Intelligent raw material conveying production line
By combining components such as a three-sided conveyor, intermittent motion rollers, self-correcting wheels, and pneumatic suction pipes, the problems of unstable gripping, easy wear of scrapers, and limited pneumatic suction range in stem-shaped raw material conveying devices have been solved, achieving efficient and automated raw material conveying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-03-24
AI Technical Summary
Existing stalk-shaped raw material conveying devices suffer from problems such as unstable gripping, low conveying efficiency, easy wear and cross-contamination of scrapers, limited pneumatic suction range, and easy blockage of pipelines.
The system combines components such as a three-sided conveyor, intermittent motion rollers, self-correcting wheels, polyurethane scrapers, and pneumatic suction pipes to achieve automated gripping, cleaning, and expanded suction range.
It improves the efficiency of grasping and transporting stem-shaped raw materials, extends the service life of the scraper blade, avoids cross-contamination, expands the range of pneumatic material suction, and enhances the overall conveying effect.
Smart Images

Figure CN121376503B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of workshop intelligent conveying, in particular to a raw material intelligent conveying production line. BACKGROUND
[0002] The conveying device is a mechanical equipment for continuous transportation of goods or materials, which is widely used in industrial production lines, logistics sorting and other fields, mainly including belt conveyors, chain conveyors, screw conveyors and pneumatic suction machines; in the production lines of agricultural products, traditional Chinese medicine extraction and part of chemical raw material extraction, etc., conveying devices are used to transport stem-shaped raw materials such as vegetables, Chinese herbal medicines and cassia plants, and to process them.
[0003] Considering the irregularity of the shape of the stem-shaped raw materials, the existing conventional conveying device has many technical defects in use, first, the stem-shaped raw materials cannot be effectively grabbed, which are easy to be left on the conveying belt, resulting in low conveying efficiency and the inability to control the amount of one-time conveying; second, the polyester scraper on the conveying belt will heat and wear after long-term use, reducing the service life, on the other hand, the surface of the polyester scraper will leave stains, which will cause cross contamination when contacting with the conveying belt, reducing the cleaning effect of the scraper; third, the pneumatic suction pipeline is fixed, with limited suction range, small raw materials in large material bins need to be manually scooped to the pneumatic suction pipeline position, which is time-consuming and laborious, and also easy to cause pipe blockage, with poor pneumatic suction effect.
[0004] In view of the above, considering that the existing facilities cannot meet the working use requirements, therefore, we propose a raw material intelligent conveying production line. SUMMARY
[0005] The main purpose of the present application is to provide a raw material intelligent conveying production line, which can effectively solve the problems in the background art.
[0006] To achieve the above purpose, the technical scheme adopted by the present application is:
[0007] A raw material intelligent conveying production line, comprising a conveying total support, the conveying total support is located at the right end of the connecting seat, the inside of the conveying total support is provided with a three-sided conveyor, the three-sided conveyor comprises an upper plane area, a left inclined plane area and a right inclined plane area, the upper plane area, the left inclined plane area and the right inclined plane area are connected by chains, a plurality of groups of material receiving hooks are uniformly distributed on the chains, the number of the hook groups is preferably 4-10 groups, each group of the hook groups is composed of a plurality of groups of hooks arranged at equal intervals, the number of the hooks is preferably 4-6 groups, a dedusting fan is installed above the upper plane area at the upper end of the conveying total support, and the dedusting fan removes impurities from the raw materials on the hook groups by a dedusting fan pipe.
[0008] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, a material hopper is mounted on the right end of the main conveying support and on the right inclined area. A storage tank is formed downward in the material hopper. A discharge port connected to the storage tank is formed near the right inclined area of the material hopper. An intermittent motion roller is rotatably mounted in the discharge port. The two ends of the intermittent motion roller are symmetrically welded with first short shafts. The two sets of first short shafts are connected to the inner wall of the discharge port through a first bearing seat. One end of the first short shaft extends outward and is connected to a No. 1 servo motor through a coupling. The No. 1 servo motor horizontally penetrates the outer side of the material hopper.
[0009] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, wherein: three sets of partitions are evenly installed on the roller surface of the intermittent motion roller, and a discharge roller groove is formed between adjacent partitions. The number of discharge roller grooves is 3 sets. When one set of discharge roller grooves moves to the bottom of the storage tank, the shape and size of the two fit together. At this time, another set of discharge roller grooves is located in the discharge port area. Each set of partitions is provided with a through hole for the hook group to pass through.
[0010] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, a linear conveyor is horizontally installed inside the main conveying support and on the left side of the main conveying support. The linear conveyor includes a conveyor belt that makes a circular motion. A belt cleaning seat is provided at the lower end of the main conveying support and below the conveyor belt. The belt cleaning seat is riveted to the main conveying support by a connecting piece. A scraping motion chamber is opened upward inside the belt cleaning seat. A collection box connected to the scraping motion chamber is connected to the side of the belt cleaning seat.
[0011] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, wherein: a moving blade holder is rotatably arranged in the middle position inside the scraping motion chamber, and several sets of polyurethane scraping blades are evenly installed around the outer circumference of the moving blade holder, preferably 2 or 4 sets of polyurethane scraping blades, each polyurethane scraping blade including a scraping arc head, and a portion of the polyurethane scraping blade extending out of the scraping motion chamber and acting on the conveyor belt, and two short shafts are symmetrically welded to both ends of the moving blade holder, both sets of the second short shafts being connected to the inner wall of the scraping motion chamber through a second bearing seat, one set of the second short shafts having its end connected to a second servo motor through a coupling, and the other set of the second short shafts having its end extending out of the belt cleaning seat and fitted with a large sprocket.
