Magnetic gear magnetism adjusting ring assembly and preparation method thereof

Abstract

The invention provides a magnetic gear magnetism adjusting ring assembly and a preparation method thereof. The magnetic gear magnetism adjusting ring assembly comprises a left end ring, a right end ring, a plurality of non-magnetic-conductive strips, a plurality of magnetic-conductive strips and a magnetism adjusting ring sheath. The left end ring and the right end ring are respectively arranged on the non-magnetic-conductive strips and support the same non-magnetic-conductive strip along opposite directions; the plurality of magnetic conductive strips and the plurality of non-magnetic conductive strips are sequentially arranged in a staggered manner; one magnetic conductive strip is located between two adjacent non-magnetic conductive strips, the magnetic conductive strip is clamped by the two adjacent non-magnetic conductive strips, and the two adjacent non-magnetic conductive strips are positioned and connected; the plurality of non-magnetic conductive strips and the plurality of magnetic conductive strips form an annular module; the magnetism adjusting ring sheath is of an annular structure, is sleeved with a plurality of non-magnetic-conductive strips and a plurality of magnetic-conductive strips, and is used for positioning and connecting the annular module; according to the magnetic gear magnetism adjusting ring assembly, the connecting stability of the non-magnetic-conducting strips and the magnetic-conducting strips is guaranteed, the assembling precision of the magnetic gear magnetism adjusting ring assembly is improved, and meanwhile the magnetic gear magnetism adjusting ring assembly is easy and convenient to assemble, stable in structure, high in reliability, low in manufacturing cost and suitable for high-speed and large-torque transmission occasions.

Description

Technical Field

[0001] This invention relates to the technical field of magnetic gear adjusting ring assemblies, and more particularly to a magnetic gear adjusting ring assembly and its manufacturing method. Background Technology

[0002] With the development of technology, magnetic gear adjusting ring assemblies are used to modulate the magnetic field generated by a permanent magnet in the air gap, so that the magnetic flux density harmonics in the inner and outer air gaps are matched, and the modulated magnetic field can transmit torque stably and efficiently. In the existing technology, the existing magnetic gear adjusting ring assemblies include a magnetic strip and a non-magnetic strip, and an adjusting ring. The magnetic strip and the non-magnetic strip are embedded and connected. However, the poor assembly precision between the magnetic strip and the non-magnetic strip leads to insufficient connection stability of the existing magnetic gear adjusting ring assemblies, and the components are prone to loosening under high-speed operation or high torque conditions. Summary of the Invention

[0003] The present invention aims to provide a magnetic gear adjusting ring assembly and its manufacturing method. The left end ring has an annular structure and multiple first positioning grooves, which are spaced apart along the annular direction of the left end ring. The right end ring also has an annular structure and multiple second positioning grooves, which are spaced apart along the annular direction of the right end ring. The second positioning grooves and their corresponding first positioning grooves are arranged opposite each other along the axial direction of the right end ring. Multiple non-magnetic strips are located between the left and right end rings and are arranged along the annular direction. Each non-magnetic strip has a left-end mounting portion and a right-end mounting portion. The left-end mounting portion is accommodated in the first positioning groove, which laterally positions the first positioning groove and is fixedly connected to the left end ring. The right-end mounting portion is accommodated in the second positioning groove, which laterally positions the second positioning groove and is fixedly connected to the right end ring. The left and right end rings are respectively positioned on the non-magnetic strips and support the same non-magnetic strip along opposite directions. Magnetic strips; multiple magnetic strips and multiple non-magnetic strips are arranged alternately in sequence; a magnetic strip is located between two adjacent non-magnetic strips, and is clamped by the two adjacent non-magnetic strips, and is positioned and connected to the two adjacent non-magnetic strips; the left and right ends of the magnetic strip contact the left and right end rings respectively, and the magnetic strip is clamped by the left and right end rings along the axial direction of the left end ring; multiple non-magnetic strips and multiple magnetic strips form an annular module; the adjusting ring sleeve has an annular structure, and the adjusting ring sleeve is fitted with multiple non-magnetic strips and multiple magnetic strips, and is positioned and connected to the annular module; the adjusting ring sleeve has a through hole, which accommodates the annular module and is interference-fitted to the annular module, ensuring the connection stability of multiple non-magnetic strips and multiple magnetic strips, improving the assembly accuracy of the magnetic gear adjusting ring assembly, and at the same time, the magnetic gear adjusting ring assembly is easy to assemble, structurally stable, highly reliable, and low in manufacturing cost, and is suitable for high-speed, high-torque transmission applications.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a magnetic gear adjusting ring assembly, comprising: The left end ring has a ring structure; the left end ring is provided with a plurality of first positioning grooves, which are arranged at intervals along the ring direction of the left end ring; The right end ring has a ring structure; the right end ring is provided with a plurality of second positioning grooves, which are arranged at intervals along the ring direction of the right end ring; the second positioning grooves and the corresponding first positioning grooves are arranged opposite to each other along the axial direction of the right end ring; Multiple non-magnetic strips are positioned between the left and right end rings and arranged along a circumferential direction. Each non-magnetic strip has a left-end mounting portion and a right-end mounting portion. The left-end mounting portion is accommodated in a first positioning groove, which laterally positions the first positioning groove and is fixedly connected to the left end ring. The right-end mounting portion is accommodated in a second positioning groove, which laterally positions the second positioning groove and is fixedly connected to the right end ring. The left and right end rings are arranged separately on the non-magnetic strips and support the same non-magnetic strip along opposite directions. Multiple magnetic strips are arranged alternately with multiple non-magnetic strips; one magnetic strip is positioned between two adjacent non-magnetic strips, and is clamped by the two adjacent non-magnetic strips, thus positioning and connecting the two adjacent non-magnetic strips; the left and right ends of the magnetic strip contact the left and right end rings respectively, and the magnetic strip is clamped by the left and right end rings along the axial direction of the left end ring; the multiple non-magnetic strips and the multiple magnetic strips form a ring module; The magnetic ring sleeve has a ring structure. The magnetic ring sleeve is fitted with multiple non-magnetic strips and multiple magnetic strips, and is positioned and connected to the ring module. The magnetic ring sleeve has a through hole, which accommodates the ring module and is interference-fitted to the ring module.

