Rubber sphere high-efficiency production device and processing method

Abstract

The application discloses a kind of rubber sphere high-efficiency production device and processing method, including rack, bearing half-sphere rotating disc is equipped on rack;Rotating disc top is equipped with polishing part, polishing part top is equipped with adsorption half-sphere polishing adsorption accessory, and half-sphere is polished from rotating disc by adsorption accessory;Further including drive assembly, drive assembly is respectively connected with polishing part and transmission assembly, transmission assembly is respectively connected with feeding assembly, material return frame and reverse push piece, in the application, by drive assembly and transmission assembly transmission connection polishing part, feeding assembly, material return frame and reverse push piece movement, half-sphere is completed feeding, polishing, material return complete processing process on rotating disc in intermittent mode, realize the automation of half-sphere processing, improve the efficiency of half-sphere processing.

Description

Technical Field

[0001] This invention relates to the field of rubber ball processing technology, and in particular to a high-efficiency rubber ball production device and processing method. Background Technology

[0002] The hemispherical grinding of a rubber sphere is a precision machining process. Its core lies in removing the burrs from the mold, trimming the contour of the bonding surface, and controlling the surface roughness to lay a solid foundation for subsequent bonding. This process not only completely removes the burrs generated during molding but also creates a smooth, clean, and micro-rough perfect bonding surface, which directly determines the structural strength, airtightness, and dynamic balance of the finished sphere. It is a key step in achieving seamless fusion of two hemispheres into a high-quality integral sphere, making the grinding of the hemispherical edges a crucial process that determines the quality of the finished product.

[0003] The shortcomings of the existing technology are that, since the hemisphere needs to be continuously fed into the turntable during the grinding process, and the hemisphere is ground by the grinding parts, the grinding process of the hemisphere is carried out by a semi-automatic equipment that combines manual feeding and unloading. Its efficiency depends on the skill and endurance of the operator, which results in the hemisphere grinding being limited by the speed of manual feeding and unloading, and the low degree of automation, thus affecting the efficiency of hemisphere processing. Summary of the Invention

[0004] The purpose of this invention is to provide a high-efficiency rubber sphere production device and processing method. Power is distributed to the feeding component, the ejector, and the pusher via a transmission assembly. Driven by the transmission assembly, the turntable moves the hemispheres intermittently and at equal intervals, facilitating the switching between pre-processed and processed hemispheres. The feeding component intermittently feeds hemispheres into the turntable, driven by the transmission assembly. The pusher, connected to the transmission assembly, lifts the hemispheres from the turntable, and the ejector pulls the processed hemispheres out of the turntable, allowing the turntable to rotate directly below the feeding component for replenishment. This achieves the movement of the driving assembly and the grinding component, feeding assembly, ejector, and pusher connected to the transmission assembly. The hemispheres complete the feeding, grinding, and ejection process intermittently on the turntable, automating hemisphere processing and improving processing efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency rubber ball production device and processing method, comprising a frame, on which a turntable for carrying hemispheres is rotatably mounted;

[0006] The top of the turntable is equipped with a grinding component, and the top of the grinding component is equipped with an adsorption component for adsorbing and grinding a hemisphere. The hemisphere is picked up from the turntable and ground by the adsorption component.

[0007] It also includes a drive assembly, which is connected to the grinding component and the transmission assembly respectively, and the transmission assembly is connected to the feeding assembly, the ejector frame and the pusher component respectively.

[0008] When the drive assembly drives the grinding part to grind, the drive assembly drives the turntable to rotate intermittently through the transmission assembly. The transmission assembly drives the feeding assembly to place the hemisphere on the turntable, and the transmission assembly drives the pusher to lift the hemisphere on the turntable. The pusher then works with the unloading assembly to separate the hemisphere from the turntable, thus enabling the hemisphere to complete feeding, grinding, and unloading in an intermittent processing manner.

[0009] As a further description of the above technical solution:

[0010] The drive assembly includes a drive motor, a transmission belt is fitted on the top of the drive motor, and the transmission belt is connected to a movable wheel, a positioning wheel and a transmission wheel respectively. The bottom end of the positioning wheel is provided with a gear ring, one end of the gear ring meshes with a gear block, and the bottom end of the gear block is fixed to a rotating shaft. One end of the rotating shaft passes through a limit plate, and the positioning wheel is rotatably connected to the limit plate.

[0011] As a further description of the above technical solution:

[0012] A sleeve is fixedly connected to the bottom end of the transmission wheel, a fixed block is fixedly connected to the bottom end of the sleeve, a grinding disc is fixedly connected to the bottom end of the fixed block, a movable tube is provided inside the grinding disc, a suction nozzle is fixedly connected to the bottom end of the movable tube, a flexible tube is connected to the top end of the movable tube, an air pump is provided at the connection between the flexible tube and the movable tube, and the air pump drives the suction nozzle connected to the movable tube to move in a specific direction.

