Automatic packing device and method for gypsum boards

Abstract

According to the automatic packing device and method for the gypsum boards, aiming at the phenomenon that a packing belt inclines in the packing process of gypsum board filler strips, the distribution position of the gypsum boards on an output chain plate machine is determined before each filler strip packing, and before each filler strip packing, the height of the gypsum boards located on the output chain plate machine is adjusted through an adjusting device; the height of the bottom of the gypsum board borne by the stacking table chain plate machine and the height of the bottom of the gypsum board borne by the output chain plate machine are the same, adjustment of the gravity center of the gypsum board is achieved, filler strip packaging treatment is conducted on the gypsum board with the height adjusted, the situation that a packaging belt inclines is effectively avoided, the influence on the appearance of the gypsum board in the packaging process is reduced, and the production quality of the gypsum board is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to a kind of automatic packing device and method of gypsum board, in particular to a kind of automatic packing device and method of gypsum board. BACKGROUND

[0002] In the process of plate processing production, people will be dozens of gypsum board packed as a whole, then truck transportation, since the stack of gypsum board is relatively heavy, therefore can only be handled by crane or forklift;For this, the bottom of gypsum board must be padded with forklift board or hoisting rope inserted into the forklift board, since the cost of forklift board is relatively high, for this, people will replace forklift board with pad strip arranged along the width direction of gypsum board, in order to improve the stability of gypsum board during transportation, pad strip is usually packed with gypsum board as a whole.

[0003] Figure 1 The schematic diagram of related art pad strip packing is shown in FIG. Figure 1 During the process of transmitting gypsum board to output chain conveyor by stacking chain conveyor (chain conveyor used to transmit gypsum board to output chain conveyor before plate packing), a plurality of pad strips are bundled at the bottom of gypsum board according to preset distribution, and during the process of transmitting gypsum board, automatic packing machine is used to pack each pad strip with gypsum board as a whole by a plurality of times;During the process of packing gypsum board by using automatic packing machine, the packing belt is skewed due to the combined influence of factors such as the height of stacking chain conveyor, the running effect of output chain conveyor and the uneven center of gravity of gypsum board, and the subsequent section is difficult to correct effectively, which not only affects the appearance of gypsum board, but also has adverse effects on its quality.

[0004] In summary, how to improve the packing quality of gypsum board and ensure the quality of gypsum board has become a problem to be solved. SUMMARY

[0005] The embodiment of the present application provides a kind of automatic packing device of gypsum board, as shown in FIG. Figure 2 It comprises: determining position unit, control unit, adjusting device and packing unit;Wherein, The determining position unit is arranged to determine the distribution position of gypsum board on output chain conveyor before packing each pad strip during the process of transmitting gypsum board from stacking chain conveyor to output chain conveyor for packing; The control unit is arranged to generate opening instruction of adjusting device according to the distribution position of gypsum board on output chain conveyor before packing each pad strip;The adjusting device is arranged to run according to the received opening instruction to adjust the height of gypsum board on output chain conveyor, so that the height of gypsum board on stacking chain conveyor and output chain conveyor is the same; The packing unit is arranged to pack pad strip on the gypsum board after height adjustment.

[0006] In another aspect, the embodiments of the present application also provide an automatic packing method of gypsum board, comprising: In the process of transmitting the gypsum board from the stacking chain conveyor to the output chain conveyor for packing, the distribution position of the gypsum board on the output chain conveyor before each packing of the gasket is determined; Before each packing of the gasket, the height of the gypsum board on the output chain conveyor is adjusted by the adjusting device according to the determined distribution position of the gypsum board on the output chain conveyor, so that the heights of the bottom of the gypsum board on the stacking chain conveyor and the output chain conveyor are the same; The gypsum board after the height adjustment is subjected to the gasket packing treatment.

[0007] The embodiments of the present application aim at the packing belt skewing phenomenon in the gasket packing process of the gypsum board. The distribution position of the gypsum board on the output chain conveyor is determined before each packing of the gasket. Before each packing of the gasket, the height of the gypsum board on the output chain conveyor is adjusted by the adjusting device, so that the heights of the bottom of the gypsum board on the stacking chain conveyor and the output chain conveyor are the same. The adjustment of the center of gravity of the gypsum board is realized. The gasket packing treatment is performed on the gypsum board after the height adjustment. The packing belt skewing is effectively avoided. The influence of the packing process on the appearance of the gypsum board is reduced. The production quality of the gypsum board is improved.

