the horizontal ends of the finger joint plate parallel to the arrangement direction of the two vertical edges are fixedly connected with the two door core plugs respectively, the two ends of the finger joint plate perpendicular to the arrangement direction of the two vertical edges are fixedly connected with the two edge strips respectively, and a third connecting assembly is arranged between the finger joint plate and the door core plug, and the third connecting assembly is used for connecting the finger joint plate, the door core plug and the edge strip.
[0011] By adopting the above technical scheme, the third connecting assembly is used for connecting the finger joint plate, the door core plug and the edge strip, the connection strength inside the door core module is further enhanced, the stability and the anti-deformation ability of the door core module as a whole are improved, and thus the deformation and cracking of the door plate under the influence of environmental factors such as temperature and humidity are effectively reduced.
[0012] Optionally, the wood grain directions of the finger joint plate, the edge strip and the surface plate are the same, the wood grain directions of the horizontal pull plate and the door core plug are the same, and the wood grain directions of the surface plate and the horizontal pull plate are perpendicular to each other.
[0013] By adopting the above technical scheme, the wood grain directions of the finger joint plate, the horizontal pull plate and the surface plate are staggered and perpendicular, and the wood grain directions of the finger joint plate and the door core plug are staggered and perpendicular, so that the stress can be dispersed and concentrated in the same direction is avoided, the anti-deformation and anti-cracking abilities of the door plate as a whole are effectively improved, and the service life of the door plate is prolonged.
[0014] Optionally, the vertical edge further comprises an inner edge plate and an outer edge plate, the inner edge plate is fixedly arranged at one end of the vertical inner core close to the door core plate, the outer edge plate is fixedly arranged at one end of the vertical inner core away from the door core plate, the door edge plug is fixedly arranged between the inner edge plate and the outer edge plate, the inner edge plate and the outer edge plate are fixedly arranged between the two outer side plates, one end of the inner edge plate close to the door core plate is provided with a first sliding groove penetrating in the vertical direction, one end of the edge strip away from the finger joint plate is provided with a second sliding groove penetrating in the vertical direction, and one end of the horizontal stop close to the inner edge plate is provided with a third sliding groove penetrating in the vertical direction, the first connecting assembly comprises a first vertical insertion strip and a plurality of insertion rods arranged in the vertical direction, the first vertical insertion strip is inserted into the first sliding groove, the second sliding groove and the third sliding groove in the vertical direction at the same time, one end of the insertion rod away from the finger joint plate is embedded in the outer edge plate, and one end of the insertion rod close to the finger joint plate passes through the vertical inner core, the inner edge plate and the first vertical insertion strip in sequence.
[0015] By adopting the technical scheme, the first vertical insertion strip is simultaneously inserted into the first sliding groove, the second sliding groove and the third sliding groove, the stable connection between the vertical edge and the door core module edge strip and the stable connection between the vertical edge and the horizontal block are realized, and the structural strength of the door plate as a whole is improved. The insertion rod positions the first vertical insertion strip, the connection stability between the vertical edge and the door core module is strengthened, and the anti-deformation and anti-cracking capabilities of the door plate as a whole are improved.
[0016] Optionally, the second connecting assembly comprises a plurality of horizontal insertion strips and a plurality of second vertical insertion strips, the horizontal block is provided with a fifth sliding groove at one end close to the door core module, the door core plug is provided with a fourth sliding groove at one end away from the finger plate, the horizontal insertion strip is simultaneously inserted into the fifth sliding groove and the fourth sliding groove in the horizontal direction, the second vertical insertion strip is vertically inserted into the second sliding groove of the edge strip at one end of the finger plate away from the vertical edge, the second vertical insertion strip is used for connecting between two adjacent horizontally arranged door core modules, the vertical end surface of the second vertical insertion strip is inserted into the horizontal block and located between the two adjacent horizontal insertion strips, and the two ends of the second vertical insertion strip pass through the horizontal block and are in sliding connection with the horizontal block.
[0017] By adopting the technical scheme, the horizontal insertion strip is simultaneously inserted into the fifth sliding groove and the fourth sliding groove, the connection stability between the horizontal block and the door core module is enhanced, the connection between the two in the vertical direction is more compact, and the horizontal insertion strip is not prone to loosening or separation. The second vertical insertion strip is inserted into the second sliding groove of the edge strip at one end of the finger plate away from the vertical edge, and the two adjacent horizontally arranged door core modules are connected, the connection firmness between the door core modules is ensured, the entire door core plate structure is more stable, and the anti-deformation and anti-cracking capabilities of the door plate are improved.
