Iron core dust collection feeding machine
By designing a core dust collection and feeding machine, and adopting YZ and XZ handling modules, as well as air blowing and dust collection and CCD detection, the problems of unstable handling, uneven cleaning, misjudgment of detection and dust pollution of cores in motor parts production have been solved, and a highly efficient and stable production process has been achieved.
Patent Information
- Application Number
- CN202511861407.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-02-24
AI Technical Summary
In the current production of motor parts, the handling, cleaning and inspection of iron cores rely on manual operation or traditional equipment, which results in low efficiency, unstable quality, and iron cores are prone to shaking and stacking during transportation, uneven cleaning, misjudgment during inspection, dust pollution, and affects the continuity and stability of production.
A core dust collection and feeding machine was designed, comprising a machine base, a core feeding component, a conveying component, a processing component, and a discharging component. It adopts YZ and XZ conveying modules and integrates air blowing and dust collection and CCD detection functions to achieve accurate feeding, stable conveying, and simultaneous cleaning.
It enables precise feeding, stable handling, simultaneous cleaning, and efficient testing of iron cores, improving production efficiency and product yield, reducing dust pollution, and ensuring stable equipment operation.
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Figure CN121553613A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of motor processing technology, and in particular to a core dust collection and feeding machine. Background Technology
[0002] In the current production of motor parts, the iron core, as a key component, mainly relies on manual operation or traditional equipment in the handling, cleaning, and inspection stages, which has significant efficiency and quality problems: manual handling is prone to causing the iron core to shift position and become unstable, requiring repeated adjustments and increasing operation time. Moreover, the silicon steel iron core is prone to surface damage due to collision or friction during manual handling, affecting the subsequent assembly accuracy. Traditional feeding equipment mostly uses vibratory feeders or linear conveyor structures, which can achieve basic feeding functions, but lack the ability to accurately position and correct the posture of the iron core. The iron core is prone to shaking, stacking, or tipping during the conveying process. Especially when docking with cleaning or inspection stations, the unstable conveying state will lead to uneven spraying of cleaning fluid and misjudgment by detection sensors, thereby reducing overall production efficiency and product yield. In addition, metal shavings and dust are generated during the handling and processing of iron cores. Existing equipment does not integrate effective dust removal functions, and the dust will pollute the working environment, block the air and oil passages, and even cause equipment failure and production line stoppage, further affecting the continuity and stability of production. Therefore, there is an urgent need for a special equipment that integrates precise feeding, stable handling, synchronous cleaning and efficient detection functions to solve the above problems. Summary of the Invention
[0003] This application aims to solve the technical problems in the process of feeding, handling and testing iron cores, and to provide an iron core dust collection and feeding machine.
[0004] This application employs the following technical means to solve the technical problem: A core dust collection and feeding machine, comprising: A machine tool, the top surface of which is a machining surface, and the iron core is machined on the machining surface. A core feeding assembly is disposed on the processing surface, and the core feeding assembly feeds the core onto the processing surface; A core handling assembly, comprising a first YZ handling module, a second YZ handling module, and an XZ handling module, wherein the first YZ handling module, the second YZ handling module, and the XZ handling module are all disposed on the processing surface; The first YZ transport module is located on the iron core feeding assembly, the XZ transport module is located at one end of the first YZ transport module and is arranged perpendicular to it, and the second YZ transport module spans the XZ transport module. The first YZ transport module, the XZ transport module and the second YZ transport module transport the iron core in sequence. A core processing assembly is disposed on the processing surface, and the core processing assembly performs dust removal and cleaning and CCD inspection on the core. The unloading assembly is disposed on the processing surface and is connected to the second YZ transport module. The unloading assembly unloads the processed iron core.
[0005] Furthermore, the iron core feeding assembly consists of a pallet and a pallet traversing module. Several pallets are stacked on one side of the first YZ transport module. The pallet traversing module transports the pallets from one side of the first YZ transport module to the other side. The pallets move along the X-axis through the pallet traversing module. The first YZ transport module transports and clamps the iron cores on the pallets along the Y-axis.
[0006] Furthermore, the iron core processing assembly includes an air blowing and dust suction component and a CCD detection component. Both the air blowing and dust suction component and the CCD detection component are disposed on the processing surface. The air blowing and dust suction component is located on the moving path of the XZ transport module, and the CCD detection component is disposed on the moving path of the second YZ transport module.
[0007] Furthermore, the unloading component is an unloading conveyor belt, one end of which intersects with one end of the second YZ transport module.
[0008] This application provides a core dust collection and feeding machine, which has the following beneficial effects: A machine base, the top surface of which is a processing surface, is used to process the core; a core feeding assembly is disposed on the processing surface, and the core feeding assembly feeds the core onto the processing surface; a core transport assembly includes a first YZ transport module, a second YZ transport module, and an XZ transport module, all of which are disposed on the processing surface; the first YZ transport module is located on the core feeding assembly, the XZ transport module is located at one end of the first YZ transport module and is perpendicular to it, and the second YZ transport module spans the XZ transport module; the first YZ transport module, XZ transport module, and second YZ transport module transport the core sequentially; this solution addresses current technical problems and integrates precise feeding, stable transport, synchronous cleaning, and efficient detection functions. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the iron core dust collection and feeding machine of this application; Figure 2 This is a top view of the overall structure of an embodiment of the iron core dust collection and feeding machine of this application; Figure 3This is a schematic diagram of the XZ handling module structure of an embodiment of the iron core dust collection and feeding machine of this application; Figure 4 This is a schematic diagram of the second YZ handling module structure of an embodiment of the iron core dust suction and feeding machine of this application.