[0012] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, the lower end of the belt cleaning seat is connected to an auxiliary base. A lead screw is horizontally installed inside the auxiliary base. Both ends of the lead screw are connected to the inner wall of the auxiliary base through lead screw bearings. One end of the lead screw extends outward and is connected to a lead screw motor through a coupling. A wiping fixture seat is movably arranged on the lead screw. A lead screw nut sleeve that interacts with the lead screw is installed inside the wiping fixture seat. Two sets of limiting guide plates acting on the polyurethane scraper are symmetrically fixed at the upper end of the wiping fixture seat. A cleaning liquid tank is opened at the upper position inside the wiping fixture seat. Several sets of wipers are installed at equal intervals in the cleaning liquid tank. The number of several sets of wipers is preferably 3-5 sets.
[0013] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, the wiping device includes a wiping roller, a concave arc surface, a wiping cotton layer, an axle, a vertical bearing seat, a perforated connecting platform, elastic cleaning filaments, and a track. The wiping roller has a concave arc surface around its circumference for the scraping arc head to extend into. The concave arc surface is covered with a wiping cotton layer. A portion of the wiping roller is located within a cleaning liquid tank. Axles are symmetrically arranged at both ends of the wiping roller. A vertical bearing seat is installed on each set of axles. Two sets of vertical bearing seats are connected by a perforated connecting platform. The perforated connecting platform is connected to the inner wall of the cleaning liquid tank. Several sets of elastic cleaning filaments acting on the wiping cotton layer are evenly distributed at the upper center of the perforated connecting platform. Tracks acting on the wiping roller are symmetrically installed at the upper end of the perforated connecting platform and on both sides of the elastic cleaning filaments.
[0014] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, wherein: a correction seat is installed at the bottom of the main conveying support near the left inclined area, a top plate is provided at the upper end of the correction seat, a camshaft is horizontally installed at the lower part of the inside of the correction seat, both ends of the camshaft are connected to the inner wall of the correction seat through a third bearing seat, one end of the camshaft extends outward and passes through the correction seat to be fitted with a small sprocket, the small sprocket and the large sprocket are connected and driven by a synchronous chain, and two sets of rotating cams are symmetrically fitted on the camshaft.
[0015] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, each set of rotating cams has a guide pulley at its upper inclined end. The guide pulley is rotatably mounted on a pulley platform. A telescopic rod is welded to the end of each set of pulley platforms away from the guide pulley. A limiting rod hole is provided on the top plate for the telescopic rod to pass through. A return spring sleeved on the outside of the telescopic rod is fixed between the top plate and the pulley platform. A fork is provided at the upper end of each set of telescopic rods. An autonomous correction wheel is rotatably mounted inside the fork. A portion of the autonomous correction wheel extends out of the fork and acts on the side of the chain.
[0016] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, a crusher is provided in the middle of the connecting seat, the bottom of the crusher is connected to the upper end face of the connecting seat via the machine body hopper, the left end of the linear conveyor is located on the crusher, and the upper end face of the crusher is provided with a feed port that docks with the linear conveyor at the middle position.
[0017] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, the following features are provided: a mounting base is provided at the left end of the connecting seat, a suction unit is fixed at the upper end of the mounting base, a pneumatic suction pipe is connected to the right end of the suction unit, the pneumatic suction pipe extends downward into the interior of the machine body hopper, a discharge pipe is connected to the left end of the suction unit, a liquid lifting and stirring cylinder is connected to the left side of the discharge pipe, the liquid lifting and stirring cylinder is mounted on a hydraulic mixer, and the hydraulic mixer also includes an intelligent control console.
[0018] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, wherein: the lower end of the pneumatic suction pipe is located inside the positioning tube cover, the positioning tube cover is fixed to the inner side of the machine body hopper, the pneumatic suction pipe is connected to the suction swing pipe via a corrugated pipe, a transmission seat is installed at the upper position of the suction swing pipe, a drive shaft is installed through the center of the transmission seat, the drive shaft is connected to the inner wall of the transmission seat via a fourth bearing seat, one end of the drive shaft is connected to a drive motor via a coupling, the drive motor horizontally passes through the transmission seat, a pulley is sleeved in the middle of the drive shaft, a crank is fixed to the end of the drive shaft away from the drive motor extending outward from the transmission seat, a connecting rod is hinged to the end of the crank, the end of the connecting rod away from the crank is connected to the fixed plate via a rotary bearing, the fixed plate is installed outside the positioning tube cover, a swing rod is hinged to the end of the fixed plate away from the rotary bearing, an inner bearing for the drive shaft to pass through is installed at the end of the swing rod away from the fixed plate, and the lower end of the swing rod is sleeved outside the suction swing pipe via a tube sleeve.
[0019] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, the lower end of the suction pipe is provided with a suction pipe opening, and several sets of scraper shovels are uniformly welded around the periphery of the suction pipe opening. The number of scraper shovels is preferably 8-12 sets. A pipe frame is fixed on the outer side of the lower position of the suction pipe. The pipe frame allows a horizontal roller to pass through both sides. The horizontal roller is connected to the pipe frame through two sets of pipe bearings. A second pulley is sleeved in the middle of the horizontal roller and inside the pipe frame. The second pulley and the first pulley are connected by a transmission belt for transmission.
[0020] As a preferred embodiment of the intelligent raw material conveying production line of the present invention, wherein: both ends of the horizontal roller are vertically welded with a turning plate, and the lower end of the turning plate includes an elastic steel fork.