[0018] Optionally, the third connecting assembly comprises a connecting block and a second limiting block, the finger plate is provided with a first clamping groove on the upper end surface, the edge strip close to the inner edge plate is provided with a second clamping groove at one end close to the finger plate, the door core plug at the upper end of the finger plate is provided with a third clamping groove at one end close to the finger plate, the first clamping groove, the second clamping groove and the third clamping groove are in communication with each other, one end of the connecting block close to the inner edge plate is located in the first clamping groove, the lower end of the connecting block is located in the second clamping groove, the upper end of the connecting block is located in the third clamping groove, and the second limiting block is inserted into the connecting block from top to bottom after passing through the door core plug at the upper end of the finger plate.
[0019] By adopting the technical scheme, the first clamping groove, the second clamping groove and the third clamping groove are arranged in the finger joint plate, the edge strip and the door core plug respectively, the connecting block is arranged in the three clamping grooves at the same time, the second limiting block is inserted into the connecting block from top to bottom after penetrating through the door core plug, the stable connection between the finger joint plate, the door core plug and the edge strip is realized, the stability of the internal structure of the door core module is strengthened, the strength and the reliability of the door core module as a whole are improved, and then the anti-deformation and anti-cracking performance of the anti-deformation and anti-cracking door plate as a whole is improved.
[0020] Optionally, the connecting block is provided with a vertical through groove close to one end of the outer edge plate, the vertical through groove sequentially comprises a rectangular groove and a special-shaped groove from top to bottom, the second limiting block is located in the rectangular groove, the insertion rod is fixedly provided with a special-shaped block close to one end of the finger joint plate, the special-shaped block is located in the special-shaped groove, the special-shaped block is slidably connected with the connecting block in the horizontal direction in the rectangular groove, the special-shaped block is slidably connected with the connecting block in the vertical direction in the special-shaped groove, the upper end of the special-shaped block abuts against the lower end of the second limiting block, and the end close to the outer edge plate of the second limiting block abuts against the end close to the finger joint plate of the first vertical insertion strip.
[0021] By adopting the technical scheme, the special-shaped block is first inserted into the rectangular groove in the horizontal direction, and then is slid downward into the special-shaped groove in the vertical direction, the upper end of the special-shaped block abuts against the lower end of the second limiting block, and the end close to the outer edge plate of the second limiting block abuts against the end close to the finger joint plate of the first vertical insertion strip, the gap in the door plate is filled, the connection strength between the components of the door plate is improved, and the service life of the door plate is prolonged.
[0022] Optionally, the horizontal block comprises a horizontal inner core and two horizontal plugs, the two horizontal plugs are fixedly connected to two ends of the horizontal inner core in the horizontal direction, the upper end of the second limiting block is fixedly provided with a third limiting block with a T-shaped cross section, the third limiting block is slidably connected with the horizontal plug in the horizontal direction in the fifth sliding groove, the end close to the third limiting block of the horizontal insertion strip is attached to the outer side wall of the third limiting block, and the third limiting block and the first vertical insertion strip are clamped with a filling piece, and the filling piece is located in the fifth sliding groove.
[0023] By adopting the technical scheme, the third limiting block can slide in the fifth sliding groove, so that the connection between the connecting block and the horizontal block has a certain movability, assembly is facilitated, and at the same time, slight deformation of the door plate in different environments can be adapted, and structural damage caused by rigid connection is avoided. The horizontal insertion strip is attached to the third limiting block, the connection tightness between the horizontal insertion strip and the connecting block is strengthened, and the stability of the door plate structure is improved. At the same time, the filling piece arranged in the fifth sliding groove can fill the gap, reduce the shaking and loosening of the door plate, enhance the structural strength and stability of the door plate as a whole, and effectively improve the anti-deformation and anti-cracking performance of the door plate.
