Automatic welding equipment for valve body machining
By designing a fixed clamping, rotary welding, and loading/unloading device for automatic welding equipment, the problem of existing equipment being unable to automatically adjust the clamping was solved, achieving stable clamping and efficient welding of the valve body.
Patent Information
- Application Number
- CN202610025756.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-09
- Publication Date
- 2026-02-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing automated welding equipment for valve body processing cannot automatically adjust the clamping components according to the valve body size, resulting in wasted manpower and low work efficiency.
An automated welding device was designed, comprising a fixed clamping device, a rotary welding device, and a loading and unloading device. It utilizes components such as motors, rotating rods, gears, and pulleys to achieve automatic clamping and rotation of valve bodies of different models, ensuring stability and efficiency during the welding process.
It enables automated clamping and rotation of valve bodies of different models, reduces manual intervention, improves welding efficiency, avoids valve body deformation and displacement, and ensures welding quality.
Smart Images

Figure CN121571870A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automatic welding equipment for valve body processing, in particular to an automatic welding equipment for valve body processing. BACKGROUND
[0002] The definition of "valve" is a device used to control the direction, pressure, and flow of fluid in a fluid system. Valves are devices that allow or stop the flow of media (liquid, gas, powder) in pipes and equipment, and can control the flow rate. The material of the valve body is selected according to different process media. Common materials include cast iron, cast steel, stainless steel, carbon steel, plastic, and copper.
[0003] An existing automatic welding equipment for valve body processing usually requires manual adjustment of the clamping parts when the machine is welding different types of valve bodies. The machine cannot automatically adjust according to the size of the valve body, and manual adjustment of the clamping parts will waste a lot of manpower and time when the machine is welding valve bodies, thereby reducing the working efficiency of the machine. SUMMARY
[0004] The purpose of the present application is to provide an automatic welding equipment for valve body processing to solve the problems raised in the background.
[0005] To solve the above technical problems, the present application is realized by the following technical scheme: The present application is an automatic welding equipment for valve body processing, which comprises a welding base, a support frame fixedly connected to the surface of the welding base, a welding robot arranged above the welding base, a welding table fixedly connected to the top of the welding base, a fixed clamping device arranged above the welding base, a rotary welding device arranged above the welding base, and a feeding and discharging device arranged above the welding base. The fixed clamping device comprises a motor, the surface of which is fixedly connected to the inner wall of the support frame, a slot is formed in the inner wall of the welding base, a telescopic rod is fixedly connected to the inner wall of the slot, a moving block is slidably connected to the inner wall of the slot, a moving plate is fixedly connected to the bottom of the moving block, a support soft rod is fixedly connected to the top of the moving block, a clamping sleeve is fixedly connected to the end of the support soft rod away from the moving block, a sliding groove is formed in the inner wall of the welding base, a pulley is slidably connected to the inner wall of the sliding groove, and a sliding plate is fixedly connected to the bottom of the pulley.
[0006] Further, the end of the slide plate away from the pulley is fixedly connected with a thin rod, the top of the pulley is fixedly connected with a support plate, the inner wall of the support plate is slidably connected with a slide rod, the end of the slide rod is fixedly connected with a rubber pad, the output end of the motor is fixedly connected with a rotating rod, the end of the rotating rod away from the motor is fixedly connected with a threaded rod, the surface of the rotating rod is fixedly connected with a gear, the surface of the gear is meshedly connected with a rack, the inner wall of the gear is slidably connected with a slide support rod.
[0007] Further, the end of the slide plate away from the pulley is fixedly connected with a thin rod, the top of the pulley is fixedly connected with a support plate, the inner wall of the support plate is slidably connected with a slide rod, the end of the slide rod is fixedly connected with a rubber pad, the output end of the motor is fixedly connected with a rotating rod, the end of the rotating rod away from the motor is fixedly connected with a threaded rod, the surface of the rotating rod is fixedly connected with a gear, the surface of the gear is meshedly connected with a rack, the inner wall of the gear is slidably connected with a slide support rod.