[0013] As a further description of the above technical solution:

[0014] The bottom of the movable wheel is provided with a shift block, and the shift block is internally threaded with a threaded bolt. By adjusting the movable wheel connected to the two shift blocks through the threaded bolt, the transmission belt sleeved on the movable wheel is tightened.

[0015] As a further description of the above technical solution:

[0016] A belt is fitted at the bottom end of the rotating shaft. A transmission component is fitted at the end of the belt away from the rotating shaft. A movable component is connected to one end of the transmission component. A support column is symmetrically inserted through the movable component and fixed to the frame. A support spring is fitted on the outside of the support column and its top is fixed to the movable component. A connecting rod is fixed to one end of the movable component, and a rack is fixed to the other end of the movable component. A gear block is meshed at one end of the rack, and a gear block is meshed at the end of the gear block away from the rack. A support plate is slidably connected to one end of the rack, and the gear block is rotatably mounted on the support plate.

[0017] As a further description of the above technical solution:

[0018] A fixing rod is fixedly connected to the top end of the rack, a top plate is fixedly connected to one end of the fixing rod, and a top rod is symmetrically fixed to the top end of the top plate. A directional plate is sleeved on the two top rods, and a support plate is fixedly connected to one end of the directional plate and the support plate is fixedly connected to the frame.

[0019] As a further description of the above technical solution:

[0020] The transmission component includes a rotating shaft seat, which is fixedly connected to the frame. A rotating rod is rotatably connected to the top of the rotating shaft seat. The rotating rod has a transmission groove for mounting a belt. A protruding disc is fixedly connected to the top of the rotating rod. A half-tooth disc is fixedly connected to the top of the protruding disc. A toothed disc block is provided at one end of the half-tooth disc. A turntable is fixedly connected to the top of the toothed disc block. A support column is provided at the bottom of the toothed disc block. A retaining ring is fixedly connected to the bottom of the protruding disc.

[0021] As a further description of the above technical solution:

[0022] The feeding assembly includes a bracket, which is fixedly connected to the frame. A connecting arm is movably provided at the top of the bracket. A fixing ring is fixedly connected to one end of the connecting arm. A baffle is symmetrically fixedly connected to the bottom end of the fixing ring. A support block is fixedly connected to the bottom end of the baffle. A limit strip is movably connected to the support block. A torsion spring is fixedly connected between the limit strip and the support block. A directional groove is provided at the end of the baffle near the support block. A directional column is movably provided in the directional groove. A collar is fixedly connected to the bottom end of the directional column and is fixedly connected to a connecting rod. Spring clips are symmetrically fixedly connected inside the collar. A push rod is provided between the two spring clips and is fixedly connected to the collar and adapted to the outer wall of the limit strip.

[0023] As a further description of the above technical solution:

[0024] The unloading rack includes a fixed base, which is fixed to a baffle. A support rod is fixedly connected to one end of the fixed base. A cantilever plate is sleeved on one end of the support rod. A connecting rod is fixed inside the cantilever plate. A pull arm is sleeved on one end of the connecting rod. A sliding block is movably connected to the end of the pull arm away from the connecting rod. A guide strip is slidably connected to the sliding block, and the guide strip is fixedly connected to the fixed base.

[0025] A method for efficiently processing rubber spheres includes the following steps: Step 1: Place the hemisphere to be processed into the feeding assembly, and place a storage basket at the discharge end of the unloading rack, then start the drive motor; Step 2: The transmission assembly drives the feeding assembly and the turntable to move intermittently, feeding the hemisphere onto the turntable and transporting it to the grinding part; Step 3: The hemisphere is adsorbed onto the grinding part by the adsorption component for grinding, and the processed hemisphere is collected in the storage basket by the unloading rack.

[0026] This invention provides a high-efficiency production device and processing method for rubber balls, which has the following beneficial effects:

[0027] In this invention, power is distributed to the feeding assembly, the ejector, and the pusher via a transmission assembly. Driven by the transmission assembly, the turntable moves the hemisphere intermittently and at equal intervals, facilitating the switching between the pre-processed and post-processed hemispheres. The feeding assembly intermittently feeds the hemispheres into the turntable, driven by the transmission assembly. The pusher, connected to the transmission assembly, lifts the hemispheres from the turntable, and the ejector pulls the processed hemispheres out of the turntable, allowing the turntable to rotate directly below the feeding assembly for replenishment. This achieves the movement of the drive assembly and the grinding component, feeding assembly, ejector, and pusher connected to the transmission assembly. The hemisphere completes the feeding, grinding, and ejection process intermittently on the turntable, automating hemisphere processing and improving processing efficiency. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of a high-efficiency rubber ball production device and processing method proposed in this invention;

[0029] Figure 2 This is a schematic diagram of the structure of the active tube in this invention;

