Light composite insulation board forming device

Abstract

The invention relates to the field of heat preservation plate processing, in particular to a light composite heat preservation plate forming device which comprises a roller conveyor, a gluing mechanism and a plate stacking mechanism are sequentially arranged on the roller conveyor in the conveying direction of the roller conveyor, and a plate I is glued through the gluing mechanism in the process that the roller conveyor conveys the plate I backwards; a placing table is arranged on the side of the roller conveyor, a plurality of plates II are stacked on the top of the placing table, and the plates II on the top of the placing table are stacked on the glued plates I through the plate stacking mechanism; and in the process that the roller conveyor conveys the plate I backwards, the plate I is glued through the gluing mechanism, and the plate II at the top of the containing table is stacked on the glued plate I through the plate stacking mechanism.

Description

Technical Field

[0001] This invention relates to the field of insulation board processing, and specifically to a lightweight composite insulation board forming device. Background Technology

[0002] Lightweight composite insulation boards are typically formed by compressing multiple layers of boards, requiring the application of adhesive to each layer before compression. For example, utility model patent application number CN202421852265.X discloses a molding and processing equipment for composite insulation boards. This equipment uses moving strips to synchronously move spray nozzles, thereby uniformly coating the boards and replacing manual coating, thus improving the processing efficiency of insulation boards. However, the aforementioned molding and processing equipment for composite insulation boards lacks the function of automatically conveying the boards, making continuous processing of lightweight composite insulation boards impossible and resulting in low processing efficiency. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a lightweight composite insulation board forming device, thereby increasing the processing efficiency of lightweight composite insulation boards.

[0004] To achieve the above objectives, the present invention provides the following technical solution: A lightweight composite insulation board forming device includes a roller conveyor. The roller conveyor is equipped with a frame and multiple conveying rollers evenly spaced. A gluing mechanism and a board stacking mechanism are sequentially arranged on the roller conveyor along its conveying direction. During the backward conveying of board I by the roller conveyor, the gluing mechanism applies gluing to board I. A placement platform is provided on the side of the roller conveyor, and multiple boards II are stacked on top of the placement platform. The board stacking mechanism stacks the boards II from the top of the placement platform onto the glued board I. The board stacking mechanism includes a frame, on which a slide seat driven by a translation mechanism and moving along the width direction of the roller conveyor is provided. A gripping cylinder with a downwardly extending piston rod is installed at the bottom of the slide seat, and a gripping component for gripping the board II on the placement platform is installed on the piston rod of the gripping cylinder.

[0005] As a further improvement, a lifting plate is provided below the roller conveyor, the placement platform is located to the side of the lifting plate, and a support plate for lifting the glued sheet I upward is fixedly installed on the top of the lifting plate, the support plate being located between two adjacent conveyor rollers.

[0006] As a further improvement, a guide seat is fixedly installed on the frame corresponding to the position of the lifting plate. Two guide seats are arranged opposite each other along the width direction of the roller conveyor. A guide rod driven by the first power component and moving along the width direction of the roller conveyor is installed on the guide seat. A first positioning plate is fixedly installed at the end of the two guide rods that are close to each other. The first positioning plate is a long strip extending along the length direction of the roller conveyor.

[0007] As a further improvement, a second positioning plate is provided at both ends of the first positioning plate along the length direction. The second positioning plate is driven by a second power component and moves along the length direction of the roller conveyor. The second positioning plate is a long strip extending along the width direction of the roller conveyor.

[0008] As a further improvement, a first guide plate for guiding the plate II between the two first positioning plates is fixedly installed on the upper end of the first positioning plate; a second guide plate for guiding the plate II between the two opposing second positioning plates is fixedly installed on the upper end of the second positioning plate.