[0008] Further, the end of the slide plate away from the pulley is fixedly connected with a thin rod, the top of the pulley is fixedly connected with a support plate, the inner wall of the support plate is slidably connected with a slide rod, the end of the slide rod is fixedly connected with a rubber pad, the output end of the motor is fixedly connected with a rotating rod, the end of the rotating rod away from the motor is fixedly connected with a threaded rod, the surface of the rotating rod is fixedly connected with a gear, the surface of the gear is meshedly connected with a rack, the inner wall of the gear is slidably connected with a slide support rod.
[0009] Further, the end of the slide plate away from the pulley is fixedly connected with a thin rod, the top of the pulley is fixedly connected with a support plate, the inner wall of the support plate is slidably connected with a slide rod, the end of the slide rod is fixedly connected with a rubber pad, the output end of the motor is fixedly connected with a rotating rod, the end of the rotating rod away from the motor is fixedly connected with a threaded rod, the surface of the rotating rod is fixedly connected with a gear, the surface of the gear is meshedly connected with a rack, the inner wall of the gear is slidably connected with a slide support rod.
[0010] Further, the end of the slide plate away from the pulley is fixedly connected with a thin rod, the top of the pulley is fixedly connected with a support plate, the inner wall of the support plate is slidably connected with a slide rod, the end of the slide rod is fixedly connected with a rubber pad, the output end of the motor is fixedly connected with a rotating rod, the end of the rotating rod away from the motor is fixedly connected with a threaded rod, the surface of the rotating rod is fixedly connected with a gear, the surface of the gear is meshedly connected with a rack, the inner wall of the gear is slidably connected with a slide support rod.
[0011] Further, the feeding and discharging device comprises a third rotating rod, an end of the third rotating rod is fixedly connected with an end of the threaded rod, a second belt pulley is fixedly connected to the surface of the third rotating rod, a belt is in transmission connection with the inner wall of the second belt pulley, a first belt pulley is in transmission connection with the inner wall of the second belt pulley away from the belt, a lifting groove is formed in the surface of the welding base, a lifting frame is in sliding connection with the inner wall of the lifting groove, a rotating support base is fixedly connected to the inner wall of the lifting frame, a rotating support rod is in rotating connection with the inner wall of the rotating support base, a support is fixedly connected to the bottom of the lifting frame, a support plate is fixedly connected to the bottom of the welding base, a circular telescopic rod is fixedly connected to the top of the support plate, a guide rod is fixedly connected to the surface of the welding base, a second rack is in sliding connection with the surface of the guide rod, a second gear is in meshing connection with the surface of the second rack, a third motor is fixedly connected to the inner wall of the support, a fourth rotating rod is fixedly connected to the output end of the third motor, an annular frame is fixedly connected to the end of the rotating support rod away from the rotating support base, a supporting thin rod is fixedly connected to the inner wall of the annular frame, a feeding and discharging clamp plate is in sliding connection with the surface of the supporting thin rod, a supporting plate is fixedly connected to the surface of the annular frame, a servo bidirectional electric push rod is fixedly connected to the inner wall of the supporting plate, a bent rod is fixedly connected to the output end of the servo bidirectional electric push rod, and a telescopic rod is fixedly connected to the surface of the annular frame.
[0012] Further, the end of the circular telescopic rod away from the support plate is fixedly connected with the surface of the second rack, the end of the second rack away from the guide rod is fixedly connected with the surface of the lifting frame, the end of the second gear away from the second rack is fixedly connected with the surface of the first belt pulley, the end of the bent rod away from the servo bidirectional electric push rod is fixedly connected with the surface of the feeding and discharging clamp plate, the end of the telescopic rod away from the annular frame is fixedly connected with the surface of the feeding and discharging clamp plate, and the end of the fourth rotating rod away from the third motor is fixedly connected with the bottom of the rotating support rod.
