Turnover tool and method for finish machining of datum plane of end face of cast aluminum pattern block
By using a structure of stationary plate and moving plate in conjunction with a flip frame, along with drive and measurement components, the system achieves rapid and accurate positioning and automatic processing of the reference surface of the end face of the cast aluminum patterned block. This solves the problem of difficulty in guaranteeing accuracy in existing technologies and improves production efficiency and quality.
Patent Information
- Application Number
- CN202511767561.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2045-11-28
AI Technical Summary
In the existing technology, it is difficult to guarantee the machining accuracy of the reference surface of the end face of the cast aluminum patterned block, and the positioning and alignment process is time-consuming and inaccurate, which affects production efficiency.
The system employs a combination of a stationary plate and a moving plate with a flip-frame structure. The drive assembly enables the clamping, positioning, and measurement of the cast aluminum patterned block. The measuring assembly measures at multiple coordinate points and adjusts the position until the accuracy requirements are met. Combined with the controller, the system achieves automatic positioning, alignment, and processing.
It enables rapid and accurate positioning and alignment of the reference surface of the end face of the cast aluminum patterned block, meeting the requirements of dimensional accuracy and geometric tolerance, improving processing quality and reducing labor costs.
Smart Images

Figure CN121223554A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tire vulcanization mold processing equipment, specifically to a flipping tool and method for precision machining the end face reference surface of cast aluminum tread blocks. Background Technology
[0002] like Figure 7 As shown, the tread block is the core component of the tire mold, and its processing quality directly affects the tire's appearance and quality. Existing tread blocks are typically made of cast aluminum, and usually have internal holes at both ends. The symmetry and positional accuracy of its cavity curves are key aspects that need to be ensured during processing.
[0003] Specifically, the end face reference surface machining of cast aluminum patterned blocks is the first or second (after rough machining) finishing process in the entire patterned block machining process. By machining the end face of the cast aluminum patterned block (usually the back or bottom surface of the patterned block) into a high-precision plane, it serves as the process reference for all subsequent machining processes (such as milling, drilling, finishing, etc.). Therefore, the end face reference surface of cast aluminum patterned blocks has extremely high dimensional accuracy and geometric tolerance requirements.
[0004] Currently, the end face reference surface of cast aluminum patterned blocks is usually roughed using a vertical machining center or a large milling machine. Then, a three-jaw chuck with soft jaws, special fixtures, or pads and pressure plates on the worktable is used to align and initially fix the cast aluminum patterned blocks. This process requires a lot of manual operation, and a lot of time is spent on positioning and alignment. It is difficult to effectively guarantee the machining accuracy and quality. Furthermore, a lot of time needs to be spent on correction in subsequent processes, which seriously affects production efficiency.
[0005] Therefore, the development and design of a flipping tooling and method that can accurately and conveniently finish the end face reference surface of cast aluminum patterned blocks, meet the requirements of dimensional accuracy and geometric tolerance, provide fast and accurate positioning and alignment, and realize automatic processing is an urgent problem to be solved. Summary of the Invention
[0006] To address the problems existing in the prior art, this invention provides a flipping fixture and method for precision machining the end face reference surface of a cast aluminum patterned block. A stationary plate and a movable plate that can move towards or away from the stationary plate can be used to firmly position the inverted cast aluminum patterned block. A measuring component moves within a first plane to sequentially measure the cavity of the cast aluminum patterned block at multiple preset coordinate points. When the measurement data does not meet the accuracy requirements, a first driving component drives the flipping frame to rotate and adjust the position of the cast aluminum patterned block. The measuring component then measures the cavity of the cast aluminum patterned block again until the measurement data meets the accuracy requirements. This ensures that the cast aluminum patterned block is quickly and accurately positioned and aligned, thereby enabling accurate and convenient precision machining of the end face reference surface of the cast aluminum patterned block, ensuring compliance with dimensional accuracy and geometric tolerance requirements, and achieving automated machining.