[0021] This invention provides an intelligent raw material conveying production line with the following significant improvements and advantages compared to the prior art:
[0022] The intermittent motion roller rotates 120° intermittently, causing the unloading roller trough, which is filled with stem raw materials at the bottom of the storage tank, to move to the unloading port area. The stem raw materials are released and fall into the right inclined area, where they are caught by the hook set that is passing by. The hooks then move the stem raw materials to the upper plane area. The hooks pass through the openings in the partition, thus preventing raw materials from remaining in the unloading roller trough. When the stem raw materials that are partially wrapped around the hooks move from the upper plane area to the left inclined area, they pass through several sets of unhooking frames. The stem raw materials are intercepted and unhooked by the unhooking frames and then fall onto the conveyor belt. This significantly improves the grabbing and transportation efficiency of stem raw materials and avoids material leakage.
[0023] The second servo motor is started, which drives the intermittent rotation of the moving blade holder through transmission. This causes the polyurethane scraper blade carrying the dirt to move downwards, while another set of polyurethane scraper blades moves upwards to contact the bottom of the conveyor belt, achieving the purpose of automatically replacing the polyurethane scraper blades. This achieves a high degree of automation. At the same time, with the power of the second servo motor, the camshaft is accelerated through the sprocket structure, causing the two sets of rotating cams to rotate. When the protrusion of the rotating cam moves to the position of the corresponding guide pulley, it generates an upward squeezing force, causing the corresponding telescopic rod to move upwards. This drives the self-correcting wheels in the two sets of forks to approach the moving chain, and partially extend into both sides of the chain. Through the rolling force, the misaligned chain is squeezed, achieving the effect of fine adjustment and correction. The chain needs to be maintained regularly.
[0024] The screw motor is started, driving the screw to rotate, which causes the wiping fixture to move linearly within the auxiliary base. On one hand, this allows the downward-facing polyurethane scraper to enter between two sets of limiting guide plates. The limiting guide plates limit the polyurethane scraper, keeping the entire moving blade holder stable and stationary, improving the shock absorption effect during scraping. On the other hand, the scraper's arc head extends into the concave surface of several sets of wiping rollers, contacting the wiping cotton layer. Through relative contact force, the wiping rollers rotate autonomously, wiping away the dirt on the scraper's arc head, avoiding cross-contamination, and also cooling the scraper's arc head, achieving automatic cleaning and cooling. This saves time and effort, extends the service life of the polyurethane scraper, and demonstrates a high degree of automation and intelligence.
[0025] The drive motor is started, and the drive shaft drives the crank to make a circular motion. Through a series of transmissions, the suction tube swings synchronously, so that the lower end of the suction tube moves a wide range in the lower part of the material bin of the machine. Meanwhile, several sets of scrapers on the suction tube opening automatically scrape away small raw materials that are obstructing the movement of the tube, and prevent the tube opening from being blocked, thereby increasing the suction range of the pneumatic suction pipe. With the power of the drive shaft, the two sets of turning blades on the horizontal roller shaft make a circular motion through the belt drive. During the movement, the two sets of turning blades turn up the small raw materials accumulated around them and randomly throw them from the outside to the inside into the movement path of the suction tube opening, ensuring that the suction tube has a sufficient and stable supply of small raw materials for pneumatic suction, which significantly improves the suction effect. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of an intelligent raw material conveying production line according to the present invention in one direction;
[0027] Figure 2 This is a schematic diagram of the overall structure of an intelligent raw material conveying production line according to the present invention from another direction;
[0028] Figure 3 This is a schematic diagram of the specific structure of the conveyor support frame of the present invention from a top view.
[0029] Figure 4 This is a schematic diagram of the specific structure of the conveyor support frame of the present invention from a bottom-view perspective;
[0030] Figure 5 This is a schematic diagram of the external structure of the material hopper of the present invention;
[0031] Figure 6 This is a schematic diagram of the internal structure of the discharge port of the present invention;
[0032] Figure 7 This is a schematic diagram of the external structure of the belt cleaning seat of the present invention;
[0033] Figure 8 This is a schematic diagram of the internal structure of the belt cleaning seat of the present invention;
[0034] Figure 9 This is a schematic diagram of the transmission structure of the wiping fixture of the present invention;
[0035] Figure 10 This is a schematic diagram of the specific structure of the wiper of the present invention;
[0036] Figure 11 This is a schematic diagram of the external structure of the alignment seat of the present invention;
[0037] Figure 12 This is a schematic diagram of the internal structure of the correction seat of the present invention;
[0038] Figure 13 This is a schematic diagram of the external structure of the suction tube in Embodiment 2 of the present invention;
[0039] Figure 14 This is a schematic diagram of the transmission structure of the suction tube of the present invention;
[0040] Figure 15 This is a schematic diagram of the specific structure of the lower end of the suction tube of the present invention;
[0041] Figure 16 This is a schematic diagram of the transmission structure of the material-turning sheet of the present invention.
