Deburring device for controller shell
By designing the support mechanism and deburring mechanism, the problem of existing equipment being unable to effectively remove burrs from the irregular surface of the controller housing of new energy vehicles is solved, achieving precise deburring of the controller housing and adapting to the effective processing of irregular surfaces, especially inclined areas.
Patent Information
- Application Number
- CN202511375067.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-02-13
AI Technical Summary
Existing processing equipment cannot effectively deburr the irregular outer surface of the new energy vehicle controller housing, especially the beveled area.
A deburring device for controller housing was designed, comprising a support mechanism and a deburring mechanism. By sliding the support base and rotating the swing base, combined with motor drive, the horizontal and angular adjustment of the controller housing is achieved. By fixing the positioning and clamping parts, and coordinating with the movement of the deburring tool, precise deburring operation is achieved.
It achieves accurate deburring of the controller housing, adapts to the effective processing of irregular surfaces, especially inclined areas, and has a simple structure and is easy to use.
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Figure CN121514905A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal material processing, in particular to a controller shell deburring device. BACKGROUND
[0002] As shown in Figure 1 A controller shell on a new energy vehicle, in the process of processing, the outer surface needs to be deburred to make the surface quality meet the standard.
[0003] At present, after being fixed, due to the irregular outer surface, some areas are inclined surfaces, and the tool bit on the current processing equipment cannot effectively process and deburr if it does not have the function of adjusting the angle.
[0004] Therefore, it is expected to provide a controller shell deburring device which can solve the above technical problems. SUMMARY
[0005] The purpose of the present application is to provide a controller shell deburring device, which can be fixed horizontally and rotated to a specified angle, facilitating accurate deburring operation.
[0006] To achieve the above-mentioned purpose of the application, the present application provides a controller shell deburring device, comprising a workbench, a supporting mechanism and a deburring mechanism.
[0007] The supporting mechanism comprises a supporting seat, a swing seat, a first motor and a positioning member.
[0008] The supporting seat is slidingly arranged along the front-rear direction of the workbench.
[0009] The workbench is provided with a first transmission device for realizing the sliding of the supporting seat on the workbench.
[0010] The left and right ends of the swing seat are rotationally arranged on the supporting seat.
[0011] The first motor is used to drive the swing seat to rotate.
[0012] The positioning member is arranged at the middle part of the swing seat and is used to fix the controller shell to be processed.
[0013] The deburring mechanism is arranged at the rear end of the workbench and is used to deburr the controller shell fixed by the positioning member.
[0014] Preferably, the middle position of the swing seat is rotationally provided with a turntable, and the swing seat is further provided with a second motor, which is used to drive the turntable to rotate.
[0015] Specifically, the positioning component includes a base plate, a plurality of positioning posts, a plurality of support posts, and a plurality of clamping components;
[0016] The base plate is fixed to the turntable;
[0017] Several of the aforementioned positioning posts are fixed to the base plate;
[0018] The support column is fixed to the base plate, and the upper part of the support column has a stepped part for supporting the controller housing that is fixed.
[0019] Several of the aforementioned clamping elements are disposed on the base plate and located outside the positioning post and the support post.
[0020] Furthermore, the clamping component includes a mounting base, a cylinder, a connecting frame, and a pressure block;
[0021] The cylinder is mounted on the mounting base;
[0022] The end of the piston rod of the cylinder is hinged to the rear end of the pressure block;
[0023] The upper end of the connecting frame is hinged to the middle part of the pressure block, and the lower end of the connecting frame is hinged to the mounting base.
[0024] Preferably, the lower surface of the front end of the pressure block is provided with a rubber layer.
[0025] Preferably, the base plate is further provided with a plurality of guide posts, the positions of which are adapted to the inner corner positions of the controller housing to be processed.
[0026] Specifically, the deburring mechanism includes a frame and deburring cutting tools;
[0027] The frame is fixed to the rear end of the workbench, and the deburring tool is horizontally slidably mounted on the frame. The frame is also equipped with a second transmission device, which is used to realize the linear movement of the deburring tool on the frame.