[0024] In summary, the present application has at least one of the following beneficial technical effects: 1. The vertical edge adopts a combined structure of a vertical inner core, two door edge plugs and two outer side plates. The vertical inner core and the door edge plug are fixed between the two outer side plates, which can effectively disperse the stress on the door plate. The vertical wood grain of the vertical inner core extends along the vertical direction and is perpendicular to the wood grain direction of the door edge plug. The combination of different wood grain directions can better disperse and buffer the stress when the door plate is affected by environmental factors, reduce stress concentration caused by a single wood grain direction, and reduce the risk of deformation and cracking. The cutting groove can release the stress inside the door plate caused by temperature and humidity changes, further preventing deformation and cracking of the door plate. At the same time, the first connecting assembly is provided for the connection between the vertical edge and the horizontal bar, and the vertical edge and the door core plate, and the second connecting assembly is provided for the connection between the horizontal bar and the door core plate. This connection method makes the connection between the components of the door plate more firm, enhances the overall strength of the door plate, and improves the ability of the door plate to resist deformation and cracking; 2. The size of the single door core module can be effectively reduced, the deformation stress caused by environmental factors such as humidity and temperature changes is reduced, the influence between the modules is small when they are slightly deformed, thereby reducing the possibility of overall deformation and cracking of the door core plate, and improving the stability and durability of the deformation and cracking resistant door plate. At the same time, the smaller size of the door core module is easier to control the quality during the manufacturing process, and when some door core modules have problems, they can be replaced individually, reducing maintenance costs; 3. The third connecting assembly is used for the connection between the finger plate, the door core plug and the edge strip, further enhancing the connection strength inside the door core module and improving the overall stability and anti-deformation ability of the door core module, thereby effectively reducing the deformation and cracking of the door plate when affected by environmental factors such as temperature and humidity changes. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of a deformation and cracking resistant door plate.
[0026] Figure 2 It is an exploded structure schematic diagram of the vertical edge with wood grain direction marks.
[0027] Figure 3 It is Figure 1 It is a cross-sectional schematic diagram of the internal structure of the upper left corner.
[0028] Figure 4 It is an exploded structure schematic diagram of the door core module with wood grain direction marks.
[0029] Figure 5 It is Figure 1 It is a cross-sectional schematic diagram of the internal structure of the upper left corner without the first connecting assembly, the second connecting assembly and the third connecting assembly.
[0030] Figure 6 It is Figure 3Figure 6 is a partial enlarged view of the first connecting assembly, the second connecting assembly and the third connecting assembly.
[0031] Figure 7 Figure 7 is a structural schematic diagram of the insertion of the insertion rod into the connecting block.
[0032] Figure 8 Figure 8 is a structural schematic diagram of the insertion of the insertion rod into the connecting block.
[0033] Figure 9 Figure 9 is an exploded structural schematic diagram of the first vertical insertion strip, the horizontal insertion strip and the third connecting assembly.
[0034] Reference signs: 1, door core plate; 11, door core module; 111, finger joint plate; 1111, first clamping groove; 112, door core plug; 1121, fourth sliding groove; 1122, third clamping groove; 113, edge strip; 1131, second sliding groove; 1132, second clamping groove; 114, horizontal pull plate; 115, surface plate; 12, third connecting assembly; 121, connecting block; 1211, rectangular groove; 1212, special-shaped groove; 122, second limiting block; 123, third limiting block; 2, vertical edge; 21, vertical inner core; 211, cutout; 22, door edge plug; 23, outer side plate; 24, inner edge plate; 241, first sliding groove; 25, outer edge plate; 3, horizontal stop; 31, horizontal inner core; 32, horizontal plug; 33, third sliding groove; 34, fifth sliding groove; 331, filler; 4, first connecting assembly; 41, first vertical insertion strip; 42, insertion rod; 421, special-shaped block; 5, second connecting assembly; 51, horizontal insertion strip; 52, second vertical insertion strip. DETAILED DESCRIPTION
[0035] The application will be further described in detail below with reference to all the accompanying drawings.
[0036] The embodiment of the application discloses a deformation and cracking prevention door plate.
[0037] With reference to Figure 1 A deformation and cracking prevention door plate comprises a door core plate 1, two vertical edges 2 and two horizontal stops 3, wherein the door core plate 1 is fixedly connected between the two vertical edges 2 and the two horizontal stops 3, the vertical edges 2 and the horizontal stops 3 are fixedly connected in sequence and in head-tail mode along the circumference of the door core plate 1, and the horizontal stop 3 is fixed between the two vertical edges 2, so that a complete door plate frame is formed, and the stability of the door plate as a whole is enhanced.