[0030] Figure 3 This is a schematic diagram of the drive motor in this invention;

[0031] Figure 4 This is a schematic diagram of the threaded bolt in this invention;

[0032] Figure 5 This is a schematic diagram of the nozzle structure in this invention;

[0033] Figure 6 This is a schematic diagram of the support structure in this invention;

[0034] Figure 7 This is a schematic diagram of the toothed disc block in the present invention;

[0035] Figure 8 This is a schematic diagram of the cantilever plate in this invention;

[0036] Figure 9 This is a schematic diagram of the baffle structure in this invention;

[0037] Figure 10 This is a schematic diagram of the structure of the movable component in this invention;

[0038] Figure 11 This is a schematic diagram of the structure of the semi-toothed disk in this invention;

[0039] Figure 12 This is a schematic diagram of the structure of the roller in this invention.

[0040] Legend: 1. Frame; 2. Turntable; 21. Gear block; 22. Support column; 3. Hemisphere; 4. Grinding component; 41. Sleeve; 42. Fixing block; 43. Grinding disc; 44. Drive wheel; 5. Suction component; 51. Air pump; 52. Hose; 53. Movable tube; 54. Suction nozzle; 6. Drive assembly; 61. Drive motor; 62. Drive belt; 63. Positioning wheel; 631. Gear ring; 632. Gear block 1. 633. Rotating shaft; 634. Belt; 64. Playing wheel; 65. Threaded bolt; 66. Limiting plate; 8. Feeding assembly; 81. Bracket; 82. Connecting arm; 83. Fixing ring; 84. Baffle; 841. Directional chute; 85. Support block; 86. Limiting strip; 87. Torsion spring; 88. Collar; 89. Directional column; 810. Spring clip; 811. Push rod; 9. Unloading rack; 91. Fixed base; 92. 93. Guide bar; 94. Support rod; 95. Cantilever plate; 96. Linkage rod; 97. Pull arm; 10. Sliding block; 11. Transmission assembly; 12. Transmission component; 13. Half gear plate; 14. Raised plate; 15. Abutment ring; 16. Rotating shaft seat; 17. Rotating rod; 18. Transmission groove; 19. Moving part; 1021. Support column; 1022. Support spring; 1023. Rack and pinion; 1024. Displacement roller; 103. Pull rod; 1031. Movable rod; 1032. Fixed lug; 1033. Spring component; 1034. Fixed plate; 1035. Abutment roller; 104. Reverse thrust component; 1041. Gear block two; 1042. Support plate; 1043. Fixed rod; 1044. Rack two; 1045. Top plate; 1046. Support plate; 1047. Orientation plate; 1048. Top rod; 105. Connecting rod. Detailed Implementation

[0041] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0042] Reference Figure 1-12A high-efficiency rubber ball production device and processing method includes a frame 1, on which a turntable 2 for carrying hemispheres 3 is rotatably mounted; a grinding component 4 is provided at the top of the turntable 2, and an adsorption component 5 is provided at the top of the grinding component 4 to adsorb the hemispheres 3 for grinding, so that the hemispheres 3 are picked up from the turntable 2 for grinding by the adsorption component 5; it also includes a drive assembly 6, which is connected to the grinding component 4 and a transmission assembly 10 respectively, and the transmission assembly 10 is connected to the feeding assembly 8, the unloading rack 9 and the pusher 104 respectively; when the drive assembly 6 drives the grinding component 4 to grind, the drive assembly 6 drives the turntable 2 to rotate intermittently through the transmission assembly 10, the transmission assembly 10 drives the feeding assembly 8 to place the hemispheres 3 on the turntable 2, and the pusher 104 drives the pusher 104 to lift the hemispheres 3 on the turntable 2 and cooperate with the unloading component to separate the hemispheres 3 from the turntable 2, so that the hemispheres 3 can complete feeding, grinding and unloading in an intermittent processing mode;

[0043] Specifically, the frame 1 has a rectangular frame structure. A turntable 2, rotatably connected to the frame 1, supports the hemisphere 3. The turntable 2 drives the hemisphere 3 to rotate and move. A grinding component 4, mounted on the turntable 2, works in conjunction with an adsorption component 5 to grind the hemisphere 3. The adsorption component 5 grips the hemisphere 3 from the turntable 2, and then the grinding component 4 grinds it. The grinding component 4 is driven by a drive assembly 6, which in turn drives a transmission assembly 10. The transmission assembly 10 distributes power to the feeding assembly 8, the unloading rack 9, and the reverse thrust component 104. Driven by the transmission assembly 10, the turntable 2 causes the hemisphere 3 to move intermittently and at equal intervals, facilitating the processing of the material. The device switches between the processed hemisphere 3 and the hemisphere 4. Then, the feeding component 8 intermittently feeds the hemisphere 3 into the turntable 2 under the drive of the transmission component 10. At the same time, the pusher 104 connected to the transmission component 10 lifts the hemisphere 3 in the turntable 2 and, together with the ejector 9, pushes the processed and polished hemisphere 3 out of the turntable 2 so that the turntable 2 can rotate to be directly below the feeding component 8 for replenishment. This device realizes the complete processing of feeding, polishing and ejection of the hemisphere 3 on the turntable 2 in an intermittent manner through the movement of the driving component 6 and the grinding component 4, feeding component 8, ejector 9 and pusher 104 connected to the transmission component 10, thereby automating the processing of the hemisphere 3 and improving the processing efficiency of the hemisphere 3.

