Integrated detection device for formaldehyde and pH value of textile
By designing an integrated detection device for formaldehyde and pH values in textiles, employing a three-axis moving mechanism and detection chip, and integrating formaldehyde and pH detection channels, the problem of cumbersome detection methods and inaccurate results in existing technologies is solved, realizing automated and accurate detection of formaldehyde and pH values in textiles.
Patent Information
- Application Number
- CN202511866975.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-02-10
AI Technical Summary
Existing methods for detecting formaldehyde and pH in textiles are cumbersome to operate, making it difficult to achieve rapid and automated on-site testing. Furthermore, pH meters are easily damaged, resulting in inaccurate test results.
An integrated detection device for formaldehyde and pH values in textiles was designed. It adopts a three-axis moving mechanism and a detection chip, integrates formaldehyde and pH detection channels, and combines photoelectric detection mechanism and color detection mechanism to achieve automated detection.
It enables automated, closed-space operation of formaldehyde and pH testing of textiles, improving the accuracy and convenience of test results.
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Figure CN121499375A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile detection, in particular to an integrated detection device for formaldehyde and pH value of textiles. BACKGROUND
[0002] Formaldehyde is a common crosslinking agent for cellulose fiber resin finishing, and is widely used in pure spinning or blended products (including some silk products), thereby giving textiles the functions of shrinkage resistance, wrinkle resistance, non-ironing and easy stain removal. However, in the process of wearing or using, part of the un-crosslinked or hydrolyzed free formaldehyde in textiles with excessive formaldehyde content will be released, causing harm to human health. At present, there are mandatory provisions for the formaldehyde content on textiles in China, and the method standard for detecting the formaldehyde content of textiles is GB / T 2912.1-2009 "Determination of formaldehyde in textiles Part 1: Free and hydrolyzed formaldehyde (water extraction method)", which adopts the analysis method of ultraviolet-visible light absorption spectrophotometer (UV-VIS).
[0003] The pH value of textiles refers to the residual acid-base content in the fabric, which is generally required to be in the neutral range. It is also necessary to detect the pH value, and the harm of excessive pH value is not less than that of formaldehyde. If the surface of human skin is weakly acidic due to textiles, it will help to prevent the invasion of bacteria, and if the acid-base degree of clothing exceeds the standard, it will reduce the immunity of human skin. An intuitive manifestation is that part of the skin-sensitive group will cause skin redness or itching and cause physical discomfort if they wear clothes with excessive pH value. At present, there are mandatory provisions for the pH value of textiles in China, and the method standard for detecting the pH value of textiles is GB / T 7573-2009 "Determination of pH value of water extract of textiles", which uses a pH meter to determine the pH value in textiles.
[0004] The method for detecting textiles specified in the current national standard has great advantages in analysis limit, accuracy and reproducibility, but the detection steps are complicated and require high professional skills. Formaldehyde and pH value are detected separately, which is difficult to realize on-site rapid detection. In addition, the pH meter glass electrode is not convenient to carry and is easy to be damaged, and generally needs to be calibrated before use.
[0005] The application number CN202010408253.8 discloses a textile formaldehyde and pH value detection device and method, in which formaldehyde and pH value detection reagents are fixed in specific detection zones of a microfluidic chip in advance, and formaldehyde is detected by spectrophotometry and pH value is detected by colorimetry. However, this method provides the principle but does not specifically provide a scheme for how to achieve it, and cannot realize automation to eliminate errors. SUMMARY
[0006] The application aims to provide a textile formaldehyde and pH integrated detection device, which can realize automatic detection of textile formaldehyde and pH, closed space operation, and more accurate detection results.