[0038] With reference to Figure 2, the vertical edge 2 includes a vertical inner core 21, two door edge plugs 22 and two outer side plates 23, the door core plate 1, the vertical inner core 21 and the two door edge plugs 22 are located between the two outer side plates 23 in the horizontal direction, the vertical inner core 21 and the two door edge plugs 22 are fixedly connected with the outer side plates 23, and the two door edge plugs 22 are respectively fixedly connected at two ends of the vertical inner core 21 in the vertical direction. The vertical inner core 21 can generally be made of wood materials such as oak, fir and the like, and has certain strength and toughness, and some new composite materials can also be used to improve the stability. The wood grain direction of the vertical inner core 21 extends in the vertical direction, and the wood grain direction of the vertical inner core 21 is perpendicular to the wood grain direction of the door edge plug 22. The setting of the wood grain direction is helpful to disperse the stress received by the door plate. When the door plate receives forces in different directions, the perpendicular wood grain direction can disperse the stress in different directions, reducing the risk of deformation and cracking caused by stress concentration. The door edge plug 22 is usually also made of wood, and the material thereof can be the same as or similar to that of the vertical inner core 21, the shape of the door edge plug 22 is rectangular block, and the door edge plug 22 is fixedly connected with the vertical inner core 21 through glue or mortise and tenon structure. The outer side plate 23 can be made of a wood plate with relatively hard texture, such as high-density fiberboard, and has a smooth surface, which can protect the internal structure and be aesthetic. The outer side plate 23 is attached to the two sides of the vertical inner core 21 and the door edge plug 22 through glue, and is tightly combined with the vertical inner core 21 and the door edge plug 22 to form an integral vertical edge 2 structure.
[0039] With reference to Figure 2 The vertical edge 2 further includes an inner edge plate 24 and an outer edge plate 25, the inner edge plate 24 is fixedly arranged at one end of the vertical inner core 21 close to the door core plate 1, the outer edge plate 25 is fixedly arranged at one end of the vertical inner core 21 away from the door core plate 1, the door edge plug 22 is fixedly arranged between the inner edge plate 24 and the outer edge plate 25, and the inner edge plate 24 and the outer edge plate 25 are fixedly arranged between the two outer side plates 23. The inner edge plate 24 and the outer edge plate 25 can be made of the same or similar material as the outer side plate 23, and are fixedly connected with the vertical inner core 21, the outer side plate 23 and the door edge plug 22 through glue or mortise and tenon structure to form a closed vertical edge 2 structure, further enhancing the stability of the vertical edge 2. The inner edge plate 24 is used to connect with the door core plate 1, one of the outer edge plates 25 is used to install a door lock, and the other outer edge plate 25 is used to install a hinge.
[0040] With reference to Figure 2The end face of the vertical inner core 21 and the outer side plate 23 is sequentially provided with a plurality of cutting grooves 211 in the vertical direction. The cutting grooves 211 penetrate the vertical inner core 21 in the horizontal direction, the depth of the cutting grooves 211 is not greater than half of the distance between the two outer side plates 23, and the cutting grooves 211 located on different sides are arranged in the vertical direction. The design of the cutting grooves 211 can further enhance the dispersion and release capacity of the door panel to stress. When the door panel generates stress due to environmental factors, the cutting grooves 211 can serve as a stress buffer area, so that the stress is released at the cutting grooves 211, avoiding stress concentration at a certain point and causing the door panel to deform or crack. The shape of the cutting grooves 211 is rectangular, and the processing can be carried out by professional woodworking tools.
[0041] Referring to Figure 2 and 3 , one end of the vertical edge 2 close to the horizontal bar 3 is provided with a first connecting assembly 4, and the first connecting assembly 4 is used for connecting the vertical edge 2 and the horizontal bar 3, and the vertical edge 2 and the door core plate 1. The first connecting assembly 4 includes a first vertical plug strip 41 and a plurality of plug rods 42 arranged in the vertical direction. The inner edge plate 24 is provided with a first sliding groove 241 penetrating in the vertical direction at one end close to the door core plate 1, the edge strip 113 is provided with a second sliding groove 1131 penetrating in the vertical direction at one end away from the finger board 111, and the horizontal bar 3 is provided with a third sliding groove 33 penetrating in the vertical direction at one end close to the inner edge plate 24. The first connecting assembly 4 includes a first vertical plug strip 41 and a plurality of plug rods 42 arranged in the vertical direction, one end of the first vertical plug strip 41 close to the vertical edge 2 is inserted into the first sliding groove 241 in the vertical direction, and the other end of the first vertical plug strip 41 away from the vertical edge 2 is sequentially inserted into the third sliding groove 33 and the second sliding groove 1131 in the vertical direction, limiting the horizontal separation of the vertical edge 2 and the horizontal bar 3, and the vertical edge 2 and the door core plate 1. The other end of the plug rod 42 away from the finger board 111 is embedded in the outer edge plate 25, and the other end of the plug rod 42 close to the finger board 111 sequentially passes through the vertical inner core 21, the inner edge plate 24 and the first vertical plug strip 41, limiting the vertical sliding of the first vertical plug strip 41. The arrangement of the first vertical plug strip 41 and the plug rod 42 can make the connection between the vertical edge 2 and the door core plate 1 more firm, and ensure the stability of the connection.
