Alloy grounding material production system

Abstract

The invention relates to the technical field of grounding production, and discloses an alloy grounding material production system which solves the problem that after the surface of a steel bar is polished by an existing alloy grounding material production system, residual chippings on the surface of the steel bar cannot be cleaned, and consequently the subsequent coating quality is affected. The six supporting legs are fixedly installed at the bottom of the bottom plate at equal intervals, the aluminum core flatting mill is fixedly installed at one end of the top of the bottom plate, the aluminum core grinding machine is fixedly installed on one side of the aluminum core flatting mill, the supporting seat is fixedly installed on one side of the aluminum core flatting mill, and the rotating ring is rotatably installed on the top of the supporting seat through a shaft seat. An alloy smelting induction furnace is fixedly mounted in the middle of the top of the bottom plate; a water-cooling crystallizer is fixedly mounted at one end of the alloy smelting induction furnace; according to the alloy grounding material production system, after the surface of the steel bar is polished, scraps left on the surface of the steel bar can be effectively cleaned, the situation that the follow-up coating quality is affected by the scraps is avoided, and the using effect of the alloy grounding material production system is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of grounding production, and particularly relates to an alloy grounding material production system. BACKGROUND

[0002] The alloy grounding material production system represented by aluminum-copper-rare earth alloy involves material formula design, smelting and casting, surface treatment and performance detection, and the core is to improve the corrosion resistance, electrical conductivity and mechanical strength of the material through component optimization and process innovation; aluminum is used as the matrix, a small amount of copper and trace rare earth elements are added, and the material performance is improved through component optimization; copper can improve the strength, reduce the grain boundary and intracrystalline potential difference, promote uniform corrosion and enhance corrosion resistance; rare earth elements can refine the grain, make the structure more fine and dense, and promote the formation of a continuous and dense protective oxide film on the surface.

[0003] The existing alloy grounding material production system cannot clean the residual debris on the surface of the steel bar after surface grinding, which affects the subsequent coating quality and the use effect is not good. SUMMARY

[0004] In view of the above situation, in order to overcome the defects of the prior art, the application provides an alloy grounding material production system, which effectively solves the problem that the existing alloy grounding material production system cannot clean the residual debris on the surface of the steel bar after surface grinding, which affects the subsequent coating quality.

[0005] To achieve the above purpose, the application provides the following technical scheme: an alloy grounding material production system, comprising a bottom plate, six supporting legs are fixedly installed at equal distances on the bottom of the bottom plate, one end of the top of the bottom plate is fixedly installed on an aluminum core flattening machine, an aluminum core grinder is fixedly installed on one side of the aluminum core flattening machine, a supporting seat is fixedly installed on one side of the aluminum core flattening machine, a rotating ring is rotatably installed on the top of the supporting seat through an axle seat, an alloy smelting induction furnace is fixedly installed on the middle of the top of the bottom plate, a water-cooled crystallizer is fixedly installed on one end of the alloy smelting induction furnace, an ultrasonic thickness gauge is fixedly installed on the other end of the top of the bottom plate, supporting frames are arranged on the ends away from each other of the aluminum core flattening machine and the ultrasonic thickness gauge, the bottom of each supporting frame is fixedly connected with the top of the bottom plate through a supporting column, and an upper driving wheel and a lower driving wheel are arranged in the upper part and the lower part of each supporting frame respectively.

[0006] One side of the top of the bottom plate is fixedly installed with a supporting plate, the middle of the top of the supporting plate is fixedly installed with a driving motor through a mounting frame, four fans are fixedly installed on the inside of the rotating ring in a ring shape and at equal distances, four cleaning brushes are connected to the other side of the inside of the rotating ring in a ring shape and at equal distances through four elastic members, the output end of the driving motor is provided with a transmission assembly, the transmission assembly is in transmission connection with the rotating ring and the two upper driving wheels and the two lower driving wheels, and the driving motor outputs power to the rotating ring and the two upper driving wheels and the two lower driving wheels through the transmission assembly when the driving motor operates.

[0007] Preferably, the four elastic members each comprise a rectangular rod, the four rectangular rods are fixedly installed on the one side of the inside of the rotating ring in a ring shape and at equal distances, springs are sleeved on the surfaces of the four rectangular rods, rectangular sleeves are sleeved on one ends of the surfaces of the four rectangular rods, the two ends of the four springs are fixedly connected with the rectangular sleeves and the rectangular rods respectively, and one ends of the four rectangular sleeves are fixedly connected with the four cleaning brushes.

