Cobalt-free nickel-based alloy wire rod preparation equipment

Abstract

The invention relates to cobalt-free nickel-based alloy wire rod preparation equipment, and belongs to the technical field of wire rod production, the cobalt-free nickel-based alloy wire rod preparation equipment comprises a horizontally-arranged rotating roller, driving boxes are arranged on the two sides of the rotating roller in the axis direction, the rotating roller is composed of two roller body parts, and the two roller body parts correspond to the two driving boxes one to one; a driving assembly and a moving assembly are arranged in the driving box; the roller body part comprises a rotating disc, the axis of the rotating disc is parallel to the distribution direction of the two driving boxes, a moving pipe is coaxially arranged on one side of the rotating disc, the moving pipe is movably arranged on the driving boxes in a penetrating mode, and a plurality of roller strips are arranged on the other side of the rotating disc. According to the blanking roller for the cobalt-free nickel-based alloy wire rod, the cobalt-free nickel-based alloy wire rod descends through the gravity of the cobalt-free nickel-based alloy wire rod, blanking is achieved, after blanking is completed, the two roller body parts are combined together, operation is easy, the convenience of blanking of the cobalt-free nickel-based alloy wire rod is improved, and therefore the wire rod preparation efficiency is improved.

Description

Technical Field

[0001] This invention relates to a cobalt-free nickel-based alloy disc preparation equipment, belonging to the field of disc production technology. Background Technology

[0002] Cobalt-free nickel-based alloy wire rods refer to alloy wire rods made from alloy materials that do not contain cobalt (Co) and nickel (Ni). The environmental advantages of cobalt-free nickel-based alloys are reflected in reducing the mining of rare metals, lowering the emission of harmful substances, and improving the recycling rate of materials. Alloy wire rods are generally alloy materials manufactured through rolling or forging processes, typically in round or disc shape, and used in various industrial applications. They usually possess strong mechanical properties, high temperature resistance, corrosion resistance, and wear resistance. The specific alloy composition and properties vary depending on the application. Alloy wire rods have a wide range of applications, especially in situations requiring high strength and high durability. During the production process, a material collection device is required for collecting the wire rods.

[0003] Chinese utility model patent CN218261057U discloses a receiving device for aluminum coil rolling, relating to the field of coil production technology. This utility model includes a base plate, a guide plate slidably mounted on the upper surface of the base plate, and two fixed plates fixedly mounted on the upper surface of the guide plate. An arc-shaped plate is slidably mounted between the fixed plates. In this utility model, a nut drives a limiting plate to move, adjusting the size of the guide hole. This allows for adjustment of the guide hole according to the size of different raw materials, facilitating daily use. The first motor is a servo motor, and its forward and reverse rotation drives the guide plate to reciprocate. The range of movement of the guide plate can also be controlled by the first motor. A limiting rod limits the movement of the moving block, allowing it to move and facilitating the disassembly of the coil for unloading. A rod also limits the movement of the moving plate, allowing it to be adjusted according to the length of the coil, further facilitating daily use. However, in the prior art, unloading coils from the coil is cumbersome, severely impacting the efficiency of coil production.

[0004] Therefore, there is a need for a cobalt-free nickel-based alloy disc preparation equipment to improve the convenience of disc feeding and increase disc preparation efficiency. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a cobalt-free nickel-based alloy coil preparation equipment that improves the convenience of coil blanking and the efficiency of coil preparation.

[0006] The technical solution adopted by the present invention to solve the above problems is as follows: a cobalt-free nickel-based alloy disc preparation equipment, including a horizontally arranged rotating roller, a drive box is provided on both sides of the rotating roller along the axial direction, the rotating roller is composed of two roller body parts, the two roller body parts correspond one-to-one with the two drive boxes, and a drive component and a moving component are provided in the drive box; The roller body includes a rotating disk, the axis of which is parallel to the distribution direction of the two drive boxes. A movable tube is coaxially arranged on one side of the rotating disk and is movably inserted through the drive box. Multiple rollers are arranged on the other side of the rotating disk, and the multiple rollers are evenly distributed circumferentially around the rotating disk. A gap is provided between two adjacent rollers, and the rollers are parallel to the movable tube. In the two rotating disks, multiple rollers on one rotating disk are arranged alternately with multiple rollers on the other rotating disk; The rollers on the two rotating disks combine to form a cylinder; The moving tube is connected to the moving component, which enables the axial movement of the moving tube. The driving component is connected to the rotating disk, which enables the rotation of the rotating disk.