[0042] Referring to Figure 1 , the door core plate 1 includes a plurality of door core modules 11, and the length and width of the vertical end face of the door core module 11 parallel to the arrangement direction of the two vertical edges 2 are not greater than 45mm. Designing the door core plate 1 into a plurality of door core modules 11 can reduce the risk of deformation and cracking of the door panel as a whole due to environmental factors. The deformation of the smaller size door core module 11 is relatively small when it is stressed, and the plurality of door core modules 11 can buffer each other, further improving the stability of the door panel. At the same time, the smaller size door core module 11 is easier to control the quality in the manufacturing process, and when part of the door core module 11 has a problem, it can be replaced individually, reducing the maintenance cost.
[0043] Referring to Figure 4 Each door core module 11 comprises a finger board 111, two door core plugs 112, two edge strips 113, two horizontal pull plates 114 and two surface plates 115, the finger board 111 is fixedly connected with the horizontal pull plate 114 and the surface plate 115 outward in turn at both ends parallel to the arrangement direction of the two vertical edges 2, the finger board 111 is fixedly connected with the two door core plugs 112 at the horizontal ends parallel to the arrangement direction of the two vertical edges 2, respectively, and the finger board 111 is fixedly connected with the two edge strips 113 at the two ends perpendicular to the arrangement direction of the two vertical edges 2, respectively. The door core plug 112 and the edge strip 113 are milled around the outer wall to adapt to the shape surrounded between the inner edge plate 24 and the horizontal block 3.
[0044] Referring to Figure 4 The wood grain directions of the finger board 111, the edge strip 113 and the surface plate 115 are the same, the wood grain directions of the horizontal pull plate 114 and the door core plug 112 are the same, and the wood grain directions of the surface plate 115 and the horizontal pull plate 114 are perpendicular to each other. The wood grain directions of the finger board 111, the horizontal pull plate 114 and the surface plate 115 are arranged in staggered perpendicular directions, and the wood grain directions of the finger board 111 and the door core plug 112 are arranged in staggered perpendicular directions, which can disperse stress and avoid excessive concentration of stress in the same direction, effectively improve the anti-deformation and anti-cracking ability of the door plate as a whole, and prolong the service life of the door plate. The horizontal block 3 is provided with a second connecting assembly 5 at one end close to the door core plate 1, and the second connecting assembly 5 is used for connecting the horizontal block 3 and the door core plate 1. The first connecting assembly 4 and the second connecting assembly 5 can be made of metal materials such as stainless steel, aluminum alloy, etc., which have high strength and corrosion resistance.
[0045] Referring to Figure 3 and Figure 5The second connecting assembly includes a plurality of horizontal insertion strips 51 and a plurality of second vertical insertion strips 52. The horizontal block 3 is provided with a fifth sliding groove 34 at one end close to the door core module 11, and the door core plug 112 is provided with a fourth sliding groove 1121 at one end away from the finger plate 111. The horizontal insertion strip 51 is inserted into the fifth sliding groove 34 and the fourth sliding groove 1121 in the horizontal direction at the same time, so as to limit the disengagement between the door core plug 112 and the horizontal block 3 in the vertical direction. The second vertical insertion strip 52 is vertically inserted into the second sliding groove 1131 of the edge strip 113 at one end of the finger plate 111 away from the vertical edge 2, and is used for the connection between two adjacent horizontally arranged door core modules 11. The second vertical insertion strip 52 can limit the relative displacement in the horizontal direction between the two horizontally adjacent door core modules 11. The vertical end surface of the second vertical insertion strip 52 is inserted into the horizontal block 3 and located between the two adjacent horizontal insertion strips 51, and the two vertical ends of the second vertical insertion strip 52 pass through the horizontal block 3 and are in sliding connection with the horizontal block 3. The arrangement of the horizontal insertion strip 51 and the second vertical insertion strip 52 can make the connection between the horizontal block 3 and the door core module 11 and between the adjacent door core modules 11 more closely, thereby enhancing the overall structural strength of the door panel.