[0008] Preferably, the transmission assembly comprises a first sprocket, the first sprocket is fixedly installed on the output end of the driving motor, the one side of the first sprocket away from the driving motor is rotatably connected with the supporting plate through a positioning frame, the one side of the first sprocket is provided with a second sprocket, the second sprocket and the first sprocket are in meshing connection with a chain, the middle of the second sprocket is fixedly installed with a shaft rod, six shaft sleeves are rotatably installed on the surface of the shaft rod, and the lower portions of the six shaft sleeves are fixedly connected with the top of the supporting plate through fixing rods.

[0009] Preferably, the two ends of the shaft rod are fixedly installed with driving bevel gears, and the one sides of the surfaces of the two driving bevel gears are in meshing connection with driven bevel gears.

[0010] Preferably, the one sides of the driven bevel gears are fixedly installed with shafts, the surfaces of the two shafts are rotatably installed with bearings, the surfaces of the two bearings are fixedly connected with the upper portions of the one sides of the two supporting frames respectively, the one ends of the two shafts away from the driven bevel gears extend to the interiors of the two supporting frames and are fixedly installed with upper gears, and the one sides of the two upper gears are fixedly connected with the two upper driving wheels.

[0011] Preferably, the lower portions of the upper gears are in meshing connection with lower gears, the one sides of the two lower gears are rotatably connected with the inner walls of the two supporting frames respectively, and the other ends of the two lower gears are fixedly connected with the two lower driving wheels.

[0012] Preferably, the middle of the surface of the shaft rod is fixedly installed with a transmission gear, the one side of the transmission gear is in meshing connection with an outer gear ring, and the inside of the outer gear ring is fixedly connected with the one end of the surface of the rotating ring.

[0013] Compared with the prior art, the present application has the following beneficial effects:

[0014] (1), in use, the operator starts the drive motor to drive the first sprocket to rotate along the positioning frame, the first sprocket drives the second sprocket to rotate through the chain, the second sprocket drives the shaft to rotate in the six shaft sleeves when rotating, the shaft drives the two driven bevel gears to rotate through the two driving bevel gears when rotating, the two driven bevel gears drive the two shafts to rotate in the two bearings when rotating, the two upper gears drive the two lower gears to rotate when rotating, the two upper gears and the two lower gears drive the two upper drive wheels and the two lower drive wheels to rotate, realizing the conveying of the aluminum core; the aluminum core enters the aluminum core flattening machine, the aluminum core grinding machine, the rotating ring, the alloy smelting induction furnace, the water-cooled crystallizer and the ultrasonic thickness gauge in turn when conveying;

[0015] (2), the aluminum core is flattened into an aluminum strip required for grounding by the aluminum core flattening machine, and then the surface of the aluminum strip is polished by the aluminum core grinding machine, and then enters the inside of the rotating ring, and the outer ring gear is driven to rotate by the transmission gear when the shaft rotates, the outer ring gear drives the rotating ring to rotate in the shaft seat when rotating, and the four cleaning brushes and the four fans rotate when the rotating ring rotates;

[0016] The four springs can drive the rectangular sleeve to drive the cleaning brush to be in contact with the aluminum strip at all times, so that the debris on the surface of the aluminum strip can be effectively swept away when the four cleaning brushes rotate, and the debris on the aluminum strip and the cleaning brush can be blown away uniformly in all directions by the rotating fan, so that the cleaning effect is further ensured; the aluminum strip passing through the rotating ring will continuously enter the inside of the alloy smelting induction furnace and the water-cooled crystallizer, the molten alloy material is coated on the aluminum strip, and the molten alloy material is hardened quickly; finally, the coated grounding strip enters the ultrasonic thickness gauge to detect the thickness, so as to ensure the production quality;

[0017] (3), the alloy grounding material production system can effectively clean the debris remaining on the surface of the steel strip after the surface polishing of the steel strip is completed, avoid the influence of the debris on the subsequent coating quality, and improve the use effect. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, and are used to explain the application together with embodiments of the application, and do not constitute a limitation on the application.