[0005] Optionally, the first positioning groove is provided with a first groove bottom sidewall, and the second positioning groove is provided with a second groove bottom sidewall; the second groove bottom sidewall and the first groove bottom sidewall are arranged opposite to each other and act on the two opposite sidewalls of the non-magnetic strip. The left-end mounting part is disposed at the left end of the non-magnetic strip and is inserted into the corresponding first positioning groove; the left-end mounting part is connected to the bottom side wall of the first groove by a first screw; The right-end mounting part is located at the right end of the non-magnetic strip and is inserted into the corresponding second positioning groove; the right-end mounting part is connected to the bottom side wall of the second groove by a second screw.

[0006] Optionally, the first positioning groove is provided with a first inner sidewall, and the first inner sidewall and the bottom sidewall of the first groove are two adjacent surfaces in the first positioning groove; the first inner sidewall is provided with a first trapezoidal groove, and the first trapezoidal groove is connected to the corresponding first positioning groove. The second positioning groove is provided with a second inner sidewall, and the second inner sidewall and the bottom sidewall of the second groove are two adjacent surfaces in the second positioning groove; the second inner sidewall is provided with a second trapezoidal groove, and the second trapezoidal groove is connected to the corresponding second positioning groove; the second trapezoidal groove and the first trapezoidal groove are arranged opposite to each other along the axial direction of the left end ring; The non-magnetic strip has a first trapezoidal portion and a second trapezoidal portion on both sides. The first trapezoidal portion is inserted into the first trapezoidal groove and is positioned and connected to the first trapezoidal groove. The second trapezoidal portion is inserted into the second trapezoidal groove and is positioned and connected to the second trapezoidal groove.

[0007] Optionally, the portion of the first inner wall that forms the first trapezoidal groove has a stepped structure with the bottom sidewall of the first groove; the portion of the second inner wall that forms the second trapezoidal groove has a stepped structure with the bottom sidewall of the second groove. The left end mounting portion of the non-magnetic strip has a positioning structure with the first positioning groove in multiple directions; the right end mounting portion of the non-magnetic strip has a positioning structure with the second positioning groove in multiple directions.

[0008] Optionally, each of the magnetic strips is positioned by two adjacent non-magnetic strips; the width of the non-magnetic strip is smaller than the width of the magnetic strip. The first trapezoidal portion and the second trapezoidal portion extend along the length direction of the non-magnetic strip; The first trapezoidal portion and the second trapezoidal portion of two adjacent non-magnetic strips are respectively inserted into the same magnetic strip; the first trapezoidal portion and the second trapezoidal portion form a trapezoidal self-locking structure with the magnetic strip, and the magnetic strip is locked by the two adjacent non-magnetic strips at an angle.

[0009] Optionally, the magnetic strip has a third trapezoidal groove and a fourth trapezoidal groove on its opposite side walls; The third trapezoidal slot is inserted into the first trapezoidal part and forms a trapezoidal self-locking structure with the first trapezoidal part; The fourth trapezoidal slot is inserted into the second trapezoidal part and forms a trapezoidal self-locking structure with the second trapezoidal part; The magnetic strip is self-locked in a trapezoidal shape by two adjacent non-magnetic strips along the annular direction; the magnetic strip is clamped by the left and right end rings along the axial direction of the left end ring.

[0010] Optionally, when the first trapezoidal portion is inserted into the third trapezoidal groove, glue is filled between the first trapezoidal portion and the third trapezoidal groove, and bonded to the magnetic strip and the corresponding non-magnetic strip; When the second trapezoidal portion is inserted into the fourth trapezoidal groove, glue is filled between the second trapezoidal portion and the fourth trapezoidal groove, and is bonded to the magnetic strip and the corresponding non-magnetic strip.

[0011] Optionally, the magnetic ring sheath is located outside the annular module and covers multiple non-magnetic strips and multiple magnetic strips; The magnetic adjustment ring sleeve extends from the right end ring to the left end ring; the left end of the magnetic adjustment ring sleeve and the left end ring are respectively located on both sides of the left end mounting part and clamp the left end mounting part.

[0012] Optionally, the thickness of the magnetic ring sheath is 0.3 mm - 1 mm. The magnetic ring sheath is made of high-strength composite material or metal material and is integrated with the outer surface of the annular module by curing treatment or interference fit.