[0046] With reference to Figure 5 and Figure 6 The third connecting assembly 12 is arranged between the finger plate 111 and the door core plug 112, and is used for the connection among the finger plate 111, the door core plug 112 and the edge strip 113. The third connecting assembly 12 includes a connecting block 121 and a second limiting block 122. The first clamping groove 1111 is arranged on the upper end surface of the finger plate 111. The second clamping groove 1132 is arranged on the edge strip 113 close to the inner edge plate 24 at one end close to the finger plate 111. The third clamping groove 1122 is arranged on the door core plug 112 at one end close to the finger plate 111 at the upper end of the finger plate 111. The first clamping groove 1111, the second clamping groove 1132 and the third clamping groove 1122 are in communication with each other. The connecting block 121 is located in the first clamping groove 1111 at one end close to the inner edge plate 24. The lower end of the connecting block 121 is located in the second clamping groove 1132. The upper end of the connecting block 121 is located in the third clamping groove 1122. The second limiting block 122 is inserted into the connecting block 121 after passing through the door core plug 112 at the upper end of the finger plate 111 from top to bottom. The arrangement of the connecting block 121 and the second limiting block 122 can make the connection among the finger plate 111, the door core plug 112 and the inner edge plate 24 more stable, thereby further improving the stability of the door core module 11.
[0047] With reference to Figure 7 and Figure 8The connecting block 121 is provided with a vertical through groove close to one end of the outer edge plate 25, the vertical through groove comprises a rectangular groove 1211 and a special-shaped groove 1212 from top to bottom, the second limiting block 122 is located in the rectangular groove 1211, the insertion rod 42 is provided with a special-shaped block 421 close to one end of the finger plate 111, the special-shaped block 421 is located in the special-shaped groove 1212, the special-shaped block 421 is slidably connected with the connecting block 121 in the horizontal direction in the rectangular groove 1211, the special-shaped block 421 is slidably connected with the connecting block 121 in the vertical direction in the special-shaped groove 1212, the upper end of the special-shaped block 421 abuts against the lower end of the second limiting block 122, and the second limiting block 122 close to one end of the outer edge plate 25 abuts against one end of the first vertical insertion strip 41 close to the finger plate 111. The special connecting structure can make the connection between various components more flexible, can adapt to the slight deformation of the door plate in different environments, and reduces the cracking risk caused by deformation.
[0048] With reference to Figure 6 and Figure 9 The horizontal block 3 comprises a horizontal inner core 31 and two horizontal plugs 32, the two horizontal plugs 32 are fixedly connected to two ends of the horizontal inner core 31 in the horizontal direction, the second limiting block 122 is provided with a third limiting block 123 with a T-shaped cross section at the upper end, the third limiting block 123 is slidably connected with the horizontal plug 32 in the horizontal direction in the fifth sliding groove 34, the horizontal insertion strip 51 close to one end of the third limiting block 123 is attached to the outer side wall of the third limiting block 123, and the third limiting block 123 and the first vertical insertion strip 41 are clamped with a filling piece 331, and the filling piece 331 is located in the fifth sliding groove 34. The horizontal inner core 31 is generally made of wood material, and the two horizontal plugs 32 are connected with the horizontal inner core 31 through glue or mortise and tenon structure. The third limiting block 123 and the filling piece 331 can make the connection between the horizontal block 3, the vertical edge 2 and the door core module 11 more closely, and the filling piece 331 can play a buffering and sealing role.