[0042] In the diagram: 1. Conveyor support frame; 2. Three-sided conveyor; 3. Chain; 4. Hook assembly; 5. Conveyor belt; 6. Support rod; 7. Unhooking frame; 8. Impurity removal fan; 9. Impurity removal duct; 10. Material hopper; 11. Storage tank; 12. Discharge port; 13. Intermittent motion roller; 14. First short shaft; 15. First bearing housing; 16. Servo motor No. 1; 17. Partition plate; 18. Discharge roller groove; 19. Through-hole; 2 0. Connecting seat; 21. Crusher; 22. Machine body hopper; 23. Feed inlet; 24. Mounting seat; 25. Suction unit; 26. Pneumatic suction pipe; 27. Discharge pipe; 30. Hydraulic mixer; 31. Liquid lifting mixing drum; 32. Intelligent control console; 40. Belt cleaning seat; 41. Connecting plate; 42. Auxiliary base; 43. Collection box; 44. Scraper moving chamber; 50. Moving blade holder; 51. Polyurethane 52. Ester scraper blade; 53. Scraper arc head; 54. Second short shaft; 55. Second bearing housing; 56. Servo motor No. 2; 57. Large sprocket; 68. Lead screw; 69. Lead screw bearing; 60. Lead screw motor; 61. Wiping fixture seat; 62. Lead screw nut sleeve; 63. Limiting guide plate; 64. Cleaning fluid tank; 75. Wiper; 76. Wiping roller; 77. Arc wheel concave surface; 78. Wiping cotton layer; 79. 75. Axle; 76. Vertical bearing seat; 77. Connecting platform with holes; 78. Elastic cleaning filament; 89. Track; 80. Correction seat; 81. Camshaft; 82. Third bearing seat; 83. Small sprocket; 84. Synchronous chain; 85. Rotating cam; 86. Top plate; 87. Limit rod hole; 90. Telescopic rod; 91. Pulley table; 92. Guide pulley; 93. Return spring; 94. Fork; 95. Self-correcting wheel;
[0043] 100. Positioning tube cover; 101. Corrugated pipe; 102. Suction swing tube; 103. Transmission seat; 104. Drive shaft; 105. Fourth bearing seat; 106. Drive motor; 107. First pulley; 110. Tube sleeve; 111. Swing rod; 112. Fixing plate; 113. Rotary bearing; 114. Connecting rod; 115. Crank; 120. Suction pipe inlet; 121. Scraper; 122. Tube frame; 123. Horizontal roller; 124. Tube bearing; 125. Second pulley; 126. Transmission belt; 127. Tilting plate; 128. Elastic steel fork section. Detailed Implementation
[0044] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example
[0045] like Figures 1-12 As shown, this embodiment provides an intelligent raw material conveying production line, including a conveying main support 1. The conveying main support 1 is located at the right end of the connecting seat 20. A three-sided conveyor 2 is installed inside the conveying main support 1. The three-sided conveyor 2 consists of multiple sets of transmission sprockets and motors. The three-sided conveyor 2 includes an upper plane area, a left inclined plane area, and a right inclined plane area. The upper plane area, the left inclined plane area, and the right inclined plane area are all connected by chains 3. Several sets of material receiving hook groups 4 are evenly distributed on the chains 3. Each set of hook groups 4 consists of several sets of hooks arranged at equal intervals. The specific shape of the hooks is designed according to the actual situation.
[0046] A cleaning fan 8 is installed at the upper end of the main conveyor support 1, above the upper plane area. The cleaning fan 8 uses a cleaning duct 9 to remove impurities from the raw materials on the hook assembly 4. The airflow direction of the cleaning duct 9 is directly facing the front of the hooks to prevent stem materials from being blown away. Figures 1-3 As shown.
[0047] Furthermore, a material hopper 10 is mounted on the right end of the main conveyor support 1, located on the right inclined area. A storage trough 11 is formed downwards within the material hopper 10. A discharge port 12, connected to the storage trough 11, is formed near the right inclined area of the material hopper 10. An intermittently moving roller 13 is rotatably mounted within the discharge port 12. Figure 3 and Figure 5 As shown.
[0048] Specifically, the two ends of the intermittent motion roller 13 are symmetrically welded with first short shafts 14. The two sets of first short shafts 14 are connected to the inner wall of the discharge port 12 through the first bearing seat 15. One end of the first short shaft 14 extends outward and is connected to a first servo motor 16 through a coupling. The first servo motor 16 horizontally penetrates the outer side of the material hopper 10, such as... Figure 5 and Figure 6 As shown.
[0049] In this embodiment, three sets of partitions 17 are evenly installed on the roller surface of the intermittent motion roller 13, and a discharge roller groove 18 is formed between adjacent partitions 17. When one set of discharge roller grooves 18 moves to the bottom of the storage tank 11, the shape and size of the two fit together, which facilitates the entry of materials. At this time, the other set of discharge roller grooves 18 is located in the discharge port 12 area. Each set of partitions 17 has a through-hole 19 for the hook assembly 4 to pass through, such as Figure 6 As shown.
[0050] Furthermore, a linear conveyor is horizontally installed inside the main conveyor support 1 and on its left side. The linear conveyor includes a conveyor belt 5 that rotates in a circular motion. A support rod 6 is horizontally installed inside the main conveyor support 1 and at the right end of the linear conveyor. Several sets of hook release frames 7, with alternating hooks, are equidistantly fixed to the upper inclined ends of the support rod 6. The hook release frames 7 serve to block and intercept from the front. Figures 1-3 As shown.
[0051] Furthermore, a belt cleaning seat 40 is provided at the lower end of the conveyor main support 1 and below the conveyor belt 5. The belt cleaning seat 40 is riveted to the conveyor main support 1 via a connecting piece 41. A scraping motion chamber 44 is formed inside the belt cleaning seat 40, facing upwards. A collection box 43, which communicates with the scraping motion chamber 44, is connected to the side of the belt cleaning seat 40. A waste trough is formed between adjacent polyurethane scraper blades 51. The waste generated by scraping is guided into the collection box 43 through the waste trough. A dust collection fan can be installed inside the collection box 43. Figure 4 and Figure 7 As shown.
[0052] The scraping motion chamber 44 has a rotating blade holder 50 located in the center. Several sets of polyurethane scraper blades 51 are evenly installed around the outer circumference of the scraper holder 50. Each polyurethane scraper blade 51 includes a scraping arc head 52; the specific shape of the scraping arc head 52 can be designed according to actual conditions. Parts of the polyurethane scraper blades 51 extend outside the scraping motion chamber 44 and act on the conveyor belt 5. Figure 7 and Figure 8 As shown.