[0013] To achieve the above objectives, the present invention provides the following technical solution: a method for preparing a magnetic gear adjusting ring assembly, which is applied to the magnetic gear adjusting ring assembly; For the fixed connection between the non-magnetic strip and the left end ring, after applying sufficient glue to the left end mounting portion of the 52 non-magnetic strips, they are embedded into the first positioning groove of the left end ring, ensuring that the left end mounting portion of the non-magnetic strip and the first positioning groove of the left end ring are tightly fitted, and at the same time ensuring that the left end mounting portion of the non-magnetic strip is fixedly connected to the left end ring by screws; The third and fourth trapezoidal grooves of the 52 magnetic strips are coated with high-performance structural adhesive, and then embedded sequentially between adjacent non-magnetic strips. The third and fourth trapezoidal grooves are tightly fitted with the corresponding first and second trapezoidal portions to achieve a trapezoidal self-locking effect. At this time, the magnetic strips and non-magnetic strips are arranged alternately in the circumferential direction. The magnetic strip is slid in along the axial direction and inserted between the two adjacent non-magnetic strips; after assembly, the magnetic strip and the non-magnetic strip form a trapezoidal self-locking structure. The second positioning groove of the right end ring is connected to the right end mounting part of the 52 non-magnetic strips, and the right end mounting part of the non-magnetic strips is fixedly connected to the right end ring by screws; the non-magnetic strips are positioned and connected to the left end ring and the right end ring, and the magnetic strips are clamped by the left end ring and the right end ring to achieve axial loosening. After completing the installation of the left end ring, the non-magnetic strip, the magnetic strip, and the right end ring, a layer of high-temperature resistant structural adhesive is applied to the entire structure. After filling with adhesive, the magnetic adjustment ring is placed in an oven to ensure that the adhesive can fully cure and form a stable structural strength. At the same time, the magnetic adjustment ring sleeve is fitted onto the non-magnetic strip and the magnetic strip.

[0014] Compared with the prior art, the beneficial effects of the present invention are: This invention provides a magnetic gear adjusting ring assembly and its manufacturing method. The left end ring has an annular structure and is provided with multiple first positioning grooves, which are spaced apart along the annular direction of the left end ring. The right end ring has an annular structure and is provided with multiple second positioning grooves, which are spaced apart along the annular direction of the right end ring. The second positioning grooves and their corresponding first positioning grooves are arranged opposite to each other along the axial direction of the right end ring. Multiple non-magnetic strips are located between the left and right end rings and are arranged along the annular direction. Each non-magnetic strip has a left end mounting part and a right end mounting part. The left end mounting part is accommodated in the first positioning groove, which laterally positions the first positioning groove and is fixedly connected to the left end ring. The right end mounting part is accommodated in the second positioning groove, which laterally positions the second positioning groove and is fixedly connected to the right end ring. The left and right end rings are respectively arranged with non-magnetic strips and support the same non-magnetic strip along opposite directions. Multiple magnetic strips and multiple non-magnetic strips are arranged alternately in sequence; a magnetic strip is positioned between two adjacent non-magnetic strips, and is clamped by the two adjacent non-magnetic strips, thus positioning and connecting them; the left and right ends of the magnetic strips contact the left and right end rings respectively, and the magnetic strip is clamped by the left and right end rings along the axial direction of the left end ring; multiple non-magnetic strips and multiple magnetic strips form an annular module; the adjusting ring sleeve has an annular structure, and multiple non-magnetic strips and multiple magnetic strips are fitted onto the adjusting ring sleeve, which positions and connects to the annular module; the adjusting ring sleeve has a through hole, which accommodates the annular module and is interference-fitted to the annular module, ensuring the connection stability of multiple non-magnetic strips and multiple magnetic strips, improving the assembly accuracy of the magnetic gear adjusting ring assembly, and at the same time, the magnetic gear adjusting ring assembly is easy to assemble, structurally stable, highly reliable, and low in manufacturing cost, and is suitable for high-speed, high-torque transmission applications. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.

[0017] Figure 1 A schematic diagram of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0018] Figure 2 A schematic diagram of the internal structure of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0019] Figure 3 A schematic diagram showing the connection between the left end ring and the non-magnetic strip of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0020] Figure 4 A schematic diagram showing the connection of the left end ring, non-magnetic strip, and magnetic strip of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0021] Figure 5 A partially enlarged schematic diagram of the left end ring of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0022] Figure 6 A partially enlarged schematic diagram of the right end ring of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0023] Figure 7 A schematic diagram of a non-magnetic strip of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown.

[0024] Figure 8 A schematic diagram of the magnetic stripe of a magnetic gear adjusting ring assembly according to an embodiment of this application is shown. Attached Figure

[0025] 100. Magnetic gear adjusting ring assembly; 10. Left end ring; 10a. First positioning groove; 11. First groove bottom sidewall; 111. First screw; 12. First inner sidewall; 12a. First trapezoidal groove; 20. Right end ring; 20a. Second positioning groove; 21. Bottom side wall of the second groove; 211. Second screw; 22. Second inner side wall; 22a. Second trapezoidal groove; 30. Non-magnetic strip; 31. Left end mounting part; 32. Right end mounting part; 33. First trapezoidal part; 34. Second trapezoidal part; 40. Magnetic strip; 40a. Third trapezoidal groove; 40b. Fourth trapezoidal groove; 50. Adjusting magnetic ring sleeve; 50a. Through hole. Detailed Implementation

[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0027] Please refer to the attached document. Figures 1-8 This application provides a magnetic gear adjusting magnetic ring assembly 100, which is used to adjust the magnetic ring to modulate the magnetic field generated by the permanent magnet in the air gap, so that the magnetic flux density harmonics in the inner and outer air gaps are matched with each other, and the modulated magnetic field can transmit torque stably and efficiently.