[0019] In the drawings:

[0020] Figure 1 The alloy grounding material production system structure diagram of the application Figure 1 ;

[0021] Figure 2 The alloy grounding material production system structure diagram of the application Figure 2 ;

[0022] Figure 3 This is a schematic diagram of the alloy grounding material production system of the present invention. Figure 3 ;

[0023] Figure 4 This is a schematic diagram of the internal structure of the rotating ring of the present invention;

[0024] Figure 5 This is a schematic diagram of the alloy grounding material production system of the present invention. Figure 4 ;

[0025] Figure 6 For the present invention Figure 4 Enlarged structural diagram at point A in the middle;

[0026] Figure 7 For the present invention Figure 2 Enlarged structural diagram at point B;

[0027] In the diagram: 1. Base plate; 2. Support leg; 3. Aluminum core flattening machine; 4. Aluminum core grinding machine; 5. Rotating ring; 6. Support base; 7. Alloy melting induction furnace; 8. Water-cooled crystallizer; 9. Ultrasonic thickness gauge; 10. Support frame; 11. Support column; 12. Upper drive wheel; 13. Lower drive wheel; 14. Shaft seat; 15. Mounting frame; 16. Drive motor; 17. Support plate; 18. Fan; 19. Cleaning brush; 20. Rectangular sleeve; 21. Rectangular rod; 22. Spring; 23. First sprocket; 24. Positioning frame; 25. Second sprocket; 26. Shaft; 27. Transmission gear; 28. External gear ring; 29. ​​Shaft sleeve; 30. Fixed rod; 31. Chain; 32. Driving bevel gear; 33. Driven bevel gear; 34. Rotating shaft; 35. Bearing; 36. Upper gear; 37. Lower gear. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0029] Example 1, by Figures 1 to 7The present invention includes a base plate 1, six legs 2 are fixedly installed at equal intervals on the bottom of the base plate 1, one end of the top of the base plate 1 is fixedly installed to an aluminum core flattening machine 3, an aluminum core grinding machine 4 is fixedly installed on one side of the aluminum core flattening machine 3, a support seat 6 is fixedly installed on one side of the aluminum core flattening machine 3, a rotating ring 5 is rotatably installed on the top of the support seat 6 through a bearing 14, an alloy melting induction furnace 7 is fixedly installed in the middle of the top of the base plate 1, a water-cooled crystallizer 8 is fixedly installed at one end of the alloy melting induction furnace 7, an ultrasonic thickness gauge 9 is fixedly installed at the other end of the top of the base plate 1, and a support frame 10 is provided at the ends of the aluminum core flattening machine 3 and the ultrasonic thickness gauge 9 that are far apart from each other. The bottom of the support frame 10 is fixedly connected to the top of the base plate 1 through a support column 11. An upper drive wheel 12 and a lower drive wheel 13 are respectively provided in the upper part and the lower part of the two support frames 10.

[0030] A support plate 17 is fixedly installed on one side of the top of the base plate 1. A drive motor 16 is fixedly installed in the middle of the top of the support plate 17 via a mounting bracket 15. Four fans 18 are fixedly installed in a ring at equal intervals on one side inside the rotating ring 5. Four cleaning brushes 19 are connected in a ring at equal intervals on the other side inside the rotating ring 5 via four elastic elements. The output end of the drive motor 16 is provided with a transmission assembly. The transmission assembly is connected to the rotating ring 5, the two upper drive wheels 12, and the two lower drive wheels 13. The shape of the upper drive wheel 12 and the lower drive wheel 13 near the aluminum core grinding machine 4 is adapted to the aluminum core. The shape of the upper drive wheel 12 and the lower drive wheel 13 near the ultrasonic thickness gauge 9 is adapted to the aluminum strip. When the drive motor 16 is running, it outputs power to the rotating ring 5, the two upper drive wheels 12, and the two lower drive wheels 13 through the transmission assembly.

[0031] Each of the four elastic elements includes a rectangular rod 21. The four rectangular rods 21 are fixedly installed in a ring at equal intervals on one side inside the rotating ring 5. A spring 22 is fitted on the surface of each of the four rectangular rods 21. A rectangular sleeve 20 is fitted on one end of the surface of each of the four rectangular rods 21. Both ends of the four springs 22 are fixedly connected to the rectangular sleeve 20 and the rectangular rod 21, respectively. One end of the four rectangular sleeves 20 is fixedly connected to the four cleaning brushes 19.

[0032] When in use, the operator starts the drive motor 16 to drive the transmission component to rotate. When the transmission component rotates, it will drive the two upper drive wheels 12 and the two lower drive wheels 13 to rotate, thereby conveying the aluminum core. When the aluminum core is conveyed, it enters the aluminum core flattening machine 3, aluminum core grinding machine 4, rotating ring 5, alloy melting induction furnace 7, water-cooled crystallizer 8 and ultrasonic thickness gauge 9 in sequence.