[0044] Drive assembly 6 includes a drive motor 61, with a transmission belt 62 fitted onto the top of the drive motor 61. The transmission belt 62 is connected to a movable wheel 64, a positioning wheel 63, and a transmission wheel 44. The positioning wheel 63 has a gear ring 631 at its bottom end, one end of which meshes with a gear block 632. A rotating shaft 633 is fixedly connected to the bottom end of the gear block 632, and one end of the rotating shaft 633 passes through a limit plate 66, with the positioning wheel 63 rotatably connected to the limit plate 66. A sleeve 41 is fixedly connected to the bottom end of the transmission wheel 44, and a fixed... Block 42, with a grinding disc 43 fixedly connected to the bottom end of the fixed block 42. The grinding disc 43 has a movable tube 53 inside, with a suction nozzle 54 fixedly connected to the bottom end of the movable tube 53. A hose 52 is connected to the top end of the movable tube 53. An air pump 51 is provided at the connection between the hose 52 and the movable tube 53, and the air pump 51 drives the suction nozzle 54 connected to the movable tube 53 to move in a directional manner. The bottom end of the movable wheel 64 has a moving block, with a threaded bolt 65 threadedly connected inside the moving block. The movable wheel 64 connected to the two moving blocks is adjusted by the threaded bolt 65 to make the transmission belt 62 sleeved on the movable wheel 64 tight.

[0045] Specifically, in drive assembly 6, drive motor 61 is fixed to frame 1 by a mounting bracket. When the output end of drive motor 61 drives transmission belt 62, transmission belt 62 is equipped with movable wheel 64, positioning wheel 63, and transmission wheel 44, which rotate synchronously. Two moving blocks are driven to move relative to each other or towards each other by threaded bolts 65 connected by rotating threads. This allows the two moving blocks to drive the movable wheel 64, which is rotatably connected, to clamp transmission belt 62, thereby improving the transmission efficiency of drive motor 61 and preventing slippage at the output end of drive motor 61 caused by excessive looseness of transmission belt 62. Positioning wheel 63 meshes with gear block 632 through a fixed gear ring 631. Driven by transmission belt 62, gear block 632 drives rotating shaft 633, thereby enabling rotating shaft 633 to rotate through the belt. The transmission assembly 10 is rotated by the belt 634. The sleeve 41 fixed to the transmission wheel 44, the fixed block 42 fixed to the sleeve 41, and the grinding disc 43 are rotated by the transmission belt 62. When the air pump 51 drives the movable tube 53 to move downward along the axis of the sleeve 41, the suction force generated by the suction pump connected to the flexible hose 52 is transmitted to the suction nozzle 54, so that the suction nozzle 54 adsorbs and fixes the contacting hemisphere 3 under the drive of the air pump 51. Then, the air pump 51 adsorbs the hemisphere 3 to the grinding disc 43 for adsorption and grinding. The hemisphere 3 is directionally moved under the drive of the air pump 51. The suction pump and the suction nozzle 54 adsorb and fix the hemisphere 3. Finally, the outer wall of the hemisphere 3 is polished by adsorption and friction with the grinding disc 43.

[0046] A belt 634 is fitted onto the bottom end of the rotating shaft 633. A transmission component 101 is fitted onto the end of the belt 634 furthest from the rotating shaft 633. A movable component 102 is connected to one end of the transmission component 101. A support column 1021 is symmetrically inserted through the movable component 102 and fixed to the frame 1. A support spring 1022 is fitted onto the outside of the support column 1021, and the top of the support spring 1022 is fixed to the movable component 102. The movable component 102... 2. A connecting rod 105 is fixedly connected to one end of the movable part 102, and a rack 1023 is fixedly connected to the other end of the movable part 102. A gear block 1041 meshes with one end of the rack 1023, and the end of the gear block 1041 away from the rack 1023 meshes with a rack 1044. A support plate 1042 is slidably connected to one end of the rack 1044, and the gear block 1041 is rotatably mounted on the support plate 1042. A fixing rod 104 is fixedly connected to the top end of the rack 1044. 3. A top plate 1045 is fixedly connected to one end of a fixed rod 1043. Top rods 1048 are symmetrically fixed to the top of the top plate 1045. A guide plate 1047 is sleeved on the two top rods 1048. A support plate 1046 is fixedly connected to one end of the guide plate 1047, and the support plate 1046 is fixedly connected to the frame 1. The transmission component 101 includes a rotating shaft seat 1014, which is fixedly connected to the frame 1. A rotating rod 10 is rotatably connected to the top of the rotating shaft seat 1014. 15. The rotating rod 1015 has a transmission groove 1016, and the transmission groove 1016 is used to fit the belt 634. The top of the rotating rod 1015 is fixedly connected to a protruding disc 1012, and the top of the protruding disc 1012 is fixedly connected to a half-tooth disc 1011. One end of the half-tooth disc 1011 is provided with a toothed disc block 21. The top of the toothed disc block 21 is fixedly connected to a turntable 2. The bottom of the toothed disc block 21 is provided with a support column 22. The bottom of the protruding disc 1012 is fixedly connected to a retaining ring 1013.

