Welding strip accurate positioning and welding integrated clamp for 0BB main-grid-free battery

By designing an integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries, the problem of inconvenient solder strip positioning and adjustment was solved, achieving flexible applicability of solder strips and improved welding quality, ensuring welding effect and portability.

CN121571886APending Publication Date: 2026-02-27JIANGSU SUN TECH CORP LTD
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Patent Information

Application Number
CN202511647165.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

In existing technologies, it is inconvenient to quickly and accurately adjust and position the working distance between multiple battery solder strips, which affects the applicability of the device.

Method used

An integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries was designed. It includes a conveyor belt, gantry frame, moving frame, mounting base, moving base, U-shaped base, width adjustment component, moving pressing component and cutting component. The precise positioning, adjustment and welding of solder strips are achieved by components such as hand crank, drive motor and cylinder.

Benefits of technology

This achieves flexible applicability of the welding strip, improves welding quality and consistency, enhances welding effect, and ensures product portability and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a welding strip accurate positioning and welding integrated clamp for an 0BB main-grid-free battery, and belongs to the technical field of 0BB main-grid-free batteries. The welding strip accurate positioning and welding integrated clamp comprises a conveying belt, a portal frame is arranged on one side of the outer portion of the conveying belt, and a movable frame is arranged on one side of the top of the portal frame through a linear module. According to the device, a worker manually operates a first hand-cranking device to drive a connecting shaft and a first lead screw to rotate, and under the action of a plurality of connecting rod units, a lead screw sleeve and a plurality of rectangular sliding seats drive a plurality of limiting sliding blocks, connecting sleeves and limiting guide wheels to synchronously move at equal intervals on the peripheral side of the first lead screw; the limiting guide wheels are arranged to adjust the use distance between the multiple limiting guide wheels, then the use distance between the multiple battery welding strips between the multiple limiting guide wheels is adjusted, the welding requirements of the battery welding strips with different widths are met, and then the flexible applicability of products in the use process is guaranteed.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of 0BB no main grid battery, and particularly relates to a welding strip precise positioning and welding integrated clamp for 0BB no main grid battery. BACKGROUND

[0002] With the development of photovoltaic modules, N-type bifacial cell technology has been industrialized. The conventional cell is provided with transversely extending auxiliary grid lines and longitudinally extending main grid lines on the front surface and the back surface for collecting current. Compared with the auxiliary grid lines, the main grid lines are much wider. Since a large amount of surface area of the cell is occupied by the main grid lines, the light receiving area of the cell is greatly reduced, and finally the photoelectric conversion efficiency of the cell is limited. Therefore, the no main grid (0BB) cell is widely used due to its high power generation efficiency.

[0003] A no main grid cell string welding machine in Chinese patent document (CN221041153U) includes a stringing conveying device, a welding strip supplying device, a film pasting device and a cell laying device. The film pasting device is configured to lay an (i+1)th back surface adhesive film to a first laying position and lay an (i+1)th welding strip group to the first laying position and a second laying position. The cell laying device is configured to lay an (i+1)th cell to the first laying position, so that the (i+1)th back surface adhesive film adheres the latter half of the (i+1)th welding strip group to the back surface of the (i+1)th cell. The film pasting device is further configured to lay an ith front surface adhesive film to the second laying position, so that the ith front surface adhesive film adheres the former half of the (i+1)th welding strip group to the front surface of the ith cell. The stringing conveying device is configured to step a predetermined distance to the next process, so as to leave the first laying position. The application adheres the welding strip to the cell by the adhesive film, improves the bonding force between the welding strip and the cell, and avoids the welding strip from separating from the cell during the carrying process. However, the device is inconvenient to adjust and position the use distance between the welding strips of multiple cells quickly and accurately during use, which affects the applicability of the device. Therefore, improvement is needed. SUMMARY

[0004] The purpose of the present application is to solve the problem that the prior art is inconvenient to adjust and position the use distance between the welding strips of multiple cells quickly and accurately during use, which affects the applicability of the device, and a welding strip precise positioning and welding integrated clamp for 0BB no main grid battery is proposed.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: A welding strip precise positioning and welding integrated clamp for 0BB no main grid battery includes a conveying belt, a gantry is arranged on one side of the outer part of the conveying belt, a moving frame is arranged on one side of the top of the gantry through a linear module, and the clamp further includes: The mounting seat is arranged below the moving frame. The moving seat is arranged below the mounting seat. The two U-shaped seats are arranged at the bottom of the mounting seat and the moving seat, respectively. The moving and pressing assembly is arranged inside the moving seat and used for moving and pressing and welding treatment of the solder strip. The two width adjusting assemblies are arranged at the bottom of the U-shaped seat and used for equidistant adjustment of the usage interval between the multiple solder strips. The cutting assembly is arranged below the width adjusting assembly on one side and used for automatic cutting treatment of the continuous solder strip.

[0006] As a further description of the above technical solution: The width adjusting assembly comprises: The pipe sleeve is rotationally connected inside the U-shaped seat, and a plurality of first through holes are formed in the inside of the pipe sleeve. The connecting shaft is fixedly connected with the first lead screw at one end, and the connecting shaft and the first lead screw are both rotationally connected inside the pipe sleeve. The connecting shaft extends to the outside of the pipe sleeve at one end and is fixedly connected with the first hand shaker. The fixed seat is fixedly connected to the outer circumferential side of the connecting shaft. The lead screw seat is transmissionally connected to the outer circumferential side of the first lead screw, and a plurality of rectangular sliding seats are arranged on the side of the lead screw seat opposite to the fixed seat. The rectangular sliding seats are sleeved on the outer circumferential side of the first lead screw. The plurality of connecting rod units are arranged in a cross shape, and the intersection points of the plurality of connecting rod units are rotationally connected to the bottom of the fixed seat, the lead screw seat and the rectangular sliding seat through a plurality of round shafts.