[0013] The present application has the following advantages: When the motor of this invention is turned on, the output end drives the rotating rod to rotate. When the rotating rod rotates, it drives the threaded rod to rotate. When the threaded rod rotates, it drives the moving block to move inside the slot through the moving plate. The telescopic rod makes the position of the moving block more stable when it moves. When the moving blocks move closer or further apart, they drive the clamping sleeve to move closer or further apart through the support soft rod. This allows the clamping sleeve to clamp different types of valve bodies. The support soft rod reduces the squeezing effect when the clamping sleeve clamps the valve body, avoiding valve body deformation caused by excessive squeezing and preventing welding problems. When the rotating rod rotates, it drives the gear to rotate together. The rotation of the gear drives the rack to move on the surface of the sliding support rod through meshing. When the rack moves, it pushes the slide plate to move through the thin rod, causing the slide plate to drive the pulley to move closer or further apart inside the sliding groove. When the pulley moves, it drives the slide rod and rubber pad to move through the support plate, which performs secondary fixation of the valve body and prevents the valve body from shifting during welding, thus affecting the welding effect.
[0014] When the second motor of this invention is turned on, its output end drives the second rotating rod to rotate. When the second rotating rod rotates, it drives the annular plate and the rotating support plate to rotate inside the fixed ring via the sliding rod. When the rubber pad clamps the valve body, the rotation of the sliding rod drives the rubber pad to rotate the valve body, which facilitates the machine to fully weld the valve body and avoids the need for manual rotation of the valve body during welding. When the rubber pad squeezes the valve body, it slides outward inside the support plate, thereby stretching the elastic rod to relieve the force and avoid excessive compression of the valve body. When the sliding rod moves forward, it drives the clamping frame to move together. At this time, the clamping frame drives the clamping plate to contact the valve body. The clamping plate will slide and adjust inside the clamping frame due to compression, thus completing the clamping work of the valve body when the machine is welding the valve body. This makes the rotation of the valve body driven by the sliding rod more stable and avoids problems such as falling. The limiting soft rod makes the movement of the clamping plate more stable and also has a reset effect on the clamping plate.
[0015] When the threaded rod of this invention rotates, it drives the third rotating rod to rotate. When the third rotating rod rotates, it drives the second pulley to rotate as well, thereby driving the first pulley to rotate through the transmission belt. When the first pulley rotates, it drives the second gear to rotate. At this time, the second gear will drive the second rack to move up and down on the surface of the guide rod through meshing. When the second rack moves up and down, it will drive the lifting frame to move up and down inside the welded base through the lifting groove. This will cause the lifting frame to drive the bracket and the rotating support rod to move up and down together, so that the height of the clamping component can be fully adjusted when the machine is loading and unloading valve bodies of different sizes. When the third motor is turned on, the output end drives the fourth rotating rod to rotate, which will drive the rotating support rod to rotate inside the rotating support seat, improving the efficiency of the machine in loading and unloading valve bodies. When the servo bidirectional electric actuator of this invention is turned on, the output end will drive the bent rod to push and pull the loading and unloading clamping plate, so that the loading and unloading clamping plate slides on the surface of the supporting thin rod, so that the loading and unloading clamping plate can load and unload valve bodies of different sizes. The retracting rod makes the movement of the loading and unloading clamping plate more stable, avoiding the problem of valve bodies falling off due to position displacement.
[0016] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall cross-sectional structure of the present invention; Figure 3 This is a schematic diagram of the structure of the fixing and clamping device of the present invention; Figure 4 This is another structural schematic diagram of the fixing and clamping device of the present invention; Figure 5 This is a schematic diagram of the rotary welding device of the present invention; Figure 6 This is another structural schematic diagram of the rotary welding device of the present invention; Figure 7 This is a schematic diagram of the rotating support plate structure of the present invention; Figure 8 This is a schematic diagram of the loading and unloading device of the present invention; Figure 9 For the present invention Figure 8 Enlarged structural diagram of section A in the middle; Figure 10 This is another structural schematic diagram of the loading and unloading device of the present invention; Figure 11 This is a schematic diagram of the loading and unloading clamping plate structure of the present invention.