[0028] The deburring tool includes a tool disc mounting base and a tool disc mechanism;
[0029] The cutter head mechanism is slidably mounted on the cutter head mounting base in a vertical direction. The cutter head mounting base is provided with a third transmission device for realizing the vertical movement of the cutter head mechanism on the cutter head mounting base.
[0030] Furthermore, the first transmission device, the second transmission device, and the third transmission device are lead screw transmission assemblies.
[0031] The advantages of the controller housing deburring device of the present invention compared with the prior art are as follows:
[0032] (1) The swing seat can move horizontally with the support seat, and the swing rod can rotate under the drive of the first motor, which facilitates the subsequent cutter head mechanism to accurately deburr the fixed controller housing.
[0033] (2) A turntable is provided at the middle position of the swing seat for horizontal rotation. A second motor is also provided on the swing seat. The second motor is used to drive the turntable to rotate, which facilitates the rotation of the controller housing and further facilitates subsequent deburring.
[0034] (3) Simple structure and easy to use. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the controller housing in the background art;
[0036] Figure 2 This is a schematic diagram of a deburring device for a controller housing without the positioning component installed in this embodiment;
[0037] Figure 3 This is a schematic diagram of the positioning component in this embodiment;
[0038] Figure 4 This is a schematic diagram of the clamping component in this embodiment;
[0039] Figure 5 This is a schematic diagram of the working state of a controller housing deburring device according to this embodiment. Detailed Implementation
[0040] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0041] Example
[0042] like Figure 2 As shown, a deburring device for a controller housing in this embodiment includes a worktable 1, a support mechanism, and a deburring mechanism.
[0043] The support mechanism includes a support base 2, a swing seat 3, a first motor 4, and a positioning component. The support base 2 is slidably disposed along the front-back direction of the worktable 1. A first transmission device 5 is provided on the worktable 1 to enable the support base 2 to slide on the worktable 1. The upper ends of the left and right ends of the swing seat 3 are rotatably disposed on the support base 2. The first motor 4 is used to drive the swing seat 3 to rotate. The positioning component is disposed in the middle part of the swing seat 3 and is used to fix the controller housing to be processed.
[0044] In this embodiment, a turntable 6 is horizontally rotatable at the middle position of the swing seat 3, and a second motor 7 is also provided on the swing seat 3. The second motor 7 is used to drive the turntable 6 to rotate. This arrangement facilitates the rotation of the controller housing and makes it easier to deburr it in the future.
[0045] Furthermore, in this embodiment, as Figure 3 As shown, the positioning component includes a base plate 8, a plurality of positioning posts 9, a plurality of support posts 10, and a plurality of clamping components 11; the base plate 8 is fixed on the turntable 6; the plurality of positioning posts 9 are fixed on the base plate 8; the support posts 10 are fixed on the base plate 8, and the upper part of the support post 10 has a stepped part 12 for supporting the controller housing that is fixed.
[0046] Several of the aforementioned clamping members 11 are disposed on the base plate 8 and located outside the positioning post 9 and the support post 10; as Figure 4 As shown, the clamping component 11 includes a mounting base 12, a cylinder 13, a connecting frame 14, and a pressure block 15; the cylinder 13 is mounted on the mounting base 12; the end of the piston rod of the cylinder 13 is hinged to the rear end of the pressure block 15; the upper end of the connecting frame 14 is hinged to the middle part of the pressure block 15, and the lower end of the connecting frame 14 is hinged to the mounting base 12.
[0047] The controller housing to be processed is accurately positioned by the positioning column 9 and the support column 10, and then pressed and fixed by the clamping member 11.
[0048] In this embodiment, the lower front surface of the pressure block 15 is provided with a rubber layer 16 to avoid rigid contact with the controller housing and damage to it.
[0049] In this embodiment, the base plate 8 is also provided with a plurality of guide posts 17, the positions of which are adapted to the inner corner positions of the controller housing to be processed; this arrangement further speeds up the positioning of the controller.
[0050] The deburring mechanism includes a frame 18 and a deburring tool; the frame 18 is fixed to the rear end of the worktable 1, and the deburring tool is horizontally slidably mounted on the frame 18. The frame 18 is also provided with a second transmission device 19, which is used to realize the linear movement of the deburring tool on the frame 18. The deburring tool includes a cutter head mounting base 20 and a cutter head mechanism 21; the cutter head mechanism 21 is slidably mounted on the cutter head mounting base 20 in the vertical direction, and a third transmission device is provided in the cutter head mounting base 20 to realize the vertical movement of the cutter head mechanism 21 on the cutter head mounting base 20.