[0007] As a further description of the above technical solution: The width adjusting assembly further comprises: The plurality of sets of limiting sliding blocks are linearly arrayed inside the pipe sleeve, and each set of limiting sliding blocks comprises two limiting sliding blocks. The limiting sliding blocks are fixedly connected to the outer walls of the fixed seat, the lead screw seat and the rectangular sliding seat on one side, and the other sides of the plurality of limiting sliding blocks extend to the outside of the first through holes. The limiting sliding blocks are slidingly connected inside the first through holes. The plurality of connecting sleeves are linearly arrayed on the outer circumferential side of the pipe sleeve, and the inner circumferential side of the connecting sleeve is fixedly connected to the outer circumferential side of the limiting sliding block. The inside of the connecting sleeve is provided with an air extraction channel. The plurality of limiting guide wheels are sleeved on the outer circumferential side of the plurality of connecting sleeves, and the inside of the limiting guide wheels is provided with a cavity. A plurality of air extraction openings are circumferentially arrayed on one side of the cavity, and the other side of the cavity is in communication with the air extraction channel. The plurality of air extraction cylinders are fixedly connected to the inner circumferential side of the plurality of connecting sleeves on the outer circumferential side, and the air extraction cylinders are in communication with the air extraction channel.

[0008] As a further description of the above technical solution: The width adjusting assembly further comprises: A plurality of protective layers are arranged inside the first through hole, and each of the plurality of protective layers is composed of a plurality of protective layers, and the two sides of each protective layer are fixedly connected with the limiting sliding block and the inner wall of the pipe sleeve; A sealing sliding ring is sleeved on the outer circumferential side of the pipe sleeve; An air extraction pipe is in communication with the sealing sliding ring on one side, and the other end of the air extraction pipe is in communication with an external air extraction device.

[0009] As a further description of the above technical solution: The width adjusting assembly on one side further comprises: Two drive units are located inside the U-shaped seat, and the inner circumferential side of the drive unit is rotatably connected to the outer circumferential side of the pipe sleeve through the annular pipe sleeve; Two arc-shaped frames are sleeved on the outer circumferential side of the pipe sleeve, and the two arc-shaped frames are arranged on the two sides outside the two U-shaped seats, a fixed roller is arranged between the bottoms of the two arc-shaped frames, the fixed roller is slidably connected to the bottom of the arc-shaped frame through the limiting sliding seat and the lifting unit, the lifting unit is arranged inside the arc-shaped frame, and the limiting sliding seat is slidably connected to the inside of the arc-shaped frame.

[0010] As a further description of the above technical solution: The moving and pressing assembly comprises: A rectangular lead screw seat is slidably connected inside the mounting seat, one end of the rectangular lead screw seat extends to the outside of the mounting seat and is fixedly connected with the outer wall of the moving seat, and the cross-sectional shape of the moving seat is L-shaped; A second lead screw is drivingly connected to the inner circumferential side of the rectangular lead screw seat, and a driving motor is fixedly connected to the end of the second lead screw away from the rectangular lead screw seat, and the other side of the driving motor is fixedly connected with the inner wall of the mounting seat; A vertical plate is fixedly connected to the outer circumferential side of the rectangular lead screw seat, and the vertical plate is slidably connected inside the mounting seat, and the vertical plate is provided with a trigger button on both sides.

[0011] As a further description of the above technical solution: The moving and pressing assembly further comprises: Two connecting plates are symmetrically arranged with the rectangular lead screw seat as the center, and the connecting plates are arranged inside the mounting seat; Two main liquid capsules are fixedly connected with the outer walls of the two connecting plates on one side, and the other sides of the main liquid capsules are fixedly connected with the inner wall of the mounting seat; Four first springs are symmetrically arranged on both sides of the rectangular lead screw seat, and the two first springs are symmetrically arranged with the main liquid capsule as the center; Two infusion tubes are in communication with the main liquid capsule on one end, and the other end of the infusion tube extends to the inside of the moving seat and is in communication with the same auxiliary liquid capsule, and a switch valve is arranged on the infusion tube, and the switch valve on the infusion tube is electrically connected with the trigger button through a wire; The horizontal plate is slidingly connected inside the moving seat, and the top of the horizontal plate is fixedly connected with the bottom of the auxiliary liquid bag. The connecting block is fixedly connected with the bottom of the horizontal plate, and the bottom of the connecting block extends to the outside of the moving seat and is fixedly connected with the top of the U-shaped seat, and the connecting block is slidingly connected inside the moving seat. The two second springs are symmetrically arranged around the connecting block, and the two sides of the second spring are fixedly connected with the bottom of the horizontal plate and the inner wall of the moving seat, respectively.

[0012] As a further description of the above technical solution: The cutting assembly comprises: The two connecting frames are fixedly connected with the outer wall of the mounting seat on opposite sides through screws, and the cross-sectional shape of the connecting frame is L-shaped. The cutting knife is arranged between the bottoms of the two connecting frames, and the two sides of the cutting knife are slidingly connected inside the connecting frame through the sliding seat and the electric push rod, and the electric push rod is arranged inside the connecting frame.