[0028] Please refer to the attached document. Figures 1-8In this embodiment, the magnetic gear adjusting ring assembly 100 includes a left end ring 10, a right end ring 20, a plurality of non-magnetic strips 30, a plurality of magnetic strips 40, and an adjusting ring sheath 50. The left end ring 10 has an annular structure; the left end ring 10 is provided with a plurality of first positioning grooves 10a, which are spaced apart along the annular direction of the left end ring 10; the right end ring 20 has an annular structure; the right end ring 20 is provided with a plurality of second positioning grooves 20a, which are spaced apart along the annular direction of the right end ring 20; the second positioning grooves 20a correspond to the first positioning grooves 10a and 20a respectively. A. Arranged opposite each other along the axial direction of the right end ring 20; multiple non-magnetic strips 30 are located between the left end ring 10 and the right end ring 20, and arranged along the annular direction; each non-magnetic strip 30 is provided with a left end mounting part 31 and a right end mounting part 32; the left end mounting part 31 is accommodated in the first positioning groove 10a, the left end mounting part 31 laterally positions the first positioning groove 10a, and is fixedly connected to the left end ring 10; the right end mounting part 32 is accommodated in the second positioning groove 20a, the right end mounting part 32 laterally positions the second positioning groove 20a, and is fixedly connected to the right end ring 20; the left end ring 10 and the right end ring 20 Multiple magnetic strips 40 are arranged alternately with multiple non-magnetic strips 30, supporting the same non-magnetic strip 30 along opposite directions; a magnetic strip 40 is positioned between two adjacent non-magnetic strips 30, clamped by the two adjacent non-magnetic strips 30, and positioned to connect the two adjacent non-magnetic strips 30; the left and right ends of the magnetic strip 40 respectively contact the left end ring 10 and the right end ring 20, and the magnetic strip 40 is clamped by the left end ring 10 and the right end ring 20 along the axial direction of the left end ring 10; multiple non-magnetic strips 30 and multiple magnetic strips 40 form a ring. The magnetic gear adjusting ring assembly 100 has a ring-shaped structure. Multiple non-magnetic strips 30 and multiple magnetic strips 40 are fitted onto the adjusting ring assembly 50, and the ring assembly 50 is positioned and connected to the ring module. The adjusting ring assembly 50 has a through hole 50a, which accommodates the ring module and is interference-fitted to it, ensuring the connection stability of the multiple non-magnetic strips 30 and multiple magnetic strips 40, improving the assembly accuracy of the magnetic gear adjusting ring assembly 100. Furthermore, the magnetic gear adjusting ring assembly 100 is easy to assemble, structurally stable, highly reliable, and has low manufacturing costs, making it suitable for high-speed, high-torque transmission applications.

[0029] Please refer to the attached document. Figures 1-8 In this embodiment of the application, the left end ring 10 has an annular structure; the left end ring 10 is provided with a plurality of first positioning grooves 10a, the first positioning grooves 10a are recessed inward from the outer side wall of the left end ring 10, and the plurality of first positioning grooves 10a are arranged at intervals along the annular direction of the left end ring 10.

[0030] The right end ring 20 has an annular structure; the right end ring 20 is provided with a plurality of second positioning grooves 20a, the second positioning grooves 20a are recessed outward from the inner sidewall of the right end ring 20, and the plurality of second positioning grooves 20a are arranged at intervals along the annular direction of the right end ring 20; the second positioning grooves 20a and the corresponding first positioning grooves 10a are arranged opposite to each other along the axial direction of the right end ring 20, so that the groove opening of the second positioning groove 20a and the groove opening of the first positioning groove 10a are on the same side.

[0031] Multiple non-magnetic strips 30 are positioned between the left end ring 10 and the right end ring 20, and arranged along the annular direction. Each non-magnetic strip 30 has a left end mounting portion 31 and a right end mounting portion 32. The left end mounting portion 31 is accommodated in the first positioning groove 10a, which laterally positions the first positioning groove 10a and is fixedly connected to the left end ring 10. The right end mounting portion 32 is accommodated in the second positioning groove 20a, which laterally positions the second positioning groove 20a and is fixedly connected to the right end ring 20. This allows the non-magnetic strips 30 to be positioned and connected to the left end ring 10 and the right end ring 20 by engaging with the first positioning groove 10a and the second positioning groove 20a through the left end mounting portion 31 and the right end mounting portion 32, respectively, thus ensuring the positional accuracy of the non-magnetic strips 30 relative to the left end ring 10 and the right end ring 20.

[0032] The left end ring 10 and the right end ring 20 are arranged on the non-magnetic strip 30 and support the same non-magnetic strip 30 along opposite directions; so that the left end ring 10 and the right end ring 20 can clamp the non-magnetic strip 30 and prevent the non-magnetic strip 30 from being displaced or deformed.

[0033] Multiple magnetic strips 40 and multiple non-magnetic strips 30 are arranged alternately in sequence; a magnetic strip 40 is located between two adjacent non-magnetic strips 30, and the magnetic strip 40 is clamped by the two adjacent non-magnetic strips 30 and positioned to connect the two adjacent non-magnetic strips 30; the left end and right end of the magnetic strip 40 contact the left end ring 10 and the right end ring 20 respectively, and the magnetic strip 40 is clamped by the left end ring 10 and the right end ring 20 along the axial direction of the left end ring 10; the multiple non-magnetic strips 30 and the multiple magnetic strips 40 form a ring module; ensuring the connection stability of the multiple non-magnetic strips 30 and the multiple magnetic strips 40.

[0034] The magnetic ring sleeve 50 has a ring structure. The magnetic ring sleeve 50 is fitted with multiple non-magnetic strips 30 and multiple magnetic strips 40, and is positioned and connected to the ring module. The magnetic ring sleeve 50 has a through hole 50a, which accommodates the ring module and is interference-fitted with the ring module. The interference fit allows the magnetic ring sleeve 50 and the ring module to be integrated, which improves the assembly accuracy of the magnetic gear magnetic ring assembly 100. At the same time, the magnetic gear magnetic ring assembly 100 is easy to assemble, has a stable structure, high reliability, low manufacturing cost, and is suitable for high-speed and high-torque transmission applications.

