Integrated equipment for automatic pipeline welding

By designing an integrated device for automatic pipeline welding, and utilizing a short pipeline continuous feeding device and pipeline adjustment equipment to achieve automated welding, the problem of low automation level of existing equipment is solved, and welding accuracy and efficiency are improved.

CN121571887APending Publication Date: 2026-02-27ZHEJIANG NAWAS IND & TRADE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202511741631.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

Existing pipeline welding equipment has a low degree of automation, requires manual feeding, has poor positioning effect, resulting in low welding accuracy and high labor costs.

Method used

Design an integrated device for automatic pipe welding, including a short pipe continuous feeding device, a pipe orientation adjustment device, and a pipe hole position adjustment device. The orderly transportation and orientation adjustment of the short pipe are realized through a chain conveying component and a swing feeding component, and automatic assembly and welding are realized by combining with an automatic welding component.

Benefits of technology

It enables automatic assembly and precise welding of short and long pipes, improves the level of welding automation, reduces labor costs, and increases overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121571887A_ABST
    Figure CN121571887A_ABST
Patent Text Reader

Abstract

The integrated equipment comprises a welding platform, short pipeline continuous feeding devices arranged in pairs are arranged on the two sides of the welding platform, and pipeline orientation adjusting equipment connected with the short pipeline continuous feeding devices is arranged at the tail ends of the short pipeline continuous feeding devices. The tail end, facing the adjusting device, of the pipeline is provided with a pipeline hole position adjusting device connected with the pipeline. An automatic welding assembly is arranged on the welding platform, and a tensioning moving feeding device is arranged between the pipeline hole position adjusting device and the automatic welding assembly. A long pipeline feeding assembly is further arranged at the end, back to the tensioning moving feeding device, of the welding platform, and a feeding and discharging synchronization assembly is arranged above the automatic welding assembly. The orientation of the short pipeline and the orientation of the hole site can be automatically adjusted, so that the device can be automatically assembled with the long pipeline, automatic welding can be achieved after assembly is completed, the automation degree is high, and welding is more accurate.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of pipeline welding equipment, and particularly relates to an integrated equipment for automatic pipeline welding. BACKGROUND

[0002] Hollow pipes are usually used for flow guiding on radiators, and long pipes and short pipes usually need to be welded with each other. The patent with the publication number CN120861987A discloses a header pipeline auxiliary welding equipment and a welding method thereof, which comprises a positioner for driving a pipeline assembly to rotate and a preheating assembly for preheating a weld joint. The positioner comprises a clamping assembly for clamping and limiting a horizontal pipeline, and the clamping assembly drives the horizontal pipeline to rotate. The preheating assembly comprises a mounting member penetrating the horizontal pipeline, the mounting member is provided with a limiting assembly for limiting it in the horizontal pipeline, a gun seat is rotationally arranged in the mounting member, the rotation axis of the gun seat is horizontally arranged, and a gooseneck pipe is arranged between the flame gun and the gun seat. The existing pipeline welding equipment has low automation degree, and manual loading is required each time, and the position of the pipeline is manually placed. During the welding process, positioning is performed through the limiting assembly, the positioning effect is poor, and the welding precision is low. Since the existing welding equipment cannot continuously perform automatic welding, the overall processing effect is low and the labor cost is high. SUMMARY

[0003] The application is designed to solve the problems in the prior art, and an integrated equipment for automatic pipeline welding is designed. The orientation of the short pipeline and the orientation of the hole position can be automatically adjusted, so that the short pipeline can be automatically assembled with the long pipeline, and automatic welding can be performed after assembly. The degree of automation is high, and the welding is more accurate.

[0004] The application aims to realize the following technical scheme: an integrated equipment for automatic pipeline welding, comprising a welding platform, a pair of short pipeline continuous feeding devices are arranged on both sides of the welding platform, a pipeline orientation adjusting equipment is arranged at the end of the short pipeline continuous feeding device, a pipeline hole position adjusting equipment is arranged at the end of the pipeline orientation adjusting equipment, an automatic welding assembly is arranged on the welding platform, a tensioning and moving feeding device is arranged between the pipeline hole position adjusting equipment and the automatic welding assembly, a long pipeline feeding assembly is arranged at the end of the welding platform opposite to the tensioning and moving feeding device, and an up and down feeding synchronization assembly is arranged above the automatic welding assembly.

[0005] As preferred, the short pipe continuous feeding device and the pipe orientation adjusting device are arranged in sequence, the short pipe continuous feeding device comprises a main frame, a chain conveying assembly and a swing feeding assembly; the main frame is provided with the chain conveying assembly and the swing feeding assembly, and the main frame is further provided with a feeding channel arranged adjacent to the chain conveying assembly, the feeding channel is in communication with the pipe orientation adjusting device; the side surface of the main frame is provided with a storage frame, and the swing feeding assembly is arranged between the storage frame and the feeding channel; the short pipe continuous feeding device, the pipe orientation adjusting device and the pipe hole position adjusting device are arranged in pairs on both sides of the welding platform.

[0006] As preferred, the chain conveying assembly comprises a first motor, a chain body, a driving sprocket and a driven sprocket; the driving sprocket and the driven sprocket are both rotationally connected to the main frame, and the chain body is arranged between the driving sprocket and the driven sprocket; the first motor is mounted on the main frame, and the first motor rotates synchronously with the driving sprocket; the chain body extends along the axial direction of the feeding channel, and a height difference is formed between the chain body and the upper end surface of the main frame when the chain body is arranged in the feeding channel; a connecting channel is arranged between the end of the feeding channel and the pipe orientation adjusting device, and a feeding cylinder and a contact switch are further arranged on the main frame; the feeding cylinder and the contact switch are arranged perpendicularly to each other; the contact switch is arranged at the end of the feeding channel, and the feeding cylinder is arranged at the side surface of the feeding channel; a pushing plate is arranged on the feeding cylinder, and the pushing plate is arranged towards the connecting channel; an instruction plate is further rotationally connected to the main frame; in the default state, the instruction plate is in the vertical state, and a gap is left between the instruction plate and the contact switch.