[0013] As a further description of the above technical solution: The cutting assembly further comprises: The two rectangular frames are arranged above the cutting knife, and the rectangular frames are symmetrically arranged around the cutting knife, and the two sides of the rectangular frame are fixedly connected with the inner wall of the connecting frame. The plurality of third springs are symmetrically arranged inside the rectangular frame, and one side of the third spring is fixedly connected with the inner wall of the rectangular frame, and the other side of the third spring is fixedly connected with the rectangular slide block, and the rectangular slide block is slidingly connected inside the rectangular frame. The two U-shaped frames are arranged on opposite sides of the two rectangular slide blocks, and the U-shaped frame is provided with an installation slot inside, and the installation slot is provided with a cleaning block inside, and the cleaning block is connected with the external liquid pumping device through the built-in cavity and the heater arranged inside the cavity. The four pin shafts are symmetrically arranged on the top side of the U-shaped frame, and the pin shafts are rotatably connected inside the U-shaped frame, and the top end of the pin shaft extends to the outside of the U-shaped frame and is fixedly connected with the second hand crank, and the limit block is arranged below the second hand crank, and the limit block is fixedly connected with the outer circumferential side of the pin shaft.

[0014] As a further description of the above technical solution: Further comprising: The gas cylinder is fixed to one side of the top of the moving frame, and one end of the output shaft of the gas cylinder extends to the outside of the moving frame and is fixedly connected with the top of the mounting seat.

[0015] As described above, due to the adoption of the above technical solution, the beneficial effects of the present application are: 1. In this invention, the width adjustment component allows the operator to manually operate the first hand crank to rotate the connecting shaft and the first lead screw. Under the action of multiple linkage units, the lead screw sleeve and multiple rectangular sliding seats drive multiple limit sliders, connecting sleeves, and limiting guide wheels to move synchronously and equidistantly on the outer periphery of the first lead screw. This adjusts the working distance between the multiple limiting guide wheels, thereby adjusting the working distance between the multiple battery welding strips between the multiple limiting guide wheels. This makes the product suitable for welding battery welding strips of different widths, thus ensuring the product's flexibility and applicability during use.

[0016] 2. In this invention, the movable pressing assembly enables the drive motor to rotate the second lead screw, causing the rectangular lead screw seat to move synchronously with the movable seat, the limiting guide wheel on one side, and the fixed roller. This moves the clamped and fixed battery welding strip. At this time, the vertical plate will transport the water inside the main liquid bladder to the sub-liquid bladder through the connecting plate, causing the sub-liquid bladder to expand and drive the horizontal plate, connecting block, U-shaped seat, and limiting guide wheel to move slightly downward. During the process of the drive motor driving the second lead screw to rotate in the opposite direction to reset the limiting guide wheel, the limiting guide wheel presses the battery electrode and battery welding strip during the initial welding and solidification process, thereby effectively eliminating air bubbles, enhancing bonding force, significantly improving welding quality and consistency, and thus effectively improving the welding effect of the product during use.

[0017] 3. In this invention, the cutting component allows the sliding seat and cutting blade to move upward via an electric push rod to cut the installed battery welding strip before the guide wheel resets. After cutting, the cleaning block cleans the adhesive residue adhering to the surface of the cutting blade during the reset process, reducing the amount of adhesive residue adhering to the cutting blade surface after prolonged use, thus preventing any impact on the cutting effect and welding quality of the battery welding strip. An external liquid extraction device removes the adhesive residue cleaned by the cleaning block. The operator can manually rotate the second hand crank to rotate the pin shaft and the limiting block 90 degrees, allowing for disassembly and replacement of the cleaning block, thereby effectively ensuring the product's portability. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 In this invention Figure 1 A magnified schematic diagram of the structure at point A; Figure 3 This is a partial three-dimensional structural diagram of the movable pressing component in this invention; Figure 4 In this invention Figure 3 A magnified schematic diagram of the structure at point B; Figure 5 This is a partial three-dimensional structural diagram of the movable seat in this invention; Figure 6 Part of the three-dimensional structure schematic diagram of the width adjusting assembly in the application; Figure 7 Part of the three-dimensional structure schematic diagram of the width adjusting assembly in the application; Figure 6 The local enlarged structure schematic diagram of C in the application; Figure 8 Part of the three-dimensional structure schematic diagram of the cutting assembly in the application; Figure 9 The internal three-dimensional structure schematic diagram of the sleeve in the application.