[0035] Please refer to the attached document. Figures 1-5 In this embodiment of the application, the first positioning groove 10a is provided with a first groove bottom sidewall 11, and the second positioning groove 20a is provided with a second groove bottom sidewall 21; the second groove bottom sidewall 21 and the first groove bottom sidewall 11 are arranged opposite to each other and act on the two opposite sidewalls of the non-magnetic strip 30 to form a double-sided clamping structure to prevent the non-magnetic strip 30 from swaying or rotating laterally.

[0036] A left-end mounting part 31 is disposed at the left end of the non-magnetic strip 30 and inserted into the corresponding first positioning groove 10a; the left-end mounting part 31 is connected to the bottom side wall 11 of the first groove by a first screw 111; thus achieving rigid fixation of the left end of the non-magnetic strip 30 and preventing the left end of the non-magnetic strip 30 from slipping or loosening. A right-end mounting part 32 is disposed at the right end of the non-magnetic strip 30 and inserted into the corresponding second positioning groove 20a; the right-end mounting part 32 is connected to the bottom side wall 21 of the second groove by a second screw 211, thus achieving rigid fixation of the right end of the non-magnetic strip 30 and preventing the right end of the non-magnetic strip 30 from slipping or loosening, thereby limiting the non-magnetic strip 30 from swaying in the left-right, up-down, and front-back directions, and effectively preventing the non-magnetic strip 30 from loosening during operation.

[0037] Please refer to the attached document. Figures 1-5 In this embodiment, the first positioning groove 10a has a first inner sidewall 12, and the first inner sidewall 12 and the first bottom sidewall 11 are two adjacent surfaces in the first positioning groove 10a; the first inner sidewall 12 has a first trapezoidal groove 12a, and the first trapezoidal groove 12a connects to the corresponding first positioning groove 10a. The second positioning groove 20a has a second inner sidewall 22, and the second inner sidewall 22 and the second bottom sidewall 21 are two adjacent surfaces in the second positioning groove 20a; the second inner sidewall 22 has a second trapezoidal groove 22a, and the second trapezoidal groove 22a connects to the corresponding second positioning groove 20a; the second trapezoidal groove 22a and the first trapezoidal groove 12a are arranged opposite each other along the axial direction of the left end ring 10.

[0038] The non-magnetic strip 30 has a first trapezoidal portion 33 and a second trapezoidal portion 34 on both side walls. The first trapezoidal portion 33 is inserted into and positioned in the first trapezoidal groove 12a, so that the first trapezoidal groove 12a provides a lateral trapezoidal guide rail for the first trapezoidal portion 33 of the non-magnetic strip 30, thereby restricting the vertical and horizontal freedom of the first trapezoidal portion 33 and retaining only the axial insertion freedom. The second trapezoidal portion 34 is inserted into and positioned in the second trapezoidal groove 22a, so that the second trapezoidal groove 22a provides a lateral trapezoidal guide rail for the second trapezoidal portion 34 of the non-magnetic strip 30, thereby restricting the vertical and horizontal freedom of the second trapezoidal portion 34 and retaining only the axial insertion freedom. The first trapezoidal groove 12a and the second trapezoidal groove 22a form a double-sided trapezoidal clamp, preventing the non-magnetic strip 30 from rotating around the axis or tilting laterally.

[0039] Please refer to the attached document. Figures 1-6 In this embodiment, the portion of the first trapezoidal groove 12a formed in the first inner sidewall 12 forms a stepped structure with the bottom sidewall 11 of the first groove; the portion of the second trapezoidal groove 22a formed in the second inner sidewall 22 forms a stepped structure with the bottom sidewall 21 of the second groove; the left end mounting portion 31 of the non-magnetic strip 30 forms a multi-directional positioning structure with the first positioning groove 10a; the right end mounting portion 32 of the non-magnetic strip 30 forms a multi-directional positioning structure with the second positioning groove 20a. The stepped structure integrates the bottom support, side guard, and inclined wedge functions of the left end mounting portion 31 and the right end mounting portion 32 of the non-magnetic strip 30 into one, thereby forming five degrees of freedom with constraints, leaving only the axial sliding degree of freedom of the non-magnetic strip 30.

[0040] Please refer to the attached document. Figures 1-8 In this embodiment, each magnetic strip 40 is positioned by two adjacent non-magnetic strips 30, so that the two adjacent non-magnetic strips 30 restrict the range of motion of the magnetic strip 40 and ensure the connection stability of each magnetic strip 40 relative to the multiple non-magnetic strips 30; the width of the non-magnetic strip 30 is smaller than the width of the magnetic strip 40; the first trapezoidal portion 33 and the second trapezoidal portion 34 extend along the length direction of the non-magnetic strip 30; so that the entire magnetic strip 40 is continuously clamped without local loosening.

[0041] The first trapezoidal portion 33 and the second trapezoidal portion 34 of two adjacent non-magnetic strips 30 are respectively inserted into the same magnetic strip 40; the first trapezoidal portion 33 and the second trapezoidal portion 34 form a trapezoidal self-locking structure with the magnetic strip 40, and the magnetic strip 40 is locked by the two adjacent non-magnetic strips 30 with an inclined surface, so that the magnetic strip 40 is clamped indefinitely by the seven-degree inclined surface on both sides at any axial position, ensuring the connection stability between the magnetic strip 40 and the non-magnetic strip 30, and preventing the magnetic strip 40 and the non-magnetic strip 30 from easily loosening.