[0007] The above technical purpose of the application is achieved by the following technical scheme: The application discloses a textile formaldehyde and pH integrated detection device, which is characterized by comprising a detection seat, a sample inlet is arranged on one side of the detection seat, a sample rack is arranged on the sample inlet in an extendable and retractable manner, a plurality of groups of sample grooves are arranged on the sample rack in an array, a sample box is arranged on the sample groove, a controller is arranged on one side of the sample rack, a plurality of groups of detection chips are arranged on the inner side of the detection seat, a plurality of groups of formaldehyde detection channels and pH detection channels are arranged on each group of the detection chips in an array, a photoelectric detection light source is arranged below each group of the detection chips in the detection seat, a three-axis moving mechanism is arranged on the controller, the detection chips and the sample rack in the detection seat, a sample adding gun, a color detection mechanism and a photoelectric detection mechanism are arranged on the three-axis moving mechanism.
[0008] Preferably, a scissor type telescopic assembly is further arranged on the sample rack and the detection seat, the scissor type telescopic assembly comprises a fixed plate, a movable plate, a cylinder and scissor arms, the scissor arms are arranged in two groups and are arranged in an X-shaped cross between the fixed plate and the movable plate, the fixed plate is fixedly connected with the detection seat, the movable plate is fixedly connected with the sample rack, one end of each of the two groups of scissor arms is movably connected with the movable plate and the sample rack, the other end of each of the two groups of scissor arms is rotatably provided with a rolling wheel arranged along the inner side of the movable plate and the sample rack, and the cylinder is connected with the two groups of scissor arms on the same side.
[0009] Preferably, a control screen is further arranged on one side of the sample inlet outside the detection seat, and the control screen is electrically connected with the controller.
[0010] Preferably, the three-axis moving mechanism comprises an X-axis transmission mechanism, a Y-axis transmission mechanism and a Z-axis transmission cylinder connected in sequence, an activity seat is rotatably arranged on the Z-axis transmission mechanism, the sample adding gun is arranged at one end of the activity seat, and the color detection mechanism and the photoelectric detection mechanism are arranged at the other end of the activity seat.
[0011] Preferably, the X-axis transmission mechanism includes two sets of X-axis base plates, two sets of first sliders, and a first motor. The two sets of X-axis base plates are arranged parallel to each other inside the detection seat. An X-axis drive shaft is rotatably arranged at the end of each set of X-axis base plates away from the sample port. One end of the X-axis drive shaft is connected to the first motor. A first drive pulley is rotatably arranged on each of the two sets of X-axis base plates. A first movable pulley is rotatably arranged at the other end of each of the two sets of X-axis base plates. The first drive pulley and the first movable pulley of the same set of X-axis base plates are connected by a synchronous belt. The first slider is fixedly connected to the synchronous belt through a synchronous belt fixing plate. A first slide rail is also provided on the inner side of each set of X-axis base plates. The first slider slides along the corresponding first slide rail for limitation.
[0012] Preferably, the Y-axis transmission mechanism includes a set of Y-axis base plates, a set of second sliders, and a second motor. The two ends of the Y-axis base plates are fixedly connected to two sets of first sliders. The two ends of the Y-axis base plates are respectively rotatably provided with a second driving pulley and a second movable pulley. The second driving pulley is driven by the second motor. The second driving pulley and the second movable pulley are connected by a synchronous belt. The second slider is fixedly connected to the synchronous belt through a synchronous belt fixing plate. A second slide rail is also provided on one side of the Y-axis base plate, and the second slider slides along the second slide rail for limiting.
[0013] Preferably, the Z-axis transmission cylinder is vertically fixedly mounted on the second slider, and the output of the Z-axis transmission cylinder is further provided with a first electric turntable, the first electric turntable having a rotation angle of 180 degrees, and the movable seat being vertically mounted on the first electric turntable.
[0014] Preferably, the detection chip is arranged diagonally downwards around its perimeter. Each group of formaldehyde detection channels and pH detection channels are connected to the same inlet. Each group of formaldehyde detection channels includes a formaldehyde detection channel and a formaldehyde detection chamber. Each group of pH detection channels includes a pH detection channel and a pH detection chamber. The formaldehyde detection chamber and the pH detection chamber are respectively connected to the inlet through the formaldehyde detection channel and the pH detection channel.