[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows: On one hand, the present invention provides a flipping fixture for precision machining the reference surface of the end face of a cast aluminum patterned block, comprising: Support base; A flip frame is disposed on the support base, the flip frame is rotatable relative to the support base about a first axis, and the flip frame is connected to a first driving component that drives its rotation. A stationary plate, which is fixed to the flip frame; A movable plate is disposed on the flip frame and is positioned opposite to the stationary plate; the movable plate is capable of moving in a direction close to or away from the stationary plate, and is connected to a second drive assembly that drives its movement. A pressure plate is located above the flip frame and is movable in a direction that approaches or moves away from the flip frame. The pressure plate is connected to a third drive assembly that drives its movement. A measuring component is located between the support base and the flip frame, and the measuring component is connected to a fourth drive component capable of moving it within a first plane.
[0008] As a preferred technical solution, the system also includes a controller, which is connected to the first drive component, the second drive component, the third drive component, the measurement component, and the fourth drive component, respectively.
[0009] As a preferred technical solution, the controller is configured as a PLC; And / or, the first drive component is configured as a rotary drive motor; And / or, the second drive component is configured as the first tensioning cylinder; And / or, the third drive component is configured as a clamping cylinder; And / or, the measuring component is configured as a laser probe; And / or, the fourth drive component includes a first linear guide rail, a first slider that moves along the first linear guide rail, a second linear guide rail that moves along the first slider, and a measuring component disposed on the second slider; the extension direction of the first linear guide rail and the extension direction of the second linear guide rail are perpendicular to each other and both are parallel to the first plane.
[0010] As a preferred technical solution, the support base is provided with two opposing ribs, the flip frame is located between the two ribs, and the flip frame and the two ribs are rotatably connected by guide bearings, the first axis being the axis of the guide bearings.
[0011] As a preferred technical solution, it further includes two centering portions corresponding to the stationary plate and the moving plate respectively. The opposite sides of the stationary plate and the moving plate are provided with a plurality of protruding support portions, which are symmetrically arranged based on the centering portions. The centering portion includes a centering block, and the top of the centering block has two separately arranged centering points, which are higher than the upper edges of the stationary plate and the moving plate.
[0012] As a preferred technical solution, the centering part further includes an elastic element, one end of which is connected to the centering block, and the centering block can move towards or away from the flip frame; And / or, the centering portion corresponding to the stationary plate is disposed on the flip frame or the stationary plate; And / or, the fixed center portion corresponding to the moving plate is disposed on the moving plate; And / or, both the stationary plate and the moving plate are provided with two of the aforementioned support portions; And / or, the support portion is provided as a cylindrical pin.
[0013] As a preferred technical solution, the system also includes a locking assembly, which includes a second tensioning cylinder. The cylinder body of the second tensioning cylinder is fixed to the support base, and the piston rod of the second tensioning cylinder is fixedly connected to the flip frame. The second tensioning cylinder is connected to the controller.
[0014] As a preferred technical solution, the flipping frame is provided with a guide sleeve, the third driving component includes a guide rod, the guide rod passes through the guide sleeve, and the pressure plate is rotatably connected to the upper end of the guide rod.
[0015] Secondly, the present invention provides a method for flipping the reference surface of the end face of a precision-machined cast aluminum patterned block, applied to the aforementioned fixture for flipping the reference surface of the end face of a precision-machined cast aluminum patterned block, comprising the following steps: S1: Adjust the distance between the moving plate and the stationary plate to be less than the distance between the two inner holes of the cast aluminum patterned block, and place the cast aluminum patterned block upside down on the moving plate and the stationary plate, with both the moving plate and the stationary plate extending into the cavity of the cast aluminum patterned block; S2: Operate the second drive component to move the moving plate away from the stationary plate until the cast aluminum patterned block is tightened; S3: Operate the third drive component to make the pressure plate press the cast aluminum patterned block tightly; S4: Operate the fourth driving component to make the measuring component measure the cavity of the cast aluminum patterned block at multiple preset coordinate positions in sequence, and obtain measurement data; S5: Determine whether the measurement data meets the accuracy requirements; if the measurement data does not meet the accuracy requirements, operate the first drive component to rotate the flip frame, adjust the position of the cast aluminum pattern block, and repeat step S4 until the measurement data meets the accuracy requirements; if the measurement data meets the accuracy requirements, the end face reference surface of the cast aluminum pattern block can be processed.