[0007] As preferred, the swing feeding assembly comprises a swing cylinder and a swing piece body, the swing cylinder is mounted on the side surface of the storage frame; the swing piece body is slidably connected to the storage frame, the piston shaft of the swing cylinder is connected to the swing piece body, and the swing cylinder drives the swing piece body to move up and down relative to the storage frame when the swing cylinder works; the swing piece body is provided with a first pushing part and a second pushing part, and the first pushing part is arranged higher than the second pushing part; a transfer placement part is arranged in the storage frame, and the transfer placement part is arranged between the first pushing part and the second pushing part; the first pushing part, the second pushing part and the transfer placement part are all arranged obliquely; a return channel is arranged in communication with the side surface of the storage frame, and a limiting baffle is fixedly connected to the main frame; the limiting baffle is arranged higher than the feeding channel, and the limiting baffle is arranged at the initial end of the return channel; the distance between the limiting baffle and the chain conveying assembly is adapted to the outer diameter of the short pipe.

[0008] As preferred, the pipeline orientation adjusting device comprises a mounting frame, a rotating cylinder, a rotating support and a limiting protrusion, the mounting frame is provided with an adapter channel between the feeding channel; the end of the pipeline orientation adjusting device away from the adapter channel is provided with a pipeline hole position adjusting device, the pipeline hole position adjusting device comprises a storage channel, the upper end surface of the mounting frame is provided with the adapter channel and the storage channel; the rotating support is rotatably connected to the mounting frame, the bottom of the mounting frame is provided with the rotating cylinder, the rotating shaft of the rotating cylinder is connected to the rotating support; the rotating support is provided with a lifting cylinder, the piston shaft of the lifting cylinder is provided with the limiting protrusion, the limiting protrusion moves up and down relative to the mounting frame when the lifting cylinder works.

[0009] As preferred, the top of the rotating support is provided with a material passing groove, the limiting protrusion penetrates through the material passing groove; in the default state, the opening of the material passing groove is connected to the adapter channel and the storage channel, and the limiting protrusion is in the extended state; the mounting frame is respectively provided with a first infrared sensor and a detection camera, the first infrared sensor and the detection camera are respectively arranged above the material passing groove.

[0010] The short pipes to be welded are placed in the storage frame, and a large number of short pipes are accumulated at the bottom of the storage frame; then the chain conveying assembly and the swing feeding assembly work synchronously to transport the short pipes to the end of the feeding channel. The swing cylinder controls the up-and-down movement of the swing body relative to the storage frame, and the swing body includes a first pushing part and a second pushing part; the second pushing part first transfers the short pipes at the bottom of the storage frame to the intermediate transfer placement part, and then the first pushing part transfers the short pipes on the intermediate transfer placement part to the chain conveying assembly; at this time, the short pipes are arranged between the feeding channel and the chain body; since the first pushing part, the second pushing part and the intermediate transfer placement part are all inclined, the short pipes at the bottom of the storage frame will automatically roll onto the first pushing part, the short pipes on the intermediate transfer placement part will automatically roll onto the second pushing part, and the short pipes on the second pushing part will automatically roll onto the chain body. Then the first motor drives the chain body to rotate, so that the short pipes continuously move to the position of the command plate. When the short pipes are stacked on the feeding channel, the upper short pipes will be stopped by the limiting baffle, and then roll along the inclined surface of the limiting baffle into the return channel, and finally roll into the storage frame along the return channel; by arranging the limiting baffle, the short pipes in the feeding channel can be transported side by side, avoiding the accumulation of short pipes, and the short pipe conveying process is more orderly and reliable. When the short pipe contacts the command plate, the chain body is continuously rotating at this time, so that the short pipe presses the command plate, so that the command plate and the contact switch are in contact with each other, and the contact switch sends a work instruction to the feeding cylinder; the feeding cylinder controls the pushing plate to transport the frontmost short pipe to the switching channel, and then the short pipe enters the pipe along the switching channel into the adjusting device; at this time, the feeding cylinder is in the extended state, so that the switching channel and the feeding channel can be separated, and new short pipes cannot enter the switching channel.

[0011] In the default state, the material passing groove on the rotating support is arranged towards the switching channel, and the limiting protrusion is in the extended state; the outer wall of the short pipe is provided with an annular groove, and the annular groove is arranged towards the same direction when the short pipe and the long pipe are welded; when the short pipe is sent into the automatic welding assembly, the annular groove needs to be arranged towards the tension moving feeding device end. The short pipe is moved to the rotating support along the switching channel, and the limiting protrusion is blocked; at this time, the detection camera takes a picture of the short pipe, and then compares the image with the picture set on the control panel; if the direction of the annular groove on the short pipe is correct, the control panel sends a working instruction to the lifting cylinder, so as to control the limiting protrusion to retract; in this way, the short pipe is gathered to the storage channel along the material passing groove, and then the hole direction of the short pipe is adjusted. When it is detected that the direction of the annular groove on the short pipe is opposite, the control panel sends a working instruction to the rotating cylinder, and the rotating cylinder drives the rotating support to rotate by 180 degrees; since the pipe direction adjusting device is arranged to be inclined relative to the horizontal plane, the short pipe will automatically roll along the material passing groove to the storage channel after rotating by 180 degrees; then the control panel drives the rotating support and the limiting protrusion to reset to the initial state, so as to wait for the new short pipe to be adjusted. The first infrared sensor is arranged to detect whether the short pipe exists in the material passing groove of the rotating support; when the short pipe leaves the material passing groove, the first infrared sensor sends an electrical signal to the control panel, and then the control panel sends an instruction to the feeding cylinder at the end of the feeding channel; the control panel is provided with a time delay, and only when the rotating support and the limiting protrusion reset to the initial state, the feeding cylinder works to transport the new short pipe to the rotating support.

[0012] Preferably, the pipe hole adjusting device comprises a storage channel, a supporting base and a mounting platform, one end of the storage channel is connected with the pipe direction adjusting device, the other end of the storage channel is connected with the supporting base, and the supporting base is arranged below the storage channel; the supporting base is provided with a material rotating assembly; the mounting platform is provided with a tension moving feeding device, and the tension moving feeding device drives the short pipe in the supporting base to be transported to the automatic welding assembly when the tension moving feeding device works; the mounting platform is further provided with a positioning cylinder arranged opposite to the supporting base.