[0007] Preferably, the distance between two adjacent rollers is equal to the width of the rollers, and the rollers on one rotating disk abut against the other rotating disk.

[0008] Preferably, the drive assembly includes a connecting plate, and a drive shaft is provided on the side of the connecting plate away from the roller. Both the connecting plate and the drive shaft are arranged coaxially with the moving tube. Multiple transmission rods are movably passed through the connecting plate and are distributed circumferentially around the drive shaft. The transmission rods are fixedly mounted on a rotating disk. The drive shaft is rotatably connected to the drive box through bearings. A drive source is connected to the drive shaft to realize the rotation of the drive shaft.

[0009] Preferably, the rotating disk is provided with an air hole, which is connected to the moving pipe. An air pipe is provided on the side of the drive box away from the rotating disk, and a fan blade is installed on the drive shaft. The fan blade is located inside the air pipe.

[0010] Preferably, a filter screen is provided inside the trachea.

[0011] Preferably, the drive source includes a drive wheel and a driven wheel, the driven wheel is mounted on a drive shaft, the drive wheel and the driven wheel are connected by a transmission belt, and the drive wheel is driven by a first motor.

[0012] Preferably, the moving component includes a moving ring arranged coaxially with the moving tube. The inner peripheral wall of the moving ring is provided with an annular groove, and the outer wall of the moving tube away from the roller is provided with an annular flange that matches the groove and is inserted into the groove. A cylinder is connected to the moving ring, and the moving ring is driven to move along the axis of the moving tube by the cylinder.

[0013] Preferably, a storage box is provided directly below the rotating roller, the storage box is located between the two drive boxes, the top and one side of the storage box are open, the storage box is slidably connected to the drive box, and a locking pin is provided at the side opening of the storage box.

[0014] Preferably, the storage box is provided with two sliders, and each of the two drive boxes is provided with a slide rail on the side close to each other. The slide rail is arranged horizontally and is perpendicular to the rotating roller. The two sliders are slidably connected to the two slide rails respectively.

[0015] Preferably, the system also includes a guide assembly located on one side of the rotating roller. The guide assembly includes a lead screw parallel to the rotating roller. One end of the lead screw is connected to a second motor. A moving block is threaded onto the lead screw. A guide ring is provided on the moving block. A guide rod passes through the moving block and is parallel to the lead screw. Both ends of the guide rod are fixedly connected to two drive boxes, respectively.

[0016] Compared with the prior art, the advantages of the present invention are as follows: This invention discloses a cobalt-free nickel-based alloy disc preparation device. During the feeding process, the cobalt-free nickel-based alloy disc is lowered by its own gravity through the separation of two roller sections, thus achieving feeding. After feeding is completed, the two roller sections can be combined together. The operation is simple, which improves the convenience of feeding cobalt-free nickel-based alloy discs and thus improves the disc preparation efficiency. Attached Figure Description

[0017] Figure 1 This is a perspective view of a cobalt-free nickel-based alloy disk preparation device according to the present invention; Figure 2 This is a front view of a cobalt-free nickel-based alloy disk preparation apparatus according to the present invention; Figure 3 This is a top view of a cobalt-free nickel-based alloy disk preparation apparatus according to the present invention; Figure 4 This is a structural schematic diagram of the roller body and drive box; Figure 5 for Figure 4 A sectional view; Figure 6 This is a schematic diagram of the structure when the two roller sections are combined. Figure 7A schematic diagram of the structure when the two rollers are separated; Figure 8 This is a sectional view of the roller body. Figure 9 A schematic diagram showing the connection structure of the roller body, the moving assembly, and the drive assembly; Figure 10 This is a schematic diagram of the moving ring structure; Figure 11 This is a structural diagram of the storage box; Figure 12 This is a schematic diagram of the guide component.