[0009] As a further improvement, a first support is fixedly installed at the lower end of the piston rod of the gripping cylinder. A first slide rod extending along the length direction of the roller conveyor is fixedly installed on the first support. A first slider is slidably installed on the first slide rod. A first spring is sleeved on the first slide rod located on opposite sides of the first slider. A second support is fixedly installed at the bottom of the first slider. A second slide rod extending along the width direction of the roller conveyor is fixedly installed on the second support. A second slider is slidably installed on the second slide rod. A second spring is sleeved on the second slide rod located on opposite sides of the second slider. A gripping assembly is fixedly installed at the bottom of the second slider.

[0010] As a further improvement, the glue application mechanism includes a gantry frame fixedly installed on the frame, and a plurality of glue outlets are fixedly installed at the bottom of the gantry frame at uniform intervals along the width direction of the roller conveyor, and each glue outlet is connected to a glue supply pipe.

[0011] As a further improvement, two guide plates are fixedly installed on the frame and arranged opposite each other along the width direction of the roller conveyor. A glue application channel is provided between the two guide plates, located directly below multiple glue outlets. The inlet end of the glue application channel is provided with a tapered opening.

[0012] As a further improvement, the gripping component includes a mounting box with multiple suction cups mounted on the bottom of the mounting box.

[0013] Compared with the prior art, the beneficial effects of the present invention are: 1. During the process of conveying board I backward by the roller conveyor, board I is coated with glue by the glue coating mechanism, and board II on the top of the placement platform is stacked on board I by the board stacking mechanism, thereby realizing continuous processing of composite insulation board and improving processing efficiency. 2. A glue application channel is provided between the two guide plates, located directly below the multiple glue outlets. When board I enters the glue application channel with the roller conveyor, the two guide plates keep board I centered on the top of the roller conveyor, and the glue outlets can accurately apply the glue to the top of board I, which is beneficial for accurate glue application. 3. After the pallet lifts the glued board I upwards, two first positioning plates are attached to the left and right sides of board I respectively, and two second positioning plates are attached to the front and back sides of board I respectively, thereby positioning board I. This ensures that the position of board I remains consistent each time the boards are stacked, improving the accuracy of stacking two layers of boards. 4. When the gripping cylinder extends and drives the gripping assembly to descend and place board II onto board I after it has been coated with adhesive, the gripping assembly, with the help of the first and second guide plates, moves back and forth and left and right and adjusts its position adaptively so that board II can automatically align with board I, thus preventing board II from shifting or misaligning on top of board I, thereby improving the processing quality of the composite insulation board. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of an embodiment of the present invention; Figure 2 This is a schematic diagram of the adhesive application mechanism according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the grasping component according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the lifting plate according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of the first positioning plate and the second positioning plate according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the pallet lifting plate I upwards according to an embodiment of the present invention.

[0016] In the diagram: 1-Roller conveyor; 2-Frame; 3-Conveyor roller; 4-Glue application mechanism; 5-Sheet stacking mechanism; 6-Sheet I; 7-Sheet II; 8-Placing platform; 9-Gantry frame; 10-Glue outlet; 11-Glue supply pipe; 12-Guide plate; 13-Glue application channel; 14-Conical inlet; 15-Upright frame; 16-Column; 17-Guide rail; 18-Slide seat; 19-Screw rod; 20-Grip cylinder; 21-Mounting box; 22-Suction cup; 23-Lifting plate; 24-Support platform; 25-Telescopic rod; 26-Lifting cylinder; 2 7-Panel; 28-Guide seat; 29-Guide rod; 30-First cylinder; 31-First positioning plate; 32-Second positioning plate; 33-Sliding sleeve; 34-Sliding column; 35-Second cylinder; 36-First guide plate; 37-Second guide plate; 38-First support; 39-First mounting plate; 40-First slide rod; 41-First slider; 42-First spring; 43-Second support; 44-Second mounting plate; 45-Second slide rod; 46-Second slider; 47-Second spring; 48-Motor; 49-Connecting plate. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0018] like Figures 1 to 6 As shown, a lightweight composite insulation board forming device includes a roller conveyor 1. The roller conveyor 1 is provided with a frame 2 and a conveying roller 3 installed on the frame 2 and driven to rotate by a power device. The conveying roller 3 extends laterally and multiple conveying rollers 3 are evenly spaced at the front and back.