[0013] As preferred, the support base is sequentially provided with the first cylinder, the second cylinder and the third cylinder arranged side by side; the piston shaft of the first cylinder is provided with the first inserting plate, and the piston shaft of the second cylinder is provided with the second inserting plate; the first inserting plate is arranged close to the material storage channel, and the first inserting plate and the second inserting plate are arranged side by side and adjacent to each other; the piston shaft of the third cylinder is connected with the connecting seat, and the connecting seat is provided with the compression wheel rotationally connected therewith; the material rotating assembly comprises the driving motor, the first friction roller, the second friction roller and the third friction roller; the driving motor is installed on the outer side of the support base, and the first friction roller, the second friction roller and the third friction roller are all rotationally connected with the support base; the driving motor is connected with the rotation shaft of the first friction roller; the first friction roller, the second friction roller and the third friction roller are all provided with the gear, and the first friction roller, the second friction roller and the third friction roller are driven through the gear transmission; the first friction roller is arranged between the second friction roller and the third friction roller, and the second friction roller is arranged close to the material storage channel; the support base is further provided with the second infrared sensor and the third infrared sensor, the second infrared sensor is arranged between the first inserting plate and the second inserting plate, and the second infrared sensor is arranged towards the second friction roller; and the third infrared sensor is arranged between the second friction roller and the third friction roller.

[0014] As preferred, the side surface of the support base is provided with the mounting platform arranged side by side therewith, and the mounting platform is provided with the positioning cylinder; the piston shaft of the positioning cylinder is provided with the positioning die, and the outer shape contour of the positioning die is adapted to the hole position contour on the short pipe; the end of the positioning die is provided with the positioning wheel rotationally connected therewith; the positioning cylinder is arranged towards the short pipe between the second friction roller and the third friction roller; the positioning cylinder is provided with the Hall sensor, and the piston in the positioning cylinder is provided with the magnetic ring; the mounting platform is provided with the tension movable feeding device comprising the transmission belt, the second motor and the sliding plate, the mounting platform is provided with the pulley rotationally connected therewith, and the transmission belt is sleeved and installed on the pulley; the second motor is in transmission connection with one of the pulleys; the mounting platform is provided with the first track extending in the axial direction thereof, and the sliding plate is slidingly installed on the first track and fixedly connected with the transmission belt; the sliding plate is fixedly installed with the telescopic rod, and the telescopic rod is arranged towards the short pipe between the second friction roller and the third friction roller; the telescopic rod is hollowly arranged, and the telescopic rod is provided with the tension rod; the end of the sliding plate is installed with the tension cylinder, and the piston rod of the tension cylinder is connected with the tension rod; the telescopic rod is provided with a plurality of uniformly distributed tension pieces, and the tension pieces are close to or apart from each other when the tension rod is pushed to extend or retract by the tension cylinder.

[0015] When the short pipe is adjusted to face backward, it will first gather in the storage channel, the width of the storage channel and the length of the short pipe are matched with each other, so that the short pipes can be arranged side by side in front and back. The end of the storage channel is provided with a supporting base, and the supporting base is provided with a pipe hole position adjusting device. The short pipe is rotated through the pipe hole position adjusting device, so that the hole position on the short pipe is arranged to face the opening of the long pipe. The second plug is in the extended state by default, and the first plug is in the retracted state; when the short pipe in the storage channel rolls to the second plug, it is just stopped by the second plug; the second infrared sensor between the first plug and the second plug can detect the presence of the short pipe; the second infrared sensor is electrically connected with the control panel, so that the control panel sends a working instruction to the first cylinder and the second cylinder; the first plug is first extended, and then the second plug is retracted once and immediately extended, so that the short pipe between the first plug and the second plug rolls to the material rotating assembly; at this time, the third infrared sensor detects that there is a short pipe between the second friction roller and the third friction roller, so that the third cylinder and the positioning cylinder work synchronously; the third cylinder controls the pressing wheel to position the short pipe from above, and the positioning cylinder controls the positioning die and the positioning wheel to extend; here, the extension position of the positioning die is detected by the Hall sensor and the magnetic ring. When the hole position on the short pipe faces the positioning die, the positioning die can be inserted into the hole position of the short pipe; at this time, the piston of the positioning cylinder is in the maximum extension state, and the magnetic ring on the piston can be close to the Hall sensor setting, so that the Hall sensor setting can send an electrical signal to the control panel, and the control panel sends a motion instruction to the material rotating assembly, so that the material rotating assembly does not work at this time; when the hole position on the short pipe is misaligned with the positioning die, the positioning wheel on the positioning die abuts against the outer wall of the short pipe at this time; because the positioning wheel abuts against the outer wall of the short pipe, the position of the piston in the positioning cylinder does not reach the maximum extension state, but the chamber in the positioning cylinder is still in the inflation state; here, the material rotating assembly needs to determine the position by the Hall sensor and the magnetic ring before rotating; when the positioning cylinder does not completely extend to the maximum stroke, the control panel sends a rotating instruction to the material rotating assembly; when the material rotating assembly works, the driving motor drives the first friction roller to rotate, and the first friction roller, the second friction roller and the third friction roller are all provided with gears, so that the first friction roller, the second friction roller and the third friction roller rotate synchronously; here, the first friction roller is arranged between the second friction roller and the third friction roller, so that the rotation directions of the second friction roller and the third friction roller are opposite; the second friction roller, the third friction roller and the pressing wheel multi-point position the short pipe, so as to drive the short pipe to rotate; when the hole position on the short pipe rotates to align with the positioning die, the end of the positioning die loses the limit, and the positioning die completely extends under the action of the gas pressure, so that the material rotating assembly stops rotating; at this time, the driving motor still has inertia, but the short pipe is stuck by the positioning die, so that the short pipe does not continue to rotate.