[0018] in: 1. Rotary roller, 2. Drive box, 3. Drive assembly, 4. Moving assembly, 5. Storage box, 6. Locking pin, 7. Slider, 8. Slide rail, 9. Guide assembly; Roller body section 11; Rotating disk 111, moving tube 112, roller 113; Connecting disc 301, drive shaft 302, transmission rod 303, bearing 304, air hole 305, air pipe 306, filter screen 307, fan blade 308, drive wheel 309, driven wheel 310, transmission belt 311, first motor 312; Moving ring 41, groove 42, flange 43, cylinder 44; Lead screw 91, second motor 92, moving block 93, guide ring 94, guide rod 95. Detailed Implementation

[0019] like Figures 1 to 12 As shown, a cobalt-free nickel-based alloy disc preparation device in this embodiment includes a horizontally arranged rotating roller 1. A drive box 2 is provided on both sides of the rotating roller 1 along the axial direction. The rotating roller 1 is composed of two roller body parts 11, and the two roller body parts 11 correspond one-to-one with the two drive boxes 2. A drive component 3 and a moving component 4 are provided inside the drive box 2. The drive component 3 is used to drive the roller body parts 11 to rotate, and the moving component 4 is used to drive the two roller body parts 11 to separate and join. The roller body 11 includes a rotating disk 111, the axis of which is parallel to the distribution direction of the two drive boxes 2. A moving tube 112 is coaxially arranged on one side of the rotating disk 111 and is movably inserted through the drive box 2. A plurality of rollers 113 are arranged on the other side of the rotating disk 111. The plurality of rollers 113 are evenly distributed circumferentially around the rotating disk 111, and a gap is provided between two adjacent rollers 113. The rollers 113 are parallel to the moving tube 112. In the two rotating disks 111, a plurality of rollers 113 on one rotating disk 111 are arranged alternately with a plurality of rollers 113 on the other rotating disk 111. The distance between two adjacent rollers 113 is equal to the width of the rollers 113. The rollers 113 on one rotating disk 111 abut against the rollers 111 on the other rotating disk 111. The rollers 113 on the two rotating disks 111 combine to form a cylindrical shape; The moving tube 112 is connected to the moving component 4, and the axial movement of the moving tube 112 is realized through the moving component 4. The driving component 3 is connected to the rotating disk 111, and the rotation of the rotating disk 111 is realized through the driving component 3. During operation, the rotation of the drive component 3 causes the rotating disk 111 to rotate, and the rotation of the rotating disk 111 drives the roller 113 to rotate synchronously, thereby forming a cylindrical roller 113 that winds the cobalt-free nickel-based alloy strip. Thus, as the number of turns of the cobalt-free nickel-based alloy strip increases, a cobalt-free nickel-based alloy disc is formed. During the unloading process, the drive assembly 3 stops driving the rotating disk 111 to rotate, and the moving assembly 4 causes the moving tube 112 to retract into the drive box 2, and the rollers 113 on the two rotating disks 111 are separated from the cobalt-free nickel-based alloy disc, thus realizing the unloading of the cobalt-free nickel-based alloy disc. After the material is fed, the moving tube 112 is moved in the opposite direction by the moving component 4 to achieve reset, and the rollers 113 on the two rotating disks 111 are combined to form a cylinder. The drive assembly 3 includes a connecting disk 301. A drive shaft 302 is provided on the side of the connecting disk 301 away from the roller 113. Both the connecting disk 301 and the drive shaft 302 are coaxially arranged with the moving tube 112. A plurality of transmission rods 303 are movably passed through the connecting disk 301. The plurality of transmission rods 303 are circumferentially distributed around the drive shaft 302. The transmission rods 303 are fixedly mounted on the rotating disk 111. The drive shaft 302 is rotatably connected to the drive box 2 through a bearing 304. A drive source is connected to the drive shaft 302, and the drive source realizes the rotation of the drive shaft 302. The drive shaft 302 is rotated on the bearing 304 by the drive source. The rotation of the drive shaft 302 drives the rotating disk 111 to rotate synchronously through the connecting disk 301 and the transmission rod 303. When the moving tube 112 moves, it drives the transmission rod 303 to move synchronously on the connecting disk 301. The rotating disk 111 is provided with a plurality of air holes 306, which are distributed circumferentially. The air holes 306 are connected to the moving pipe 112. The drive box 2 is provided with an air pipe 306 on the side away from the rotating disk 111. A filter screen 307 is provided inside the air pipe 306. A fan blade 308 is