[0015] Preferably, both the pH testing chamber and the formaldehyde testing chamber are transparent.
[0016] Preferably, a second motorized turntable is provided between each group of detection chips and the photoelectric detection light source.
[0017] In summary, the beneficial effects of this invention are: it enables automated detection of formaldehyde and pH in textiles, operates in a closed space, and yields more accurate test results. Attached Figure Description
[0018] Fig. 1 This is a schematic diagram of the external structure of the present invention; Fig. 2 This is a schematic diagram of the internal structure of the present invention; Fig. 3 This is a schematic diagram of the detection chip structure of the present invention; Fig. 4 This is a schematic diagram of the connection structure between the detection chip and the photoelectric detection light source of the present invention; Fig. 5 This is a schematic diagram of the movable seat installation structure of the present invention. Detailed Implementation
[0019] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings. These embodiments do not constitute a limitation on the present invention.
[0020] like Figs. 1 to 5 The device shown is an integrated detection device for formaldehyde and pH value of textiles. It includes a detection seat 1, a sample inlet 2 on one side of the detection seat 1, a sample rack 3 that is telescopically installed at the sample inlet 2, and multiple sets of sample slots arrayed on the sample rack 3. Sample boxes are placed on the sample slots. A controller 4 is also provided on one side of the sample rack 3 of the detection seat 1. Multiple sets of detection chips 5 are also provided inside the detection seat 1. Multiple sets of formaldehyde detection channels and pH detection channels are arrayed on each set of detection chips 5. A photoelectric detection light source 6 is correspondingly provided below the detection chips 5 inside each set of detection seats 1. A three-axis moving mechanism is provided inside the detection seat 1 on the controller 4, the detection chips 5 and the sample rack 3. A sample dispensing gun 7, a color detection mechanism 8 and a photoelectric detection mechanism 9 are provided on the three-axis moving mechanism.
[0021] The sample holder 3 and the test seat 1 are also equipped with a scissor-type telescopic assembly. The scissor-type telescopic assembly includes a fixed plate 10, a movable plate 11, a cylinder 12, and scissor arms 13. There are two sets of scissor arms 13, which are arranged in an X-shape between the fixed plate 10 and the movable plate 11. The fixed plate 10 is fixedly connected to the inside of the test seat 1, and the movable plate 11 is fixedly connected to the sample holder 3. One end of each set of scissor arms 13 is movably hinged to the movable plate 11 and the sample holder 3. The other end of each set of scissor arms 13 is rotatably equipped with a rolling wheel 14 that rolls along the inner side of the movable plate 11 and the sample holder 3. The two ends of the cylinder 12 are respectively connected to the two sets of scissor arms 13 on the same side. The telescopic opening and closing of the sample holder 3 is realized through the scissor-type telescopic assembly.
[0022] A control panel 15 is also provided on the outside of the test seat 1 on one side of the sample port 2. The control panel 15 is electrically connected to the controller 4, and the control panel 15 and the controller 4 are used to control the whole device.
[0023] The three-axis moving mechanism includes an X-axis transmission mechanism, a Y-axis transmission mechanism, and a Z-axis transmission cylinder 12 connected in sequence. A movable seat 16 is rotatably mounted on the Z-axis transmission mechanism. A sample dispensing gun 7 is mounted on one end of the movable seat 16, and a color detection mechanism 8 and a photoelectric detection mechanism 9 are mounted on the other end. After the sample is added, it can be rotated to the color detection mechanism 8 and the photoelectric detection mechanism 9 to perform formaldehyde and pH detection.