[0042] Please refer to the attached document. Figures 1-8In this embodiment, the magnetic strip 40 has a third trapezoidal groove 40a and a fourth trapezoidal groove 40b on its opposite side walls; the third trapezoidal groove 40a is inserted into the first trapezoidal portion 33 and forms a trapezoidal self-locking structure with the first trapezoidal portion 33; the fourth trapezoidal groove 40b is inserted into the second trapezoidal portion 34 and forms a trapezoidal self-locking structure with the second trapezoidal portion 34; the magnetic strip 40 is trapezoidally self-locked by two adjacent non-magnetic strips 30 along the annular direction; the magnetic strip 40 is along the axial direction of the left end ring 10. The magnetic strip 40 is clamped by the left end ring 10 and the right end ring 20, so that the magnetic strip 40 can be inserted between the first trapezoidal portion 33 and the second trapezoidal portion 34 of the two adjacent non-magnetic strips 30 through the third trapezoidal groove 40a and the fourth trapezoidal groove 40b to complete tangential self-locking. The two ends of the magnetic strip 40 are clamped by the left end ring 10 and the right end ring 20 to complete axial positioning, so that the magnetic strip 40 can be locked without screws in the three dimensions of tangential, axial and radial, effectively preventing the magnetic strip 40 and the non-magnetic strips 30 from loosening during operation.

[0043] Please refer to the attached document. Figures 1-8 In this embodiment, when the first trapezoidal portion 33 is inserted into the third trapezoidal groove 40a, adhesive is filled between the first trapezoidal portion 33 and the third trapezoidal groove 40a and bonded to the magnetic strip 40 and the corresponding non-magnetic strip 30; when the second trapezoidal portion 34 is inserted into the fourth trapezoidal groove 40b, adhesive is filled between the second trapezoidal portion 34 and the fourth trapezoidal groove 40b and bonded to the magnetic strip 40 and the corresponding non-magnetic strip 30, ensuring a tight connection between each magnetic strip 40 and the corresponding non-magnetic strip 30, and ensuring the connection stability between each magnetic strip 40 and the corresponding non-magnetic strip 30.

[0044] Please refer to the attached document. Figures 1-2 In this embodiment, the magnetic ring sleeve 50 is located outside the annular module and covers multiple non-magnetic strips 30 and multiple magnetic strips 40. The magnetic ring sleeve 50 extends from the right end ring 20 to the left end ring 10. The left end of the magnetic ring sleeve 50 and the left end ring 10 are positioned on both sides of the left end mounting portion 31 and clamp the left end mounting portion 31 so that the magnetic ring sleeve 50 and the left end ring 10 can cooperate to restrict the front-back movement of the left end mounting portion 31, further enhancing the connection stability between the left end ring 10 and the non-magnetic strips 30.

[0045] Please refer to the attached document. Figures 1-2 In this embodiment, the thickness of the magnetic ring sleeve 50 is 0.3 mm - 1 mm. The magnetic ring sleeve 50 is made of high-strength composite material or metal material, and is integrated with the outer surface of the ring module through curing treatment or interference fit. This ensures that the magnetic ring sleeve 50 is tightly integrated with the ring module, which effectively improves the overall structural strength and stability of the magnetic gear magnetic ring assembly 100, and avoids the decrease in magnetic performance of the magnetic gear magnetic ring assembly 100 due to excessive physical air gap.

[0046] In the second application embodiment, a method for preparing a magnetic gear adjusting ring assembly 100 is applied to the magnetic gear adjusting ring assembly 100. For the fixed connection between the non-magnetic strip 30 and the left end ring 10, apply sufficient amount of glue to the left end mounting part 31 of the 52 non-magnetic strips 30 and embed them into the first positioning groove 10a of the left end ring 10. Ensure that the left end mounting part 31 of the non-magnetic strip 30 and the first positioning groove 10a of the left end ring 10 are tightly fitted. At the same time, ensure that the left end mounting part 31 of the non-magnetic strip 30 is fixedly connected to the left end ring 10 by screws. High-performance structural adhesive is applied to the third trapezoidal grooves 40a and fourth trapezoidal grooves 40b of the 52 magnetic strips 40, and then they are sequentially embedded between adjacent non-magnetic strips 30. The third trapezoidal grooves 40a and fourth trapezoidal grooves 40b are tightly fitted with the corresponding first trapezoidal portions 33 and second trapezoidal portions 34 to achieve a trapezoidal self-locking effect. At this time, the magnetic strips 40 and non-magnetic strips 30 are arranged alternately in the circumferential direction. The magnetic strip 40 is slid in along the axial direction and inserted between two adjacent non-magnetic strips 30; after assembly, the magnetic strip 40 and the non-magnetic strip 30 form a trapezoidal self-locking structure. The second positioning groove 20a of the right end ring 20 is connected to the right end mounting part 32 of the 52 non-magnetic strips 30 by screws. The non-magnetic strips 30 are positioned and connected to the left end ring 10 and the right end ring 20. The magnetic strips 40 are clamped by the left end ring 10 and the right end ring 20 to achieve axial loosening. After completing the installation of the left end ring 10, non-magnetic strip 30, magnetic strip 40 and right end ring 20, apply a layer of high-temperature resistant structural adhesive to the whole. After filling with adhesive, place the magnetic ring in an oven to ensure that the adhesive can fully cure and form a stable structural strength. At the same time, the magnetic ring sleeve 50 is fitted onto the non-magnetic strip 30 and magnetic strip 40.

