Sodium-calcium glass tube anti-collision conveying system with cooling mechanism and method

Abstract

The invention relates to the technical field of glass tube conveying, in particular to a soda-lime glass tube anti-collision conveying system with a cooling mechanism and a method thereof.The soda-lime glass tube anti-collision conveying system comprises a mounting frame and a cooling conveying assembly, and the cooling conveying assembly comprises a conveyor, a moving component, a rubber plate, a mounting plate, a controller, a support, a supporting frame, a draught fan and a spraying component; the mounting plate is controlled to move through the moving component, the conveyor is used for conveying glass tubes needing to be conveyed, the rubber plates are arranged on the conveyor at equal intervals and used for separating the glass tubes, one glass tube is placed between the two rubber plates, collision between the glass tubes in the conveying process is avoided, and in the conveying process, the conveying efficiency is improved. The glass tube is subjected to air cooling through the fan, then water cooling is carried out through the spraying component, air cooling is carried out firstly, the situation that the glass tube is broken when the temperature of the glass tube is too high and water cooling is carried out is avoided, and the device is controlled through the controller.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of glass tube conveying, in particular to a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism. BACKGROUND

[0002] Sodium-calcium glass tubes are widely used in the fields of medicine and food packaging, and need to go through multiple processes such as forming, conveying, and cooling in the production process.

[0003] Traditional conveying equipment usually only adopts a simple roller conveying structure, and sodium-calcium glass tubes are prone to collision with the frame of the equipment due to position deviation during the conveying process, or surface scratches and damage due to friction between adjacent glass tubes, which seriously affects the product qualification rate. At the same time, the formed sodium-calcium glass tubes need to be cooled in time, and the traditional cooling method is usually natural cooling or overall spray cooling, which has low efficiency and cannot meet the high-quality production requirements. SUMMARY

[0004] The present application relates to the technical field of glass tube conveying, in particular to a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism.

[0005] To achieve the above-mentioned purpose, the present application provides a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism, which comprises a mounting frame and a cooling conveying assembly, the cooling conveying assembly comprises a conveyor, a moving member, a rubber plate, a mounting plate, a controller, a support, a support frame, a fan and a spraying member; The moving member is connected with the mounting frame and located at the top of the mounting frame, the mounting plate is connected with the moving member and located at the top of the moving member, the conveyor is connected with the mounting plate and located at one side of the mounting plate, the rubber plate is arranged on the conveyor, the controller is installed on one side of the mounting frame, the support is arranged on the outer side of the mounting frame, the support frame is arranged on the outer side of the mounting frame, the fan is fixedly connected with the support and located at one side of the support, and the spraying member is connected with the support frame and located at one side of the support frame.

[0006] The conveyor comprises a roller, a servo motor and a transmission chain, the servo motor is fixedly connected with the mounting plate and located on the outer side of the mounting plate, the roller is rotatably connected with the mounting plate and fixedly connected with the output end of the servo motor, and located at one side of the mounting plate, the transmission chain is arranged on the outer side of the roller, and the rubber plate is fixedly connected with the transmission chain and located on the outer side of the transmission chain.

[0007] The spraying member comprises a water tank, a spray head, a pump head and a communication pipe, the spray head is fixedly connected with the support frame and located at one side of the support frame, the communication pipe is connected with the spray head and located at one side of the spray head, the pump head is connected with the communication pipe and located at one side of the communication pipe, and the water tank is connected with the pump head and located at the bottom of the mounting frame.

[0008] The moving member comprises a sliding rail and a linear drive motor, the sliding rail is fixedly connected with the mounting frame and located at the top of the mounting frame, the linear drive motor is slidingly connected with the sliding rail and located at one side of the sliding rail, and the mounting plate is detachably connected with the linear drive motor and located at the top of the linear drive motor.

[0009] The cooling and conveying assembly further comprises a liquid changing valve and a filtering tank, the filtering tank is slidingly connected with the water tank and located at the inner side of the water tank, and the liquid changing valve is communicated with the water tank and located at one side of the water tank.

[0010] The cooling and conveying assembly further comprises a first temperature monitor and a second temperature monitor, the first temperature monitor is fixedly connected with the support frame and located at one side of the support frame, and the second temperature monitor is connected with the water tank and located at one side of the water tank.