installed on the drive shaft 302. The fan blade 308 is located inside the air pipe 306. When the drive shaft 302 rotates, it drives the fan blade 308 to rotate, thereby transporting air from the air pipe 306 to the drive box 2. The air is purified by the filter screen 307. The air in the drive box 2 is then discharged from the air holes 306 and acts on the disk. Under the action of the airflow, impurities on the disk are removed. The drive source includes a drive wheel 309 and a driven wheel 310. The driven wheel 310 is mounted on a drive shaft 302. The drive wheel 309 and the driven wheel 310 are connected by a transmission belt 311. The drive wheel 309 is driven by a first motor 312. After the first motor 312 is started, the drive wheel 309 rotates, and the rotation of the drive wheel 309 drives the driven wheel 310 to rotate, thereby realizing the rotation of the drive shaft 302. Here, both the drive wheel 309 and the driven wheel 310 can be sprockets, and the transmission belt 311 can be a chain, which is connected to the sprocket. The moving component 4 includes a moving ring 41, which is coaxially arranged with the moving tube 112. The inner peripheral wall of the moving ring 41 is provided with an annular groove 42. The outer wall of the moving tube 112 away from the roller 113 is provided with an annular flange 43, which matches the groove 42 and is inserted into the groove 42. A cylinder 44 is connected to the moving ring 41. The cylinder 44 drives the moving ring 41 to move along the axial direction of the moving tube 112. During the rotation of the moving tube 112, the flange 43 rotates in the groove 42. When the moving tube 112 needs to move, the cylinder 44 drives the moving ring 41 to move. The movement of the moving ring 41 drives the moving tube 112 to move synchronously. A storage box 5 is provided directly below the rotating roller 1. The storage box 5 is located between the two drive boxes 2. The top and one side of the storage box 5 are open. The storage box 5 is slidably connected to the drive box 2. A locking pin 6 is provided at the side opening of the storage box 5. The storage box 5 is provided with two sliders 7, and the two drive boxes 2 are provided with slide rails 8 on the side close to each other. The slide rails 8 are arranged horizontally and are perpendicular to the rotating roller 1. The two sliders 7 are slidably connected to the two slide rails 8 respectively. After the cobalt-free nickel-based alloy strip is wound on the rotating roller 1, the bottom of the cobalt-free nickel-based alloy disc is inserted through the opening above the storage box 5. When the cobalt-free nickel-based alloy disc is unloaded, it falls into the storage box 5. At this time, the locking rod blocks the cobalt-free nickel-based alloy disc, preventing it from sliding out of the side opening of the storage box 5. Then, the storage box 5 is pushed, causing the slider 7 to move on the slide rail 8 and move the cobalt-free nickel-based alloy disc to one side of the rotating roller 1, which facilitates the continued winding of the subsequent cobalt-free nickel-based alloy strip. When the cobalt-free nickel-based alloy disc in the storage box 5 is unloaded, the locking pin 6 is pulled out, allowing the cobalt-free nickel-based alloy disc to be discharged from the side opening of the storage box 5. Moreover, by placing the cobalt-free nickel-based alloy disc in the storage box 5, the cobalt-free nickel-based alloy disc can be prevented from stopping on the roller strip 113 when the two roller bodies 11 are separated. It also includes a guide assembly 9, which is located on one side of the rotating roller 1. The guide assembly 9 includes a lead screw 91, which is parallel to the rotating roller 1. One end of the lead screw 91 is connected to a second motor 92. A moving block 93 is threaded onto the lead screw 91. A guide ring 94 is provided on the moving block 93. A guide rod 95 passes through the moving block 93 and is parallel to the lead screw 91. The two ends of the guide rod 95 are fixedly connected to two drive boxes 2 respectively. During operation, when the cobalt-free nickel-based alloy strip passes through the guide ring 94 and is wound on the rotating roller 1, the second motor 92 drives the lead screw 91 to rotate back and forth, thereby causing the slider 7 to drive the guide ring 94 to move back and forth on the lead screw, thus achieving uniform winding of the cobalt-free nickel-based alloy strip. In summary, during the feeding process, the separation of the two roller sections 11 allows the cobalt-free nickel-based alloy discs to descend under their own gravity, thus achieving feeding. After feeding is completed, the two roller sections 11 can be combined together. The operation is simple, improving the convenience of feeding cobalt-free nickel-based alloy discs and thereby increasing the efficiency of disc preparation.