[0016] Then the telescopic rod on the tension moving feeding device is axially inserted into the open end of the short pipe to transport the short pipe to the automatic welding assembly; after the telescopic rod is axially inserted into the short pipe, the pressing wheel and the positioning mold are away from the short pipe and reset to the initial state; at this time, the third infrared sensor detects the disappearance of the short pipe on the material rotating assembly, so that the third infrared sensor sends an electrical signal to the control panel, and the control panel makes the first plug-in board retract, so that the new short pipe will appear between the first plug-in board and the second plug-in board; then the above steps are repeated, so that the new short pipe will be continuously transported to the material rotating assembly in turn; when the hole position of the short pipe is oriented, at this time the second motor drives the transmission belt to rotate, which will drive the sliding plate to move; the sliding plate moves to insert the end of the telescopic rod into the open end of the short pipe; by default, the tension cylinder controls the tension rod to be in the extended state, so that the tensioning pieces at the end of the telescopic rod are in close proximity to each other; when the end of the telescopic rod is inside the short pipe, the stroke of the telescopic rod can be adjusted by the rotating state of the second motor, and the telescopic rod will not interfere with the positioning mold; then the tension cylinder controls the tension rod to retract, and the protrusions at the end of the tension rod will push the tensioning pieces apart, so that the telescopic rod can be firmly clamped inside the short pipe; after the tension cylinder retracts, the positioning cylinder and the third cylinder automatically reset, so that the pressing wheel and the positioning mold are away from the short pipe; then the control assembly sends a working instruction to the second motor, so that the telescopic rod with the short pipe moves close to the automatic welding assembly.

[0017] As preferred, the automatic welding assembly comprises a long pipe placing platform, a first pressing member above the long pipe placing platform can move up and down relative to it, the first pressing member and the long pipe placing platform are both metal members; both sides of the long pipe placing platform are provided with short pipe fixing platforms that can move relative to them, both ends of the long pipe placing platform are provided with second rails, and the short pipe fixing platforms are slidingly installed on the second rails; the short pipe fixing platforms are provided with fourth cylinders, the pistons of the fourth cylinders are provided with second pressing members, and the second pressing members and the short pipe fixing platforms are both metal members; a feeding and discharging synchronization assembly is arranged above the long pipe placing platform, and the two short pipe fixing platforms are arranged on the left and right sides of the long pipe placing platform; a discharging frame is arranged on the side of the welding platform, and the discharging frame and the long pipe feeding assembly are arranged on the front and rear sides of the long pipe placing platform.

[0018] When the short pipe is placed on the short pipe fixing platform, the fourth cylinder operates to control the second clamping component to fix the short pipe; at this time, the tensioning cylinder controls the tensioning rod to extend, thereby bringing the tensioning plates closer together; then the second motor operates, controlling the telescopic rod to retract from the short pipe and return to its initial position. Here, the short pipe fixing platform is set on the second track, and the welding platform is equipped with a cylinder that connects to the short pipe fixing platform, thereby driving the short pipe fixing platform to move along the second track. The cylinder is not shown in the attached drawings of the instruction manual. Here, the long pipe is transported from the long pipe loading assembly to the long pipe placement platform via a loading and unloading synchronization component. The welding platform is equipped with a cylinder that drives the first clamping component to move up and down; after the long pipe is placed in position, it is fixed by the first clamping component. Then, the two short pipe fixing platforms are brought close to the long pipe placement platform, thereby assembling the short and long pipes together. Then, the first clamping component is energized, allowing the short and long pipes to be welded together. After welding, the finished product is transported to the unloading frame via the loading and unloading synchronization component. This loading and unloading synchronization component ensures that the loading of the long pipe and the unloading of the finished product are synchronized, resulting in higher overall welding efficiency.

[0019] Compared with the prior art, the present invention has the following beneficial effects: 1. By cooperating with the short pipe continuous feeding device, the pipe orientation adjustment device, and the pipe hole position adjustment device, the position of the short pipe can be continuously adjusted, thereby facilitating the automatic assembly of short pipes and long pipes and subsequent automatic welding; 2. The chain conveyor assembly and the swing feeding assembly can arrange and feed the short pipes, and the limit baffle can block disordered short pipes; 3. By cooperating with the pipe orientation adjustment device and the feeding cylinder, the orientation of the short pipes can be adjusted, so that each short pipe enters the storage channel of the pipe hole position adjustment device in the correct orientation; 4. The pipe hole position adjustment device, through the cooperation of the first and second insert plates, allows the short pipes to enter the material rotation assembly in a sequential manner; 5. The material rotation component works in conjunction with the positioning cylinder. After the orientation of the short pipe hole is adjusted, the material rotation component automatically stops rotating, thus aligning the short pipe hole with the long pipe. 6. The material rotation component and the tensioning and moving feeding device work together to automatically transport the short pipe to the automatic welding component after the hole orientation is adjusted. The tensioning and moving feeding device has a tensioning rod inside, which facilitates the adjustment of the opening and closing state of the telescopic rod. When the telescopic rod needs to be reset, it is easy for the telescopic rod to disengage from the inside of the short pipe. 7. The automatic welding component facilitates the assembly and positioning of the long and short pipes. After welding, the material is unloaded through the loading and unloading synchronization component. The loading and unloading synchronization component has two sets of grippers, which can move the long pipe and the welded product synchronously, resulting in higher overall welding efficiency. Attached Figure Description