[0019] The attached diagram lists the components represented by each number as follows: In the diagram: 1. Welding base; 2. Support frame; 3. Welding robot; 4. Welding table; 5. Fixed clamping device; 6. Rotary welding device; 7. Loading and unloading device; 20. Motor; 21. Groove; 22. Telescopic rod; 23. Moving block; 24. Moving plate; 25. Supporting flexible rod; 26. Clamping sleeve; 27. Slide groove; 28. Pulley; 29. Slide plate; 30. Thin rod; 31. Support plate; 32. Sliding rod; 33. Rubber pad; 34. Threaded rod; 35. Rotating rod; 36. Gear; 37. Rack; 38. Sliding support rod; 40. Support frame; 41. Second motor; 42. Second rotating rod; 43. Fixed ring; 44. Rotating support. 45. Plate; 46. Elastic rod; 47. Ring plate; 48. Clamping frame; 49. Clamping plate; 50. Limiting soft rod; 51. Belt; 52. First pulley; 53. Third rotating rod; 54. Second pulley; 55. Lifting groove; 56. Lifting frame; 57. Rotating support; 58. Rotating support rod; 59. Support plate; 60. Circular telescopic rod; 61. Second rack; 62. Guide rod; 63. Second gear; 64. Third motor; 65. Fourth rotating rod; 66. Ring frame; 67. Support rod; 68. Loading and unloading clamping plate; 69. Support plate; 70. Servo bidirectional electric actuator; 71. Bending rod; 72. Retracting rod. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Please see Figure 1 - Figure 11 As shown, the present invention is an automatic welding equipment for valve body processing, including a welding base 1, a support frame 2 fixedly connected to the surface of the welding base 1, a welding robot 3 arranged above the welding base 1, a welding table 4 fixedly connected to the top of the welding base 1, a fixed clamping device 5 arranged above the welding base 1, a rotary welding device 6 arranged above the welding base 1, and a loading and unloading device 7 arranged above the welding base 1. The fixed clamping device 5 includes a motor 20. When the motor 20 is turned on, its output end drives the rotating rod 35 to rotate. The surface of the motor 20 is fixedly connected to the inner wall of the support frame 2. The inner wall of the welded base 1 has a slot 21. A telescopic rod 22 is fixedly connected to the inner wall of the slot 21. The telescopic rod 22 makes the position of the moving block 23 more stable when it moves. The moving block 23 is slidably connected to the inner wall of the slot 21. When the moving blocks 23 move closer or further apart, they will drive the clamping sleeve 26 to move closer or further apart through the support soft rod 25, so that the clamping sleeve 26 can clamp different types of valve bodies. A movable plate 24 is fixedly connected to the bottom of the movable block 23, and a support flexible rod 25 is fixedly connected to the top of the movable block 23. The support flexible rod 25 will reduce the squeezing effect when the clamping sleeve 26 clamps the valve body. The end of the support flexible rod 25 away from the movable block 23 is fixedly connected to the clamping sleeve 26. A sliding groove 27 is opened on the inner wall of the welding base 1. A pulley 28 is slidably connected to the inner wall of the sliding groove 27. When the pulley 28 moves, it will drive the sliding rod 32 and the rubber pad 33 to move through the support plate 31, so as to perform secondary fixing work on the valve body. A sliding plate 29 is fixedly connected to the bottom of the pulley 28.
[0022] A thin rod 30 is fixedly connected to the end of the slide plate 29 away from the pulley 28. A support plate 31 is fixedly connected to the top of the pulley 28. A sliding rod 32 is slidably connected to the inner wall of the support plate 31. A rubber pad 33 is fixedly connected to the end of the sliding rod 32. A rotating rod 35 is fixedly connected to the output end of the motor 20. When the rotating rod 35 rotates, it will drive the threaded rod 34 to rotate. A threaded rod 34 is fixedly connected to the end of the rotating rod 35 away from the motor 20. When the threaded rod 34 rotates, it will drive the moving block 23 to move inside the slot 21 through the moving plate 24. A gear 36 is fixedly connected to the surface of the rotating rod 35. When the gear 36 rotates, it will drive the rack 37 to move on the surface of the sliding support rod 38 through meshing. A rack 37 is meshed on the surface of the gear 36. When the rack 37 moves, it will push the slide plate 29 to move through the thin rod 30, so that the slide plate 29 drives the pulley 28 to move closer or further apart inside the slide groove 27. A sliding support rod 38 is slidably connected to the inner wall of the gear 36.