[0047] Specifically, the rotating shaft 633 drives the transmission component 101 in the transmission assembly 10 to rotate via the belt 634. The transmission component 101 includes a rotating shaft seat 1014 for support. The rotating rod 1015 rotatably connected to the rotating seat meshes with the belt 634 through the transmission groove 1016, so that the rotating rod 1015 drives the raised disc 1012 and the half-tooth disc 1011 to rotate synchronously under the drive of the belt 634. When the raised disc 1012 and the half-tooth disc 1011 rotate, firstly, the half-tooth disc 1011 drives the meshing toothed disc block 21 to rotate, so that the toothed disc block 21 drives the turntable 2 fixed at the top to rotate. Moreover, the half-tooth disc 1011 drives the turntable 2 to rotate intermittently, so as to switch the processed hemisphere 3 to an unprocessed hemisphere 3 under the rotation of the turntable 2. Secondly, the raised disc 1012 drives the bottom fixed abutment strip 1013 to abut against the movable component 10. 2. The rotating roller 1024 causes the movable part 102 to move along the support column 1021 and compress the support spring 1022 fixed at the bottom of the movable part 102 to contract. The movable part 102 drives the feeding assembly 8 to feed through the connecting rod 105. The rack 1023 fixed at one end of the movable part 102 drives the rack 1044 to move through the gear block 1041. When the movable part 102 drives the rack 1023 to move downward, the rack 1044 moves in the opposite direction to the rack 1023, causing the fixed rod 1043 fixed to the rack 1044 to drive the top plate 1045 to move. The top rod 1048 symmetrically fixed to the top plate 1045 moves upward. The top rod 1048 extends into the through hole reserved in the turntable 2 and lifts the hemisphere 3, which facilitates the separation of the hemisphere 3 from the turntable 2 and improves the convenience of the unloading frame 9 in separating the hemisphere 3 from the turntable 2.

[0048] The feeding assembly 8 includes a bracket 81, which is fixedly connected to the frame 1. A connecting arm 82 is movably provided at the top of the bracket 81. A fixing ring 83 is fixedly connected to one end of the connecting arm 82. A baffle 84 is symmetrically fixedly connected to the bottom end of the fixing ring 83. A support block 85 is fixedly connected to the bottom end of the baffle 84. A limit strip 86 is movably connected to the support block 85. A torsion spring 87 is fixedly connected between the limit strip 86 and the support block 85. A directional groove 841 is provided at the end of the baffle 84 near the support block 85. A directional column 89 is movably provided in the directional groove 841. A collar 88 is fixedly connected to the bottom end of the directional column. The collar 88 is fixedly connected to the connecting rod 105. Spring clips 810 are symmetrically fixedly connected in the collar 88. A push rod 811 is provided between the two spring clips 810. The push rod 811 is fixedly connected to the collar 88 and is adapted to the outer wall of the limit strip 86.

[0049] Specifically, in the feeding assembly 8, the bracket 81 supports the fixed ring 83 and the baffle 84 connected to the connecting arm 82. The fixed ring 83 and the baffle 84 form a cylindrical structure for placing the hemisphere 3 to be processed. The support block 85 fixed at the bottom of the baffle 84 is used to movably support the limiting strip 86. Under the action of the torsion spring 87, the bottom of the limiting strip 86 abuts against the hemisphere 3. When the collar 88 sleeved outside the baffle 84 is elastically driven by the bottom support spring 1022 of the movable part 102 to return to its original position, the push rod 811 fixed in the collar 88 abuts against the outer wall of the limiting strip 86, so that the limiting strip 86 moves along the support block 85. The axis at the connection point rotates, and the bottom of the limiting strip 86 separates from the hemisphere 3. The top of the limiting strip 86 clamps and limits the hemisphere 3 located at the top of the separated hemisphere 3. The spring clip 810, which rises synchronously through the collar 88, engages the hemisphere 3 separated by the limiting strip 86. During the downward stroke of the moving part 102, the spring clip 810 feeds the engaged hemisphere 3 into the slot opened in the turntable 2. This realizes that the feeding component 8 intermittently feeds the processed hemisphere 3 into the turntable 2 through the transmission component 10. The passive feeding method improves the automation of the hemisphere 3 in the feeding process.