[0053] The moving cutter holder 50 has two symmetrically welded second short shafts 53 at both ends. Both sets of second short shafts 53 are connected to the inner wall of the scraper moving chamber 44 through the second bearing seat 54. The end of one set of second short shafts 53 is connected to the second servo motor 55 through a coupling, and the end of the other set of second short shafts 53 extends out of the belt cleaning seat 40 and is fitted with a large sprocket 56. Figure 8 As shown.
[0054] Furthermore, an auxiliary base 42 is connected to the lower end of the belt cleaning seat 40. A lead screw 60 is horizontally installed inside the auxiliary base 42. Both ends of the lead screw 60 are connected to the inner wall of the auxiliary base 42 through lead screw bearings 61. One end of the lead screw 60 extends outward and is connected to a lead screw motor 62 through a coupling. Figures 7-9 As shown.
[0055] The screw 60 is movably mounted with a wiping fixture 63. Inside the wiping fixture 63 is a screw nut sleeve 64 that interacts with the screw 60. Inside the screw nut sleeve 64 is a nut that spirals on the screw 60. Two sets of limiting guide plates 65 acting on the polyurethane scraper 51 are symmetrically fixed to the upper end of the wiping fixture 63. The gap between the two sets of limiting guide plates 65 is just enough for the polyurethane scraper 51 to insert. A cleaning fluid tank 66 is located at the upper part of the interior of the wiping fixture 63. The cleaning fluid tank 66 contains a certain amount of cleaning agent, which needs to be replaced periodically. During the rotation of the moving blade holder 50, the wiping fixture 63 is located at one end of the screw 60 and does not contact the polyurethane scraper 51. Figure 8 and Figure 9 As shown.
[0056] Furthermore, several sets of wipers 70 are installed at equal intervals within the cleaning fluid tank 66, such as... Figure 9 As shown.
[0057] Specifically, the wiper 70 includes a wiping roller 71, a concave arc-shaped wheel surface 72, a wiping cotton layer 73, a wheel axle 74, a vertical bearing seat 75, a perforated connecting platform 76, elastic cleaning filaments 77, and a track 78, such as... Figure 10 As shown.
[0058] In this embodiment, the wiping roller 71 has an arc-shaped concave surface 72 around its circumference for the scraping arc head 52 to extend into, and the two fit together. The arc-shaped concave surface 72 is covered with a wiping cotton layer 73. A portion of the wiping roller 71 is located in the cleaning liquid tank 66. The two ends of the wiping roller 71 are symmetrically provided with axles 74. Each set of axles 74 is equipped with a vertical bearing seat 75, and the rotation between the axle 74 and the vertical bearing seat 75 is smooth.
[0059] In this embodiment, the two sets of vertical bearing seats 75 are connected by a perforated connecting platform 76. The perforated connecting platform 76 is connected to the inner wall of the cleaning liquid tank 66. Several sets of elastic cleaning filaments 77 are evenly distributed at the upper end of the perforated connecting platform 76 near the center. These elastic cleaning filaments 77 have deformation and recovery properties. Through relative movement with the wiping cotton layer 73, they generate contact force to achieve the purpose of cleaning. Tracks 78 that act on the wiping roller 71 are symmetrically installed at the upper end of the perforated connecting platform 76 on both sides of the elastic cleaning filaments 77. These tracks serve as limiting guides and improve the stability of the movement of the wiping roller 71.
[0060] Furthermore, a guide seat 80 is installed at the bottom of the main conveyor support 1 near the left inclined area. A top plate 86 is provided at the upper end of the guide seat 80. A camshaft 81 is horizontally installed at the lower part of the interior of the guide seat 80. Both ends of the camshaft 81 are connected to the inner wall of the guide seat 80 via a third bearing seat 82. Figure 4 , Figure 11 and Figure 12 As shown.
[0061] One end of the camshaft 81 extends outward, passes through the straightening seat 80, and is fitted with a small sprocket 83. The small sprocket 83 and the large sprocket 56 are connected by a synchronous chain 84 for transmission. Two sets of rotating cams 85 are symmetrically fitted on the camshaft 81. Figure 3 , Figure 4 and Figure 11 As shown.
[0062] Each set of rotating cams 85 has a guide pulley 92 mounted on its upper inclined end. The guide pulley 92 is rotatably mounted on a pulley table 91. A telescopic rod 90 is welded to the end of each pulley table 91 away from the guide pulley 92. A limiting rod hole 87 is provided on the top plate 86 for the telescopic rod 90 to pass through, serving as a limiting and guiding function. A return spring 93, sleeved on the outside of the telescopic rod 90, is fixed between the top plate 86 and the pulley table 91. When compressed, the return spring 93 generates a restoring force. Figure 12 As shown.
[0063] In this embodiment, each set of telescopic rods 90 is provided with a fork 94 at its upper end. A self-correcting wheel 95 is rotatably mounted inside the fork 94. The self-correcting wheel 95 is in a standard correction position, and a portion of the self-correcting wheel 95 extends out of the fork 94, acting on the side of the chain 3 to prevent the chain 3 from shifting, causing wear or detachment. Figure 11 and Figure 12 As shown.
[0064] Furthermore, a crusher 21 is provided in the middle of the connecting seat 20. A cleaning mechanism, drying mechanism, etc., can be installed inside the crusher 21. Designed according to actual conditions, the bottom of the crusher 21 is connected to the upper end face of the connecting seat 20 via the machine body hopper 22. The left end of the linear conveyor is located on the crusher 21. A feed inlet 23, which connects to the linear conveyor, is opened near the center of the upper end face of the crusher 21. Figure 1 and Figure 2 As shown.
[0065] Furthermore, a mounting base 24 is provided at the left end of the connecting seat 20, and a suction unit 25 is fixed at the upper end of the mounting base 24. A pneumatic suction pipe 26 is connected to the right end of the suction unit 25, extending downwards into the interior of the machine body's hopper 22. A discharge pipe 27 is connected to the left end of the suction unit 25. Figure 1 and Figure 2 As shown.