[0023] The end of the telescopic rod 22 away from the slot 21 is fixedly connected to the surface of the moving block 23. The surface of the threaded rod 34 is threadedly connected to the inner wall of the moving plate 24. The threaded rod 34 passes through the moving plate 24 and extends to the outer end of the moving plate 24. The support rod 25 is located above the welding table 4.
[0024] The rotating rod 35 is located close to the motor 20 and the threaded rod 34. The end of the thin rod 30 away from the slide plate 29 is fixedly connected to the surface of the rack 37. The end of the gear 36 away from the rack 37 is fixedly connected to the surface of the welding base 1.
[0025] The rotary welding device 6 includes a support frame 40, the end of which is fixedly connected to the lower surface of the support plate 31. A second motor 41 is fixedly connected to the inner wall of the support frame 40. When the second motor 41 is turned on, its output end drives the second rotating rod 42 to rotate. The output end of the second motor 41 is fixedly connected to the second rotating rod 42. When the second rotating rod 42 rotates, it drives the annular plate 46 and the rotating support plate 44 to rotate inside the fixed ring 43 via the sliding rod 32. The surface of the support plate 31 is fixedly connected to the fixed ring 43, and the inner wall of the fixed ring 43 is rotatably connected to the rotating support plate 44. An elastic rod 45 is fixedly connected to the surface of the rotating support plate 44. An annular plate 46 is fixedly connected to the end of the elastic rod 45 away from the rotating support plate 44. A clamping frame 47 is fixedly connected to the surface of the sliding rod 32. The clamping frame 47 drives the clamping plate 48 to contact the valve body. The clamping plate 48 will slide and adjust inside the clamping frame 47 due to compression. The clamping plate 48 is slidably connected to the inner wall of the clamping frame 47. A limiting soft rod 49 is fixedly connected to the end of the clamping plate 48. The limiting soft rod 49 makes the clamping plate 48 more stable when it moves, and at the same time, it has a reset effect on the clamping plate 48.
[0026] The end of the second rotating rod 42 away from the second motor 41 is fixedly connected to the end of the slide rod 32. The inner wall of the rotating support plate 44 is slidably connected to the surface of the slide rod 32. The inner wall of the annular plate 46 is fixedly connected to the surface of the slide rod 32. The end of the limiting soft rod 49 away from the clamping plate 48 is fixedly connected to the surface of the clamping frame 47.
[0027] The loading and unloading device 7 includes a third rotating rod 52. The rotation of the third rotating rod 52 drives the second pulley 53 to rotate together, thereby causing the belt 50 to drive the first pulley 51 to rotate together via transmission. The end of the third rotating rod 52 is fixedly connected to the end of the threaded rod 34. The surface of the third rotating rod 52 is fixedly connected to the second pulley 53. The inner wall of the second pulley 53 is connected to the belt 50 via transmission. The inner wall of the belt 50 away from the second pulley 53 is connected to the first pulley 51 via transmission. When the first pulley 51 rotates, it drives the second gear 63 to rotate. The surface of the welding base 1 is provided with a lifting groove 54. A lifting frame 55 is slidably connected to the inner wall of the welding base 1. A rotating support 56 is fixedly connected to the inner wall of the lifting frame 55. A rotating support rod 57 is rotatably connected to the inner wall of the rotating support 56. A bracket 58 is fixedly connected to the bottom of the lifting frame 55. A support plate 59 is fixedly connected to the bottom of the welding base 1. A circular telescopic rod 60 is fixedly connected to the top of the support plate 59. A guide rod 62 is fixedly connected to the surface of the welding base 1. A second rack 61 is slidably connected to the surface of the guide rod 62. When the second rack 61 moves up and down, it will drive the lifting frame 55 to move up and down inside the welding base 1 through the lifting groove 54, thereby causing the lifting frame 55 to move up and down. The movable bracket 58 and the rotating support rod 57 move up and down together. The surface of the second rack 61 is meshed with the second gear 63. The second gear 63 drives the second rack 61 to move up and down on the surface of the guide rod 62 through meshing. The inner wall of the bracket 58 is fixedly connected to the third motor 64. When the third motor 64 is turned on, its output end drives the fourth rotating rod 65 to rotate, which in turn drives the rotating support rod 57 to rotate inside the rotating support seat 56. The output end of the third motor 64 is fixedly connected to the fourth rotating rod 65. The end of the rotating support rod 57 away from the rotating support seat 56 is fixedly connected to the ring frame 66. The inner wall of the ring frame 66 is fixedly connected to the ring frame 66. A support rod 67 is connected, and a loading / unloading clamping plate 68 is slidably connected to the surface of the support rod 67. A support plate 69 is fixedly connected to the surface of the ring frame 66, and a servo bidirectional electric actuator 70 is fixedly connected to the inner wall of the support plate 69. When the servo bidirectional electric actuator 70 is turned on, its output end will push and pull the loading / unloading clamping plate 68 by driving the bent rod 71, thereby causing the loading / unloading clamping plate 68 to slide on the surface of the support rod 67. The output end of the servo bidirectional electric actuator 70 is fixedly connected to the bent rod 71, and a retractable rod 72 is fixedly connected to the surface of the ring frame 66. The retractable rod 72 makes the movement of the loading / unloading clamping plate 68 more stable.