[0016] As a preferred technical solution, in step S2, the clamping torque of the moving plate on the cast aluminum patterned block will not cause the cast aluminum patterned block to deform.
[0017] The beneficial effects of this invention are as follows: 1. The present invention provides a flipping fixture for the end face reference surface of a precision-machined cast aluminum patterned block. The flipping frame can rotate relative to the support base. Both the stationary plate and the moving plate are set on the flipping frame. When the cast aluminum patterned block is placed upside down on the flipping frame with both the stationary plate and the moving plate located inside the cavity of the cast aluminum patterned block, the moving plate moves away from the stationary plate to tighten the stationary plate. Then, the pressure plate presses down slowly on the cast aluminum patterned block from above, thus restricting the degree of freedom in the height direction. The measuring component moves in the first plane to measure the cavity of the cast aluminum patterned block at multiple preset coordinate positions in sequence. The first driving component drives the flipping frame to rotate and adjust the position of the cast aluminum patterned block until the measurement data of the measuring component meets the accuracy requirements, thereby achieving precise alignment of the cast aluminum patterned block, assisting the machine tool in precise machining, ensuring that the end face reference surface of the cast aluminum patterned block can be accurately and conveniently precision-machined, while meeting the requirements of dimensional accuracy and geometric tolerance, and significantly improving the machining quality of the cast aluminum patterned block.
[0018] 2. The flipping fixture for the end face reference surface of the precision-machined cast aluminum patterned block of the present invention, on the basis of clamping and securing the cast aluminum patterned block, the controller can realize the automatic flipping and tightening of the cast aluminum patterned block, and the automatic positioning, alignment and clamping based on the measured size data of the cavity of the cast aluminum patterned block.
[0019] 3. The flipping fixture for the reference surface of the end face of the precision-machined cast aluminum patterned block of the present invention has several support parts on the opposite sides of the stationary plate and the moving plate. When the cast aluminum patterned block is flipped over, the side edges of the cast aluminum patterned block are placed on the support parts. At the same time, a centering part is provided in the middle of the support parts, and two centering points are provided at the uppermost end of the centering part. When all the centering points on the two centering parts at both the stationary plate and the moving plate are in contact with the cast aluminum patterned block, the placement position of the cast aluminum patterned block along the moving direction of the moving plate can be accurately guaranteed.
[0020] 4. The flipping fixture for the end face reference surface of the precision-machined cast aluminum patterned block of the present invention has a locking component that can further lock the support base and the flipping frame, ensuring that the cast aluminum patterned block on the flipping frame is securely clamped, thereby ensuring the machining accuracy of the end face reference surface of the cast aluminum patterned block.
[0021] 5. The flipping fixture for the reference surface of the end face of the precision-machined cast aluminum patterned block of the present invention has a pressure plate rotatably mounted on the upper end of the guide rod. When the cast aluminum patterned block is placed on the flipping frame, the pressure plate is turned to one side to avoid interference.
[0022] 6. The flipping method for the reference surface of the end face of the precision-machined cast aluminum patterned block of the present invention, after the cast aluminum patterned block is placed upside down on the flipping frame, the second drive component, the third drive component, the fourth drive component, the measuring component and the first drive component work together to automatically realize the positioning, alignment and clamping of the cast aluminum patterned block, thereby realizing the automatic machining of the reference surface of the end face of the cast aluminum patterned block, which greatly reduces labor costs. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of a flipping tool for precision machining the reference surface of the end face of a cast aluminum patterned block according to the present invention. Figure 2 for Figure 1 Schematic diagram of the structure installed on the machine tool; Figure 3 for Figure 2 Side view; Figure 4 for Figure 2 A structural diagram from another perspective; Figure 5 for Figure 2 A schematic diagram of the structure of the flip frame in the diagram; Figure 6 for Figure 5 Enlarged view of region A in the middle; Figure 7 This is a schematic diagram of the structure of a cast aluminum patterned block.