[0066] The discharge pipe 27 has a liquid-lifting stirring cylinder 31 connected to its left side. The liquid-lifting stirring cylinder 31 is mounted on a hydraulic mixer 30. The hydraulic mixer 30 also includes an intelligent control console 32, which controls the entire production line's program operation, such as... Figure 1 and Figure 2 As shown.
[0067] In this embodiment, the chain 3 on the three-sided conveyor 2 moves counterclockwise. When the hook group 4 on the chain 3 moves upward in the right inclined area, the first servo motor 16 is started, which drives the intermittent motion roller 13 to rotate intermittently by 120°. This causes the unloading roller trough 18, which is filled with stem raw materials at the bottom of the storage tank 11, to move to the area of the unloading port 12. At the same time, one set of empty unloading roller troughs 18 enters the storage tank 11 to receive materials in turn. The stem raw materials are released quantitatively and fall into the right inclined area, where they are hooked by the hook group 4 that is passing by. The stem raw materials are then moved to the upper plane area, where they are removed by the impurity removal fan 8.
[0068] Subsequently, the stem raw materials fall from the left end of the three-sided conveyor 2 onto the conveyor belt 5 of the linear conveyor. Some of the stem raw materials wrapped around the hooks are intercepted and unhooked by several sets of unhooking frames 7 as they move from the upper plane area to the left inclined plane area. They then fall onto the conveyor belt 5 and, as the conveyor belt 5 moves to the left, enter the crusher 21 through the feed inlet 23 for material crushing. The material is then broken into small pieces and falls into the machine body hopper 22 for temporary storage. By starting the suction unit 25, the small pieces of material in the hopper are pneumatically sucked in through the pneumatic suction pipe 26 and quantitatively introduced into the liquid extraction mixing drum 31 through the discharge pipe 27. They are then mixed with other extraction agents and stirred using the hydraulic mixer 30 or other stirring processes.
[0069] As the conveyor belt 5 moves downwards, it passes over the scraping arc head 52 of the polyurethane scraper blade 51, removing residual dirt from the conveyor belt 5. The second servo motor 55 is periodically activated, and the second short shaft 53 drives the moving blade holder 50 to rotate intermittently. This causes the polyurethane scraper blade 51 carrying the dirt to move downwards, while another set of polyurethane scraper blades 51 moves upwards to contact the bottom of the conveyor belt 5, completing the replacement operation. At this time, the lead screw motor 62 is activated, driving the lead screw 60 to rotate. This causes the wiping fixture 63 to interact with the threads on the lead screw nut sleeve 64 and the lead screw 60 within the auxiliary base 42, thus... The downward-facing polyurethane scraper blade 51 enters between the two sets of limiting guide plates 65. At the same time, the scraping arc head 52 of the polyurethane scraper blade 51 extends into the arc wheel concave surface 72 of several sets of wiping rollers 71 and contacts the wiping cotton layer 73. Through the relative contact force, the wiping rollers 71 are caused to rotate autonomously, wiping away the stains on the scraping arc head 52 and cooling the scraping arc head 52. When the wiping rollers 71 rotate, the downward-moving wiping cotton layer 73 contacts the cleaning liquid in the cleaning liquid tank 66. Combined with the cleaning action of several sets of elastic cleaning filaments 77, the stains on the wiping cotton layer 73 are thoroughly washed away, maintaining its cleanliness.
[0070] When the second short shaft 53 rotates, it causes the large sprocket 56 to rotate. Through the synchronous chain 84, the small sprocket 83 is accelerated to rotate by one revolution. The camshaft 81 rotates accordingly, causing the two sets of rotating cams 85 to rotate. When the protrusion of the rotating cam 85 moves to the position of the corresponding guide pulley 92, it generates an upward squeezing force, causing the corresponding telescopic rod 90 to move upward. This drives the self-correcting wheels 95 in the two sets of forks 94 to approach the moving chain 3. They partially extend into both sides of the chain 3 and squeeze the misaligned chain 3 through rolling force, achieving the effect of fine-tuning the correction. The chain 3 is maintained regularly. When the protrusion of the rotating cam 85 leaves the position of the guide pulley 92, under the compression force of the return spring 93, the self-correcting wheels 95 and the telescopic rod 90 return to their original positions. Example
[0071] Based on Embodiment 1, the current pneumatic suction pipe 26 is fixed, limiting its suction range. Small raw materials in the machine's hopper 22 need to be manually shoveled into the pneumatic suction pipe 26, which is time-consuming, labor-intensive, and prone to clogging, resulting in poor pneumatic suction performance. To solve these problems, the lower end of the pneumatic suction pipe 26 is fixed inside the positioning tube cover 100, which is fixed to the inner side of the machine's hopper 22. The pneumatic suction pipe 26 is connected to the suction swing pipe 102 via a corrugated pipe 101. The corrugated pipe 101 can extend, retract, and shift within the positioning tube cover 100 as the suction swing pipe 102 moves. Figures 13-16 As shown.
[0072] Specifically, a transmission seat 103 is installed near the upper part of the suction pipe 102. A drive shaft 104 is centrally mounted inside the transmission seat 103. The drive shaft 104 is connected to the inner wall of the transmission seat 103 via a fourth bearing seat 105. One end of the drive shaft 104 is connected to a drive motor 106 via a coupling. The drive motor 106 horizontally passes through the transmission seat 103. A pulley 107 is sleeved in the middle of the drive shaft 104. Figure 13 and Figure 14 As shown.