[0028] The end of the circular telescopic rod 60 away from the support plate 59 is fixedly connected to the surface of the second rack 61. The end of the second rack 61 away from the guide rod 62 is fixedly connected to the surface of the lifting frame 55. The end of the second gear 63 away from the second rack 61 is fixedly connected to the surface of the first pulley 51. The end of the bent rod 71 away from the servo bidirectional electric push rod 70 is fixedly connected to the surface of the loading and unloading clamping plate 68. The end of the retractable rod 72 away from the ring frame 66 is fixedly connected to the surface of the loading and unloading clamping plate 68. The end of the fourth rotating rod 65 away from the third motor 64 is fixedly connected to the bottom of the rotating support rod 57. The fourth rotating rod 65 passes through the rotating support seat 56 and extends to the bottom of the rotating support rod 57.
[0029] When in use, when the motor 20 is turned on, the output end drives the rotating rod 35 to rotate. When the rotating rod 35 rotates, it drives the threaded rod 34 to rotate. When the threaded rod 34 rotates, it drives the moving block 23 to move inside the slot 21 through the moving plate 24. The telescopic rod 22 makes the position of the moving block 23 more stable when it moves. When the moving blocks 23 move closer or further apart, they drive the clamping sleeve 26 to move closer or further apart through the support flexible rod 25. This allows the clamping sleeve 26 to clamp different types of valve bodies. The support flexible rod 25 reduces the squeezing effect when the clamping sleeve 26 clamps the valve body, avoiding deformation of the valve body due to excessive squeezing and preventing welding problems. When the rotating rod 35 rotates, it drives the gear 36 to rotate as well. When gear 36 rotates, it meshes and drives rack 37 to move on the surface of sliding support rod 38. As rack 37 moves, it pushes slide plate 29 via thin rod 30, causing slide plate 29 to move pulley 28 closer together or further apart inside slide groove 27. When pulley 28 moves, it drives slide rod 32 and rubber pad 33 via support plate 31, providing secondary fixation for the valve body and preventing valve body misalignment during welding, which would affect the welding effect. When the second motor 41 is turned on, its output drives second rotating rod 42 to rotate. When second rotating rod 42 rotates, it drives annular plate 46 and rotating support plate 44 to rotate inside fixed ring 43 via slide rod 32. When rubber pad 33 clamps the valve body, the rotation of slide rod 32 drives rubber pad 33 to clamp the valve body. The rotation facilitates the machine's welding of the valve body, eliminating the need for manual rotation during welding. When the rubber pad 33 compresses the valve body, it slides outward within the support plate 31, thus stretching the elastic rod 45 to relieve pressure and prevent excessive compression of the valve body. When the slide rod 32 moves forward, it drives the clamping frame 47 to move as well. At this time, the clamping frame 47 brings the clamping plate 48 into contact with the valve body. Due to compression, the clamping plate 48 slides and adjusts within the clamping frame 47, thus completing the clamping of the valve body during the machine's welding process. This makes the rotation of the valve body driven by the slide rod 32 more stable, preventing problems such as falling off. The limiting soft rod 49 further stabilizes the movement of the clamping plate 48 and simultaneously... 48 serves a reset function. When the threaded rod 34 rotates, it drives the third rotating rod 52 to rotate. When the third rotating rod 52 rotates, it drives the second pulley 53 to rotate as well. This, in turn, drives the belt 50 to rotate the first pulley 51. When the first pulley 51 rotates, it drives the second gear 63 to rotate. At this time, the second gear 63, through meshing, drives the second rack 61 to move up and down on the surface of the guide rod 62. When the second rack 61 moves up and down, it drives the lifting frame 55 to move up and down inside the welded base 1 through the lifting groove 54. This causes the lifting frame 55 to drive