[0011] In the second aspect, the application further provides an operation method of the sodium-calcium glass tube anti-collision conveying system with a cooling mechanism, the controller is started to place the glass tubes to be conveyed on the conveyor, and the rubber plates are used to separate the glass tubes; the fan is started to perform transverse air cooling on the glass tubes; when the glass tubes are conveyed to the bottom of the support frame, the spraying member is started to spray and cool; and finally, the glass tubes are conveyed to the end of the conveyor to complete the conveying.

[0012] The sodium-calcium glass tube anti-collision conveying system with a cooling mechanism and the method, two groups of mounting plates are symmetrically arranged on the mounting frame, the moving member is used for synchronous control and movement, so that the device can convey glass tubes with different lengths, the conveyor is used for conveying the glass tubes to be conveyed, the rubber plates are arranged on the conveyor at equal intervals and are used for separating the glass tubes, one glass tube is placed between the two rubber plates to avoid collision between the glass tubes during the conveying process, the fan is used for air cooling on the glass tubes during the conveying process, and then the spraying member is used for water cooling, the air cooling is performed first to avoid glass tube rupture during the water cooling due to the high temperature of the glass tube, the device is controlled by the controller, and the problems that the traditional glass tubes are prone to collision during the conveying and the glass tubes cannot be cooled are solved. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced.

[0014] Figure 1 is a structural diagram of a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism.

[0015] Figure 2 is a side view diagram of a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism.

[0016] Figure 3 is a sectional view diagram of a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism.

[0017] Figure 4 is a flow chart of a sodium-calcium glass tube anti-collision conveying system operation method with a cooling mechanism.

[0018] In the figure: 101- mounting rack, 102- cooling conveying assembly, 103- conveyor, 104- moving member, 105- rubber plate, 106- mounting plate, 107- controller, 108- support, 109- support frame, 110- fan, 111- spraying member, 112- roller, 113- servo motor, 114- transmission chain, 115- water tank, 116- spray head, 117- pump head, 118- communication pipe, 119- slide rail, 120- linear drive motor, 121- liquid exchange valve, 122- filter tank, 123 first temperature monitor, 124- second temperature monitor. DETAILED DESCRIPTION

[0019] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, the embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0020] The first embodiment of the present application is: Please refer to Figures 1-3 , Figure 1 is a structural diagram of a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism, Figure 2 is a side view diagram of a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism, Figure 3 is a sectional view diagram of a sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism.