[0024] The X-axis transmission mechanism includes two sets of X-axis base plates 17, two sets of first sliders 18, and a first motor 19. The two sets of X-axis base plates 17 are arranged parallel to each other inside the detection seat 1. An X-axis drive shaft 20 is rotatably arranged at the end of each X-axis base plate 17 away from the sample port 2. One end of the X-axis drive shaft 20 is connected to the first motor 19. A first drive pulley 21 is rotatably arranged on each of the two sets of X-axis base plates 17. A first movable pulley 22 is rotatably arranged at the other end of each of the two sets of X-axis base plates 17. The first drive pulley 21 and the first movable pulley 22 of the same set of X-axis base plates 17 are connected by a synchronous belt. The first slider 18 is fixedly connected to the synchronous belt through a synchronous belt fixing plate. A first slide rail 23 is also provided on the inner side of each of the two sets of X-axis base plates 17. The first slider 18 slides along the corresponding first slide rail 23 for limitation.
[0025] The Y-axis transmission mechanism includes a Y-axis base plate 24, a second slider 25, and a second motor 26. The two ends of the Y-axis base plate 24 are fixedly connected to two sets of first sliders 18. The two ends of the Y-axis base plate 24 are respectively rotatably provided with a second drive pulley 27 and a second movable pulley 28. The second drive pulley 27 is connected to the second motor 26 for transmission. The second drive pulley 27 and the second movable pulley 28 are connected by a synchronous belt for transmission. The second slider 25 is fixedly connected to the synchronous belt through a synchronous belt fixing plate 10. A second slide rail 29 is also provided on one side of the Y-axis base plate 24. The second slider 25 slides along the second slide rail 29 for limiting.
[0026] The Z-axis transmission cylinder 12 is vertically fixed on the second slider 25. The output of the Z-axis transmission cylinder 12 is also provided with a first electric turntable 30. The rotation angle of the first electric turntable 30 is 180 degrees. The movable seat 16 is vertically installed on the first electric turntable 30.
[0027] The detection chip 5 is arranged diagonally downwards around its perimeter. Each group of formaldehyde detection channels and pH detection channels are connected by the same inlet 31. Each group of formaldehyde detection channels includes a formaldehyde detection channel 32 and a formaldehyde detection chamber 33. Each group of pH detection channels includes a pH detection channel 34 and a pH detection chamber 35. The formaldehyde detection chamber 33 and the pH detection chamber 35 are respectively connected to the inlet 31 through the formaldehyde detection channel 32 and the pH detection channel 34.
[0028] Both pH testing chamber 35 and formaldehyde testing chamber 33 are made of transparent material, which facilitates testing.
[0029] Each set of detection chips 5 is provided with a second electric turntable 36 between it and the photoelectric detection light source 6. The detection position of the detection chip 5 is adjusted by the second electric turntable 36, thereby realizing the detection of a certain set of formaldehyde detection channels and pH detection channels.
[0030] This invention enables automated detection of formaldehyde and pH in textiles, and the closed-space operation results in more accurate test results.
[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within the scope of its essence and protection. Such modifications or equivalent substitutions should also be considered to fall within the protection scope of the present invention.
Claims
1. An integrated detection device for formaldehyde and pH value in textiles, characterized in that, The device includes a detection seat with a sample inlet on one side. A sample rack is retractably mounted at the sample inlet, and multiple sample slots are arrayed on the sample rack. Sample boxes are placed on the sample slots. A controller is also provided on one side of the sample rack. Multiple detection chips are also provided inside the detection seat. Each set of detection chips has multiple sets of formaldehyde detection channels and pH detection channels arrayed on it. A photoelectric detection light source is correspondingly provided below each detection chip inside the detection seat. A three-axis movable mechanism is provided inside the detection seat on the controller, detection chips, and sample rack. A sample dispensing gun, a color detection mechanism, and a photoelectric detection mechanism are provided on the three-axis movable mechanism.