[0050] The unloading rack 9 includes a fixed base 91, which is fixed to the baffle 84. A support rod 93 is fixedly connected to one end of the fixed base 91. A cantilever plate 94 is sleeved on one end of the support rod 93. A connecting rod 95 is fixed inside the cantilever plate 94. A pull arm 96 is sleeved on one end of the connecting rod 95. A sliding block 97 is movably connected to the end of the pull arm 96 away from the connecting rod 95. A guide strip 92 is slidably connected to the sliding block 97, and the guide strip 92 is fixedly connected to the fixed base 91. A pull rod is fixedly connected to the bottom end of the sliding block 97. 103. A movable rod 1031 is fixedly connected to one end of the pull rod 103 away from the sliding block 97. A fixed ear 1032 is provided through one end of the movable rod 1031 and is fixedly connected to the movable part 102. A fixed plate 1034 is fixedly connected to one end of the movable rod 1031 and a spring 1033 is fixedly connected between the fixed plate 1034 and the fixed ear 1032. A roller 1035 is provided at one end of the fixed plate 1034 and abuts against the outer wall of the raised plate 1012.

[0051] Specifically, in the unloading rack 9, the pick-up plate 94 is movably connected to the support rod 93. Driven by the pull arm 96 via the connecting rod 95, the pick-up plate 94 moves along the axis of the support rod 93. The pick-up plate 94 is located at one end of the processed hemisphere 3 and at the other end of the hemisphere 3 pushed up by the push rod 811. When the raised disc 1012 abuts against the abutting roller 1035, the abutting roller 1035 is subjected to force, which drives the connected pull rod 103 to move laterally via the movable rod 1031. The sliding block 97 connected to the top of the pull rod 103 moves laterally along the guide strip 92. (The pull rod 103 and the sliding block 97...) The connecting rod 103 is telescopic and is used to compensate for the distance of the moving part 102 moving along the support 1021. The sliding block 97 drives the pull arm 96 to drive the cantilever plate 94 to rotate along the axis of the support plate 1042. The hemisphere 3 located on one side of the cantilever plate 94 and lifted by the push rod 1048 is separated from the turntable 2 by the push of the cantilever plate 94, realizing the effect of rapid separation of the processed hemisphere 3 from the turntable 2. The spring 1033 sleeved on the moving rod 1031 is used to reset the cantilever plate 94 so that the cantilever plate 94 can continuously separate the processed hemisphere 3 on the turntable 2.

[0052] A method for efficiently processing rubber spheres includes the following steps: Step 1: Place the hemisphere to be processed into the feeding assembly, and place a storage basket at the discharge end of the unloading rack, then start the drive motor; Step 2: The transmission assembly drives the feeding assembly and the turntable to move intermittently, feeding the hemisphere onto the turntable and transporting it to the grinding part; Step 3: The hemisphere is adsorbed onto the grinding part by the adsorption component for grinding, and the processed hemisphere is collected in the storage basket by the unloading rack.

