Repair device for cable joint
By using a drive unit to rotate and scrape the burnt insulation of the cable joint, and then using an insulating sleeve to restore the insulation performance, the problem of high repair cost and long construction period of cable joints is solved, achieving a fast and economical repair effect.
Patent Information
- Application Number
- CN202511566777.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-02-17
AI Technical Summary
Existing cable joint repair methods are costly, have long construction periods, and are prone to insulation failure, threatening the safety and stable operation of the power grid.
A repair device is provided, comprising a driving component, a scraping component, and a positioning component. The driving component drives the scraping component to rotate, scraping off the burned insulation portion on the surface of the cable joint, and restoring the insulation performance through an insulating sleeve.
Quickly repair cable joints, reduce the risk of electric arc, extend service life, reduce the number of overall replacements, lower maintenance costs, and improve maintenance efficiency. Applicable to cable joints of different specifications.
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Figure CN121546481A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cable repair technology, and in particular to a repair device for cable joints. Background Technology
[0002] In power system operation, switchgear cable joints are critical nodes for high-current transmission. Due to manufacturing deviations, improper installation, or aging caused by long-term operation, tiny gaps can easily form at the joints. When a large current passes through, the high-temperature arc generated by partial discharge will gradually burn away the insulation layer, damaging its dielectric strength. If not repaired in time, this will lead to insulation failure, resulting in equipment damage, partial power outages, or even large-scale power outages, seriously threatening the safety and stable operation of the power grid.
[0003] Currently, cable joint repairs mainly involve reconnecting the cable terminal head to a spare bay in the switchgear, or connecting it to another bay in the switchgear, or replacing the entire switchgear, which has problems such as high cost and long construction period. Summary of the Invention
[0004] This application discloses a repair device for cable joints, including a drive component, a scraping component, and a positioning component. The scraping component is directly or indirectly connected to the drive component, and the scraping component is used to contact the part of the cable joint to be repaired. The positioning component is connected to the scraping component and / or the drive component, and the positioning component is used to abut against the cable joint.
[0005] In one possible implementation, the positioning element includes a positioning cover, which has an opposing connecting end and an open end. The connecting end is connected to the driving element, and the open end abuts against a cable connector. A scraper is disposed on the inner wall of the positioning cover, and the driving element drives the scraper to move synchronously through the positioning cover.
[0006] In one possible implementation, the positioning cover includes a cover body and a limiting connecting block. The bottom of the cover body has an open end, and a scraper is disposed on the inner wall of the cover body. The limiting connecting block is disposed on the side of the cover body away from the open end, and the limiting connecting block forms a connecting end, which cooperates with the limiting groove of the driving member.
[0007] In one possible implementation, the positioning cover further includes a connecting rod, through which the positioning cover is detachably connected to the drive component.
[0008] In one possible implementation, the scraper includes a plurality of removable metal brushes, which enclose a working cavity for accommodating a cable connector.
[0009] In one possible implementation, the metal brush is a steel brush.
[0010] In one possible implementation, the inner wall of the positioning cover is provided with mounting portions distributed along the height direction of the positioning cover, and the metal brush is provided with assembly portions that cooperate with the mounting portions.
[0011] In one possible implementation, the repair device further includes an insulating sleeve fitted over the cable joint.
[0012] In one possible implementation, the insulating sleeve comprises a rubber sleeve.
[0013] In one possible implementation, the insulating sleeve is provided with a positioning part for engaging with a cable connector.
[0014] Compared with the prior art, the beneficial effects of this application are: The repair device provided in this application includes a driving component, a scraping component, and a positioning component. The positioning component assists in the installation of the scraping component, ensuring it contacts the part of the cable joint to be repaired. The driving component provides driving force, enabling the scraping component to rotate relative to the cable joint. Through the contact relationship between the scraping component and the cable joint, the burnt and damaged insulation on the surface of the cable joint is scraped away. The repair device provided in this application can quickly repair burnt parts of cable joints, restore insulation performance, reduce the risk of arcing, extend the service life of cable joints, reduce the number of overall replacements, save maintenance costs, facilitate construction, reduce labor intensity, improve maintenance efficiency, and ensure stable and reliable performance of the repaired insulation layer, meeting long-term operation requirements. It can be widely applied to cable joints of different specifications, exhibiting good adaptability and versatility.
[0015] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is one of the structural schematic diagrams of the repair device provided in the embodiments of this application; Figure 2 This is a second schematic diagram of the repair device provided in the embodiments of this application.
[0018] Explanation of reference numerals in the attached figures: 1. Drive component 2 scraping parts, 21 metal brushes, 21 3. Positioning component; 31. Cover body; 32. Limiting connecting block; 33. Connecting rod. 4. Insulating sleeve, 5. Cable connectors. Detailed Implementation
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0020] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0021] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0022] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0023] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, components, or parts (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, components, or parts. Unless otherwise stated, "a plurality of" means two or more.