2. The integrated detection device for formaldehyde and pH value of textiles according to claim 1, characterized in that: The sample holder and the detection seat are also equipped with a scissor-type telescopic assembly. The scissor-type telescopic assembly includes a fixed plate, a movable plate, a cylinder, and scissor arms. Two sets of scissor arms are arranged in an X-shape between the fixed plate and the movable plate. The fixed plate is fixedly connected to the inside of the detection seat, and the movable plate is fixedly connected to the sample holder. One end of each set of scissor arms is movably hinged to the movable plate and the sample holder. The other end of each set of scissor arms is rotatably equipped with a rolling wheel that rolls along the inner side of the movable plate and the sample holder. The two ends of the cylinder are respectively connected to the two sets of scissor arms on the same side.
3. The integrated detection device for formaldehyde and pH value of textiles according to claim 1, characterized in that: A control panel is also provided on the outside of the detection seat on the sample port side, and the control panel is electrically connected to the controller.
4. The integrated detection device for formaldehyde and pH value of textiles according to claim 1, characterized in that: The three-axis moving mechanism includes an X-axis transmission mechanism, a Y-axis transmission mechanism and a Z-axis transmission cylinder connected in sequence. A movable seat is rotatably mounted on the Z-axis transmission mechanism. A sample application gun is mounted on one end of the movable seat, and a color detection mechanism and a photoelectric detection mechanism are mounted on the other end.
5. The integrated detection device for formaldehyde and pH value of textiles according to claim 3, characterized in that: The X-axis transmission mechanism includes two sets of X-axis base plates, two sets of first sliders, and a first motor. The two sets of X-axis base plates are arranged parallel to each other inside the detection seat. An X-axis drive shaft is rotatably mounted on one end of each set of X-axis base plates away from the sample port. One end of the X-axis drive shaft is connected to the first motor. A first drive pulley is rotatably mounted on each of the two sets of X-axis base plates. A first movable pulley is rotatably mounted on the other end of each set of X-axis base plates. The first drive pulley and the first movable pulley on the same set of X-axis base plates are connected by a synchronous belt. The first slider is fixedly connected to the synchronous belt through a synchronous belt fixing plate. A first slide rail is also provided on the inner side of each set of X-axis base plates. The first slider slides along the corresponding first slide rail for limitation.
6. The integrated detection device for formaldehyde and pH value of textiles according to claim 5, characterized in that: The Y-axis transmission mechanism includes a Y-axis base plate, a second slider, and a second motor. The two ends of the Y-axis base plate are fixedly connected to two sets of first sliders. The two ends of the Y-axis base plate are respectively rotatably equipped with a second driving pulley and a second movable pulley. The second driving pulley is driven by the second motor. The second driving pulley and the second movable pulley are connected by a synchronous belt. The second slider is fixedly connected to the synchronous belt through a synchronous belt fixing plate. A second slide rail is also provided on one side of the Y-axis base plate, and the second slider slides along the second slide rail for limitation.
7. The integrated detection device for formaldehyde and pH value of textiles according to claim 6, characterized in that: The Z-axis transmission cylinder is vertically fixed on the second slider. The output of the Z-axis transmission cylinder is also provided with a first electric turntable. The rotation angle of the first electric turntable is 180 degrees. The movable seat is vertically installed on the first electric turntable.
8. The integrated detection device for formaldehyde and pH value of textiles according to claim 1, characterized in that: The detection chip is arranged diagonally downwards around its perimeter. Each group of formaldehyde detection channels and pH detection channels are connected to the same inlet. Each group of formaldehyde detection channels includes a formaldehyde detection channel and a formaldehyde detection chamber. Each group of pH detection channels includes a pH detection channel and a pH detection chamber. The formaldehyde detection chamber and the pH detection chamber are respectively connected to the inlet through the formaldehyde detection channel and the pH detection channel.
9. The integrated detection device for formaldehyde and pH value of textiles according to claim 8, characterized in that: Both the pH testing chamber and the formaldehyde testing chamber are transparent.
10. The integrated detection device for formaldehyde and pH value of textiles according to claim 8, characterized in that: Each set of detection chips is equipped with a second electric turntable between it and the photoelectric detection light source.
Citation Information
Patent Citations
Textile formaldehyde and pH value detection device and method
CN111545261A