[0049] The implementation principle of the anti-deformation and cracking door plate embodiment of the present application is as follows: the vertical edge 2 adopts a combined structure of a vertical inner core 21, two door edge plugs 22 and two outer side plates 23, the vertical inner core 21 and the door edge plug 22 are fixed between the two outer side plates 23, and can effectively disperse the stress received by the door plate. The wood grain of the vertical inner core 21 extends along the vertical direction and is arranged perpendicularly to the wood grain direction of the door edge plug 22. The cooperation of different wood grain directions can better disperse and buffer the stress when the door plate is affected by environmental factors and the stress changes, reduce the stress concentration caused by a single wood grain direction, and reduce the risk of deformation and cracking. The end surface of the vertical inner core 21 abutting with the outer side plate 23 is provided with a plurality of cutting grooves 211, the cutting grooves 211 penetrate the vertical inner core 21 along the horizontal direction and the depth is not greater than half of the distance between the two outer side plates 23, and the two end cutting grooves 211 are arranged vertically staggered. These cutting grooves 211 can release the stress generated inside the door plate due to temperature and humidity changes, further prevent the door plate from deforming and cracking. At the same time, the first connecting assembly 4 is arranged for the connection between the vertical edge 2 and the horizontal bar 3, and the connection between the vertical edge 2 and the door core plate 1, and the second connecting assembly 5 is arranged for the connection between the horizontal bar 3 and the door core plate 1. This connection method makes the connection between the components of the door plate more firm, enhances the overall strength of the door plate, and improves the ability of the door plate to resist deformation and cracking.
[0050] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, and the "vertical" and "vertical direction" in the application file are according to the direction when the door plate is installed and used, so: any equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A door panel resistant to deformation and cracking, comprising a core panel (1), two vertical sides (2), and two horizontal bars (3), wherein the core panel (1) is fixedly connected between the two vertical sides (2) and the two horizontal bars (3), the vertical sides (2) and the horizontal bars (3) are fixedly connected end to end along the circumference of the core panel (1), and the horizontal bars (3) are fixedly located between the two vertical sides (2), characterized in that: The vertical side (2) includes a vertical inner core (21), two door edge plugs (22), and two outer side panels (23). The vertical inner core (21) and the two door edge plugs (22) are both fixed between the two outer side panels (23). The two door edge plugs (22) are respectively fixedly connected to the two ends of the vertical inner core (21) in the vertical direction. In the horizontal direction, the door core panel (1) is located between the two outer side panels (23). The wood grain of the vertical inner core (21) extends vertically. The direction of the wood grain of the vertical inner core (21) is perpendicular to the direction of the wood grain of the door edge end cap (22). The end faces of the vertical inner core (21) and the outer panel (23) are all provided with a number of grooves (211) in the vertical direction. The grooves (211) penetrate the vertical inner core (21) in the horizontal direction. The depth of the grooves (211) is not greater than half the distance between the two outer panels (23). The grooves (211) on different sides are staggered in the vertical direction. The end of the vertical side (2) near the horizontal bar (3) is provided with a first connecting component (4). The first connecting component (4) is used for the connection between the vertical side (2) and the horizontal bar (3) and the vertical side (2) and the door core panel (1). The end of the horizontal bar (3) near the door core panel (1) is provided with a second connecting component (5). The second connecting component (5) is used for the connection between the horizontal bar (3) and the door core panel (1).
2. The anti-deformation and cracking door panel according to claim 1, characterized in that: The door core panel (1) includes several door core modules (11), and the length and width of the vertical end face of the door core module (11) parallel to the arrangement direction of the two vertical sides (2) are both no more than 45mm.
3. The anti-deformation and cracking door panel according to claim 2, characterized in that: The door core module (11) includes a finger joint plate (111), two door core plugs (112), two side strips (113), two horizontal pull plates (114), and two panel plates (115). The two ends of the finger joint plate (111) parallel to the arrangement direction of the two vertical sides (2) are fixedly connected to the horizontal pull plates (114) and the panel plates (115) in sequence. The two ends of the finger joint plate (111) parallel to the arrangement direction of the two vertical sides (2) are fixedly connected to the two door core plugs (112) respectively. The two ends of the finger joint plate (111) perpendicular to the arrangement direction of the two vertical sides (2) are fixedly connected to the two side strips (113) respectively. A third connecting component (12) is provided between the finger joint plate (111) and the door core plugs (112). The third connecting component (12) is used for the connection between the finger joint plate (111), the door core plugs (112), and the side strips (113).
4. A door panel resistant to deformation and cracking according to claim 3, characterized in that: The wood grain direction of the finger joint board (111), the edge strip (113) and the top panel (115) is the same, the wood grain direction of the horizontal pull plate (114) and the door core plug (112) is the same, and the wood grain direction of the top panel (115) and the horizontal pull plate (114) is perpendicular to each other.