[0019] Legend: 1, conveyor belt; 2, gantry; 3, moving frame; 4, air cylinder; 5, mounting seat; 6, moving seat; 7, moving pressing assembly; 701, rectangular lead screw seat; 702, drive motor; 703, vertical plate; 704, connecting plate; 705, main liquid chamber; 706, first spring; 707, infusion tube; 708, auxiliary liquid chamber; 709, horizontal plate; 710, second spring; 711, connecting block; 8, width adjusting assembly; 801, sleeve; 802, connecting shaft; 803, fixing seat; 804, connecting rod unit; 805, limiting sliding block; 806, connecting sleeve; 807, limiting guide wheel; 808, sealing slip ring; 809, air extraction pipe; 810, protective layer; 811, air extraction cylinder; 812, drive unit; 813, annular sleeve; 814, arc-shaped frame; 815, fixed roller; 9, cutting assembly; 901, connecting frame; 902, cutting knife; 903, rectangular frame; 904, third spring; 905, rectangular sliding block; 906, U-shaped frame; 907, cleaning block; 908, limiting block; 10, U-shaped seat. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0021] Please refer to Figures 1-9 The application provides a technical solution: a welding strip precise positioning and welding integrated clamp for 0BB no master grid cell, which comprises a conveyor belt 1, the conveyor belt 1 is provided with a gantry 2 on one side outside, the gantry 2 is provided with a moving frame 3 on one side at the top through a linear module, and further comprises: A mounting seat 5 is arranged below the moving frame 3; A moving seat 6 is arranged below the mounting seat 5; Two U-shaped seats 10 are respectively arranged at the bottom of the mounting seat 5 and the moving seat 6; The mobile pressing assembly 7 is arranged in the mobile seat 6 and is used for moving and pressing the welding strip for welding treatment; Two width adjusting assemblies 8 are arranged at the bottom of the U-shaped seat 10 and are used for adjusting the equal distance of the interval between the welding strips; The cutting assembly 9 is arranged below the width adjusting assembly 8 on one side and is used for automatically cutting the continuous welding strip; The width adjusting assembly 8 comprises: The sleeve 801 is rotationally connected in the U-shaped seat 10, and a plurality of first through holes are arranged in the sleeve 801; The connecting shaft 802 is fixedly connected with the first screw rod at one end, and the connecting shaft 802 and the first screw rod are rotationally connected in the sleeve 801. The connecting shaft 802 extends to the outside of the sleeve 801 at one end and is fixedly connected with the first hand crank; The fixed seat 803 is fixedly connected to the outer circumferential side of the connecting shaft 802; The screw rod seat is transmissionally connected to the outer circumferential side of the first screw rod, and a plurality of rectangular sliding seats are arranged on the side of the screw rod seat away from the fixed seat 803. The rectangular sliding seat is sleeved on the outer circumferential side of the first screw rod; A plurality of connecting rod units 804 are arranged in a cross shape, and the intersection points of the plurality of connecting rod units 804 are rotationally connected to the bottom of the fixed seat 803, the screw rod seat and the rectangular sliding seat through a plurality of round shafts; A plurality of limiting sliding blocks 805 are linearly arranged in the sleeve 801, and each limiting sliding block 805 is composed of two limiting sliding blocks 805. The limiting sliding blocks 805 are fixedly connected to the outer wall of the fixed seat 803, the screw rod seat and the rectangular sliding seat on one side, and the other side of the limiting sliding blocks 805 extends to the outside of the first through hole. The limiting sliding blocks 805 are slidingly connected in the first through hole; A plurality of connecting sleeves 806 are linearly arranged on the outer circumferential side of the sleeve 801, and the inner circumferential side of the connecting sleeve 806 is fixedly connected to the outer circumferential side of the limiting sliding block 805. The connecting sleeve 806 is internally provided with an air extraction channel; A plurality of limiting guide wheels 807 are sleeved on the outer circumferential side of the plurality of connecting sleeves 806, and the limiting guide wheels 807 are internally provided with a cavity. A plurality of air extraction openings are circumferentially arranged on one side of the cavity, and the other side of the cavity is in communication with the air extraction channel; A plurality of air extraction cylinders 811 are fixedly connected to the inner circumferential side of the plurality of connecting sleeves 806 on the outer circumferential side, and the air extraction cylinders 811 are in communication with the air extraction channel; A plurality of protective layers 810 are arranged in the first through hole, and each protective layer 810 is composed of a plurality of protective layers 810. The protective layers 810 are fixedly connected to the inner wall of the limiting sliding block 805 and the sleeve 801 on both sides; The sealing sliding ring 808 is sleeved on the outer circumferential side of the sleeve 801; The suction pipe 809 is communicated with the sealing sliding ring 808 on one side, and communicated with an external suction device on the other end; The width adjusting assembly 8 on one side further comprises: Two driving units 812 are located inside the U-shaped seat 10, and the inner circumferential side of the driving unit 812 is rotationally connected to the outer circumferential side of the pipe sleeve 801 through an annular pipe sleeve 813; Two arc-shaped frames 814 are sleeved on the outer circumferential side of the pipe sleeve 801, and the two arc-shaped frames 814 are arranged on the two outer sides of the two U-shaped seats 10. A fixed roller 815 is arranged between the bottoms of the two arc-shaped frames 814. The fixed roller 815 is slidingly connected to the bottom of the arc-shaped frame 814 through a limiting sliding seat and a lifting unit. The lifting unit is arranged inside the arc-shaped frame 814, and the limiting sliding seat is slidingly connected to the inside of the arc-shaped frame 814; Further comprising: The cylinder 4 is fixed on one side of the top of the moving frame 3, and one end of the output shaft of the cylinder 4 extends to the outside of the moving frame 3 and is fixedly connected with the top of the mounting seat 5.