[0008] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. Other advantages of the present application can be realized and obtained by means of the solutions described in the specification and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0009] The accompanying drawings are included to provide a further understanding of the technical solutions of the present application, and constitute a part of the specification, and are used to explain the technical solutions of the embodiments of the present application together with the embodiments of the present application, and do not constitute a limitation to the technical solutions of the present application.

[0010] Figure 1 A schematic diagram of the gasket packing of the related art; Figure 2 A composition block diagram of the automatic packing device of the gypsum board of the embodiments of the present application; Figure 3 A working schematic diagram of the adjusting unit of the embodiments of the present application; Figure 4 A cylinder distribution schematic diagram of the embodiments of the present application; Figure 5 A flowchart of the automatic packing method of the gypsum board of the embodiments of the present application. DETAILED DESCRIPTION

[0011] The present application describes a plurality of embodiments, but the description is exemplary rather than limiting, and it will be apparent to those of ordinary skill in the art that there can be many embodiments and implementations that are within the scope of the embodiments described in the present application. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Unless specifically intended otherwise, any feature or element of any embodiment can be used with any other feature or element of any other embodiment, or in any other embodiment, whether or not that feature or element is specifically disclosed in combination with the other feature or element in any embodiment. Unless specifically intended otherwise, any feature or element of any embodiment can be replaced by any other feature or element of any other embodiment, or in any other embodiment, whether or not that feature or element is specifically disclosed in combination with the other feature or element in any embodiment.

[0012] The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features, and elements disclosed herein can also be combined with any conventional feature or element to form a unique invention. Any feature or element of any embodiment can also be combined with features or elements from other invention schemes to form another unique invention scheme. Therefore, it is to be understood that any feature shown and / or discussed in the present application can be realized alone or in any appropriate combination. Thus, unless otherwise specifically limited by the claims herein, embodiments are not limited to any particular combination of features or elements. Moreover, various modifications and changes can be made within the scope of the claims.

[0013] Furthermore, in describing representative embodiments, the specification can have presented the method and / or process as a particular sequence of steps. However, to the extent that the method or process depends on more than one step, the method or process should not be limited to the particular sequence of steps described. Other sequences of steps can be possible, and are within the scope of the embodiments. Thus, the specific order of the steps set forth in the specification is not an limitation on the claims. Moreover, the claims should not be limited to the steps of the method and / or process in the order in which they are written, as other sequences of steps can be possible and are within the scope of the embodiments.

[0014] Figure 2 The automatic packing device for gypsum board of the embodiments of the present disclosure is shown in the form of a block diagram as Figure 2 The automatic packing device for gypsum board of the embodiments of the present disclosure is shown in the form of a block diagram as The position determining unit is configured to determine the distribution position of the gypsum board on the output chain conveyor before each packing of the cushion strip in the process of transferring the gypsum board from the stacking table chain conveyor to the output chain conveyor for packing. The control unit is configured to generate an opening instruction for opening the adjusting device according to the determined distribution position of the gypsum board on the output chain conveyor before each time of packing the strip, and the adjusting device is configured to operate according to the received opening instruction to adjust the height of the gypsum board on the output chain conveyor, so that the heights of the bottom of the gypsum board on the output chain conveyor and the output chain conveyor are the same. The packing unit is configured to pack the strip on the height-adjusted gypsum board.

[0015] The embodiment of the present disclosure aims at the packing belt skewing phenomenon in the process of packing the strip on the gypsum board. The distribution position of the gypsum board on the output chain conveyor is determined before each time of packing the strip, and the height of the gypsum board on the output chain conveyor is adjusted by the adjusting device before each time of packing the strip, so that the heights of the bottom of the gypsum board on the output chain conveyor and the output chain conveyor are the same. The adjustment of the center of gravity of the gypsum board is realized, the strip packing treatment is performed on the height-adjusted gypsum board, the packing belt skewing is effectively avoided, the influence of the packing process on the appearance of the gypsum board is reduced, and the production quality of the gypsum board is improved.

[0016] In the process of conveying the gypsum board to the output chain conveyor, N strips are packed at a preset interval, N is greater than or equal to 2, the adjusting device includes N-1 groups of adjusting units, and one group of adjusting units is arranged in the middle region of the adjacent two strips.