[0019] The roller conveyor 1 is provided with a gluing mechanism 4 and a board stacking mechanism 5 in sequence from front to back along its conveying direction. The number of board stacking mechanisms 5 can be set according to the number of layers of the individual boards that make up the composite insulation board. In this embodiment, two layers of boards are used as an example. The two layers of boards are board I6 conveyed from front to back by the roller conveyor 1 and board II7 stacked on the placement table 8.

[0020] During the process of conveying plate I backward by roller conveyor 1, the plate I6 is coated with glue by gluing mechanism 4. A placement platform 8 is provided on the right side of roller conveyor 1 downstream of gluing mechanism 4. Multiple plates II7 are stacked on the top of placement platform 8. The plate stacking mechanism stacks the plates II7 on the top of placement platform 8 onto the coated plate I6, and the two layers of plates are bonded together to form a composite insulation board.

[0021] like Figure 1 and Figure 2 As shown, the gluing mechanism 4 includes a gantry frame 9 fixedly mounted on the frame 2. The lower ends of the two vertical arms of the gantry frame 9 are fixedly connected to the frame 2 by screws. Multiple glue outlets 10 are fixedly installed at the bottom of the crossbeam of the gantry frame 9, evenly spaced along the width direction of the roller conveyor 1. The multiple glue outlets 10 are connected in series on the glue supply pipe 11, and one end of the glue supply pipe 11 is connected to the storage box. When the roller conveyor 1 transports the sheet material I6 to the gluing mechanism 4, glue is output to the top of the sheet material I6 through the multiple glue outlets 10, realizing automatic gluing.

[0022] In addition, guide plates 12 are fixedly installed on the left and right sides of the frame 2 located below the gantry frame 9. The guide plates 12 are slightly higher than the top of the conveyor roller 3. Between the two guide plates 12, there is a glue application channel 13 located directly below the multiple glue outlets 10. The width of the glue application channel 13 is slightly larger than the width of the board I6. Thus, when the board I follows the roller conveyor 1 into the glue application channel 13, the two guide plates 12 keep the board I6 centered on the top of the roller conveyor 1, and the glue outlets 10 can accurately apply the glue to the top of the board I6. In addition, the inlet end of the glue application channel 13 is provided with a tapered opening 14. The tapered opening 14 gradually narrows along the conveying direction of the roller conveyor 1 so that the board I6 can smoothly enter the glue application channel 13.

[0023] like Figure 1 As shown, the plate stacking mechanism 5 includes a frame 15, which includes two columns 16 arranged opposite each other along the width direction of the roller conveyor 1. A laterally extending guide rail 17 is fixedly installed between the upper ends of the two columns by screws. A slide block 18, driven by a translation mechanism and moving left and right along the width direction of the roller conveyor 1, is slidably sleeved on the outer side of the guide rail 17. The translation mechanism includes a lead screw 19 rotatably installed between the two columns 16 by bearings. The lead screw 19 extends in the same direction as the guide rail 17. The right end of the lead screw 19 is connected to a motor 48 by a coupling. The motor 48 is bolted to the right column 16. The slide block 18 is threadedly connected to the lead screw 19. The motor 48 drives the lead screw 19 to rotate, and the rotation of the lead screw 19 drives the slide block 18 to move left and right along the guide rail 17.

[0024] A gripping cylinder 20 with a downwardly extending piston rod is bolted to the bottom of the slide 18. A gripping assembly for gripping the plate II 7 on the placement platform 8 is mounted on the piston rod of the gripping cylinder 20. In this embodiment, the gripping assembly includes a mounting box 21, and four suction cups 22 arranged in a rectangular array are mounted on the bottom of the mounting box 21.