[0020] Figure 1 This is a perspective view of the present invention; Figure 2 perspective view of another aspect of the application; Figure 3 is Figure 1 partial enlarged view of position A in the middle; Figure 4 is a perspective view of a short tube continuous feeding device; Figure 5 is an exploded view of a short tube continuous feeding device; Figure 6 is a perspective view of a tube orientation adjustment device; Figure 7 is an exploded view of a tube orientation adjustment device; Figure 8 is a perspective view of a tube hole position adjustment device; Figure 9 is a perspective view of another aspect of a tube hole position adjustment device; Figure 10 is an exploded view of a tube hole position adjustment device; Figure 11 is a perspective view of an automatic welding assembly; Figure 12 is Figure 11 partial enlarged view of position B in the middle; Marked in the figure: 1, welding platform; 2, short pipe continuous feeding device; 21, main frame; 22, feeding channel; 23, storage frame; 24, feeding cylinder; 25, contact switch; 26, push plate; 27, command plate; 28, transfer placement part; 29, return material channel; 210, limiting baffle; 3, pipe orientation adjusting equipment; 31, mounting frame; 32, rotary cylinder; 33, rotary support; 34, limiting protrusion; 35, lifting cylinder; 36, material passing groove; 37, first infrared sensor; 38, detection camera; 4, pipe hole position adjusting equipment; 41, storage channel; 42, supporting base; 43, mounting platform; 44, first cylinder; 45, second cylinder; 46, third cylinder; 47, first plug-in plate; 48, second plug-in plate; 49, connecting seat; 410, pressing wheel; 411, second infrared sensor; 412, third infrared sensor; 5, automatic welding assembly; 51, long pipe placement platform; 52, first pressing member; 53, short pipe fixing platform; 54, second track; 55, fourth cylinder; 56, second pressing member; 6, tensioning movable feeding device; 61, transmission belt; 62, second motor; 63, sliding plate; 64, pulley; 65, first track; 66, telescopic rod; 67, tensioning rod; 68, tensioning cylinder; 69, tensioning piece; 7, long pipe feeding assembly; 8, feeding and discharging synchronization assembly; 9, chain conveying assembly; 91, first motor; 92, chain body; 93, driving sprocket; 94, driven sprocket; 10, swing feeding assembly; 101, swing cylinder; 102, swing member body; 103, first pushing part; 104, second pushing part; 11, switching channel; 12, material rotating assembly; 121, driving motor; 122, first friction roller; 123, second friction roller; 124, third friction roller; 125, gear; 13, positioning cylinder; 131, positioning die; 132, positioning wheel; 133, Hall sensor; 14, discharging frame. DETAILED DESCRIPTION

[0021] The application will be further described below in conjunction with the embodiments shown in the drawings: As Figures 1 to 12 shown, the embodiment discloses an integrated equipment for automatic pipe welding, which comprises a welding platform 1, and a pair of short pipe continuous feeding devices 2 are arranged on both sides of the welding platform 1, the tail end of each short pipe continuous feeding device 2 is provided with a pipe orientation adjusting equipment 3 connected thereto, and the tail end of the pipe orientation adjusting equipment 3 is provided with a pipe hole position adjusting equipment 4 connected thereto; an automatic welding assembly 5 is arranged on the welding platform 1, and a tensioning movable feeding device 6 is arranged between the pipe hole position adjusting equipment 4 and the automatic welding assembly 5; a long pipe feeding assembly 7 is further arranged at the end of the welding platform 1 away from the tensioning movable feeding device 6, and a feeding and discharging synchronization assembly 8 is arranged above the automatic welding assembly 5.

[0022] The short pipeline continuous feeding device 2 and the pipeline orientation adjusting device 3 are arranged in sequence, the short pipeline continuous feeding device 2 comprises a main frame 21, a chain conveying assembly 9 and a swing feeding assembly 10, the main frame 21 is provided with the chain conveying assembly 9 and the swing feeding assembly 10, the main frame 21 is further provided with a feeding channel 22 arranged adjacent to the chain conveying assembly 9, the feeding channel 22 is in communication with the pipeline orientation adjusting device 3, the side surface of the main frame 21 is provided with a storage frame 23, the swing feeding assembly 10 is arranged between the storage frame 23 and the feeding channel 22, the short pipeline continuous feeding device 2, the pipeline orientation adjusting device 3 and the pipeline hole position adjusting device 4 are arranged in pairs on both sides of the welding platform 1, the chain conveying assembly 9 comprises a first motor 91, a chain body 92, a driving sprocket 93 and a driven sprocket 94, the driving sprocket 93 and the driven sprocket 94 are both rotationally connected to the main frame 21, the chain body 92 is arranged between the driving sprocket 93 and the driven sprocket 94, the first motor 91 is installed on the main frame 21, the first motor 91 rotates synchronously with the driving sprocket 93, the chain body 92 extends along the axial direction of the feeding channel 22, the chain body 92 and the upper end surface of the main frame 21 have a height difference when the chain body 92 is arranged in the feeding channel 22, the end of the feeding channel 22 and the pipeline orientation adjusting device 3 are provided with a transition channel 11 connecting the two, the main frame 21 is further provided with a feeding cylinder 24 and a contact switch 25, the feeding cylinder 24 and the contact switch 25 are arranged perpendicular to each other, the contact switch 25 is arranged at the end of the feeding channel 22, the feeding cylinder 24 is arranged on the side surface of the feeding channel 22, the feeding cylinder 24 is provided with a push plate 26 arranged towards the transition channel 11, the main frame 21 is further provided with an instruction plate 27 rotationally connected thereto, the instruction plate 27 is in a vertical state in the default state, and a gap is left between the instruction plate 27 and the contact switch 25.The oscillating feeding assembly 10 includes an oscillating cylinder 101 and an oscillating component body 102. The oscillating cylinder 101 is installed on the side of the storage frame 23. The storage frame 23 has an oscillating component body 102 slidably connected to it. The piston shaft of the oscillating cylinder 101 is connected to the oscillating component body 102. When the oscillating cylinder 101 is working, it drives the oscillating component body 102 to move up and down relative to the storage frame 23. The oscillating component body 102 is provided with a first pushing part 103 and a second pushing part 104. The first pushing part 103 is set higher than the second pushing part 104. The storage frame 23 has a... There is a transfer placement section 28, which is disposed on the first push section 103 and the second push section 104; the first push section 103, the second push section 104 and the transfer placement section 28 are all inclined; the side of the storage frame 23 is also provided with a return channel 29 connected to it, and the main frame 21 is provided with a limiting baffle 210 fixedly connected to it; the limiting baffle 210 is set higher than the feeding channel 22, and the limiting baffle 210 is set at the initial end of the return channel 29; the distance between the limiting baffle 210 and the chain conveying assembly 9 is adapted to the outer diameter of the short pipe.