[0017] The embodiment of the present disclosure adjusts the height of the gypsum board on the output chain conveyor through the adjusting unit, Figure 3 The working schematic diagram of the adjusting unit of the embodiment of the present disclosure is shown in the figure. In the process of conveying the gypsum board to the output chain conveyor, the height of the gypsum board on the output chain conveyor is adjusted by the adjusting unit at the position of the gypsum board, so that the balance of the external force applied to the height adjustment of the gypsum board on the output chain conveyor is ensured, the stable adjustment of each part is realized, and the quality of the gypsum board is avoided in the adjustment process.

[0018] The embodiment of the present disclosure can output the strip to the bottom of the gypsum board through the preset strip conveying device, adhere the strip to the bottom surface of the gypsum board in the bundling opening, adjust the length direction of the strip to be perpendicular to the length direction of the gypsum board, and then output the bundling belt for bundling the gypsum board and the strip into one body in the bundling opening by the automatic packing machine (for example, the inverted bundling machine), so as to pack the strip by the bundling belt.

[0019] In an exemplary example, the automatic packing device of the embodiment of the present disclosure further comprises: The encoder is configured to set the reference position of the gypsum board on the output chain conveyor before each time of packing the strip according to the size of the gypsum board and the distribution of the packing strip. The position determining unit is configured to determine the distribution position of the gypsum board on the output chain conveyor before the batt is packed each time according to the reference position of the gypsum board on the output chain conveyor set by the encoder before the batt is packed.

[0020] In the embodiment of the present disclosure, the encoder can be installed at the motor of the stack chain conveyor, and the encoder can include a touch screen or an information input device for setting the reference position. After the reference position is set according to the size of the currently produced gypsum board and the distribution of the packed batt, the distribution position of the gypsum board on the output chain conveyor before the batt is packed each time is determined during the transmission of the gypsum board.

[0021] In an exemplary example, the position determining unit of the embodiment of the present disclosure includes a sensor for determining the position of the gypsum board on the output chain conveyor in real time. The sensor includes a distance sensor or a camera device.

[0022] In an exemplary example, the adjusting unit of the embodiment of the present disclosure includes one or a combination of the following: Two or more air pressure floating devices are arranged in the predetermined hollow area between the chains of the output chain conveyor, wherein the hollow area includes the area between the bottom of the gypsum board and the adjacent two batts when the output chain conveyor is paused for batt packing, and the air pressure floating device includes an air cylinder. A set of symmetrical mechanical arms arranged on both sides of the gypsum board on the output chain conveyor for lifting the gypsum board; A set of symmetrical lifting arms arranged on both sides of the gypsum board on the output chain conveyor for lifting the gypsum board.

[0023] In the embodiment of the present disclosure, the height difference between the stack chain conveyor and the output chain conveyor is fixed, and after the operating parameters of the adjusting unit are set according to the height difference, the adjusting unit operates according to the set operating parameters when the area containing the gypsum board, thereby completing the height adjustment of the gypsum board.

[0024] In the embodiment of the present disclosure, there is a certain redundant space between the batts at the bottom of the gypsum board and a certain redundant space between the chains of the chain conveyor, and the air pressure floating device can be arranged in the redundant space. Figure 4 The distribution diagram of the air cylinder of the embodiment of the present disclosure is shown in FIG. 1. Figure 4 As shown in FIG. 1, a plurality of air cylinders are arranged in the redundant space between the batts at the bottom of the gypsum board and the redundant space between the chains of the chain conveyor. When the air cylinder above is covered by the gypsum board before the batt is packed, the air cylinder is started to adjust the height of the gypsum board.

[0025] In an exemplary example, the control unit of the embodiment of the present disclosure is further configured to generate a closing instruction for closing the adjusting device after each batt packing is completed, so as to close the adjusting device.

[0026] The control unit of the embodiment of the present disclosure closes the adjusting device according to the adjusting instruction, so as to avoid the opened adjusting device from affecting the continuous transmission of the gypsum board to the distribution position for the next batten packing.

[0027] In an exemplary example, the automatic packing device of the embodiment of the present disclosure further comprises: The fault detection unit is configured to: when the adjusting device is opened or closed, determine whether the adjusting device is normally operated by the pre-set magnetic control switch; and when the adjusting device is abnormally operated, perform the alarm processing according to the pre-set mode.