[0020] In addition to the above embodiments, the present invention also includes other embodiments. All technical solutions formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.

Claims

1. A cobalt-free nickel-based alloy disc preparation device, comprising a horizontally arranged rotating roller (1), wherein drive boxes (2) are provided on both sides of the rotating roller (1) along the axial direction, characterized in that: The rotating roller (1) is composed of two roller body parts (11), and the two roller body parts (11) correspond one-to-one with two drive boxes (2). The drive box (2) is provided with a drive assembly (3) and a moving assembly (4). The roller body (11) includes a rotating disk (111), the axis of which is parallel to the distribution direction of the two drive boxes (2). A moving tube (112) is coaxially arranged on one side of the rotating disk (111), and the moving tube (112) is movably inserted through the drive box (2). A plurality of rollers (113) are arranged on the other side of the rotating disk (111), and the plurality of rollers (113) are evenly distributed circumferentially around the rotating disk (111). A gap is provided between two adjacent rollers (113), and the rollers (113) are parallel to the moving tube (112). In the two rotating disks (111), multiple rollers (113) on one rotating disk (111) are arranged alternately with multiple rollers (113) on the other rotating disk (111); The rollers (113) on the two rotating disks (111) combine to form a cylinder; The moving tube (112) is connected to the moving component (4), and the axial movement of the moving tube (112) is realized through the moving component (4). The driving component (3) is connected to the rotating disk (111), and the rotation of the rotating disk (111) is realized through the driving component (3).

2. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 1, characterized in that: The distance between two adjacent rollers (113) is equal to the width of the roller (113), and the roller (113) on one of the rotating disks (111) abuts against the other rotating disk (111).

3. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 1, characterized in that: The drive assembly (3) includes a connecting disk (301). A drive shaft (302) is provided on the side of the connecting disk (301) away from the roller (113). The connecting disk (301) and the drive shaft (302) are both arranged coaxially with the moving tube (112). Multiple transmission rods (303) are movably passed through the connecting disk (301). The multiple transmission rods (303) are distributed circumferentially around the drive shaft (302). The transmission rods (303) are fixedly mounted on the rotating disk (111). The drive shaft (302) is rotatably connected to the drive box (2) through a bearing (304). A drive source is connected to the drive shaft (302), and the drive shaft (302) is rotated by the drive source.

4. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 3, characterized in that: The rotating disk (111) is provided with an air hole (306), which is connected to the moving pipe (112). The drive box (2) is provided with an air pipe (306) on the side away from the rotating disk (111). A fan blade (308) is installed on the drive shaft (302), and the fan blade (308) is located inside the air pipe (306).

5. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 4, characterized in that: A filter (307) is installed inside the trachea (306).

6. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 3, characterized in that: The drive source includes a drive wheel (309) and a driven wheel (310). The driven wheel (310) is mounted on a drive shaft (302). The drive wheel (309) and the driven wheel (310) are connected by a transmission belt (311). The drive wheel (309) is driven by a first motor (312).

7. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 1, characterized in that: The moving component (4) includes a moving ring (41) arranged coaxially with the moving tube (112). The inner circumferential wall of the moving ring (41) is provided with an annular groove (42). The outer wall of the moving tube (112) away from the roller (113) is provided with an annular flange (43). The flange (43) matches the groove (42) and is inserted into the groove (42). A cylinder (44) is connected to the moving ring (41), and the moving ring (41) is driven to move along the axial direction of the moving tube (112) by the cylinder (44).

8. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 1, characterized in that: A storage box (5) is provided directly below the rotating roller (1). The storage box (5) is located between two drive boxes (2). The top and one side of the storage box (5) are open. The storage box (5) is slidably connected to the drive box (2). A locking pin (6) is provided at the side opening of the storage box (5).

9. The equipment for preparing cobalt-free nickel-based alloy discs according to claim 8, characterized in that: The storage box (5) is provided with two sliders (7), and the two drive boxes (2) are provided with slide rails (8) on the side that are close to each other. The slide rails (8) are arranged horizontally and are perpendicular to the rotating roller (1). The two sliders (7) are slidably connected to the two slide rails (8) respectively.

10. The equipment for preparing cobalt-free nickel-based alloy discs according to any one of claims 1-9, characterized in that: It also includes a guide assembly (9), which is located on one side of the rotating roller (1). The guide assembly (9) includes a lead screw (91), which is parallel to the rotating roller (1). One end of the lead screw (91) is connected to a second motor (92). A moving block (93) is threaded onto the lead screw (91). A guide ring (94) is provided on the moving block (93). A guide rod (95) is passed through the moving block (93). The guide rod (95) is parallel to the lead screw (91). The two ends of the guide rod (95) are fixedly connected to two drive boxes (2) respectively.

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