[0024] In the diagram: 1-Support base, 11-Rib plate, 12-Base plate, 13-Guide bearing, 14-Second tension cylinder, 15-Buffer washer, 2-Flip frame, 21-First drive assembly, 22-Guide sleeve, 3-Stationary plate, 4-Moving plate, 41-Second drive assembly, 5-Pressure plate, 51-Third drive assembly, 52-Guide rod, 6-Measuring assembly, 61-First linear guide rail, 62-First slider, 63-Second linear guide rail, 64-Second slider, 7-Centering part, 71-Center point, 8-Support part, 9-Cast aluminum patterned block, 91-End face reference surface, 92-Inner hole, 93-Cavity. Detailed Implementation
[0025] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0026] Please refer to Figures 1-7 This invention provides an embodiment of a flipping fixture for precision machining of the end face reference surface of a cast aluminum patterned block, comprising a support base 1, which can be mounted on a machine tool; a flipping frame 2 disposed on the support base 1, the flipping frame 2 being able to rotate relative to the support base 1 around a first axis, the flipping frame 2 being connected to a first driving component 21 for driving its rotation, and when the cast aluminum patterned block 9 is mounted on the flipping frame 2, the cast aluminum patterned block 9 can rotate with the flipping frame 2; The stationary plate 3 is fixed on the flip frame 2, and the moving plate 4 is arranged opposite to the stationary plate 3. A slide rail and slider structure are provided between the moving plate 4 and the flip frame 2, so that the moving plate 4 can move in the direction of approaching or moving away from the stationary plate 3. The moving plate 4 is connected to a second drive component 41 that drives its movement. When the cast aluminum patterned block 9 is placed upside down (i.e. the cavity 93 of the cast aluminum patterned block 9 faces downward) on the flip frame 2 and both the stationary plate 3 and the moving plate 4 are located in the cavity 93 of the cast aluminum patterned block 9, the moving plate 4 can move away from the stationary plate 3 to support and position the stationary plate 3. The pressure plate 5 is located above the flip frame 2. The pressure plate 5 can move in the direction of approaching or moving away from the flip frame 2. The pressure plate 5 is connected to a third drive component 51 that drives its movement. When the cast aluminum patterned block 9 is placed on the flip frame 2, the pressure plate 5 presses on the cast aluminum patterned block 9 from above, further improving the positioning stability of the cast aluminum patterned block 9. The measuring component 6 is located between the support base 1 and the flip frame 2. The measuring component 6 is connected to a fourth drive component that can move it in the first plane. The measuring component 6 can move in the first plane to measure the cavity 93 of the cast aluminum patterned block 9 at multiple preset coordinate positions in sequence, obtain measurement data (i.e., the size data of the cavity 93 of the cast aluminum patterned block 9), and determine whether the installation of the cast aluminum patterned block 9 meets the accuracy requirements through the measurement data.
[0027] Further, please refer to Figures 1-6The present invention should also include a locking assembly, which includes a second tensioning cylinder 14. The cylinder body of the second tensioning cylinder 14 is fixed on the support base 1, and the piston rod of the second tensioning cylinder 14 is fixedly connected to the flipping frame 2. The second tensioning cylinder 14 is connected to a controller. When the installation of the cast aluminum patterned block 9 meets the accuracy requirements, the locking assembly can lock the support base 1 and the flipping frame 2, ensuring that the cast aluminum patterned block 9 on the flipping frame 2 is stably clamped, thereby ensuring the machining accuracy of the end face reference surface 91 of the cast aluminum patterned block 9. It should be noted that a buffer washer 15 can be provided between the piston rod of the second tensioning cylinder 14 and the flipping frame 2, which can further improve the locking effect. In order to ensure the locking effect, the number of second tensioning cylinders 14 can be multiple.