the bracket 58 and the rotating support rod 57 to move up and down together, allowing the machine to fully adjust the height of the clamping components when loading and unloading valve bodies of different sizes.When the third motor 64 is turned on, its output drives the fourth rotating rod 65 to rotate, which in turn causes the rotating support rod 57 to rotate inside the rotating support seat 56, improving the efficiency of the machine in loading and unloading valve bodies. When the servo bidirectional electric actuator 70 is turned on, its output drives the bent rod 71 to push and pull the loading and unloading clamping plate 68, allowing the loading and unloading clamping plate 68 to slide on the surface of the supporting thin rod 67. This allows the loading and unloading clamping plate 68 to load and unload valve bodies of different sizes. The retractable pull rod 72 makes the movement of the loading and unloading clamping plate 68 more stable, preventing the valve body from falling due to positional misalignment.
[0030] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic welding device for valve body processing, comprising a welding base (1), characterized in that: A support frame (2) is fixedly connected to the surface of the welding base (1), a welding robot (3) is set above the welding base (1), a welding table (4) is fixedly connected to the top of the welding base (1), a fixed clamping device (5) is set above the welding base (1), a rotating welding device (6) is set above the welding base (1), and a loading and unloading device (7) is set above the welding base (1). The fixed clamping device (5) includes a motor (20), the surface of which is fixedly connected to the inner wall of the support frame (2), the inner wall of the welding base (1) is provided with a slot (21), a telescopic rod (22) is fixedly connected to the inner wall of the slot (21), a moving block (23) is slidably connected to the inner wall of the slot (21), a moving plate (24) is fixedly connected to the bottom of the moving block (23), a supporting flexible rod (25) is fixedly connected to the top of the moving block (23), a clamping sleeve (26) is fixedly connected to the end of the supporting flexible rod (25) away from the moving block (23), a sliding groove (27) is provided on the inner wall of the welding base (1), a pulley (28) is slidably connected to the inner wall of the sliding groove (27), and a sliding plate (29) is fixedly connected to the bottom of the pulley (28).
2. The automatic welding equipment for valve body processing according to claim 1, characterized in that: A thin rod (30) is fixedly connected to the end of the slide plate (29) away from the pulley (28). A support plate (31) is fixedly connected to the top of the pulley (28). A sliding rod (32) is slidably connected to the inner wall of the support plate (31). A rubber pad (33) is fixedly connected to the end of the sliding rod (32). A rotating rod (35) is fixedly connected to the output end of the motor (20). A threaded rod (34) is fixedly connected to the end of the rotating rod (35) away from the motor (20). A gear (36) is fixedly connected to the surface of the rotating rod (35). A rack (37) is meshed with the surface of the gear (36). A sliding support rod (38) is slidably connected to the inner wall of the gear (36).
3. The automatic welding equipment for valve body processing according to claim 2, characterized in that: The end of the telescopic rod (22) away from the slot (21) is fixedly connected to the surface of the moving block (23), the surface of the threaded rod (34) is threadedly connected to the inner wall of the moving plate (24), the threaded rod (34) passes through the moving plate (24) and extends to the outer end of the moving plate (24), and the supporting flexible rod (25) is located above the welding table (4).
4. An automatic welding device for valve body processing according to claim 3, characterized in that: The rotating rod (35) is located close to the motor (20) and the threaded rod (34). The end of the thin rod (30) away from the slide plate (29) is fixedly connected to the surface of the rack (37). The end of the gear (36) away from the rack (37) is fixedly connected to the surface of the welding base (1).