5. A door panel resistant to deformation and cracking according to claim 3, characterized in that: The vertical edge (2) also includes an inner edge plate (24) and an outer edge plate (25). The inner edge plate (24) is fixed to the end of the vertical inner core (21) near the door core plate (1), and the outer edge plate (25) is fixed to the end of the vertical inner core (21) away from the door core plate (1). The door edge end cap (22) is fixed between the inner edge plate (24) and the outer edge plate (25). Both the inner edge plate (24) and the outer edge plate (25) are fixed between two outer edge plates (23). The end of the inner edge plate (24) near the door core plate (1) is provided with a first groove (241) that runs vertically through it. The end of the edge strip (113) away from the finger joint plate (111) is provided with a second groove (241) that runs vertically through it. The second slide (1131) has a third slide (33) that runs vertically through one end of the crossbar (3) near the inner side plate (24). The first connecting component (4) includes a first vertical insert (41) and several insert rods (42) arranged vertically. The first vertical insert (41) is inserted into the first slide (241), the second slide (1131) and the third slide (33) in the vertical direction. The end of the insert rod (42) away from the finger joint plate (111) is embedded in the outer side plate (25). The end of the insert rod (42) near the finger joint plate (111) passes through the vertical inner core (21), the inner side plate (24) and the first vertical insert (41) in sequence.
6. A door panel resistant to deformation and cracking according to claim 5, characterized in that: The second connecting component includes several horizontal inserts (51) and several second vertical inserts (52). The end of the horizontal block (3) near the door core module (11) is provided with a fifth groove (34), and the end of the door core plug (112) away from the finger joint plate (111) is provided with a fourth groove (1121). The horizontal inserts (51) are inserted horizontally into the fifth groove (34) and the fourth groove (1121), and the second vertical inserts (52) are inserted vertically. The second vertical insert (52) is located in the second groove (1131) of the edge strip (113) at the end of the finger joint plate (111) away from the vertical edge (2). The second vertical insert (52) is used for the connection between two adjacent horizontally arranged door core modules (11). The vertical end face of the second vertical insert (52) is inserted into the horizontal bar (3) and located between two adjacent horizontal inserts (51). The two ends of the second vertical insert (52) pass through the horizontal bar (3) in the vertical direction and are slidably connected with the horizontal bar (3).
7. A door panel resistant to deformation and cracking according to claim 6, characterized in that: The third connecting component (12) includes a connecting block (121) and a second limiting block (122). A first slot (1111) is provided on the upper surface of the finger joint plate (111), wherein the edge strip (113) near the inner edge plate (24) has a second slot (1132) at one end near the finger joint plate (111), and the door core plug (112) located at the upper end of the finger joint plate (111) has a third slot (1122) at one end near the finger joint plate (111). 11) The second slot (1132) and the third slot (1122) are connected to each other. The end of the connecting block (121) near the inner side plate (24) is located in the first slot (1111), the lower end of the connecting block (121) is located in the second slot (1132), and the upper end of the connecting block (121) is located in the third slot (1122). The second limiting block (122) passes through the door core plug (112) at the upper end of the finger joint plate (111) from top to bottom and is then inserted into the connecting block (121).
8. A door panel resistant to deformation and cracking according to claim 7, characterized in that: The connecting block (121) has a vertical through slot at one end near the outer side plate (25). The through slot includes a rectangular slot (1211) and an irregular slot (1212) from top to bottom. The lower end of the second limiting block (122) is located in the rectangular slot (1211). The end of the insert rod (42) near the finger joint plate (111) is fixed with an irregular block (421). The irregular block (421) is located in the irregular slot (1212). 21) The rectangular groove (1211) slides horizontally with the connecting block (121), and the irregular block (421) slides vertically with the connecting block (121) in the irregular groove (1212). The upper end of the irregular block (421) abuts against the lower end of the second limiting block (122), and the end of the second limiting block (122) near the outer side plate (25) abuts against the end of the first vertical insert (41) near the finger joint plate (111).
9. A door panel resistant to deformation and cracking according to claim 8, characterized in that: The horizontal block (3) includes a horizontal inner core (31) and two horizontal plugs (32). The two horizontal plugs (32) are fixedly connected to the two ends of the horizontal inner core (31) in the horizontal direction. The upper end of the second limiting block (122) is fixedly provided with a third limiting block (123) with a T-shaped cross section. The third limiting block (123) is slidably connected to the horizontal plug (32) in the horizontal direction in the fifth sliding groove (34). The end of the horizontal insert (51) close to the third limiting block (123) is attached to the outer wall of the third limiting block (123). A filler (331) is sandwiched between the third limiting block (123) and the first vertical insert (41). The filler (331) is located in the fifth sliding groove (34).