[0028] Furthermore, please refer to Figures 1-6 The flip frame 2 is provided with a guide sleeve 22. The third drive assembly 51 includes a guide rod 52, which passes through the guide sleeve 22. The pressure plate 5 is rotatably connected to the upper end of the guide rod 52. The piston rod of the pressing cylinder is connected to the lower end of the guide rod 52. Preferably, the pressure plate 5 can also be provided with a handle so that when the cast aluminum patterned block 9 is placed on the flip frame 2, the pressure plate 5 can be easily turned to one side to avoid interference.
[0029] It should be noted that the flip frame 2 is preferably made of cast iron, which has high stability and is not easily deformed. The flip frame 2 has a hollow structure in the middle to ensure that the measuring component 6 can measure the cavity 93 of the cast aluminum patterned block 9. The pressure plate 5 is preferably made of hard plastic.
[0030] In this embodiment, the present invention should also include a controller, which is connected to the first drive component 21, the second drive component 41, the third drive component 51, the measuring component 6, and the fourth drive component respectively. The controller can control the switching and working intensity of the first drive component 21, the second drive component 41, the third drive component 51, and the fourth drive component, and can receive the measurement information from the measuring component 6, thereby controlling the first drive component 21, the second drive component 41, the third drive component 51, and the fourth drive component to work in an orderly manner, so as to realize the automatic positioning, alignment, and clamping of the cast aluminum patterned block 9.
[0031] Specifically, the controller is preferably a PLC; the first drive component 21 is preferably a rotary drive motor; the second drive component 41 is preferably a first tensioning cylinder; the third drive component 51 is preferably a pressing cylinder; the measuring component 6 is preferably a laser probe, and the laser measurement method is not affected by the ribs and steel sheets inside the cavity 93 of the cast aluminum patterned block 9; in other embodiments, the controller can also be a machine tool system directly, the first drive component 21 can also be a hydraulic motor, the second drive component and the third drive component 51 can also be electric cylinders, and the measuring component 6 can also be a distance sensor.
[0032] Further, please refer to Figures 1-4 The fourth driving component includes a first linear guide rail 61, a first slider 62 that moves along the first linear guide rail 61, a second linear guide rail 63 that moves along the first slider 62, and a second slider 64 that moves along the second linear guide rail 63. The measuring component 6 is mounted on the second slider 64 and is located in the first plane. The extension direction of the first linear guide rail 61 is perpendicular to the extension direction of the second linear guide rail 63 and is parallel to the first plane. The first slider 62 and the second slider 64 cooperate with each other to drive the measuring component 6 to move to any position in the first plane, so as to realize the measurement of the cavity 93 of the cast aluminum patterned block 9 at multiple preset coordinate positions, ensuring the accuracy of the measurement data. Specifically, in order to ensure the stability and accuracy of the moving position of the measuring component 6, both the first linear guide rail 61 and the second linear guide rail 63 include two parallel linear guide rails.
[0033] In this embodiment, please refer to Figures 1-6 The support base 1 is provided with two opposing ribs 11. The bottom of the two ribs 11 is fixedly connected by the base plate 12. The flip frame 2 is located between the two ribs 11. The flip frame 2 and the two ribs 11 are rotatably connected by guide bearings 13, so that the flip frame 2 can rotate relative to the support base 1. The first axis is the axis of the guide bearing 13.
[0034] Further, please refer to Figures 1-6 The invention also includes two centering portions 7 corresponding to the stationary plate 3 and the moving plate 4, respectively. Several protruding support portions 8 are provided on the opposite sides of the stationary plate 3 and the moving plate 4, and these support portions 8 are symmetrically arranged based on the centering portions 7. Each centering portion 7 includes a centering block with two separately arranged centering points 71 at its top. These two centering points 71 are higher than the upper edges of the stationary plate 3 and the moving plate 4, i.e., the centering block is V-shaped. Furthermore, the moving direction of the moving plate 4 is perpendicular to the first axis. When the cavity 93 of the cast aluminum patterned block 9 is placed upside down on the flipping frame 2, the lower edge of the cast aluminum patterned block 9 abuts against the support portions 8, simultaneously... The two centering points 71 at the top of the centering part 7 abut against the arc-shaped surface of the cast aluminum patterned block 9, which can ensure that the placement position of the cast aluminum patterned block 9 along the moving direction of the moving plate 4 is accurate. The cast aluminum patterned block 9 can be aligned simply by swinging the first axis around the flipping frame 2. In other embodiments, the structure on the stationary plate 3 and the moving plate 4 used to support the cast aluminum patterned block 9 can also be of other forms to ensure that there are four or more parts that contact the cast aluminum patterned block 9, which can ensure that the placement position of the cast aluminum patterned block 9 on the flipping frame 2 is accurate. In addition, the centering block can also be of other shapes, as long as it has two protruding centering points 71 on its top.