[0022] Specifically, first, the device is placed in the appropriate position, and the battery welding strip to be welded is installed inside the storage box, and the storage box is installed on one side of the moving frame 3, then the electrode strip welding strip is threaded through the elastic tensioning unit and the smearing unit inside the storage box, and then wound around the outer periphery of the limiting guide wheel 807, and then wound around the bottom of the limiting guide wheel 807 on the other side. The lifting unit drives the limiting slide and the fixed roller 815 to move upwards, and the battery welding strip is clamped and fixed by the fixed roller 815 and the limiting guide wheel 807. Then, the battery pole piece to be welded is placed inside the conveying belt 1, and the battery pole piece to be welded is moved to the battery welding strip directly below by the conveying belt 1. The linear module drives the moving frame 3 to move as a whole to limit the initial position of one side of the battery welding strip relative to the battery pole piece. According to actual needs, the first hand-operated device drives the connecting shaft 802 and the first lead screw to rotate, so that the lead screw sleeve moves. At this time, under the action of the plurality of connecting rod units 804, the lead screw sleeve and the plurality of rectangular sliding seats simultaneously drive the plurality of limiting sliding blocks 805, the connecting sleeves 806, and the limiting guide wheels 807 to move synchronously at equal intervals, so as to adjust the use distance between the plurality of limiting guide wheels 807, thereby adjusting the use distance of the plurality of battery welding strips between the plurality of limiting guide wheels 807, so as to adapt to the welding requirements of battery welding strips of different widths, thereby ensuring the flexible applicability of the product in use. In this process, the driving unit 812 can drive the annular pipe sleeve 813, the arc-shaped frame 814, and the fixed roller 815 to rotate around the pipe sleeve 801 as the center, so as to reduce the influence of the fixed roller 815 on the pressing work of the limiting guide wheel 807 during the resetting process of the limiting guide wheel 807. A plurality of placement seats can be provided on the conveying belt 1 according to actual needs to install and limit the battery pole piece, and the placement seat can use a vacuum suction method to fix the battery pole piece. The control system, sensor system, electrical system, and gas supply system involved in the present application are known to those skilled in the art, and the present application does not improve them much, so they are not described much in the present application.

[0023] The moving and pressing assembly 7 comprises: The rectangular lead screw seat 701 is slidingly connected inside the mounting seat 5, and one end of the rectangular lead screw seat 701 extends to the outside of the mounting seat 5 and is fixedly connected with the outer wall of the moving seat 6. The moving seat 6 has an L-shaped cross section; The second lead screw is drivingly connected to the inner periphery of the rectangular lead screw seat 701, and the second lead screw is fixedly connected with the driving motor 702 at the end away from the rectangular lead screw seat 701. The other side of the driving motor 702 is fixedly connected with the inner wall of the mounting seat 5; The vertical plate 703 is fixedly connected to the outer periphery of the rectangular lead screw seat 701, and the vertical plate 703 is slidingly connected inside the mounting seat 5. The vertical plate 703 is provided with a trigger button on both sides; Two connecting plates 704 are symmetrically arranged with the rectangular screw seat 701 as the center, and the connecting plate 704 is arranged inside the mounting seat 5. Two main liquid bags 705 are respectively fixedly connected with the outer walls of the two connecting plates 704 on one side, and the other side of the main liquid bag 705 is fixedly connected with the inner wall of the mounting seat 5. Four first springs 706 are symmetrically arranged on both sides of the rectangular screw seat 701, and two first springs 706 are symmetrically arranged with the main liquid bag 705 as the center. Two infusion tubes 707 are respectively connected with the main liquid bag 705 on one end, and the other end of the infusion tube 707 extends to the inside of the moving seat 6 and is communicated with the same auxiliary liquid bag 708. The on-off valve on the infusion tube 707 is electrically connected with the trigger button through the wire. The horizontal plate 709 is slidingly connected inside the moving seat 6, and the top of the horizontal plate 709 is fixedly connected with the bottom of the auxiliary liquid bag 708. The connecting block 711 is fixedly connected with the bottom of the horizontal plate 709 on the top, and the bottom of the connecting block 711 extends to the outside of the moving seat 6 and is fixedly connected with the top of the U-shaped seat. The connecting block 711 is slidingly connected inside the moving seat 6. Two second springs 710 are symmetrically arranged with the connecting block 711 as the center, and the second spring 710 is respectively fixedly connected with the bottom of the horizontal plate 709 and the inner wall of the moving seat 6 on both sides.

[0024] Detailed Implementation: After adjusting multiple limiting guide rollers 807, the drive motor 702 and cylinder 4 can be started as needed. The drive motor 702 drives the second lead screw to rotate, causing the second lead screw to move synchronously through the rectangular lead screw seat 701, moving the movable seat 6, the limiting guide roller 807 on one side, and the fixed roller 815. This moves the clamped and fixed battery welding strip, evenly laying the battery welding strip with applied glue on the top of the battery electrode. Meanwhile, the cylinder 4 drives the mounting seat 5, the movable seat 6, and the limiting guide roller 807 downwards, installing and welding the battery welding strip to the top of the battery electrode. After the limiting guide roller 807 and fixed roller 815 on one side have completed the laying of the battery welding strip, the vertical plate 703 will then move against the connecting plate 70. 4. The main liquid bladder 705 and the first spring 706 are squeezed together, and the water inside the main liquid bladder 705 is transported to the auxiliary liquid bladder 708 through the infusion tube 707. This causes the auxiliary liquid bladder 708 to expand and drive the horizontal plate 709, connecting block 711, U-shaped seat 10 and limiting guide wheel 807 to move slightly downward. During the process of the drive motor 702 driving the second lead screw to rotate in the opposite direction to reset the limiting guide wheel 807, the trigger button on the vertical plate 703 will release the opening state of the switch valve on the infusion tube 707 to maintain the slight movement of the limiting guide wheel 807. This allows the limiting guide wheel 807 to press the battery electrode and battery welding strip during the initial welding and solidification process during the reset process, thereby effectively improving the welding effect of the product during use.