[0024] This application provides a repair device for cable joint 5, such as Figure 1 and Figure 2As shown, the assembly includes a drive component 1, a scraper component 2, and a positioning component 3. The scraper component 2 is directly or indirectly connected to the drive component 1, and the scraper assembly is used to contact the part of the cable connector 5 to be repaired. The positioning component 3 is connected to the scraper component 2 and / or the drive component 1, and the positioning component 3 is used to abut against the cable connector 5.
[0025] The repair device provided in this application includes a driving component 1, a scraping component 2, and a positioning component 3. The positioning component 3 can be connected to the driving end of the driving component 1, or it can be connected to the non-driving end of the driving component 1. That is, the positioning component 3 can be a structure that moves synchronously with the driving end, or it can be a structure that does not move with the driving end. The positioning component 3 is used to assist the scraping component 2 in positioning and installation, ensuring that the scraping component 2 can contact the cable connector 5, so as to scrape and cut off the damaged parts on the surface of the cable connector 5.
[0026] The driving component 1 provides driving force, enabling the scraping component 2 to rotate relative to the cable connector 5. Through the contact relationship between the scraping component 2 and the cable connector 5, the burnt and damaged insulation on the surface of the cable connector 5 is scraped off. Specifically, the driving component 1 is an electrically driven component, specifically a drive motor.
[0027] Specifically, the scraper 2 can be made of a high-hardness, wear-resistant alloy blade. The blade is sharp and can accurately scrape off the insulating material from the arc-burned area.
[0028] The repair device provided in this application can quickly repair the burned parts of the cable joint 5, restore insulation performance, reduce the risk of electric arc, extend the service life of the cable joint 5, reduce the number of overall replacements, save maintenance costs, facilitate construction, reduce labor intensity, improve maintenance efficiency, and ensure stable and reliable performance of the insulation layer after repair, which can meet the needs of long-term operation. It can be widely applied to cable joints 5 of different specifications and has good adaptability and versatility.
[0029] In one possible implementation, such as Figure 1 and Figure 2 As shown, the positioning component 3 includes a positioning cover, which has a connecting end and an open end. The connecting end is connected to the driving component 1, and the open end abuts against the cable connector 5. The scraping component 2 is disposed on the inner wall of the positioning cover, and the driving component 1 drives the scraping component 2 to move synchronously through the positioning cover.
[0030] In this embodiment, the positioning member 3 includes a positioning cover, one side of which is an open end and the other side of which is a connecting end. The open end and the connecting end are opposite ends. For example, the open end is located at the bottom of the positioning cover and the connecting end is located at the top of the positioning cover.
[0031] When the positioning cover is installed on the cable connector 5, the cable connector 5 will pass through the opening end of the positioning cover and enter the interior of the positioning cover. When it is in place, the opening end of the positioning cover will abut against the base of the cable connector 5. The scraper 2 is located on the inner wall of the positioning cover. The drive unit 1 can indirectly drive the scraper 2 to rotate by driving the positioning cover, so that the scraper 2 can repair the surface of the cable connector 5.
[0032] It should be noted that the shape of the positioning cover is adapted to the shape of the cable connector 5. When the positioning cover is placed on the cable connector 5, the scraper 2 located inside the positioning cover can make good contact with the cable connector 5, ensuring that the damaged area of the cable connector 5 can be effectively scraped off.
[0033] In one possible implementation, such as Figure 1 and Figure 2 As shown, the positioning cover includes a cover body 31 and a limiting connecting block 32. The bottom of the cover body 31 has an open end, and the scraper 2 is provided on the inner wall of the cover body 31. The limiting connecting block 32 is provided on the side of the cover body 31 away from the open end. The limiting connecting block 32 forms a connecting end and cooperates with the limiting groove of the driving member 1.
[0034] In this embodiment, the positioning cover includes a cover body 31 and a limiting connecting block 32. The bottom of the cover body 31 is provided with an open end, and the scraper 2 is provided on the inner wall of the cover body 31. When the cover body 31 rotates, the scraper 2 will rotate synchronously with the cover body 31.
[0035] The limiting connection block 32 is located at the top of the cover 31. The driving component 1 is effectively connected to the cover 31 through the limiting connection block 32, thereby ensuring that the driving component 1 drives the cover 31 to move synchronously.
[0036] Specifically, the limiting connection block 32 is a polygon, for example, a rectangular block.
[0037] In one possible implementation, such as Figure 1 and Figure 2 As shown, the positioning cover also includes a connecting rod 33, and the positioning cover is detachably connected to the drive component 1 through the connecting rod 33.
[0038] In this embodiment, considering the small installation space of the cable connector 5, the operable range of the positioning cover can be extended by providing a detachable connecting rod 33 for the positioning cover. One end of the connecting rod 33 is connected to the cover body 31, and the other end of the connecting rod 33 is connected to the drive component 1.
[0039] Specifically, one end of the connecting rod 33 is provided with a groove, and the limiting connecting block 32 on the cover 31 can be embedded in the groove of the connecting rod 33. The other end of the connecting rod 33 can be embedded in the groove of the driving component 1, thereby realizing the effective connection between the driving component 1 and the positioning component 3 and the scraping component 2 through the connecting rod 33.