[0028] In an exemplary example, the control unit of the embodiment of the present disclosure is further configured to: When the adjusting device is abnormally operated, output the stop operation instruction to the stacking chain conveyor and the output chain conveyor, so as to stop the stacking chain conveyor and the output chain conveyor.

[0029] When the adjusting device is abnormally operated, the embodiment of the present disclosure prevents the adjusting device from being opened, which leads to the poor batten packing quality, and prevents the adjusting device from being closed, which hinders the transmission of the gypsum board and leads to the damage of the gypsum board or the adjusting device. Through the fault detection and the operation control after the detection of the abnormality, the safety of the gypsum board production process is ensured.

[0030] Figure 5 The flowchart of the automatic packing method of the gypsum board of the embodiment of the present disclosure is shown in FIG. 5, which comprises: Figure 5 Step 501: during the transmission of the gypsum board from the stacking chain conveyor to the output chain conveyor for packing, determine the distribution position of the gypsum board on the output chain conveyor before each batten packing; Step 502: before each batten packing, according to the determined distribution position of the gypsum board on the output chain conveyor, adjust the height of the gypsum board on the output chain conveyor by the adjusting device, so that the heights of the bottom of the gypsum board on the stacking chain conveyor and the output chain conveyor are the same. Step 503: pack the batten on the gypsum board after the height adjustment.

[0031] The embodiment of the present disclosure aims at the packing belt skewing phenomenon in the batten packing process of the gypsum board. The distribution position of the gypsum board on the output chain conveyor is determined before each batten packing. The height of the gypsum board on the output chain conveyor is adjusted by the adjusting device before each batten packing, so that the heights of the bottom of the gypsum board on the stacking chain conveyor and the output chain conveyor are the same. The adjustment of the center of gravity of the gypsum board is realized. The batten is packed on the gypsum board after the height adjustment, which effectively avoids the packing belt skewing, reduces the influence of the packing process on the appearance of the gypsum board, and improves the production quality of the gypsum board.

[0032] ​In an exemplary embodiment, before determining the distribution position of the gypsum board on the output chain conveyor before each time the strip is packed, the automatic packing method of the embodiment of the present disclosure further comprises: According to the reference position of the gypsum board on the output chain conveyor before each time the strip is packed, the distribution position of the gypsum board on the output chain conveyor before the strip is packed is determined.

[0033] In an exemplary embodiment, during the transmission of the gypsum board to the output chain conveyor, N strips are packed at a preset interval, N is greater than or equal to 2, and the adjusting device of the embodiment of the present disclosure comprises N-1 groups of adjusting units, and one group of adjusting units is arranged in the middle region between adjacent two strips.

[0034] In an exemplary embodiment, the adjusting unit of the embodiment of the present disclosure comprises one or a combination of the following: Two or more air pressure floating devices arranged in the predetermined hollow region between the chains of the output chain conveyor, wherein the hollow region comprises: the region between the bottom of the gypsum board and the adjacent two strips when the output chain conveyor is paused for strip packing, and the air pressure floating device comprises an air cylinder; A group of symmetrical mechanical arms arranged on both sides of the gypsum board on the output chain conveyor to pull the gypsum board upwards; A group of symmetrical lifting arms arranged on both sides of the gypsum board on the output chain conveyor to lift the gypsum board.

[0035] In an exemplary embodiment, the automatic packing method of the embodiment of the present disclosure further comprises: After determining that each time the strip packing is completed, a closing instruction for closing the adjusting device is generated to close the adjusting device.

[0036] In an exemplary embodiment, the automatic packing method of the embodiment of the present disclosure further comprises: When the adjusting device is turned on or off, it is determined whether the adjusting device is normally running through a pre-set magnetic control switch; When it is determined that the adjusting device is running abnormally, an alarm processing is performed in a preset manner.

[0037] In an exemplary embodiment, the automatic packing method of the embodiment of the present disclosure further comprises: When it is determined that the adjusting device is running abnormally, a stop running instruction is output to the stacking chain conveyor and the output chain conveyor to shut down the stacking chain conveyor and the output chain conveyor.

[0038] The embodiment of the present disclosure also provides a computer storage medium, and the computer storage medium stores a computer program, and the computer program is executed by a processor to implement the above-mentioned automatic packing method.