5. An automatic welding device for valve body processing according to claim 4, characterized in that: The rotary welding device (6) includes a support frame (40), the end of which is fixedly connected to the lower surface of the support plate (31). A second motor (41) is fixedly connected to the inner wall of the support frame (40). A second rotating rod (42) is fixedly connected to the output end of the second motor (41). A fixed ring (43) is fixedly connected to the surface of the support plate (31). A rotating support plate (44) is rotatably connected to the inner wall of the fixed ring (43). An elastic rod (45) is fixedly connected to the surface of the rotating support plate (44). An annular plate (46) is fixedly connected to the end of the elastic rod (45) away from the rotating support plate (44). A clamping frame (47) is fixedly connected to the surface of the sliding rod (32). A clamping plate (48) is slidably connected to the inner wall of the clamping frame (47). A limit rod (49) is fixedly connected to the end of the clamping plate (48).
6. An automatic welding device for valve body processing according to claim 5, characterized in that: The end of the second rotating rod (42) away from the second motor (41) is fixedly connected to the end of the sliding rod (32), the inner wall of the rotating support plate (44) is slidably connected to the surface of the sliding rod (32), the inner wall of the annular plate (46) is fixedly connected to the surface of the sliding rod (32), and the end of the limiting soft rod (49) away from the clamping plate (48) is fixedly connected to the surface of the clamping frame (47).
7. An automatic welding device for valve body processing according to claim 6, characterized in that: The loading and unloading device (7) includes a third rotating rod (52), the end of which is fixedly connected to the end of a threaded rod (34). A second pulley (53) is fixedly connected to the surface of the third rotating rod (52). A belt (50) is driven to the inner wall of the second pulley (53). A first pulley (51) is driven to the inner wall of the belt (50) away from the second pulley (53). A lifting groove (54) is provided on the surface of the welding base (1). A lifting frame (55) is slidably connected to the inner wall of the lifting groove (54). A rotating support (56) is fixedly connected to the inner wall of the lifting frame (55). A rotating support rod (57) is rotatably connected to the inner wall of the rotating support (56). A bracket (58) is fixedly connected to the bottom of the lifting frame (55). A support plate (59) is fixedly connected to the bottom of the welding base (1). A circular telescopic rod (60) is fixedly connected to the top of the support plate (59). (1) A guide rod (62) is fixedly connected to the surface of the bracket (58). A second rack (61) is slidably connected to the surface of the guide rod (62). A second gear (63) is meshed with the surface of the second rack (61). A third motor (64) is fixedly connected to the inner wall of the bracket (58). A fourth rotating rod (65) is fixedly connected to the output end of the third motor (64). A ring frame (66) is fixedly connected to the end of the rotating support rod (57) away from the rotating support seat (56). A support rod (67) is fixedly connected to the inner wall of the ring frame (66). An upper and lower clamping plate (68) is slidably connected to the surface of the support rod (67). A support plate (69) is fixedly connected to the surface of the ring frame (66). A servo bidirectional electric push rod (70) is fixedly connected to the inner wall of the support plate (69). A bent rod (71) is fixedly connected to the output end of the servo bidirectional electric push rod (70). A retractable rod (72) is fixedly connected to the surface of the ring frame (66).
8. An automatic welding device for valve body processing according to claim 7, characterized in that: The end of the circular telescopic rod (60) away from the support plate (59) is fixedly connected to the surface of the second rack (61), the end of the second rack (61) away from the guide rod (62) is fixedly connected to the surface of the lifting frame (55), the end of the second gear (63) away from the second rack (61) is fixedly connected to the surface of the first pulley (51), the end of the bent rod (71) away from the servo bidirectional electric push rod (70) is fixedly connected to the surface of the loading and unloading clamping plate (68), the end of the retractable rod (72) away from the ring frame (66) is fixedly connected to the surface of the loading and unloading clamping plate (68), the end of the fourth rotating rod (65) away from the third motor (64) is fixedly connected to the bottom of the rotating support rod (57), and the fourth rotating rod (65) passes through the rotating support seat (56) and extends to the bottom of the rotating support rod (57).