[0047] Compared with the prior art, the beneficial effects of the present invention are: This invention provides a magnetic gear adjusting ring assembly 100 and its manufacturing method. The left end ring 10 has an annular structure and is provided with multiple first positioning grooves 10a, which are spaced apart along the annular direction of the left end ring 10. The right end ring 20 has an annular structure and is provided with multiple second positioning grooves 20a, which are spaced apart along the annular direction of the right end ring 20. The second positioning grooves 20a and their corresponding first positioning grooves 10a are arranged opposite each other along the axial direction of the right end ring 20. Multiple non-magnetic strips 30... Located between the left end ring 10 and the right end ring 20, and arranged along the annular direction; each non-magnetic strip 30 is provided with a left end mounting portion 31 and a right end mounting portion 32; the left end mounting portion 31 is accommodated in the first positioning groove 10a, the left end mounting portion 31 laterally positions the first positioning groove 10a, and is fixedly connected to the left end ring 10; the right end mounting portion 32 is accommodated in the second positioning groove 20a, the right end mounting portion 32 laterally positions the second positioning groove 20a, and is fixedly connected to the right end ring 20; the left end ring 10 and the right end ring 20 are arranged separately on the non-magnetic strips 30, along opposite directions. Supporting the same non-magnetic strip 30; multiple magnetic strips 40 and multiple non-magnetic strips 30 are arranged alternately in sequence; a magnetic strip 40 is located between two adjacent non-magnetic strips 30, and the magnetic strip 40 is clamped by the two adjacent non-magnetic strips 30 and positioned to connect the two adjacent non-magnetic strips 30; the left and right ends of the magnetic strip 40 respectively contact the left end ring 10 and the right end ring 20, and the magnetic strip 40 is clamped by the left end ring 10 and the right end ring 20 along the axial direction of the left end ring 10; multiple non-magnetic strips 30 and multiple magnetic strips 40 form a ring module; adjusting the magnetic ring protects... The sleeve 50 has a ring structure. The adjusting ring sleeve 50 is fitted with multiple non-magnetic strips 30 and multiple magnetic strips 40, and positions and connects the ring module. The adjusting ring sleeve 50 has a through hole 50a, which accommodates the ring module and is interference-fitted with the ring module. This ensures the connection stability of the multiple non-magnetic strips 30 and multiple magnetic strips 40, improves the assembly accuracy of the magnetic gear adjusting ring assembly 100, and at the same time, the magnetic gear adjusting ring assembly 100 is easy to assemble, has a stable structure, high reliability, low manufacturing cost, and is suitable for high-speed and high-torque transmission applications.

[0048] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0049] It should also be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or may be connected to an intermediary component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component through an intermediary component.

[0050] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this invention.

[0051] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A magnetic gear adjusting ring assembly, characterized in that, include: The left end ring has a ring structure; the left end ring is provided with a plurality of first positioning grooves, which are arranged at intervals along the ring direction of the left end ring; The right end ring has a ring structure; the right end ring is provided with a plurality of second positioning grooves, which are arranged at intervals along the ring direction of the right end ring; the second positioning grooves and the corresponding first positioning grooves are arranged opposite to each other along the axial direction of the right end ring; Multiple non-magnetic strips are positioned between the left and right end rings and arranged along a circumferential direction. Each non-magnetic strip has a left-end mounting portion and a right-end mounting portion. The left-end mounting portion is accommodated in a first positioning groove, which laterally positions the first positioning groove and is fixedly connected to the left end ring. The right-end mounting portion is accommodated in a second positioning groove, which laterally positions the second positioning groove and is fixedly connected to the right end ring. The left and right end rings are arranged separately on the non-magnetic strips and support the same non-magnetic strip along opposite directions. Multiple magnetic strips are arranged alternately with multiple non-magnetic strips; one magnetic strip is positioned between two adjacent non-magnetic strips, and is clamped by the two adjacent non-magnetic strips, thus positioning and connecting the two adjacent non-magnetic strips; the left and right ends of the magnetic strip contact the left and right end rings respectively, and the magnetic strip is clamped by the left and right end rings along the axial direction of the left end ring; the multiple non-magnetic strips and the multiple magnetic strips form a ring module; The magnetic ring sleeve has a ring structure. The magnetic ring sleeve is fitted with multiple non-magnetic strips and multiple magnetic strips, and is positioned and connected to the ring module. The magnetic ring sleeve has a through hole, which accommodates the ring module and is interference-fitted to the ring module.

2. The magnetic gear adjusting ring assembly according to claim 1, characterized in that, The first positioning groove is provided with a first groove bottom sidewall, and the second positioning groove is provided with a second groove bottom sidewall; the second groove bottom sidewall and the first groove bottom sidewall are arranged opposite to each other and act on the two opposite sidewalls of the non-magnetic strip. The left-end mounting part is disposed at the left end of the non-magnetic strip and is inserted into the corresponding first positioning groove; the left-end mounting part is connected to the bottom side wall of the first groove by a first screw; The right-end mounting part is disposed at the right end of the non-magnetic strip and is inserted into the corresponding second positioning groove; the right-end mounting part is connected to the bottom side wall of the second groove by a second screw.