[0035] It should be noted that the centering part 7 may also include an elastic element. The elastic element is vertically arranged, and the centering block is located at the upper end of the elastic element. The elastic element supports the centering block. When the centering block is subjected to pressure, it can move slightly in the vertical direction, i.e., towards or away from the flip frame 2, to achieve flexible centering of the centering block. In the actual assembly process, in order to ensure that the cast aluminum patterned block 9 abuts against the centering point 71 on the centering block when placed on the support part 8, the centering point 71 on the centering block can be slightly higher than its position after abutting against the cast aluminum patterned block 9. After abutting against the cast aluminum patterned block 9, it is more convenient and accurate to observe whether the two centering points 71 abut against the arc surface on the cast aluminum patterned block 9 at the same time, ensuring that the position of the cast aluminum patterned block 9 is accurate.
[0036] Specifically, please refer to Figures 1-6 The centering part 7 corresponding to the stationary plate 3 can be set on the flip frame 2 or the stationary plate 3, and the centering part 7 corresponding to the moving plate 4 is set on the moving plate 4. The two centering parts 7 are aligned with the positions of the stationary plate 3 and the moving plate 4 respectively, ensuring that the position of the cast aluminum patterned block 9 is accurate when it is placed upside down on the flip frame 2.
[0037] Further, please refer to Figures 1-6 Both the stationary plate 3 and the moving plate 4 are provided with two support parts 8, and the support parts 8 are preferably cylindrical pins. The cast aluminum patterned block 9 is in line contact with the cylindrical pins, which facilitates the adjustment of the position of the cast aluminum patterned block 9 and ensures that one side of the cast aluminum patterned block 9 is in contact with both cylindrical pins and two centering points 71 at the same time, thus ensuring the accurate placement of the cast aluminum patterned block 9. In other embodiments, the support parts 8 can also be other shapes, as long as they can stably support the cast aluminum patterned block 9.
[0038] Secondly, please refer to Figures 1-7 The present invention also provides a method for flipping the reference surface of the end face of a precision-machined cast aluminum patterned block, applied to the aforementioned fixture for flipping the reference surface of the end face of a precision-machined cast aluminum patterned block, comprising the following steps: S1: Adjust the distance between the moving plate 4 and the stationary plate 3 to be less than the distance between the two inner holes 92 of the cast aluminum patterned block 9. Place the cavity 93 of the cast aluminum patterned block 9 face down on the flip frame 2 and place it upside down on the moving plate 4 and the stationary plate 3. Both the moving plate 4 and the stationary plate 3 extend into the cavity 93 of the cast aluminum patterned block 9. Specifically, place the lower edge of the cast aluminum patterned block 9 on the protruding support part 8 and adjust the position of the cast aluminum patterned block 9 so that the arc-shaped feature surface on the cast aluminum patterned block 9 abuts against the two centering points 71 at the top of the centering part 7. This will accurately position the cast aluminum patterned block 9. S2: Operate the second drive component 41 to move the moving plate 4 away from the stationary plate 3 until the cast aluminum patterned block 9 is tightened; specifically, the moving plate 4 moves away from the stationary plate 3 until the two opposite sides of the moving plate 4 and the stationary plate 3 respectively abut against the cavity 93 surface of the cast aluminum patterned block 9, thereby tightening and positioning the cast aluminum patterned block 9; preferably, the shape of the two opposite sides of the moving plate 4 and the stationary plate 3 should match the shape of the corresponding position of the cavity 93 of the cast aluminum patterned block 9; furthermore, in order to prevent the cast aluminum patterned block 9 from being tightened and deformed, it is necessary to calculate the tightening torque of the moving plate 4 in advance to ensure that the cast aluminum patterned block 9 is positioned without deforming it; S3: Operate the third drive component 51 to press the cast aluminum patterned block 9 from above with the pressure plate 5; specifically, before the pressure plate 5 presses down, rotate the pressure plate 5 to the appropriate