[0073] In this configuration, the end of the drive shaft 104 furthest from the drive motor 106 extends outward from the transmission seat 103 and is fixed with a crank 115. A connecting rod 114 is hinged to the end of the crank 115. The end of the connecting rod 114 furthest from the crank 115 is connected to the fixing plate 112 via a rotary bearing 113. The fixing plate 112 is installed outside the positioning tube cover 100. Figure 13 and Figure 14 As shown.
[0074] Among them, a rocker arm 111 is hinged to the end of the fixed plate 112 away from the rotating bearing 113. An inner bearing for the drive shaft 104 to pass through is installed at the end of the rocker arm 111 away from the fixed plate 112. The lower end of the rocker arm 111 is sleeved on the outside of the suction pipe 102 by a tube sleeve 110. Figure 13 and Figure 14 As shown.
[0075] Furthermore, a suction pipe port 120 is provided at the lower end of the suction pipe 102. Several sets of scraper blades 121 are evenly welded around the periphery of the suction pipe port 120. The scraping direction of each set of scraper blades 121 is designed according to actual needs. Since the suction pipe 102 has a certain length, it swings within a small range at the pipe sleeve 110 position and changes to a longer swing path at the suction pipe port 120 position. The specific shape of the bottom of the machine body hopper 22 can be designed according to actual conditions, such as... Figure 15 As shown.
[0076] Furthermore, a tube frame 122 is fixed to the outer side of the lower position of the suction tube 102. The tube frame 122 allows the horizontal roller 123 to pass through both sides. The horizontal roller 123 is connected to the tube frame 122 through two sets of tube bearings 124. A second pulley 125 is sleeved in the middle of the horizontal roller 123 and inside the tube frame 122. The second pulley 125 and the first pulley 107 are connected and driven by a transmission belt 126. Figure 15 and Figure 16 As shown.
[0077] The horizontal roller 123 has vertically welded turning blades 127 at both ends. The specific structure of the turning blades 127 can be designed according to actual needs to ensure a suitable turning and feeding effect. The two sets of turning blades 127 have a V-shaped cross-section, which facilitates feeding from the outside to the inside. The lower end of the turning blades 127 includes an elastic steel fork 128. After being compressed and deformed, the elastic steel fork 128 will generate elastic force, which will bounce small raw materials further away, such as... Figure 16 As shown.
[0078] In this embodiment, when the pneumatic suction pipe 26 is sucking material, the drive motor 106 is started, and the drive shaft 104 drives the crank 115 to make a circular motion. The movement of the connecting rod 114 causes the swing arm 111 to swing back and forth within a certain range. Through the connection of the sleeve 110, the suction swing pipe 102 swings synchronously, so that the lower end of the suction swing pipe 102 moves a wide range in the lower position of the material bin 22 of the machine body. Meanwhile, the several sets of scraper blades 121 on the suction pipe opening 120 automatically scrape away the small raw materials that are obstructing the movement of the pipe body as the pipe body moves, and avoid the pipe opening from being blocked, thereby increasing the suction range of the pneumatic suction pipe 26.
[0079] While the drive shaft 104 moves, the first pulley 107 rotates accordingly. Through the transmission belt 126, the second pulley 125 and the horizontal roller 123 rotate. The two sets of turning blades 127 on the horizontal roller 123 make circular motion. During the motion, the two sets of turning blades 127 turn up the small raw materials piled up around them and randomly throw them from the outside to the inside onto the movement path of the suction pipe 120, ensuring that the suction pipe 102 has sufficient and stable small raw materials for pneumatic suction.
[0080] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0081] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An intelligent raw material conveying production line, comprising a main conveying support frame, characterized in that: The main conveyor support is located at the right end of the connecting seat. The main conveyor support is equipped with a three-sided conveyor, which includes an upper plane area, a left inclined plane area, and a right inclined plane area. The upper plane area, the left inclined plane area, and the right inclined plane area are all connected by chains. Several sets of material receiving hooks are evenly distributed on the chains. Each set of hooks consists of several sets of hooks arranged at equal intervals. A material hopper is mounted on the right end of the main conveyor support and on the right inclined area. A storage trough is opened downward inside the material hopper. A discharge port connected to the storage trough is opened near the right inclined area of the material hopper. An intermittent motion roller is rotatably installed inside the discharge port. Three sets of partitions are evenly installed on the roller surface of the intermittent motion roller, and a discharge roller groove is formed between adjacent partitions. A linear conveyor is horizontally installed inside the main conveyor support and on the left side of the main conveyor support. The linear conveyor includes a conveyor belt that makes a circular motion. A support rod is horizontally installed inside the main conveyor support and on the right end of the linear conveyor. Several sets of hook release frames with alternating hooks are fixed at equal intervals on the upper inclined end of the support rod. A belt cleaning seat is provided at the lower end of the conveyor support and below the conveyor belt. The belt cleaning seat has an upward-facing scraping motion chamber inside. A moving blade seat is rotatably arranged in the middle of the scraping motion chamber. Several sets of polyurethane scraping blades are evenly installed around the outer circumference of the moving blade seat. The polyurethane scraping blades include scraping arc heads. Part of the polyurethane scraping blades protrudes out of the scraping motion chamber and acts on the conveyor belt. The left end of the connecting seat is provided with a mounting seat, the upper end of the mounting seat is fixed with a suction unit, the right end of the suction unit is connected to a pneumatic suction pipe, the pneumatic suction pipe extends downward into the interior of the machine body hopper, and the left end of the suction unit is connected to a discharge pipe. A crusher is installed in the middle of the connecting seat. The bottom of the crusher is connected to the upper end face of the connecting seat via the machine body hopper. The left end of the linear conveyor is located on the crusher. A feed inlet that connects to the linear conveyor is opened in the middle of the upper end face of the crusher. A liquid lifting and stirring cylinder is connected to the left side of the discharge pipe. The liquid lifting and stirring cylinder is installed on the hydraulic mixer. The hydraulic mixer also includes an intelligent control console. The lower end of the belt cleaning seat is connected to an auxiliary base. A lead screw is horizontally installed inside the auxiliary base. Both ends of the lead screw are connected to the inner wall of the auxiliary base through lead screw bearings. One end of the lead screw extends outward and is connected to a lead screw motor through a coupling. A wiping fixture is movably mounted on the lead screw. A lead screw nut sleeve that interacts with the lead screw is installed inside the wiping fixture. Two sets of limiting guide plates that act on the polyurethane scraper are symmetrically fixed at the upper end of the wiping fixture. A cleaning liquid tank is opened at the upper position inside the wiping fixture. Several sets of wipers are installed at equal intervals in the cleaning liquid tank.