[0023] The pipeline orientation adjustment device 3 includes a mounting frame 31, a rotary cylinder 32, a rotary support 33, and a limiting protrusion 34. A transition channel 11 is provided between the mounting frame 31 and the feeding channel 22. A pipeline hole position adjustment device 4 is provided at the end of the pipeline orientation adjustment device 3 opposite to the transition channel 11. The pipeline hole position adjustment device 4 includes a storage channel 41. The upper end face of the mounting frame 31 is connected to the transition channel 11 and the storage channel 41. A rotary support 33 is provided on the mounting frame 31 and rotated thereto. A rotary cylinder 32 is provided at the bottom of the mounting frame 31. The rotating shaft of the rotary cylinder 32 is connected to the rotary support 33. A lifting cylinder 35 is provided inside the rotating support 33. A limiting protrusion 34 is installed on the piston shaft of the lifting cylinder 35. When the lifting cylinder 35 is working, the limiting protrusion 34 moves up and down relative to the mounting frame 31. The top of the rotating bracket 33 is provided with a material passage 36, and the limiting protrusion 34 is provided through the material passage 36; in the default state, the opening of the material passage 36 is provided to connect the transfer channel 11 and the storage channel 41, and the limiting protrusion 34 is in the extended state; the mounting frame 31 is provided with a first infrared sensor 37 and a detection camera 38, which are respectively located directly above the material passage 36.

[0024] The pipeline hole adjusting equipment 4 comprises a material storage channel 41, a supporting base 42 and a mounting platform 43, one end of the material storage channel 41 is connected with the pipeline orientation adjusting equipment 3, the other end of the material storage channel 41 is connected with the supporting base 42, and the supporting base 42 is arranged below the material storage channel 41; the supporting base 42 is provided with a material rotating assembly 12, the mounting platform 43 is provided with a tension movable feeding device 6, and the tension movable feeding device 6 drives the short pipeline in the supporting base 42 to transport to the automatic welding assembly 5 when the tension movable feeding device 6 works; the mounting platform 43 is further provided with a positioning cylinder 13 which is arranged opposite to the supporting base 42. The supporting base 42 is sequentially provided with a first cylinder 44, a second cylinder 45 and a third cylinder 46 which are arranged side by side; the piston shaft of the first cylinder 44 is provided with a first plug plate 47, and the piston shaft of the second cylinder 45 is provided with a second plug plate 48; the first plug plate 47 is arranged close to the material storage channel 41, and the first plug plate 47 and the second plug plate 48 are arranged side by side and adjacent to each other; the piston shaft of the third cylinder 46 is connected with a connecting seat 49, and the connecting seat 49 is provided with a pressing wheel 410 which is rotationally connected with the connecting seat 49; the material rotating assembly 12 comprises a driving motor 121, a first friction roller 122, a second friction roller 123 and a third friction roller 124; the driving motor 121 is mounted outside the supporting base 42, and the first friction roller 122, the second friction roller 123 and the third friction roller 124 are rotationally connected with the supporting base 42; the driving motor 121 is connected with the rotating shaft of the first friction roller 122; the first friction roller 122, the second friction roller 123 and the third friction roller 124 are all provided with a gear 125, and the first friction roller 122, the second friction roller 123 and the third friction roller 124 are driven through the gear 125; the first friction roller 122 is arranged between the second friction roller 123 and the third friction roller 124, and the second friction roller 123 is arranged close to the material storage channel 41; the supporting base 42 is further provided with a second infrared sensor 411 and a third infrared sensor 412, the second infrared sensor 411 is arranged between the first plug plate 47 and the second plug plate 48, and the second infrared sensor 411 is arranged towards the second friction roller 123; the third infrared sensor 412 is arranged between the second friction roller 123 and the third friction roller 124.

[0025] The support base 42 has an installation platform 43 arranged side-by-side with it. A positioning cylinder 13 is mounted on the installation platform 43. A positioning mold 131 is mounted on the piston shaft of the positioning cylinder 13, and the outer contour of the positioning mold 131 matches the contour of the holes on the short pipe. A positioning wheel 132 is rotatably connected to the end of the positioning mold 131. The positioning cylinder 13 is positioned towards the short pipe between the second friction roller 123 and the third friction roller 124. A Hall sensor 133 is mounted on the positioning cylinder 13, and a magnetic ring is mounted on the piston inside the positioning cylinder 13. A tensioning moving feeding device 6, including a transmission belt 61, a second motor 62, and a sliding plate 63, is mounted on the installation platform 43 and rotatably connected to it. The transmission belt 61 is fitted with... The first track 65 extends axially on the mounting platform 43, and a sliding plate 63 is slidably mounted on the first track 65. The sliding plate 63 is fixedly connected to the transmission belt 61. A telescopic rod 66 is fixedly mounted on the sliding plate 63, and the telescopic rod 66 is positioned towards the short pipe between the second friction roller 123 and the third friction roller 124. The telescopic rod 66 is hollow, and a tensioning rod 67 is provided inside the telescopic rod 66. A tensioning cylinder 68 is installed at the end of the sliding plate 63, and the piston rod of the tensioning cylinder 68 is connected to the tensioning rod 67. The telescopic rod 66 is provided with a plurality of evenly distributed tensioning plates 69. When the tensioning cylinder 68 pushes the tensioning rod 67 to extend or retract, the tensioning plates 69 move closer to each other or separate from each other. The automatic welding assembly 5 includes a long pipe placement platform 51, with a first clamping member 52 that can move up and down relative to the long pipe placement platform 51 above it. Both the first clamping member 52 and the long pipe placement platform 51 are metal parts. Short pipe fixing platforms 53 that can move relative to the long pipe placement platform 51 are provided on both sides of the long pipe placement platform 51. Second tracks 54 are provided at both ends of the long pipe placement platform 51, and the short pipe fixing platforms 53 are slidably mounted on the second tracks 54. A fourth cylinder 55 is provided on the short pipe fixing platform 53, and a second clamping member 56 is provided on the piston shaft of the fourth cylinder 55. Both the second clamping member 56 and the short pipe fixing platform 53 are metal parts. A loading and unloading synchronization assembly 8 is provided directly above the long pipe placement platform 51, and two short pipe fixing platforms 53 are arranged on the left and right sides of the long pipe placement platform 51. A unloading frame 14 is provided on the side of the welding platform 1, and the unloading frame 14 and the long pipe loading assembly 7 are arranged on the front and rear sides of the long pipe placement platform 51.