[0021] This invention provides a collision-resistant conveying system and method for soda-lime glass tubes with a cooling mechanism: It includes a mounting frame 101 and a cooling conveying assembly 102. The cooling conveying assembly 102 includes a conveyor 103, a moving component 104, a rubber plate 105, a mounting plate 106, a controller 107, a bracket 108, a support frame 109, a fan 110, a spray component 111, a slide rail 119, a linear drive motor 120, a liquid exchange valve 121, a filter tank 122, a first temperature monitor 123, and a second temperature monitor 124. This solution solves the problems of traditional glass tubes being prone to collisions and unable to be cooled during conveying. In this embodiment, the movable component 104 is connected to the mounting frame 101 and located on top of the mounting frame 101; the mounting plate 106 is connected to the movable component 104 and located on top of the movable component 104; the conveyor 103 is connected to the mounting plate 106 and located on one side of the mounting plate 106; the rubber plate 105 is disposed on the conveyor 103; the controller 107 is mounted on one side of the mounting frame 101; the bracket 108 is disposed on the outside of the mounting frame 101; the support frame 109 is disposed on the outside of the mounting frame 101; the fan 110 is fixedly connected to the bracket 108 and located on one side of the bracket 108; the spray component 111 is connected to the support frame 109 and located on one side of the support frame 109; the mounting frame 101... Two sets of mounting plates 106 are symmetrically arranged on the upper part of the device, and their movement is synchronously controlled by the moving component 104, enabling the device to transport glass tubes of different lengths. The conveyor 103 is used to transport the glass tubes to be transported. Rubber plates 105 are set on the conveyor 103 at equal intervals to separate the glass tubes. A glass tube is placed between two rubber plates 105 to avoid collisions between the glass tubes during transport. During transport, the glass tubes are cooled by air by the fan 110 and then cooled by water by the spray component 111. Air cooling is performed first to prevent the glass tubes from breaking during water cooling due to excessive temperature. The device is controlled by the controller 107, which solves the problems of traditional glass tubes being prone to collisions and unable to be cooled during transport. The conveyor 103 comprises a roller 112, a servo motor 113 and a transmission chain 114, the servo motor 113 is fixedly connected with the mounting plate 106 and located outside the mounting plate 106, the roller 112 is rotatably connected with the mounting plate 106 and fixedly connected with the output end of the servo motor 113 and located on one side of the mounting plate 106, the transmission chain 114 is arranged outside the roller 112, the rubber plate 105 is fixedly connected with the transmission chain 114 and located outside the transmission chain 114, the servo motor 113 drives the roller 112 to rotate and drives the transmission chain 114 to move, the glass tube is placed on the transmission chain 114 for conveying, and the rubber plates 105 are arranged at equal intervals on the transmission chain 114 and used for separating the glass tubes. Secondly, the spraying member 111 comprises a water tank 115, a spray head 116, a pump head 117 and a communication pipe 118, the spray head 116 is fixedly connected with the support frame 109 and located on one side of the support frame 109, the communication pipe 118 is connected with the spray head 116 and located on one side of the spray head 116, the pump head 117 is connected with the communication pipe 118 and located on one side of the communication pipe 118, the water tank 115 is connected with the pump head 117 and located at the bottom of the mounting frame 101, the pump head 117 draws the cooling liquid in the water tank 115 into the communication pipe 118, and then atomizes and sprays through the spray head 116 to cool the glass tube. Thirdly, the moving member 104 comprises a sliding rail 119 and a linear drive motor 120, the sliding rail 119 is fixedly connected with the mounting frame 101 and located at the top of the mounting frame 101, the linear drive motor 120 is slidably connected with the sliding rail 119 and located on one side of the sliding rail 119, and the mounting plate 106 is detachably connected with the linear drive motor 120 and located at the top of the linear drive motor 120, the linear drive motor 120 moves on the sliding rail 119, thereby controlling the movement of the mounting plate 106 on the mounting frame 101 and controlling the distance between the two mounting plates 106. In addition, the cooling and conveying assembly 102 further comprises a liquid changing valve 121 and a filter tank 122, the filter tank 122 is slidably connected with the water tank 115 and located inside the water tank 115, the liquid changing valve 121 is in communication with the water tank 115 and located on one side of the water tank 115, the liquid changing valve 121 is used for discharging the liquid in the water tank 115, the water tank 115 placed at the bottom of the mounting frame 101 can recover the liquid, and the filter tank 122 is used for filtering the recovered liquid to avoid impurities in the liquid affecting the secondary spraying. Finally, the cooling conveying assembly 102 further comprises a first temperature monitor 123 and a second temperature monitor 124, the first temperature monitor 123 is fixedly connected with the support frame 109 and located on one side of the support frame 109, the second temperature monitor 124 is connected with the water tank 115 and located on one side of the water tank 115, the first temperature monitor 123 is used for monitoring the temperature of the conveyed glass tube, and the second temperature monitor 124 is used for monitoring the temperature of the liquid in the water tank 115, so that the cooling liquid can be replaced conveniently. In the sodium-calcium glass tube anti-collision conveying system and method with a cooling mechanism, two groups of mounting plates 106 are symmetrically arranged on the mounting frame 101, and the movement of the mounting plates 106 is synchronously controlled by the movement member 104, so that the device can convey glass tubes with different lengths, the conveyor 103 is used for conveying the glass tubes to be conveyed, the rubber plates 105 are arranged on the conveyor 103 at equal intervals, and the rubber plates 105 are used for separating the glass tubes, one glass tube is placed between the two rubber plates 105, so that the glass tubes are prevented from colliding with each other during the conveying process, the glass tubes are air-cooled by the fan 110 during the conveying process, and then the glass tubes are water-cooled by the spraying member 111, the air-cooling is performed first, so that the glass tubes are prevented from being broken during the water-cooling due to the excessively high temperature, and the device is controlled by the controller 107, so that the problems that the conventional glass tubes are prone to collide with each other during the conveying and the glass tubes cannot be cooled are solved.