position. S4: The fourth drive component is operated to make the measuring component 6 measure the cavity 93 of the cast aluminum patterned block 9 at multiple preset coordinate positions in sequence, and obtain measurement data; specifically, multiple preset coordinate positions are stored in the controller in advance, and the controller controls the fourth drive component to make the measuring component 6 move to multiple preset coordinate positions in sequence; the measurement data obtained by the measuring component 6 is sent to the controller, and the controller has a data range that meets the accuracy requirements stored in advance; S5: Determine whether the measurement data meets the accuracy requirements; if the measurement data does not meet the accuracy requirements, operate the first drive component 21 to rotate the flip frame 2, adjust the position of the cast aluminum patterned block 9, and repeat step S4 until the measurement data meets the accuracy requirements; if the measurement data meets the accuracy requirements, the machining process of the end face reference surface 91 of the cast aluminum patterned block 9 can be performed; specifically, by comparing whether the measurement data falls within the pre-stored data range that meets the accuracy requirements, it can be determined whether the measurement data meets the accuracy requirements.
[0039] In addition, once the measurement data meets the accuracy requirements, the support base 1 and the flip frame 2 are locked together using the locking assembly to ensure that the cast aluminum patterned block 9 is securely clamped and all its degrees of freedom are restricted, thereby ensuring the machining accuracy of the end face reference surface 91 of the cast aluminum patterned block 9.
[0040] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A flip tool for finishing a reference face of a cast aluminum lug block end face, characterized by, The utility model relates to a kind of automatic measuring device for the length of the glass sheet, including: Support seat (1); Turnover frame (2), the turnover frame (2) is located on the support seat (1), the turnover frame (2) can be rotated relative to the support seat (1) around first axis, the turnover frame (2) is connected with the first drive assembly (21) of driving its rotation; Static plate (3), the static plate (3) is fixed on the turnover frame (2); Dynamic plate (4), the dynamic plate (4) is located on the turnover frame (2), the dynamic plate (4) is oppositely arranged with the static plate (3);The dynamic plate (4) can be moved along the direction of approaching or away from the static plate (3), the dynamic plate (4) is connected with the second drive assembly (41) of driving its movement; Pressing plate (5), the pressing plate (5) is above the turnover frame (2), the pressing plate (5) can be moved along the direction of approaching or away from the turnover frame (2), the pressing plate (5) is connected with the third drive assembly (51) of driving its movement; Measuring assembly (6), the measuring assembly (6) is between the support seat (1) and the turnover frame (2), the measuring assembly (6) is connected with the fourth drive assembly that can drive it in first plane movement.
2. The flipping tool for finishing the reference surface of the end face of the aluminum cast block pattern according to claim 1, characterized in that, It further includes controller, the controller is connected with the first drive assembly (21), the second drive assembly (41), the third drive assembly (51), the measuring assembly (6) and the fourth drive assembly respectively.
3. The flipping tool for finishing the reference surface of the end face of the aluminum cast block pattern according to claim 2, characterized in that, The controller is configured as PLC; And / or, the first drive assembly (21) is configured as rotary drive motor; And / or, the second drive assembly (41) is configured as first tension cylinder; And / or, the third drive assembly (51) is configured as pressure cylinder; And / or, the measuring assembly (6) is configured as laser probe; And / or, the fourth drive assembly includes first linear guide rail (61), the first linear guide rail (61) is equipped with the first slider (62) along its movement, the first slider (62) is equipped with second linear guide rail (63), the second linear guide rail (63) is equipped with the second slider (64) along its movement, the measuring assembly (6) is located on the second slider (64);The extension direction of the first linear guide rail (61) and the extension direction of the second linear guide rail (63) are perpendicular to each other and are parallel with the first plane.