[0025] Specifically, after the sheet material I6 passes under the gluing mechanism 4, the glued sheet material I6 is conveyed backward by the roller conveyor 1 to the sheet material stacking mechanism 5. First, the lead screw 19 drives the slide 18 to move to the right, and the slide 18 drives the gripping cylinder 20 and gripping assembly to move directly above the placement platform 8. Then, the gripping cylinder 20 extends, causing the gripping assembly to descend, and the multiple suction cups 22 at the bottom of the gripping assembly adsorb the sheet material II7 located at the top of the placement platform 8. After the gripping assembly adsorbs the sheet material II7, the gripping cylinder 20 retracts and drives the gripping assembly to retract. The component rises again, and the gripping component lifts plate II7 upward. Then, the lead screw 19 drives the slide 18 to move to the left until the gripping component moves plate II7 directly above the glued plate I6 on the roller conveyor 1. Finally, the gripping cylinder 20 extends, causing the gripping component to descend again. The gripping component stacks plate II7 on the glued plate I6. The suction cup 22 stops adsorbing plate II7, and the gripping cylinder 20 retracts, causing the gripping component to rise back to its original position. The roller conveyor 1 then transports the two stacked plates backward to the next process.

[0026] like Figure 1 and Figure 4 As shown, a lifting plate 23 is provided below the roller conveyor 1, and a placement platform 8 is located on the right side of the lifting plate 23. A support platform 24 is provided at the bottom of the lifting plate 23, and multiple vertically extending telescopic rods 25 are installed between the lifting plate 23 and the support platform 24 to support the lifting plate 23. A lifting cylinder 26 is also bolted to the top of the support platform 24. The piston rod of the lifting cylinder 26 extends upward and is fixedly connected to the bottom of the lifting plate 23 by bolts. The lifting plate 23 is raised or lowered by the extension and retraction of the lifting cylinder 26.

[0027] The top of the lifting plate 23 is fixedly installed with a support plate 27 for lifting the glued plate I6 upward. Multiple support plates 27 are evenly spaced along the length of the roller conveyor 1. The support plates 27 are located between two adjacent conveyor rollers 3. The support plates 27 are long strips extending along the length of the conveyor rollers 3, and the width of the support plates 27 is less than the distance between two adjacent conveyor rollers 3.

[0028] When the roller conveyor 1 conveys the glued sheet I6 backward to the sheet stacking mechanism 5, the lifting plate 23 rises and drives the support plate 27 to rise. The support plate 27 passes through two adjacent conveying rollers 3 and lifts the glued sheet I6 upward. The multiple support plates 27 provide stable support for the sheet I6.

[0029] like Figure 1 and Figure 5As shown, guide seats 28 are bolted to the left and right sides of the frame 2 corresponding to the position of the lifting plate 23. Guide rods 29, driven by a first power component and moving left and right along the width direction of the roller conveyor 1, are installed inside the guide seats 28. Specifically, the first power component is a first cylinder 30 bolted to the outside of the guide seat 28. The piston rods of the two first cylinders 30 extend in opposite directions. A connecting plate 49 is bolted between the piston rod of the first cylinder 30 and the outer end of the corresponding guide rod 29, thereby causing the guide rod 29 to slide left and right along the guide seat 28 through the extension and retraction of the first cylinder 30. First positioning plates 31 are bolted to the ends of the two guide rods 29 that are close to each other. The first positioning plates 31 are elongated strips extending back and forth along the length direction of the roller conveyor 1, with the bottom of the first positioning plates 31 slightly higher than the bottom of the raised support plate 27.