[0022] The second aspect, Please refer to Figure 4 is a flowchart of the operation method of the sodium-calcium glass tube anti-collision conveying system with a cooling mechanism, and provides an operation method of the sodium-calcium glass tube anti-collision conveying system with a cooling mechanism, which comprises the following steps: S1, starting the device by the controller, placing the glass tubes to be conveyed on the conveyor, and separating the glass tubes by the rubber plates; S2, starting the fan to air-cool the glass tubes transversely; S3, when the glass tubes are conveyed to the bottom of the support frame, starting the spraying member to spray and cool; S4, finally conveying the glass tubes to the end of the conveyor to complete the conveying.

[0023] The above only discloses one sodium-calcium glass tube anti-collision conveying system with a cooling mechanism or a plurality of preferred embodiments of the method, and cannot be used to limit the scope of the rights of the application, and a person skilled in the art can understand that all or part of the above-mentioned processes are implemented, and equivalent changes are made according to the claims of the application, which still belongs to the scope covered by the application.

Claims

1. A sodium-calcium glass tube anti-collision conveying system with cooling mechanism, comprising a mounting frame, characterized in that, It also comprises a cooling conveying assembly, the cooling conveying assembly comprises a conveyor, a moving member, a rubber plate, a mounting plate, a controller, a support, a support frame, a fan and a spraying member; The moving member is connected with the mounting frame and located at the top of the mounting frame, the mounting plate is connected with the moving member and located at the top of the moving member, the conveyor is connected with the mounting plate and located at one side of the mounting plate, the rubber plate is arranged on the conveyor, the controller is installed on one side of the mounting frame, the support is arranged outside the mounting frame, the support frame is arranged outside the mounting frame, the fan is fixedly connected with the support and located at one side of the support, and the spraying member is connected with the support frame and located at one side of the support frame.

2. The sodium-calcium glass tube anti-collision conveying system with cooling mechanism according to claim 1, characterized in that, The conveyor comprises a roller, a servo motor and a transmission chain, the servo motor is fixedly connected with the mounting plate and located outside the mounting plate, the roller is rotatably connected with the mounting plate and fixedly connected with the output end of the servo motor, and located at one side of the mounting plate, the transmission chain is arranged outside the roller, and the rubber plate is fixedly connected with the transmission chain and located outside the transmission chain.

3. The sodium-calcium glass tube anti-collision conveying system with cooling mechanism according to claim 1, characterized in that, The spraying member comprises a water tank, a spray head, a pump head and a communication pipe, the spray head is fixedly connected with the support frame and located at one side of the support frame, the communication pipe is connected with the spray head and located at one side of the spray head, the pump head is connected with the communication pipe and located at one side of the communication pipe, and the water tank is connected with the pump head and located at the bottom of the mounting frame.

4. The sodium-calcium glass tube anti-collision conveying system with cooling mechanism according to claim 1, characterized in that, The moving member comprises a sliding rail and a linear drive motor, the sliding rail is fixedly connected with the mounting frame and located at the top of the mounting frame, the linear drive motor is slidingly connected with the sliding rail and located at one side of the sliding rail, and the mounting plate is detachably connected with the linear drive motor and located at the top of the linear drive motor.

5. The sodium-calcium glass tube anti-collision conveying system with cooling mechanism according to claim 3, characterized in that, The cooling conveying assembly further comprises a liquid changing valve and a filter tank, the filter tank is slidingly connected with the water tank and located inside the water tank, and the liquid changing valve is communicated with the water tank and located at one side of the water tank.

6. The sodium-calcium glass tube anti-collision conveying system with cooling mechanism according to claim 3, characterized in that, The cooling conveying assembly further comprises a first temperature monitor and a second temperature monitor, the first temperature monitor is fixedly connected with the support frame and located at one side of the support frame, and the second temperature monitor is connected with the water tank and located at one side of the water tank.

7. The operation method of the sodium-calcium glass tube anti-collision conveying system with a cooling mechanism according to claim 1 applied to the sodium-calcium glass tube anti-collision conveying system with a cooling mechanism according to any one of claims 1-6, characterized in that, the controller starts the device, places the glass tubes to be conveyed on the conveyor, and separates the glass tubes by the rubber plate; the fan is started to cool the glass tubes horizontally; when the glass tubes are conveyed to the bottom of the support frame, the spraying member is started to spray and cool; finally, the glass tubes are conveyed to the end of the conveyor to complete the conveying.

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