[0053] Working principle: The hemisphere 3 to be processed is placed into the feeding assembly 8, and a storage basket is placed at the discharge end of the unloading rack 9. The drive motor 61 is started. When the output end of the drive motor 61 drives the transmission belt 62, the movable wheel 64, the positioning wheel 63 and the transmission wheel 44 on the transmission belt 62 rotate synchronously. The positioning wheel 63 meshes with the gear block 632 through the gear ring 631. Under the drive of the transmission belt 62, the gear block 632 drives the rotating shaft 633 to rotate, so that the rotating shaft 633 drives the transmission assembly 10 to rotate through the belt 634. In the transmission assembly 10, the rotating rod 1015 drives the raised disc 1012 and the half-tooth disc 1011 to rotate synchronously under the drive of the belt 634. The raised disc 1012 drives the bottom abutment strip 1013 to abut against the movable part. The movable part 102 is rotated on the roller 1024, causing the movable part 102 to move directionally along the support column 1021 and compress the support spring 1022 located at the bottom of the movable part 102 to retract. The movable part 102 is fed by the feeding assembly 8 through the connecting rod 105. In the feeding assembly 8, when the collar 88 sleeved outside the baffle 84 is elastically driven by the bottom support spring 1022 of the movable part 102 to return to its original position, the push rod 811 fixed in the collar 88 abuts against the outer wall of the limiting strip 86, causing the limiting strip 86 to rotate along the axis of the connection of the support block 85. The bottom of the limiting strip 86 separates from the hemisphere 3, and the top of the limiting strip 86 clamps and limits the hemisphere 3 located at the top of the separated hemisphere 3. The spring clip 810 that rises synchronously through the collar 88 keeps the limiting strip 86 closed. During the downward movement of the separated hemispheres 3 via the moving part 102, the spring clip 810 feeds the engaged hemispheres 3 into the slots of the turntable 2, allowing the feeding component 8 to intermittently feed the hemispheres 3 to be processed into the turntable 2 via the transmission component 10. Next, the semi-toothed disc 1011 drives the meshing toothed disc block 21 to rotate, causing the toothed disc block 21 to drive the top turntable 2 to rotate. The semi-toothed disc 1011 also causes the turntable 2 to rotate intermittently, switching the processed hemispheres 3 to unprocessed hemispheres 3 under the rotation of the turntable 2. The processed hemispheres 3 are then fed directly below the adsorption component 5. The transmission wheel 44, sleeve 41, sleeve 41 fixing block 42, and grinding disc 43 are driven by the transmission belt 62 to achieve the grinding disc... When the air pump 51 drives the movable tube 53 to move downward along the axis of the sleeve 41, the suction force generated by the suction pump connected to the flexible hose 52 is transmitted to the suction nozzle 54, so that the suction nozzle 54, driven by the air pump 51, adsorbs and fixes the contacting hemisphere 3. Then, the air pump 51 adsorbs the hemisphere 3 onto the grinding disc 43 for grinding. The hemisphere 3 moves in a directional manner driven by the air pump 51, and the suction pump, in conjunction with the suction nozzle 54, adsorbs and fixes the hemisphere 3. Finally, the outer wall of the hemisphere 3 is ground by friction with the grinding disc 43. Next, the rack 1023 at one end of the movable part 102 drives the rack 1044 to move through the gear block 1041. When the movable part 102 drives the rack 1023 to move downward,Rack 2 1044 moves in opposite directions to rack 1023, causing rack 2 1044's fixing rod 1043 to move the top plate 1045. The symmetrical push rod 1048 on the top plate 1045 moves upward, extending into the pre-drilled hole in the turntable 2 to lift the hemisphere 3. When the protruding disc 1012 abuts against the roller 1035, the roller 1035, under pressure, drives the connected pull rod 103 to move laterally via the movable rod 1031. The sliding block 97 connected to the top of the pull rod 103 moves laterally along the guide strip 92, driving the pull arm 96 to rotate the lifting plate 94 along the axis of the support plate 1042. The hemisphere 3, lifted by the push rod 1048 on one side of the lifting plate 94, separates from the turntable 2 under the action of the lifting plate 94. The processed hemisphere 3 is then sent to the collection basket for collection via the unloading rack 9.