3. The magnetic gear adjusting ring assembly according to claim 2, characterized in that, The first positioning groove is provided with a first inner sidewall, and the first inner sidewall and the bottom sidewall of the first groove are two adjacent surfaces in the first positioning groove; the first inner sidewall is provided with a first trapezoidal groove, and the first trapezoidal groove is connected to the corresponding first positioning groove. The second positioning groove is provided with a second inner sidewall, and the second inner sidewall and the bottom sidewall of the second groove are two adjacent surfaces in the second positioning groove; the second inner sidewall is provided with a second trapezoidal groove, and the second trapezoidal groove is connected to the corresponding second positioning groove; the second trapezoidal groove and the first trapezoidal groove are arranged opposite to each other along the axial direction of the left end ring; The non-magnetic strip has a first trapezoidal portion and a second trapezoidal portion on both sides. The first trapezoidal portion is inserted into the first trapezoidal groove and is positioned and connected to the first trapezoidal groove. The second trapezoidal portion is inserted into the second trapezoidal groove and is positioned and connected to the second trapezoidal groove.

4. The magnetic gear adjusting ring assembly according to claim 3, characterized in that, The portion of the first inner wall that forms the first trapezoidal groove has a stepped structure with the bottom sidewall of the first groove; the portion of the second inner wall that forms the second trapezoidal groove has a stepped structure with the bottom sidewall of the second groove. The left end mounting portion of the non-magnetic strip has a positioning structure with the first positioning groove in multiple directions; the right end mounting portion of the non-magnetic strip has a positioning structure with the second positioning groove in multiple directions.

5. The magnetic gear adjusting ring assembly according to claim 3, characterized in that, Each of the magnetic strips is positioned by two adjacent non-magnetic strips; the width of the non-magnetic strips is smaller than the width of the magnetic strips; The first trapezoidal portion and the second trapezoidal portion extend along the length direction of the non-magnetic strip; The first trapezoidal portion and the second trapezoidal portion of two adjacent non-magnetic strips are respectively inserted into the same magnetic strip; the first trapezoidal portion and the second trapezoidal portion form a trapezoidal self-locking structure with the magnetic strip, and the magnetic strip is locked by the two adjacent non-magnetic strips at an angle.

6. The magnetic gear adjusting ring assembly according to claim 5, characterized in that, The magnetic strip has a third trapezoidal groove and a fourth trapezoidal groove on its two opposite side walls. The third trapezoidal slot is inserted into the first trapezoidal part and forms a trapezoidal self-locking structure with the first trapezoidal part; The fourth trapezoidal slot is inserted into the second trapezoidal part and forms a trapezoidal self-locking structure with the second trapezoidal part; The magnetic strip is self-locked in a trapezoidal shape by two adjacent non-magnetic strips along the annular direction; the magnetic strip is clamped by the left and right end rings along the axial direction of the left end ring.

7. The magnetic gear adjusting ring assembly according to claim 6, characterized in that, When the first trapezoidal part is inserted into the third trapezoidal groove, glue is filled between the first trapezoidal part and the third trapezoidal groove, and is bonded to the magnetic strip and the corresponding non-magnetic strip; When the second trapezoidal portion is inserted into the fourth trapezoidal groove, glue is filled between the second trapezoidal portion and the fourth trapezoidal groove, and is bonded to the magnetic strip and the corresponding non-magnetic strip.

8. The magnetic gear adjusting ring assembly according to claim 7, characterized in that, The magnetic ring sheath is located on the outside of the annular module and covers multiple non-magnetic strips and multiple magnetic strips; The magnetic adjustment ring sleeve extends from the right end ring to the left end ring; the left end of the magnetic adjustment ring sleeve and the left end ring are respectively located on both sides of the left end mounting part and clamp the left end mounting part.

9. The magnetic gear adjusting ring assembly according to claim 1, characterized in that, The thickness of the magnetic ring sheath is 0.3 mm - 1 mm. The magnetic ring sheath is made of high-strength composite material or metal material and is integrated with the outer surface of the ring module by curing treatment or interference fit.

10. A method for preparing a magnetic gear adjusting ring assembly, characterized in that, Application to the magnetic gear adjusting ring assembly as described in any one of claims 1 to 9; For the fixed connection between the non-magnetic strip and the left end ring, after applying sufficient glue to the left end mounting portion of the 52 non-magnetic strips, they are embedded into the first positioning groove of the left end ring, ensuring that the left end mounting portion of the non-magnetic strip and the first positioning groove of the left end ring are tightly fitted, and at the same time ensuring that the left end mounting portion of the non-magnetic strip is fixedly connected to the left end ring by screws; The third and fourth trapezoidal grooves of the 52 magnetic strips are coated with high-performance structural adhesive, and then embedded sequentially between adjacent non-magnetic strips. The third and fourth trapezoidal grooves are tightly fitted with the corresponding first and second trapezoidal portions to achieve a trapezoidal self-locking effect. At this time, the magnetic strips and non-magnetic strips are arranged alternately in the circumferential direction. The magnetic strip is slid in along the axial direction and inserted between the two adjacent non-magnetic strips; after assembly, the magnetic strip and the non-magnetic strip form a trapezoidal self-locking structure. The second positioning groove of the right end ring is connected to the right end mounting part of the 52 non-magnetic strips, and the right end mounting part of the non-magnetic strips is fixedly connected to the right end ring by screws; the non-magnetic strips are positioned and connected to the left end ring and the right end ring, and the magnetic strips are clamped by the left end ring and the right end ring to achieve axial loosening. After completing the installation of the left end ring, the non-magnetic strip, the magnetic strip, and the right end ring, a layer of high-temperature resistant structural adhesive is applied to the entire structure. After filling with adhesive, the magnetic adjustment ring is placed in an oven to ensure that the adhesive can fully cure and form a stable structural strength. At the same time, the magnetic adjustment ring sleeve is fitted onto the non-magnetic strip and the magnetic strip.

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