[0026] The specific operation process of the embodiment is as follows: the short pipes to be welded are placed in the storage frame 23, at this time a large number of short pipes are stacked at the bottom of the storage frame 23; then the chain conveying assembly 9 and the swing feeding assembly 10 work synchronously to transport the short pipes to the end of the feeding channel 22. The swing cylinder 101 works to control the up-down movement of the swing body 102 relative to the storage frame 23, and the swing body 102 includes a first pushing part 103 and a second pushing part 104; the second pushing part 104 first transfers the short pipes at the bottom of the storage frame 23 to the intermediate transfer placement part 28, and then the first pushing part 103 transfers the short pipes on the intermediate transfer placement part 28 to the chain conveying assembly 9; at this time, the short pipes are arranged between the feeding channel 22 and the chain body 92; since the first pushing part 103, the second pushing part 104 and the intermediate transfer placement part 28 are all inclined, the short pipes at the bottom of the storage frame 23 will automatically roll onto the first pushing part 103, the short pipes on the intermediate transfer placement part 28 will automatically roll onto the second pushing part 104, and the short pipes on the second pushing part 104 will automatically roll onto the chain body 92. Then the first motor 91 works to drive the chain body 92 to rotate, so that the short pipes continuously move to the position where the command plate 27 is located. When the short pipes are stacked on the feeding channel 22, the upper short pipes will be stopped by the limiting baffle 210, and then roll along the inclined surface of the limiting baffle 210 into the return channel 29, and finally roll into the storage frame 23 along the return channel 29; by arranging the limiting baffle 210, the short pipes in the feeding channel 22 can be transported side by side, avoiding the short pipes from being stacked on each other, and the short pipe conveying process is more orderly and reliable. When the short pipes contact the command plate 27, at this time the chain body 92 is continuously rotating, so that the short pipes press the command plate 27, so that the command plate 27 contacts the contact switch 25, and the contact switch 25 sends a work instruction to the feeding cylinder 24; the feeding cylinder 24 controls the pushing plate 26 to transport the frontmost short pipe to the transfer channel 11, and then the short pipe enters the pipe orientation adjusting device 3 along the transfer channel 11; at this time, the feeding cylinder 24 is in the extended state, so as to separate the transfer channel 11 and the feeding channel 22, avoiding new short pipes from entering the transfer channel 11.

[0027] In the default state, the overpassing groove 36 on the rotating support 33 is set towards the switching channel 11, and the limiting protrusion 34 is in the extended state; the outer wall of the short pipe is provided with an annular groove, and the annular groove is set towards the direction that needs to be kept consistent when the short pipe and the long pipe are welded; when the short pipe is sent into the automatic welding assembly 5, the annular groove needs to be set towards the side of the tension moving feeding device 6. When the short pipe moves along the switching channel 11 to the rotating support 33, the limiting protrusion 34 will be blocked; at this time, the detection camera 38 will take a picture of the short pipe, and then compare the image with the picture set on the control panel; if the direction of the annular groove on the short pipe is correct, the control panel will send a working instruction to the lifting cylinder 35, so as to control the limiting protrusion 34 to retract; in this way, the short pipe will gather along the overpassing groove 36 to the storage channel 41, and then the hole direction of the short pipe is adjusted. When it is detected that the direction of the annular groove on the short pipe is opposite, the control panel will send a working instruction to the rotating cylinder 32, and the rotating cylinder 32 drives the rotating support 33 to rotate by 180 degrees; since the pipe direction adjusting equipment 3 is set to be inclined relative to the horizontal plane, after the short pipe rotates by 180 degrees, it will automatically roll along the overpassing groove 36 to the storage channel 41; then the control panel drives the rotating support 33 and the limiting protrusion 34 to reset to the initial state, so as to wait for the new short pipe to be adjusted. The first infrared sensor 37 is set here to detect whether there is a short pipe in the overpassing groove 36 of the rotating support 33; when the short pipe leaves the overpassing groove 36, the first infrared sensor 37 sends an electrical signal to the control panel, and then the control panel sends an instruction to the feeding cylinder 24 at the end of the feeding channel 22; the control panel is provided with a time delay here, and only when the rotating support 33 and the limiting protrusion 34 reset to the initial state, the feeding cylinder 24 will work to send the new short pipe to the rotating support 33.