[0054] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A high-efficiency production device for rubber balls, characterized in that, Includes a frame (1), on which a turntable (2) supporting a hemisphere (3) is rotatably mounted; The top of the turntable (2) is provided with a grinding component (4), and the top of the grinding component (4) is provided with an adsorption component (5) for adsorbing the hemisphere (3) for grinding. The hemisphere (3) is picked up from the turntable (2) and ground by the adsorption component (5). It also includes a drive assembly (6), which is connected to the grinding component (4) and the transmission assembly (10) respectively. The transmission assembly (10) is connected to the feeding assembly (8), the unloading rack (9), and the pusher (104) respectively. The drive assembly (6) includes a drive motor (61), which has a transmission belt (62) sleeved on its top. The transmission belt (62) is connected to a movable wheel (64), a positioning wheel (63), and a transmission wheel (44) respectively. The positioning wheel (63) has a gear ring (631) at its bottom end. One end of the gear ring (631) meshes with a gear block (632). The bottom end of the gear block (632) is... A rotating shaft (633) is fixedly connected to the drive wheel (44). One end of the rotating shaft (633) passes through a limit plate (66), and the positioning wheel (63) is rotatably connected to the limit plate (66). A sleeve (41) is fixedly connected to the bottom end of the drive wheel (44). A fixing block (42) is fixedly connected to the bottom end of the sleeve (41). A grinding disc (43) is fixedly connected to the bottom end of the fixing block (42). A movable tube (53) is provided inside the grinding disc (43). A suction nozzle (54) is fixedly connected to the bottom end of the movable tube (53). A hose (52) is connected to the top end of the movable tube (53). An air pump (51) is provided at the connection between the hose (52) and the movable tube (53). The air pump (51) drives the movable tube (53). 53) The connected suction nozzle (54) moves in a directional manner; the bottom end of the movable wheel (64) is provided with a moving block, and the moving block is threadedly connected with a threaded bolt (65). The movable wheel (64) connected to the two moving blocks is adjusted by the threaded bolt (65) to achieve the tension of the transmission belt (62) sleeved on the movable wheel (64); the bottom end of the rotating shaft (633) is sleeved with a belt (634), and the end of the belt (634) away from the rotating shaft (633) is sleeved with a transmission component (101). One end of the transmission component (101) is connected to a movable component (102). The movable component (102) is symmetrically provided with a support column (1021), and the support column (1021) is fixed to the frame. (1) On the outside of the support column (1021), a support spring (1022) is sleeved, and the top of the support spring (1022) is fixed to the movable part (102). One end of the movable part (102) is fixed to a connecting rod (105), and the other end of the movable part (102) is fixed to a rack (1023). One end of the rack (1023) is meshed with a gear block (1041). The end of the gear block (1041) away from the rack (1023) meshes with a rack (1044). One end of the rack (1044) is slidably connected to a support plate (1042), and the gear block (1041) is rotatably mounted on the support plate (1042).A fixing rod (1043) is fixedly connected to the top end of the rack 2 (1044), a top plate (1045) is fixedly connected to one end of the fixing rod (1043), and top rods (1048) are symmetrically fixedly connected to the top end of the top plate (1045). A guide plate (1047) is sleeved on the two top rods (1048), and a support plate (1046) is fixedly connected to one end of the guide plate (1047), and the support plate (1046) is fixedly connected to the frame (1). The transmission component (101) includes a rotating shaft seat (1014), which is fixedly connected to the frame (1). A rotating rod (1015) is rotatably connected to the top of the rotating shaft seat (1014). The rotating rod (1015) has a transmission groove (1016) for mounting a belt (634). A protruding disc (1012) is fixedly connected to the top of the rotating rod (1015). A half-tooth disc (1011) is fixedly connected to the top of the protruding disc (1012). A toothed disc block (21) is provided at one end of the half-tooth disc (1011). A turntable (2) is fixedly connected to the top of the toothed disc block (21). A support column (22) is provided at the bottom of the toothed disc block (21). A retaining ring strip (1013) is fixedly connected to the bottom of the protruding disc (1012). When the drive assembly (6) drives the grinding part (4) to grind, the drive assembly (6) drives the turntable (2) to rotate intermittently through the transmission assembly (10). The transmission assembly (10) drives the feeding assembly (8) to place the hemisphere (3) on the turntable (2), and drives the pusher (104) through the transmission assembly (10) to lift the hemisphere (3) on the turntable (2) and cooperate with the unloading part to separate the hemisphere (3) from the turntable (2), so that the hemisphere (3) can complete feeding, grinding and unloading in an intermittent processing manner.

2. The high-efficiency rubber ball production device according to claim 1, characterized in that, The feeding assembly (8) includes a bracket (81) which is fixedly connected to the frame (1). A connecting arm (82) is movably provided at the top of the bracket (81). A fixing ring (83) is fixedly connected to one end of the connecting arm (82). A baffle (84) is symmetrically fixed to the bottom end of the fixing ring (83). A support block (85) is fixedly connected to the bottom end of the baffle (84). A limit strip (86) is movably connected to the support block (85). A torsion spring (87) is fixedly connected between the limit strip (86) and the support block (85). The baffle (84) has a directional groove (841) at one end near the support block (85). A directional column (89) is movably arranged in the directional groove (841). A collar (88) is fixedly connected to the bottom end of the directional column. The collar (88) is fixedly connected to the connecting rod (105). Spring clips (810) are symmetrically fixedly connected in the collar (88). A push rod (811) is provided between the two spring clips (810). The push rod (811) is fixedly connected to the collar (88) and is adapted to the outer wall of the limiting strip (86).

3. The high-efficiency rubber ball production device according to claim 1, characterized in that, The unloading rack (9) includes a fixed seat (91) and the fixed seat (91) is fixed on the baffle (84). A support rod (93) is fixedly connected to one end of the fixed seat (91). A cantilever plate (94) is sleeved on one end of the support rod (93). A connecting rod (95) is fixed inside the cantilever plate (94). A pull arm (96) is sleeved on one end of the connecting rod (95). A sliding block (97) is movably connected to the end of the pull arm (96) away from the connecting rod (95). A guide strip (92) is slidably connected to the sliding block (97), and the guide strip (92) is fixedly connected to the fixed seat (91).

4. A method for efficiently processing rubber spheres, characterized in that, The process is achieved by the production apparatus according to any one of claims 1-3, comprising the following steps: Step 1: The hemisphere to be processed is placed into the feeding assembly, and a storage basket is placed at the discharge end of the unloading rack, and the drive motor is started; Step 2: The transmission assembly drives the feeding assembly and the turntable to move intermittently, feeding the hemisphere onto the turntable and transporting it to the grinding part; Step 3: The hemisphere is adsorbed onto the grinding part by the adsorption component for grinding, and the processed hemisphere is collected in the storage basket by the unloading rack.

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