[0033] The aluminum core is flattened into the shape of an aluminum strip required for grounding by the aluminum core flattening machine 3, and then the surface of the aluminum strip is polished by the aluminum core grinding machine 4. Then it enters the interior of the rotating ring 5. While the transmission component is running, it drives the rotating ring 5 to rotate inside the bearing seat 14. When the rotating ring 5 rotates, the four cleaning brushes 19 and the four fans 18 rotate.

[0034] Under the elastic force of four springs 22, the rectangular sleeve 20 drives the cleaning brush 19 to always be in contact with the aluminum strip. Thus, when the four cleaning brushes 19 rotate, they can effectively sweep away the debris on the surface of the aluminum strip. At the same time, the rotating fan 18 can blow away the debris on the aluminum strip and the cleaning brushes 19 evenly from all directions, thereby further ensuring the cleaning effect. The aluminum strip passing through the rotating ring 5 will continue to enter the interior of the alloy melting induction furnace 7 and the water-cooled crystallizer 8, where the molten alloy material will coat the aluminum strip and cause the molten alloy material to harden rapidly. Finally, the coated grounding strip will enter the ultrasonic thickness gauge 9 to check the thickness to ensure production quality. This alloy grounding material production system can effectively clean the residual debris on the surface of the steel strip after the surface is polished, avoiding the debris from affecting the subsequent coating quality and improving its use effect.

[0035] In Embodiment 2, based on Embodiment 1, the transmission assembly includes a first sprocket 23, which is fixedly installed at the output end of the drive motor 16. The side of the first sprocket 23 away from the drive motor 16 is rotatably connected to the support plate 17 through a positioning frame 24. A second sprocket 25 is provided on one side of the first sprocket 23. A chain 31 is meshed between the second sprocket 25 and the first sprocket 23. A shaft 26 is fixedly installed in the middle of the second sprocket 25. Six bushings 29 are rotatably installed on the surface of the shaft 26. The lower parts of the six bushings 29 are fixedly connected to the top of the support plate 17 through a fixing rod 30.

[0036] The operator starts the drive motor 16 to drive the first sprocket 23 to rotate along the positioning frame 24. The first sprocket 23 drives the second sprocket 25 to rotate through the chain 31. When the second sprocket 25 rotates, it drives the shaft 26 to rotate inside the six bushings 29.

[0037] Both ends of the shaft 26 are fixedly mounted with driving bevel gears 32, and one side of each driving bevel gear 32 is meshed with a driven bevel gear 33.

[0038] A rotating shaft 34 is fixedly installed on one side of the driven bevel gear 33. A bearing 35 is rotatably installed on the surface of each of the two rotating shafts 34. The surfaces of the two bearings 35 are fixedly connected to the upper part of one side of each of the two support frames 10. The ends of the two rotating shafts 34 away from the driven bevel gear 33 extend into the interior of the two support frames 10 and are fixedly installed with upper gears 36. One side of each of the two upper gears 36 is fixedly connected to the two upper drive wheels 12.

[0039] The lower part of the upper gear 36 is meshed with the lower gear 37. One side of the two lower gears 37 is rotatably connected to the inner wall of the two support frames 10 respectively, and the other end of the two lower gears 37 is fixedly connected to the two lower drive wheels 13.

[0040] When shaft 26 rotates, it drives two driven bevel gears 33 to rotate through two driving bevel gears 32. When the two driven bevel gears 33 rotate, they drive two rotating shafts 34 to rotate inside two bearings 35. When the two rotating shafts 34 rotate, they drive the lower gears 37 to rotate through the upper gear 36. When the two upper gears 36 and the two lower gears 37 rotate, they drive the two upper drive wheels 12 and the two lower drive wheels 13 to rotate, thereby realizing the conveying of the aluminum core.

[0041] In Example 3, based on Example 2, a transmission gear 27 is fixedly installed in the middle of the surface of the shaft 26, and an external gear ring 28 is meshed with one side of the transmission gear 27. The interior of the external gear ring 28 is fixedly connected to one end of the surface of the rotating ring 5.