[0040] In one possible implementation, such as Figure 1 and Figure 2 As shown, the scraper 2 includes multiple detachable metal brushes 21, which enclose a working cavity to accommodate the cable connector 5.
[0041] In this embodiment, the scraping component 2 includes multiple metal brushes 21, which are detachably mounted on the inner wall of the cover 31. When the metal brushes 21 are severely worn, they cannot ensure effective contact with the cable connector 5 and it is difficult to achieve the scraping function. In this case, the metal brushes 21 can be removed from the opening end of the cover 31 for replacement, effectively ensuring the repair function of the scraping component 2 for the cable connector 5.
[0042] Among them, the metal brush 21 can not only perform scraping and repair functions, but also has a certain degree of deformation, making it suitable for cable joints 5 with different degrees of damage.
[0043] In one possible implementation, the metal brush 21 is a steel brush.
[0044] In one possible implementation, the inner wall of the positioning cover is provided with mounting portions distributed along the height direction of the positioning cover, and the metal brush 21 is provided with assembly portions that cooperate with the mounting portions.
[0045] In this embodiment, the mounting part is disposed on the inner wall of the positioning cover along the height direction of the positioning cover. For example, the mounting part is a protrusion that extends along the height direction of the positioning cover. Correspondingly, the metal brush 21 includes a base plate and bristles. The base plate is provided with a mating groove that mates with the protrusion. The metal brush 21 can be connected to the positioning cover by inserting the bristles into the protrusion, making disassembly convenient.
[0046] Meanwhile, since the metal brush 21 is mounted on the positioning cover along the height direction of the positioning cover, and the positioning cover and the metal brush 21 will rotate under the drive of the drive component 1, and the two are in different directions, the connection between the metal brush 21 and the positioning cover is reliable and durable and will not easily fall off.
[0047] In one possible implementation, such as Figure 1 As shown, the repair device also includes an insulating sleeve 4, which is fitted onto the cable joint 5.
[0048] In this embodiment, after the cable joint 5 is scraped by the scraper 2, a new insulating sleeve 4 is then fitted onto the cable joint 5. The insulating sleeve 4 can provide stable insulation protection, making the insulation performance of the repaired cable joint 5 stable and reliable, and meeting the long-term operation requirements.
[0049] In one possible implementation, the insulating sleeve 4 comprises a rubber sleeve. The rubber sleeve has self-adaptive capabilities, allowing for a better and tighter wrapping of the cable joint 5 after it has been scraped.
[0050] In one possible implementation, the insulating sleeve 4 is provided with a positioning part for engaging with the cable connector 5.
[0051] In this embodiment, the insulating sleeve 4 is also provided with a positioning part, which can be used to cooperate with the cable connector 5 to ensure that the insulating sleeve 4 is installed in place. For example, the positioning part may include a snap-fit structure, a magnetic attraction structure, etc.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A repair device for a cable joint, characterized in that The repair device comprises: a driving member; a scraping member connected with the driving member directly or indirectly, the scraping member being used to contact the part to be repaired of the cable joint; a positioning member connected with the scraping member and / or the driving member, the positioning member being used to abut against the cable joint.
2. The repair device according to claim 1, wherein: the positioning member comprises a positioning cover, the positioning cover comprising opposite connecting ends and an open end, the connecting ends being connected with the driving member, and the open end abutting against the cable joint; the scraping member is arranged on the inner wall of the positioning cover, and the driving member drives the scraping member to move synchronously through the positioning cover.
3. The prosthetic device of claim 2, wherein, The positioning cover comprises: a cover body, the bottom of the cover body being provided with the open end, and the scraping member being arranged on the inner wall of the cover body; a limiting connecting block arranged on the side of the cover body away from the open end, the limiting connecting block being configured to form the connecting end, and the limiting connecting block being matched with the limiting groove of the driving member.
4. The repair device according to claim 2, wherein: the positioning cover further comprises a connecting rod, and the positioning cover is detachably connected with the driving member through the connecting rod.
5. The repair device according to claim 2, wherein: the scraping member comprises a plurality of detachable metal brushes, and the plurality of detachable metal brushes are arranged to form a working cavity therebetween, the working cavity being used to accommodate the cable joint.
6. The repair device according to claim 5, wherein: the metal brush is a steel brush.
7. The repair device according to claim 5, wherein: the inner wall of the positioning cover is provided with a mounting portion distributed along the height direction of the positioning cover, and the metal brush is provided with a fitting portion matched with the mounting portion.
8. The prosthetic device of any of claims 1 to 7, wherein, The repair device further comprises: an insulating sleeve arranged on the cable joint.
9. The repair device according to claim 8, wherein: the insulating sleeve comprises a rubber sleeve.
10. The repair device according to claim 8, wherein: the insulating sleeve is provided with a positioning portion matched with the cable joint.