[0025] Cutting component 9 includes: Two connecting brackets 901 are fixedly connected to the outer wall of the mounting base 5 by screws on opposite sides, and the cross-sectional shape of the connecting brackets 901 is set to L-shape; The cutting blade 902 is located between the bottoms of the two connecting frames 901, and both sides of the cutting blade 902 are slidably connected to the inside of the connecting frame 901 through sliding seats and electric push rods. The electric push rods are located inside the connecting frame 901. Two rectangular frames 903 are set above the cutting blade 902, and the rectangular frames 903 are symmetrically arranged with the cutting blade 902 as the center. Both sides of the rectangular frames 903 are fixedly connected to the inner wall of the connecting frame 901. Multiple third springs 904 are symmetrically arranged in pairs inside the rectangular frame 903. One side of the third spring 904 is fixedly connected to the inner wall of the rectangular frame 903, and the other side of the third spring 904 is fixedly connected to a rectangular slider 905, which is slidably connected inside the rectangular frame 903. Two U-shaped frames 906 are set on opposite sides of two rectangular sliders 905, and an installation groove is provided inside the U-shaped frame 906. A cleaning block 907 is set inside the installation groove. The cleaning block 907 is connected to the external liquid extraction device through the built-in inner cavity and a heater installed inside the inner cavity. Four pin shafts are symmetrically arranged at the top side inside the U-shaped frame 906, and the pin shafts are rotationally connected inside the U-shaped frame 906, the top end of the pin shaft extends to the outside of the U-shaped frame 906 and is fixedly connected with the second hand crank, a limiting block 908 is arranged below the second hand crank, and the limiting block 908 is fixedly connected to the outer circumferential side of the pin shaft.

[0026] Specific implementation: before the limiting guide wheel 807 is reset, the sliding seat and the cutting knife 902 can be moved upward by the electric push rod, the installed battery welding strip is cut by the cutting knife 902, and then the limiting guide wheel 807 is reset. When the limiting guide wheel 807 is about to move to the position of the cutting knife 902, the sliding seat and the cutting knife 902 are moved downward by the electric push rod. In this process, the external air extraction device extracts the gas in the pipe sleeve 801 through the air extraction pipe 809 and the sealing slip ring 808. The pipe sleeve 801 is adsorbed through the air extraction cylinder 811, the air extraction channel in the connecting sleeve 806, the cavity in the limiting guide wheel 807 and the plurality of air extraction openings, and the driving unit 812 drives the annular pipe sleeve 813, the arc-shaped frame 814 and the fixed roller 815 to reset. The fixed roller 815 is fixed again by the lifting unit. During the movement of the cutting knife 902, the cleaning block 907 can clean the glue adhered to the surface of the cutting knife 902, so as to reduce the adhesion of a large amount of glue to the surface of the cutting knife 902 after a long time of use, thereby preventing the cutting effect and welding quality of the battery welding strip from being affected. The external liquid extraction device extracts the glue cleaned by the cleaning block 907. The staff can rotate the second hand crank by 90 degrees to drive the pin shaft and the limiting block 908, so as to disassemble and replace the cleaning block 907, thereby effectively ensuring the use portability of the product.

[0027] Working principle: in use, first, place the device in a suitable position, install the battery welding strip to be welded into the storage box, install the storage box to the side of the movable frame 3, then pass the one end of the electrode strip through the elastic tensioning unit and the smearing unit inside the storage box, and then wind the electrode strip around the outer circumferential side of the limiting guide wheel 807 through the second through hole opened at the bottom of the storage box, and then wind the electrode strip around the bottom of the limiting guide wheel 807 on the other side. The lifting unit drives the limiting slide and the fixed roller 815 to move upward, and the fixed roller 815 and the limiting guide wheel 807 clamp and fix the battery welding strip. Then, place the battery pole piece to be welded into the conveying belt 1, and move the battery pole piece to be welded to the position directly below the battery welding strip through the conveying belt 1. The linear module drives the movable frame 3 to move as a whole, so as to limit the initial position of one side of the battery welding strip relative to the battery pole piece. According to the actual need, the staff manually operates the first hand-operated device to drive the connecting shaft 802 and the first lead screw to rotate, so that the lead screw sleeve moves, at this time, under the action of the plurality of connecting rod units 804, the lead screw sleeve and the plurality of rectangular sliding seats move simultaneously at the outer peripheral side of the first lead screw, and simultaneously drive the plurality of limiting sliding blocks 805, the connecting sleeve 806, and the limiting guide wheels 807 to move synchronously and equidistantly, so as to adjust the use distance of the plurality of limiting guide wheels 807 and the plurality of battery welding belts; After the adjustment of the plurality of limiting guide wheels 807 is completed, the driving motor 702 and the air cylinder 4 can be started according to the actual need, the second lead screw is driven by the driving motor 702 to rotate, the second lead screw drives the moving seat 6, the limiting guide wheel 807 on one side, and the fixed roller 815 to move synchronously through the rectangular lead screw seat 701, so as to move the clamped and fixed battery welding belt, and evenly lay the battery welding belt with the smeared glue on the top of the battery pole piece. The air cylinder 4 drives the mounting seat 5, the moving seat 6, and the limiting guide wheel 807 to move downward, installs and welds the battery welding belt to the top of the battery pole piece, when the limiting guide wheel 807 on one side and the fixed roller 815 complete the laying work of the battery welding belt, at this time, the vertical plate 703 extrudes the connecting plate 704, the main liquid chamber 705, and the first spring 706, the water source in the main liquid chamber 705 is delivered to the inside of the auxiliary liquid chamber 708 through the infusion tube 707, the auxiliary liquid chamber 708 expands and drives the horizontal plate 709, the connecting block 711, the U-shaped seat 10, and the limiting guide wheel 807 to move slightly downward, in the process of the second lead screw driven by the driving motor 702 to rotate reversely to reset the limiting guide wheel 807, at this time, the trigger button on the vertical plate 703 releases the opening state of the on-off valve on the infusion tube 707, so as to maintain the slight movement state of the limiting guide wheel 807, so that the limiting guide wheel 807 can press the battery pole piece and the battery welding belt in the initial welding and curing process during the resetting process. In this process, the driving unit 812 drives the annular tube sleeve 813, the arc-shaped frame 814, and the fixed roller 815 to rotate around the tube sleeve 801 as the center, so as to prevent the fixed roller 815 from affecting the pressing work of the limiting guide wheel 807 during the resetting process of the limiting guide wheel 807; Before the limiting guide wheel 807 is reset, the electric push rod can drive the sliding seat and the cutting blade 902 to move upward. The cutting blade 902 cuts the installed battery welding strip. Then, the limiting guide wheel 807 is reset. When the limiting guide wheel 807 is almost at the position of the cutting blade 902, the electric push rod drives the sliding seat and the cutting blade 902 to move downward. During this process, the external air extraction device extracts the gas inside the sleeve 801 through the air extraction pipe 809 and the sealing slip ring 808. The sleeve 801 will pass through the air extraction cylinder 811, the air extraction channel inside the connecting sleeve 806, and the limiting guide wheel 807. The internal cavity and multiple air extraction ports adsorb the cut welding strip, and the drive unit 812 drives the annular sleeve 813, the arc frame 814 and the fixed roller 815 to reset. The lifting unit then drives the fixed roller 815 to fix the welding strip. During the movement of the cutting blade 902, the cleaning block 907 cleans the glue adhering to the surface of the cutting blade 902. The external liquid extraction device extracts the glue cleaned by the cleaning block 907. The operator can manually rotate the second hand crank to drive the pin shaft and the limit block 908 to rotate 90 degrees, so that the operator can disassemble and replace the cleaning block 907. It is convenient to use.