[0042] While the shaft 26 rotates, it also drives the external gear ring 28 to rotate through the transmission gear 27. When the external gear ring 28 rotates, it drives the rotating ring 5 to rotate inside the shaft seat 14. When the rotating ring 5 rotates, the four cleaning brushes 19 and the four fans 18 rotate.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An alloy grounding material production system, comprising a base plate (1), characterized in that: The bottom of the base plate (1) is fixedly mounted with six feet (2) at equal intervals. One end of the top of the base plate (1) is fixedly mounted to an aluminum core flattening machine (3). An aluminum core grinding machine (4) is fixedly mounted on one side of the aluminum core flattening machine (3). A support base (6) is fixedly mounted on one side of the aluminum core flattening machine (3). A rotating ring (5) is rotatably mounted on the top of the support base (6) via a shaft seat (14). An alloy melting induction furnace (7) is fixedly mounted in the middle of the top of the base plate (1). A water-cooled crystallizer (8) is fixedly installed at one end of the furnace (7), and an ultrasonic thickness gauge (9) is fixedly installed at the other end of the top of the bottom plate (1). The aluminum core flattening machine (3) and the ultrasonic thickness gauge (9) are both provided with support frames (10) at their respective ends. The bottom of the support frames (10) is fixedly connected to the top of the bottom plate (1) through support columns (11). The upper part and the lower part of the two support frames (10) are respectively provided with an upper drive wheel (12) and a lower drive wheel (13). A support plate (17) is fixedly installed on one side of the top of the base plate (1). A drive motor (16) is fixedly installed in the middle of the top of the support plate (17) through a mounting bracket (15). Four fans (18) are fixedly installed in a ring at equal intervals on one side inside the rotating ring (5). Four cleaning brushes (19) are connected in a ring at equal intervals on the other side inside the rotating ring (5) through four elastic elements. A transmission assembly is provided at the output end of the drive motor (16). The transmission assembly is connected to the rotating ring (5), two upper drive wheels (12), and two lower drive wheels (13). When the drive motor (16) is running, it outputs power to the rotating ring (5), two upper drive wheels (12), and two lower drive wheels (13) through the transmission assembly.

2. The alloy grounding material production system according to claim 1, characterized in that: Each of the four elastic elements includes a rectangular rod (21). The four rectangular rods (21) are fixedly installed in a ring at equal intervals on one side inside the rotating ring (5). The surface of each of the four rectangular rods (21) is fitted with a spring (22). One end of each of the four rectangular rods (21) is fitted with a rectangular sleeve (20). Both ends of each of the four springs (22) are fixedly connected to the rectangular sleeve (20) and the rectangular rod (21) respectively. One end of each of the four rectangular sleeves (20) is fixedly connected to four cleaning brushes (19).

3. The alloy grounding material production system according to claim 1, characterized in that: The transmission assembly includes a first sprocket (23), which is fixedly installed at the output end of the drive motor (16). The side of the first sprocket (23) away from the drive motor (16) is rotatably connected to the support plate (17) through a positioning frame (24). A second sprocket (25) is provided on one side of the first sprocket (23). A chain (31) meshes between the second sprocket (25) and the first sprocket (23). A shaft (26) is fixedly installed in the middle of the second sprocket (25). Six bushings (29) are rotatably installed on the surface of the shaft (26). The lower parts of the six bushings (29) are fixedly connected to the top of the support plate (17) through a fixing rod (30).

4. The alloy grounding material production system according to claim 3, characterized in that: Both ends of the shaft (26) are fixedly installed with driving bevel gears (32), and driven bevel gears (33) are meshed on one side of the surface of the two driving bevel gears (32).

5. The alloy grounding material production system according to claim 4, characterized in that: A rotating shaft (34) is fixedly installed on one side of each driven bevel gear (33). Bearings (35) are rotatably installed on the surfaces of the two rotating shafts (34). The surfaces of the two bearings (35) are fixedly connected to the upper part of one side of each of the two support frames (10). The ends of the two rotating shafts (34) away from the driven bevel gear (33) extend into the interior of the two support frames (10) and are fixedly installed with upper gears (36). One side of each of the two upper gears (36) is fixedly connected to the two upper drive wheels (12).

6. The alloy grounding material production system according to claim 5, characterized in that: The lower part of the upper gear (36) is meshed with a lower gear (37). One side of the two lower gears (37) is rotatably connected to the inner wall of the two support frames (10), and the other end of the two lower gears (37) is fixedly connected to the two lower drive wheels (13).

7. The alloy grounding material production system according to claim 6, characterized in that: A transmission gear (27) is fixedly installed in the middle of the surface of the shaft (26). An external gear ring (28) is meshed with one side of the transmission gear (27). The interior of the external gear ring (28) is fixedly connected to one end of the surface of the rotating ring (5).

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