2. The intelligent raw material conveying production line according to claim 1, characterized in that: The two ends of the intermittent motion roller are symmetrically welded with first short shafts. The two sets of first short shafts are connected through the first bearing seat and the inner wall of the discharge port. One end of one set of first short shafts extends outward and is connected to a No. 1 servo motor through a coupling. When one set of the unloading roller grooves moves to the bottom of the storage tank, the two fit together in shape and size. At this time, the other set of the unloading roller grooves is located in the unloading port area. Each set of partitions has a through hole for the hook assembly to pass through.
3. The intelligent raw material conveying production line according to claim 1, characterized in that: The moving blade holder has two symmetrically welded second short shafts at both ends. Both sets of second short shafts are connected to the inner wall of the scraping motion chamber through the second bearing seat. The end of one set of second short shafts is connected to the No. 2 servo motor through a coupling, and the end of the other set of second short shafts extends out of the belt cleaning seat and is fitted with a large sprocket.
4. The intelligent raw material conveying production line according to claim 1, characterized in that: The wiper includes a wiping roller, a concave arc surface, a wiping cotton layer, an axle, a vertical bearing seat, a perforated connecting platform, elastic cleaning filaments, and a track. The wiping roller has a concave arc surface around its circumference for the scraping head to extend into. The concave arc surface is covered with a wiping cotton layer. A portion of the wiping roller is located within a cleaning liquid tank. Axles are symmetrically arranged at both ends of the wiping roller. Each set of axles is equipped with a vertical bearing seat. Two sets of vertical bearing seats are connected by a perforated connecting platform. Several sets of elastic cleaning filaments that act on the wiping cotton layer are evenly distributed at the upper center of the perforated connecting platform. Tracks that act on the wiping roller are symmetrically installed at the upper end of the perforated connecting platform and on both sides of the elastic cleaning filaments.
5. The intelligent raw material conveying production line according to claim 3, characterized in that: A correction seat is installed at the bottom of the main conveyor support near the left inclined area. A top plate is provided at the upper end of the correction seat. A camshaft is horizontally installed at the lower part of the inside of the correction seat. Both ends of the camshaft are connected to the inner wall of the correction seat through a third bearing seat. One end of the camshaft extends outward and passes through the correction seat to be fitted with a small sprocket. The small sprocket and the large sprocket are connected and driven by a synchronous chain. Two sets of rotating cams are symmetrically fitted on the camshaft.
6. The intelligent raw material conveying production line according to claim 5, characterized in that: Each set of rotating cams has a guide pulley at its upper inclined end. The guide pulley is rotatably mounted on a pulley platform. A telescopic rod is welded to the end of each pulley platform away from the guide pulley. A limiting rod hole is provided on the top plate for the telescopic rod to pass through. A return spring sleeved on the outside of the telescopic rod is fixed between the top plate and the pulley platform. A fork is provided at the upper end of each set of telescopic rods. A self-correcting wheel is rotatably mounted inside the fork. A portion of the self-correcting wheel extends out of the fork and acts on the side of the chain.
7. The intelligent raw material conveying production line according to claim 1, characterized in that: The lower end of the pneumatic suction pipe is located inside the positioning tube cover, which is fixed to the inner side of the machine body's hopper. The pneumatic suction pipe is connected to the suction swing pipe via a corrugated pipe. A transmission seat is installed near the upper part of the suction swing pipe. A drive shaft is installed through the center of the transmission seat. The drive shaft is connected to the inner wall of the transmission seat via a fourth bearing seat. One end of the drive shaft is connected to a drive motor via a coupling. A pulley is sleeved in the middle of the drive shaft.
8. The intelligent raw material conveying production line according to claim 7, characterized in that: The drive shaft extends outward from the drive motor and is fixed with a crank. A connecting rod is hinged to the end of the crank. The end of the connecting rod away from the crank is connected to the fixed plate by a rotary bearing. The fixed plate is installed outside the positioning tube cover. A rocker arm is hinged to the end of the fixed plate away from the rotary bearing. An inner bearing for the drive shaft to pass through is installed at the end of the rocker arm away from the fixed plate. The lower end of the rocker arm is sleeved outside the suction rocker tube.
9. The intelligent raw material conveying production line according to claim 8, characterized in that: The lower end of the suction pipe is provided with a suction pipe opening. Several sets of scraper blades are evenly welded around the suction pipe opening. A pipe frame is fixed on the outer side of the lower position of the suction pipe. The pipe frame allows the horizontal roller shaft to pass through both sides. The horizontal roller shaft is connected to the pipe frame through two sets of pipe bearings. A second pulley is sleeved in the middle of the horizontal roller shaft and inside the pipe frame. The second pulley and the first pulley are connected by a transmission belt for transmission. Both ends of the horizontal roller are vertically welded with turning plates, and the cross-section of the two sets of turning plates is V-shaped. The lower end of the turning plates includes an elastic steel fork.
Citation Information
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