[0010] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0011] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0012] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0013] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.
[0014] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0015] Reference Appendix Figures 1-4 This is a schematic diagram of the overall structure of the iron core dust collection and feeding machine in one embodiment of this application; Example 1 A core dust collection and feeding machine, comprising: Machine base 1, the top surface of which is a machining surface, and the iron core is machined on the machining surface; A core feeding assembly is disposed on the processing surface, and the core feeding assembly feeds the core onto the processing surface; A core handling assembly, comprising a first YZ handling module 4, a second YZ handling module 5, and an XZ handling module 6, wherein the first YZ handling module 4, the second YZ handling module 5, and the XZ handling module 6 are all disposed on the processing surface; The first YZ transport module 4 is located on the iron core feeding assembly, the XZ transport module 6 is located at one end of the first YZ transport module 4 and is arranged perpendicular to it, and the second YZ transport module 5 spans the XZ transport module 6. The first YZ transport module 4, the XZ transport module 6 and the second YZ transport module 5 transport the iron core in sequence. A core processing assembly is disposed on the processing surface, and the core processing assembly performs dust removal and cleaning and CCD inspection on the core. The unloading assembly is disposed on the processing surface and is connected to the second YZ transport module 5. The unloading assembly unloads the processed iron core.
[0016] The iron core feeding assembly consists of a pallet 2 and a pallet traversing module 3. Several pallets 2 are stacked on one side of the first YZ transport module 4. The pallet traversing module 3 transports the pallets 2 from one side of the first YZ transport module 4 to the other side. The pallets 2 move along the X-axis through the pallet traversing module 3. The first YZ transport module 4 transports and clamps the iron cores on the pallets 2 along the Y-axis.
[0017] The iron core processing assembly includes an air blowing and dust suction component 7 and a CCD detection component 8. Both the air blowing and dust suction component 7 and the CCD detection component 8 are disposed on the processing surface. The air blowing and dust suction component 7 is located on the moving path of the XZ transport module 6, and the CCD detection component 8 is disposed on the moving path of the second YZ transport module 5.
[0018] The unloading component is an unloading conveyor belt 9, one end of which intersects with one end of the second YZ transport module 5.
[0019] Specifically, First, multiple iron cores are loaded onto pallet 2. The pallet 2, which is already full of iron cores, is stacked on one side of the first YZ transport module 4. At this time, the pallet 2 is passed horizontally under the first YZ transport module 4 along the X-axis by the pallet lateral movement module 3. The first YZ transport module 4 grabs the iron cores on the pallet 2 and moves them out. After grabbing and moving multiple iron cores in the pallet 2 by the X-axis movement of the pallet lateral movement module 3 and the Y-axis and Z-axis movement of the first YZ transport module 4, the pallet 2 without iron cores will be moved to the other side of the first YZ transport module 4 for stacking. After the iron cores are picked up and transported one by one by the first YZ transport module 4, they are placed on the transfer station 10, waiting to be picked up by the XZ transport module 6. After the XZ transport module 6 picks up the iron cores from the transfer station 10, it moves them laterally along the X-axis to the air blowing and dust extraction unit 7 to clean the iron cores. After cleaning, the XZ transport module 6 picks up the cleaned iron cores and moves them to the bottom of the second YZ transport module 5. After the second YZ transport module 5 picks up the iron cores, it moves them to the CCD detection unit 8 for photo inspection. If they are qualified, they are placed on the unloading conveyor belt 9 and conveyed to the next machine for processing. If they are unqualified, they are placed on the defective product conveyor belt for rework.
[0020] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0021] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0022] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0023] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0024] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A core dust collection and feeding machine, characterized in that, include: A machine tool, the top surface of which is a machining surface, and the iron core is machined on the machining surface. A core feeding assembly is disposed on the processing surface, and the core feeding assembly feeds the core onto the processing surface; A core handling assembly, comprising a first YZ handling module, a second YZ handling module, and an XZ handling module, wherein the first YZ handling module, the second YZ handling module, and the XZ handling module are all disposed on the processing surface; The first YZ transport module is located on the iron core feeding assembly, the XZ transport module is located at one end of the first YZ transport module and is arranged perpendicular to it, and the second YZ transport module spans the XZ transport module. The first YZ transport module, the XZ transport module and the second YZ transport module transport the iron core in sequence. A core processing assembly is disposed on the processing surface, and the core processing assembly performs dust removal and cleaning and CCD inspection on the core. The unloading assembly is disposed on the processing surface and is connected to the second YZ transport module. The unloading assembly unloads the processed iron core.
2. The iron core dust collection and feeding machine according to claim 1, characterized in that, The iron core feeding assembly consists of a pallet and a pallet traversing module. Several pallets are stacked on one side of the first YZ transport module. The pallet traversing module transports the pallets from one side of the first YZ transport module to the other side. The pallets move along the X-axis through the pallet traversing module. The first YZ transport module transports and clamps the iron cores on the pallets along the Y-axis.
3. The iron core dust collection and feeding machine according to claim 1, characterized in that, The iron core processing assembly includes an air blowing and dust suction component and a CCD detection component. Both the air blowing and dust suction component and the CCD detection component are disposed on the processing surface. The air blowing and dust suction component is located on the moving path of the XZ transport module, and the CCD detection component is disposed on the moving path of the second YZ transport module.
4. The iron core dust collection and feeding machine according to claim 1, characterized in that, The unloading component is an unloading conveyor belt, one end of which intersects with one end of the second YZ transport module.