[0028] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A welding strip accurate positioning and welding integrated fixture for 0BB no master grid cell, comprising a conveyor belt (1), characterized in that, A gantry (2) is provided on one side of the outer side of the conveyor belt (1), and a movable frame (3) is provided on one side of the top of the gantry (2) through a linear module. The conveyor belt also includes: Mounting base (5) is located below the movable frame (3); The movable base (6) is located below the mounting base (5); Two U-shaped seats (10) are respectively set at the bottom of the mounting seat (5) and the movable seat (6); The movable pressing assembly (7) is located inside the movable seat (6) and is used to move and press the welding strip for welding. Two width adjustment components (8) are respectively set at the bottom of the U-shaped seat (10) for equal-distance adjustment of the spacing between multiple solder strips; The cutting component (9) is located below the width adjustment component (8) on one side and is used for automatic cutting of continuous solder strips.

2. The integrated clamp for accurate positioning and soldering of the solder strip for 0BB busbar-less cells according to claim 1, characterized in that, The width adjustment component (8) includes: The sleeve (801) is rotatably connected inside the U-shaped seat (10), and the sleeve (801) has multiple first through holes inside; A connecting shaft (802) is fixedly connected to a first lead screw at one end, and both the connecting shaft (802) and the first lead screw are rotatably connected inside the sleeve (801). One end of the connecting shaft (802) extends to the outside of the sleeve (801) and is fixedly connected to a first hand crank. The fixed seat (803) is fixedly connected to the outer periphery of the connecting shaft (802); The lead screw seat is connected to the outer periphery of the first lead screw, and multiple rectangular sliding seats are provided on the side of the lead screw seat opposite to the fixed seat (803). The rectangular sliding seats are sleeved on the outer periphery of the first lead screw. Multiple linkage units (804) are arranged in a cross configuration, and the intersection points of the multiple linkage units (804) are rotatably connected to the bottom of the fixed seat (803), the lead screw seat and the rectangular sliding seat through multiple round shafts respectively.

3. The integrated clamp for accurate positioning and soldering of the solder strip for 0BB busbar-less cells according to claim 2, characterized in that, The width adjustment component (8) also includes: Multiple sets of limiting sliders (805) are arranged in a linear array inside the sleeve (801), and each set of limiting sliders (805) consists of two limiting sliders (805). One side of each limiting slider (805) is fixedly connected to the outer wall of the fixed seat (803), the lead screw seat, and the rectangular sliding seat, respectively, and the other side of each limiting slider (805) extends to the outside of the first through hole. The limiting sliders (805) are slidably connected inside the first through hole. Multiple connecting sleeves (806) are arranged in a linear array on the outer periphery of the sleeve (801), and the inner periphery of the connecting sleeve (806) is fixedly connected to the outer periphery of the limiting slider (805). An air extraction channel is provided inside the connecting sleeve (806). Multiple limiting guide wheels (807) are respectively sleeved on the outer periphery of multiple connecting sleeves (806), and the limiting guide wheels (807) have cavities inside. Multiple air extraction ports are arranged in a circular array on one side of the cavity, and the other side of the cavity is connected to the air extraction channel. Multiple air extraction cylinders (811) are fixedly connected to the inner circumference of multiple connecting sleeves (806) on their outer periphery, and the air extraction cylinders (811) are connected to the air extraction channel.

4. The integrated clamp for precise positioning and soldering of the solder strip for 0BB busbar-less cells according to claim 3, characterized in that, The width adjustment component (8) also includes: Multiple protective layers (810) are all set inside the first through hole, and each set of protective layers (810) is composed of multiple protective layers (810). The two sides of the protective layer (810) are fixedly connected to the limiting slider (805) and the inner wall of the sleeve (801), respectively. A sealing slip ring (808) is fitted around the outer periphery of the sleeve (801); The suction pipe (809) is connected to the sealing slip ring (808) on one side, and the other end of the suction pipe (809) is connected to an external suction device.