4. The flipping tool for finishing the reference surface of the end face of the aluminum cast block pattern according to claim 1, characterized in that, Two oppositely arranged rib plates (11) are provided on the support seat (1), the turnover frame (2) is located between the two rib plates (11), the turnover frame (2) is rotatably connected with the two rib plates (11) through guide bearing (13), and the first axis is the axis of the guide bearing (13).
5. The flipper tool for finishing the reference surface of the end face of an aluminum cast block according to claim 1, wherein Further comprising two centering parts (7) corresponding to the static plate (3) and the dynamic plate (4) respectively, the static plate (3) and the dynamic plate (4) are provided with a plurality of protruding support parts (8) on the side surface opposite to each other, a plurality of the support parts (8) are symmetrically arranged based on the centering part (7); the centering part (7) comprises a centering block, the top of the centering block is provided with two centering points (71) arranged in two parts, the two centering points (71) are higher than the upper edge of the static plate (3) and the dynamic plate (4).
6. The flipper tool for finishing the reference surface of the end face of an aluminum cast block according to claim 5, wherein The centering part (7) further comprises an elastic member, one end of the elastic member is connected with the centering block, the centering block can move in the direction close to or away from the turnover frame (2); And / or, the centering part (7) corresponding to the static plate (3) is arranged on the turnover frame (2) or the static plate (3); And / or, the centering part (7) corresponding to the dynamic plate (4) is arranged on the dynamic plate (4); And / or, the static plate (3) and the dynamic plate (4) are provided with two support parts (8) respectively; And / or, the support part (8) is provided as a cylindrical pin.
7. The flipping tool for finishing the reference surface of the end face of the aluminum cast block pattern according to claim 2, characterized in that, Further comprising a locking assembly, the locking assembly comprises a second tension cylinder (14), the cylinder body of the second tension cylinder (14) is fixed on the support seat (1), the piston rod of the second tension cylinder (14) is fixedly connected with the turnover frame (2); the second tension cylinder (14) is connected with the controller.
8. The flipping tool for finishing the reference surface of the end face of the aluminum cast block pattern according to claim 1, characterized in that, The turnover frame (2) is provided with a guide sleeve (22), the third driving assembly (51) comprises a guide rod (52), the guide rod (52) penetrates through the guide sleeve (22), the pressing plate (5) is rotationally connected with the upper end of the guide rod (52).
9. A method of flipping a reference surface of a finished cast aluminum block end face, characterized by, The application is applied to the turnover tool for finishing the end face reference surface of the cast aluminum pattern block, comprising the following steps: S1: adjusting the distance between the dynamic plate (4) and the static plate (3) to be less than the distance between the two inner holes (92) of the cast aluminum pattern block (9), placing the cast aluminum pattern block (9) upside down on the dynamic plate (4) and the static plate (3), and the dynamic plate (4) and the static plate (3) both extend into the mold cavity (93) of the cast aluminum pattern block (9); S2: operating the second driving assembly (41) to move the dynamic plate (4) away from the static plate (3) until the cast aluminum pattern block (9) is tightly supported; S3: operating the third driving assembly (51) to make the pressing plate (5) press the cast aluminum pattern block (9) tightly; S4: operating the fourth driving assembly to make the measuring assembly (6) measure the mold cavity (93) of the cast aluminum pattern block (9) at a plurality of preset coordinate position points in sequence and obtain the measurement data; S5: judging whether the measurement data meets the accuracy requirement; if the measurement data does not meet the accuracy requirement, operating the first driving assembly (21) to rotate the turnover frame (2), adjusting the position of the cast aluminum pattern block (9), and performing step S4 again until the measurement data meets the accuracy requirement; if the measurement data meets the accuracy requirement, the machining process of the end face reference surface (91) of the cast aluminum pattern block (9) can be performed.
10. A method of flipping a reference surface of a finished cast aluminum block end face according to claim 9, wherein, In step S2, the clamping torque of the movable plate (4) on the cast aluminum pattern block (9) will not deform the cast aluminum pattern block (9).
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