[0039] The embodiment of the present disclosure also provides a terminal, which comprises a memory and a processor, and the memory stores a computer program; wherein, The processor is configured to execute a computer program in the memory; The computer program is executed by the processor to implement the automatic packaging method as described above.

[0040] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the purpose of facilitating the description of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0041] In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second", and the like can explicitly or implicitly include at least one of the features.

[0042] In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.

[0043] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be broadly understood, for example, "connecting" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0044] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0045] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0046] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. An apparatus for automatically packing gypsum boards, characterized by, The automatic packing device comprises a determining position unit, a control unit, an adjusting device and a packing unit. The determining position unit is configured to determine the distribution position of the gypsum board on the output chain conveyor before each packing of the strip. The control unit is configured to generate an opening instruction for opening the adjusting device according to the determined distribution position of the gypsum board on the output chain conveyor before each packing of the strip. The adjusting device is configured to operate according to the received opening instruction to adjust the height of the gypsum board on the output chain conveyor, so that the heights of the bottom of the gypsum board on the output chain conveyor and the output chain conveyor are the same.

2. The automatic packaging apparatus according to claim 1, characterized in that, The packing unit is configured to pack the gypsum board after the height adjustment.

3. The automatic packaging apparatus according to claim 1, characterized in that, During the transmission of the gypsum board to the output chain conveyor, N strips are packed at a preset interval, N is greater than or equal to 2, and the adjusting device comprises N-1 adjusting units. The automatic packing device further comprises: An encoder is configured to set the reference position of the gypsum board on the output chain conveyor before each packing of the strip according to the size of the gypsum board and the distribution of the packed strip.

4. The automatic packaging apparatus according to claim 3, characterized in that, The determining position unit is configured to determine the distribution position of the gypsum board on the output chain conveyor before each packing of the strip according to the reference position of the gypsum board on the output chain conveyor set by the encoder. The determining position unit comprises a sensor for determining the position of the gypsum board on the output chain conveyor in real time.

5. The automatic packaging apparatus according to claim 2, characterized in that, The sensor comprises a distance sensor or a camera device. The adjusting unit comprises one or a combination of the following: Two or more air pressure floating devices arranged in the predetermined hollow area between the chain of the output chain conveyor, wherein the hollow area comprises the area between the bottom of the gypsum board and the adjacent two strips when the output chain conveyor stops moving for packing of the strip, and the air pressure floating device comprises an air cylinder; A group of symmetrical mechanical arms arranged on both sides of the gypsum board on the output chain conveyor for lifting the gypsum board; 6. The automatic packaging apparatus according to any one of claims 1 to 5, characterized in that, A group of symmetrical lifting arms arranged on both sides of the gypsum board on the output chain conveyor for lifting the gypsum board. The control unit is further configured to:

7. The automatic packaging apparatus according to any one of claims 1 to 5, characterized in that, Generate a closing instruction for closing the adjusting device after each packing of the strip is completed, so as to close the adjusting device. The automatic packing device further comprises:

8. The automatic packaging apparatus according to claim 7, characterized in that, A fault detection unit is configured to determine whether the adjusting device is normally operating by using a pre-set magnetic control switch when the adjusting device is opened or closed, and to perform alarm processing in a pre-set manner when the adjusting device is determined to be abnormally operating. The control unit is further configured to:

9. A method of automatically packing gypsum boards, characterized by, Determine the stop operating instruction for the stack chain conveyor and the output chain conveyor when the adjusting device is determined to be abnormally operating, so as to shut down the stack chain conveyor and the output chain conveyor. The automatic packing device comprises: Determine the distribution position of the gypsum board on the output chain conveyor before each packing of the strip during the transmission of the gypsum board from the stack chain conveyor to the output chain conveyor for packing. Before each time batten packing, according to the determined distribution position of the gypsum board on the output chain conveyor, the height of the gypsum board on the output chain conveyor is adjusted by the adjusting device, so that the height of the bottom of the gypsum board on the output chain conveyor is the same as that on the stacking chain conveyor; The height-adjusted gypsum board is subjected to batten packing treatment.

10. The automatic packing method according to claim 9, characterized in that, Before the determination of the distribution position of the gypsum board on the output chain conveyor before each time batten packing, the automatic packing method further comprises: According to the reference position of the gypsum board on the output chain conveyor before each time batten packing, the distribution position of the gypsum board on the output chain conveyor before batten packing is determined.

Images