[0030] Second positioning plates 32 are provided opposite each other at both ends of the first positioning plate 31 along its length. The extension line of the first positioning plate 31 lies on the second positioning plate 32. Sliding sleeves 33 corresponding to the second positioning plates 32 are fixedly installed on the sides of the two first positioning plates 31 that are far apart from each other. A sliding column 34 matching the sliding sleeve 33 is welded to the side of the second positioning plate 32 that is close to the first positioning plate 31. The sliding column 34 extends along the length of the first positioning plate 31. The second positioning plate 32 is driven by a second power component and moves back and forth along the length of the roller conveyor 1. The second power component is a second cylinder 35 that is bolted to the side of the sliding sleeve 33 away from the first positioning plate 31. The piston rods of the two second cylinders 35 located on the same first positioning plate 31 extend in opposite directions. The second positioning plate 32 is fixedly installed on the piston rod of the corresponding second cylinder 35 by screws. The second positioning plate 32 is a long strip extending left and right along the width of the roller conveyor 1. The bottom of the second positioning plate 32 is slightly higher than the bottom of the raised support plate 27.

[0031] like Figure 6 As shown, when the pallet 27 lifts the glued board I6 upwards, the first cylinders 30 on both sides retract synchronously, causing the two first positioning plates 31 to move closer to each other until the two first positioning plates 31 are respectively attached to the left and right sides of the board I6; then the two second cylinders 35 retract synchronously, causing the two second positioning plates 32 to move closer to each other until the two second positioning plates 32 are respectively attached to the front and rear sides of the board I6, thereby positioning the board I6 and keeping the position of the board I6 consistent each time the boards are stacked.

[0032] like Figure 5As shown, the upper end of the first positioning plate 31 is integrally formed with a first guide plate 36 for guiding the plate II 7 between the two first positioning plates 31. The two first guide plates 36, which are arranged opposite each other on the left and right, are arranged in an inverted V-shape, which helps the plate II 7 to smoothly enter the two first positioning plates 31 and be neatly stacked with the plate I 6. The upper end of the second positioning plate 32 is integrally formed with a second guide plate 37 for guiding the plate II 7 between the two second positioning plates 32, which are arranged opposite each other on the front and back. The two second guide plates 37, which are arranged opposite each other on the front and back, are arranged in an inverted V-shape, which helps the plate II 7 to smoothly enter the two second guide plates 37 and be neatly stacked with the plate I 6.

[0033] like Figure 3 As shown, the lower end of the piston rod of the gripping cylinder 20 is fixedly mounted with a first support 38 by bolts. The bottom of the first support 38 has two first mounting plates 39 arranged opposite each other. Between the two first mounting plates 39, a first sliding rod 40 extending forward and backward along the length of the roller conveyor 1 is fixedly mounted. Two first sliding rods 40 are arranged side-by-side on the left and right sides. A first slider 41 is slidably mounted on each of the two first sliding rods 40. First springs 42 are respectively sleeved on the first sliding rods 40 located on the front and rear sides of the first slider 41. One end of the first spring 42 abuts against the corresponding first mounting plate 39, and the other end abuts against the first slider 41. The bottom of the first slider 41... A second support 43 is fixedly installed by screws. The bottom of the second support 43 is provided with two second mounting plates 44 arranged opposite each other. A second slide rod 45 extending left and right along the width direction of the roller conveyor 1 is fixedly installed between the two second mounting plates 44. Two second slide rods 45 are arranged side by side. A second slider 46 is slidably installed on the two second slide rods 45. A second spring 47 is respectively sleeved on the second slide rods 45 located on opposite sides of the second slider 46. One end of the second spring 47 abuts against the corresponding second mounting plate 44 and the other end abuts against the second slider 46. The second slider 46 is fixedly installed on the top of the mounting box 21 by bolts.