[0051] The inventors should note that the first transmission device 5, the second transmission device 19, and the third transmission device are conventional components, such as lead screw transmission assemblies.
[0052] like Figure 5 As shown, when deburring the controller housing, the controller housing 22 is positioned on the support column 10 of the positioning member by the positioning column 9 and fixed by the clamping member 11. Then, the first transmission device 5 is activated to move the support seat 2 to a designated position below the cutter head mechanism 21. Then, the horizontal and vertical positions of the cutter head mechanism 21 are adjusted by the second transmission device 19 and the third transmission device. Finally, the cutter head mechanism 21 can be activated to perform the deburring operation. The inventor should note that the cutter head mechanism is existing technology, and it has several tools with different functions (grinding disc, saw blade, file, milling cutter, and grinding head, etc.) around it. When the corresponding tool is needed, it is only necessary to rotate the corresponding tool to the position directly below the controller housing. When the tool is inconvenient to operate, the first motor 4 can be activated to rotate the swing seat 3 to a suitable position. At the same time, the first transmission device 5 can be operated to adapt the position of the controller housing 22 to the position of the tool.
[0053] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A deburring device for a controller housing, characterized in that, Includes a workbench, support mechanism, and deburring mechanism; The support mechanism includes a support base, a swing base, a first motor, and a positioning component; The support base is slidably disposed along the front-back direction of the worktable; The workbench is equipped with a first transmission device for enabling the support seat to slide on the workbench; The upper ends of the left and right ends of the swing seat are rotatably mounted on the support seat; The first motor is used to drive the swing seat to rotate; The positioning element is located in the middle of the swing seat and is used to fix the controller housing to be processed. The deburring mechanism is located at the rear end of the workbench and is used to deburr the controller housing on which the positioning component is installed.
2. The deburring device for a controller housing as described in claim 1, characterized in that, The swing seat has a turntable that rotates horizontally at the middle position, and a second motor is also provided on the swing seat to drive the turntable to rotate.
3. A deburring device for a controller housing as described in claim 1 or 2, characterized in that, The positioning component includes a base plate, several positioning posts, several support posts, and several clamping components; The base plate is fixed to the turntable; Several of the aforementioned positioning posts are fixed to the base plate; The support column is fixed to the base plate, and the upper part of the support column has a stepped part for supporting the controller housing that is fixed. Several of the aforementioned clamping elements are disposed on the base plate and located outside the positioning post and the support post.
4. The deburring device for a controller housing as described in claim 3, characterized in that, The clamping component includes a mounting base, a cylinder, a connecting frame, and a clamping block; The cylinder is mounted on the mounting base; The end of the piston rod of the cylinder is hinged to the rear end of the pressure block; The upper end of the connecting frame is hinged to the middle part of the pressure block, and the lower end of the connecting frame is hinged to the mounting base.
5. The deburring device for a controller housing as described in claim 4, characterized in that, The lower front surface of the pressure block is provided with a rubber layer.
6. The deburring device for a controller housing as described in claim 4, characterized in that, The base plate is also provided with several guide posts, the positions of which are adapted to the inner corners of the controller housing to be processed.
7. The deburring device for a controller housing as described in claim 1, characterized in that, The deburring mechanism includes a frame and deburring cutting tools; The frame is fixed to the rear end of the workbench, and the deburring tool is horizontally slidably mounted on the frame. The frame is also equipped with a second transmission device, which is used to realize the linear movement of the deburring tool on the frame. The deburring tool includes a tool disc mounting base and a tool disc mechanism; The cutter head mechanism is slidably mounted on the cutter head mounting base in a vertical direction. The cutter head mounting base is provided with a third transmission device for realizing the vertical movement of the cutter head mechanism on the cutter head mounting base.
8. The deburring device for a controller housing as described in claim 7, characterized in that, The first transmission device, the second transmission device, and the third transmission device are lead screw transmission assemblies.