5. The integrated clamp for precise positioning and soldering of the solder strip for 0BB busbar-less cells according to claim 4, characterized in that, The width adjustment component (8) on one side also includes: Both drive units (812) are located inside the U-shaped seat (10), and the inner circumference of the drive unit (812) is rotatably connected to the outer circumference of the sleeve (801) through the annular sleeve (813); Two arc-shaped frames (814) are fitted on the outer periphery of the sleeve (801), and the two arc-shaped frames (814) are set on the outer sides of the two U-shaped seats (10). A fixed roller (815) is set between the bottoms of the two arc-shaped frames (814). The fixed roller (815) is slidably connected to the bottom of the arc-shaped frame (814) through a limiting slide and a lifting unit. The lifting unit is set inside the arc-shaped frame (814), and the limiting slide is slidably connected inside the arc-shaped frame (814).

6. The integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries according to claim 5, characterized in that, The movable pressing assembly (7) includes: A rectangular lead screw seat (701) is slidably connected inside the mounting base (5), and one end of the rectangular lead screw seat (701) extends to the outside of the mounting base (5) and is fixedly connected to the outer wall of the movable seat (6). The cross-sectional shape of the movable seat (6) is set to L-shape. The second lead screw is connected to the inner circumference of the rectangular lead screw seat (701), and a drive motor (702) is fixedly connected to one end of the second lead screw away from the rectangular lead screw seat (701). The other side of the drive motor (702) is fixedly connected to the inner wall of the mounting base (5). The vertical plate (703) is fixedly connected to the outer periphery of the rectangular lead screw seat (701), and the vertical plate (703) is slidably connected inside the mounting base (5). Both sides of the vertical plate (703) are provided with trigger buttons.

7. The integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries according to claim 6, characterized in that, The movable pressing assembly (7) further includes: Two connecting plates (704) are symmetrically arranged with the rectangular lead screw seat (701) as the center, and the connecting plates (704) are located inside the mounting base (5); Two main liquid bladders (705) are fixedly connected to the outer walls of two connecting plates (704) on one side, and the other side of the main liquid bladders (705) is fixedly connected to the inner wall of the mounting base (5); Four first springs (706) are symmetrically arranged in pairs on both sides of the rectangular lead screw seat (701), and two first springs (706) are symmetrically arranged with the main liquid bladder (705) as the center; Two infusion tubes (707) are connected at one end to the main infusion bladder (705), and the other end of the infusion tubes (707) extends into the interior of the movable seat (6) and is connected to the same auxiliary infusion bladder (708). A switch valve is provided on the infusion tubes (707), and the switch valve on the infusion tubes (707) is electrically connected to the trigger button through a wire. The horizontal plate (709) is slidably connected inside the movable seat (6), and the top of the horizontal plate (709) is fixedly connected to the bottom of the auxiliary liquid bladder (708); The top of the connecting block (711) is fixedly connected to the bottom of the horizontal plate (709), and the bottom of the connecting block (711) extends to the outside of the movable seat (6) and is fixedly connected to the top of the U-shaped seat. The connecting block (711) is slidably connected inside the movable seat (6). Two second springs (710) are symmetrically arranged with the connecting block (711) as the center, and the two sides of the second springs (710) are fixedly connected to the bottom of the horizontal plate (709) and the inner wall of the movable seat (6) respectively.

8. The integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries according to claim 7, characterized in that, The cutting component (9) includes: The two connecting brackets (901) are fixedly connected to the outer wall of the mounting base (5) by screws on opposite sides, and the cross-sectional shape of the connecting brackets (901) is set to L-shape; The cutting blade (902) is located between the bottom of the two connecting frames (901), and both sides of the cutting blade (902) are slidably connected to the inside of the connecting frame (901) through a sliding seat and an electric push rod. The electric push rod is located inside the connecting frame (901).

9. The integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries according to claim 8, characterized in that, The cutting assembly (9) further includes: Two rectangular frames (903) are set above the cutting blade (902), and the rectangular frames (903) are symmetrically arranged with the cutting blade (902) as the center. Both sides of the rectangular frames (903) are fixedly connected to the inner wall of the connecting frame (901). Multiple third springs (904) are symmetrically arranged in pairs inside the rectangular frame (903), and one side of the third spring (904) is fixedly connected to the inner wall of the rectangular frame (903). A rectangular slider (905) is fixedly connected to the other side of the third spring (904), and the rectangular slider (905) is slidably connected inside the rectangular frame (903). Two U-shaped frames (906) are set on opposite sides of two rectangular sliders (905), and an installation groove is provided inside the U-shaped frame (906). A cleaning block (907) is provided inside the installation groove. The cleaning block (907) is connected to the external liquid extraction device through the built-in inner cavity and a heater installed inside the inner cavity. Four pins are symmetrically arranged in pairs on the top side inside the U-shaped frame (906), and the pins are rotatably connected inside the U-shaped frame (906). The top of the pins extends to the outside of the U-shaped frame (906) and is fixedly connected to a second hand crank. A limit block (908) is provided below the second hand crank, and the limit block (908) is fixedly connected to the outer periphery of the pins.

10. The integrated fixture for precise positioning and welding of solder strips for OBB gridless batteries according to claim 9, characterized in that, Also includes: The cylinder (4) is fixed to one side of the top of the movable frame (3), and one end of the output shaft of the cylinder (4) extends to the outside of the movable frame (3) and is fixedly connected to the top of the mounting base (5).

Citation Information

Patent Citations

  • Main-grid-free battery piece series welding machine

    CN221041153U