[0034] By setting the first slide bar 40, the first slider 41, the second slide bar 45, and the second slider 46, the gripping component can move back and forth and left and right. When the gripping cylinder 20 extends and drives the gripping component to descend and stack the board II7 onto the glued board I6, the gripping component moves back and forth and left and right and adjusts its position adaptively with the help of the first guide plate 36 and the second guide plate 37 to automatically align the board II7 with the board I6, thus avoiding the board II7 from shifting or misaligning at the top of the board I6.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lightweight composite insulation board forming device comprising a roller conveyor provided with a frame and a plurality of conveying rollers uniformly spaced, characterized in that: The drum conveyor is sequentially provided with a gluing mechanism and a plate stacking mechanism along its conveying direction, the plate I is glued by the gluing mechanism in the process of being conveyed backward by the drum conveyor, a placing table is provided on the side of the drum conveyor, a plurality of plates II are stacked on the top of the placing table, and the plate stacking mechanism stacks the plates II on the top of the placing table on the glued plate I.

2. A device for forming a lightweight composite thermal insulation board according to claim 1, characterized in that: A lifting plate is arranged below the drum conveyor, the placing table is arranged on the side of the lifting plate, and a supporting plate for supporting the glued plate I upward is fixedly arranged on the top of the lifting plate and located between two adjacent conveying rollers.

3. A device for forming a lightweight composite thermal insulation board according to claim 2, characterized in that: Two guide seats are fixedly arranged on the rack corresponding to the position of the lifting plate and are oppositely arranged along the width direction of the drum conveyor, a guide rod is arranged on the guide seat and is driven by a first power component to move along the width direction of the drum conveyor, first positioning plates are fixedly arranged on the ends of the two guide rods which are close to each other, and the first positioning plates are in the shape of long strips extending along the length direction of the drum conveyor.

4. A device for forming a lightweight composite thermal insulation board according to claim 3, characterized in that: Second positioning plates are oppositely arranged at the two ends of the first positioning plate along the length direction, the second positioning plates are driven by a second power component to move along the length direction of the drum conveyor, and the second positioning plates are in the shape of long strips extending along the width direction of the drum conveyor.

5. A device for forming a lightweight composite thermal insulation board according to claim 4, wherein: A first guide plate for guiding the plate II between the two first positioning plates is fixedly arranged on the upper end of the first positioning plate, and a second guide plate for guiding the plate II between the oppositely arranged two second positioning plates is fixedly arranged on the upper end of the second positioning plate.

6. A device for forming a lightweight composite thermal insulation board according to claim 5, characterized in that: A first support is fixedly arranged on the lower end of the piston rod of the grabbing cylinder, a first sliding rod extending along the length direction of the drum conveyor is fixedly arranged on the first support, a first sliding block is slidingly arranged on the first sliding rod, first springs are arranged on the first sliding rod on the opposite sides of the first sliding block, a second support is fixedly arranged on the bottom of the first sliding block, a second sliding rod extending along the width direction of the drum conveyor is fixedly arranged on the second support, a second sliding block is slidingly arranged on the second sliding rod, second springs are arranged on the second sliding rod on the opposite sides of the second sliding block, and the grabbing assembly is fixedly arranged on the bottom of the second sliding block.

7. A device for forming a lightweight composite thermal insulation board as claimed in claim 5, characterized in that: The gluing mechanism comprises a door-shaped frame fixedly arranged on the rack, a plurality of glue outlets are uniformly and spacedly arranged on the bottom of the door-shaped frame along the width direction of the drum conveyor, and the glue outlets are connected with glue supply pipes.

8. A device for forming a lightweight composite thermal insulation board according to claim 7, characterized in that: Two flow guide plates are fixedly arranged on the rack and are oppositely arranged along the width direction of the drum conveyor, a gluing channel is arranged between the two flow guide plates and is located directly below the plurality of glue outlets, and a tapered inlet is arranged at the inlet end of the gluing channel.

9. A device for forming a lightweight composite thermal insulation board according to claim 1, characterized in that: The grabbing assembly comprises a mounting box, and a plurality of suction cups are arranged on the bottom of the mounting box.

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