[0028] When the short pipe is adjusted to face backward, it will first gather in the storage channel 41, the width of the storage channel 41 and the length of the short pipe are matched with each other, so that the short pipes can be arranged side by side in front and back. The end of the storage channel 41 is provided with a supporting base 42, and the supporting base 42 is provided with a pipe hole adjusting device 4. The short pipe is rotated through the pipe hole adjusting device 4, so that the hole position of the short pipe is arranged to face the opening of the long pipe. By default, the second plug plate 48 is in the extended state, and the first plug plate 47 is in the retracted state. When the short pipe in the storage channel 41 rolls to the second plug plate 48, it is just stopped by the second plug plate 48. The second infrared sensor 411 is arranged between the first plug plate 47 and the second plug plate 48, so that the second infrared sensor 411 can detect the presence of the short pipe. The second infrared sensor 411 is electrically connected with the control panel, so that the control panel sends a working instruction to the first cylinder 44 and the second cylinder 45. The first plug plate 47 is first extended, and then the second plug plate 48 is retracted once and immediately extended, so that the short pipe between the first plug plate 47 and the second plug plate 48 rolls to the material rotating assembly 12. At this time, the third infrared sensor 412 detects the presence of the short pipe between the second friction roller 123 and the third friction roller 124, so that the third cylinder 46 and the positioning cylinder 13 work synchronously. The third cylinder 46 controls the pressing wheel 410 to position the short pipe from above, and the positioning cylinder 13 controls the positioning mold 131 and the positioning wheel 132 to extend. Here, the extension position of the positioning mold 131 is detected by the Hall sensor 133 and the magnetic ring.When the hole position of the short pipe is oriented towards the positioning mold 131, the positioning mold 131 can be inserted into the hole position of the short pipe; at this time, the piston of the positioning cylinder 13 is in the maximum extension state, and the magnetic ring on the piston can be close to the Hall sensor 133 setting, and the Hall sensor 133 setting can send an electrical signal to the control panel, and the control panel sends an action instruction to the material rotating assembly 12, at this time the material rotating assembly 12 will not work; when the hole position of the short pipe is misaligned with the positioning mold 131, at this time the positioning wheel 132 on the positioning mold 131 abuts against the outer wall of the short pipe; because the positioning wheel 132 abuts against the outer wall of the short pipe, so that the position of the piston in the positioning cylinder 13 does not reach the maximum extension state, but the chamber in the positioning cylinder 13 is still in the inflation state; here the material rotating assembly 12 needs to be position judged by the Hall sensor 133 and the magnetic ring before rotating; when the positioning cylinder 13 is not completely extended to the maximum stroke, the control panel will send a rotating instruction to the material rotating assembly 12; when the material rotating assembly 12 works, the driving motor 121 drives the first friction roller 122 to rotate, the first friction roller 122, the second friction roller 123 and the third friction roller 124 are all installed with gears 125, so that the first friction roller 122, the second friction roller 123 and the third friction roller 124 will rotate synchronously; here the first friction roller 122 is arranged between the second friction roller 123 and the third friction roller 124, so that the rotating directions of the second friction roller 123 and the third friction roller 124 are opposite; the second friction roller 123, the third friction roller 124 and the pressing wheel 410 multi-point position the short pipe, so as to drive the short pipe to rotate; when the hole position of the short pipe rotates to align with the positioning mold 131, the end of the positioning mold 131 loses the limit, the positioning mold 131 completely extends under the action of the gas pressure, the Hall sensor 133 can generate an electrical signal, and the control panel will make the material rotating assembly 12 stop rotating; at this time the driving motor 121 still has inertia, but the short pipe is clamped by the positioning mold 131, at this time the short pipe will not continue to rotate.

[0029] Then the telescopic rod 66 on the tensioning moving feeding device 6 is axially inserted into the open end of the short pipe, and the short pipe is transported to the automatic welding assembly 5; after the telescopic rod 66 is axially inserted into the short pipe, the pressing wheel 410 and the positioning mold 131 are away from the short pipe and reset to the initial state; at this time, the third infrared sensor 412 detects the disappearance of the short pipe on the material rotating assembly 12, so that the third infrared sensor 412 sends an electrical signal to the control panel, and the control panel makes the first plug-in board 47 contract, so that the new short pipe will appear between the first plug-in board 47 and the second plug-in board 48; then the above steps are repeated, so that the new short pipe will be continuously transported to the material rotating assembly 12 in turn; when the hole position of the short pipe is oriented, at this time the second motor 62 drives the transmission belt 61 to rotate, and the transmission belt 61 drives the sliding plate 63 to move; when the sliding plate 63 moves, the end of the telescopic rod 66 is inserted into the open end of the short pipe; by default, the tensioning cylinder 68 controls the tensioning rod 67 to be in the extended state, so that the tensioning pieces 69 at the end of the telescopic rod 66 are in the state of approaching each other; when the end of the telescopic rod 66 is inside the short pipe, the stroke of the telescopic rod 66 can be adjusted by the rotating state of the second motor 62, and the telescopic rod 66 will not interfere with the positioning mold 131; then the tensioning cylinder 68 controls the tensioning rod 67 to contract, and the protrusions at the end of the tensioning rod 67 will push the tensioning pieces 69 to open to each other, so that the telescopic rod 66 can be firmly clamped inside the short pipe; after the tensioning cylinder 68 contracts, the positioning cylinder 13 and the third cylinder 46 are automatically reset, so that the pressing wheel 410 and the positioning mold 131 are away from the short pipe; then the control assembly sends a working instruction to the second motor 62, so that the telescopic rod 66 moves with the short pipe to the automatic welding assembly 5.

[0030] When the short pipe is placed on the short pipe fixing platform 53, the fourth cylinder 55 works to control the second pressing member 56 to fix the short pipe; at this time, the tensioning cylinder 68 controls the tensioning rod 67 to extend, so that the tensioning pieces 69 are close to each other; then the second motor 62 works to control the telescopic rod 66 to withdraw from the short pipe and reset to the initial position. Here, the short pipe fixing platform 53 is arranged on the second track 54, and the welding platform 1 is provided with a cylinder connected with the short pipe fixing platform 53, so as to drive the short pipe fixing platform 53 to move along the second track 54, which is not shown in the drawings. Here, the long pipe is transported to the long pipe placing platform 51 from the long pipe feeding assembly 7 through the feeding and discharging synchronization assembly 8; here, the welding platform 1 is provided with a cylinder driving the first pressing member 52 to move up and down, and the long pipe is fixed by the first pressing member 52 after being placed in position; then the two short pipe fixing platforms 53 are close to the long pipe placing platform 51, so that the short pipe and the long pipe are assembled together; then the first pressing member 52 is powered on, so that the short pipe and the long pipe can be welded with each other; after the welding is completed, the finished product is transported to the discharging frame 14 through the feeding and discharging synchronization assembly 8; here, the feeding and discharging synchronization assembly 8 is arranged, so that the long pipe feeding and the finished product discharging are carried out synchronously, and the overall welding efficiency is higher.

[0031] The specific embodiments described herein merely illustrate the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, without deviating from the spirit of the present application or exceeding the scope defined by the appended claims.

Claims

1. An integrated device for automatic pipeline welding, comprising a welding platform (1), characterized in that, The welding platform (1) is provided with a pair of short pipe continuous feeding devices (2) on both sides. The end of the short pipe continuous feeding device (2) is provided with a pipe orientation adjustment device (3) connected to it. The end of the pipe orientation adjustment device (3) is provided with a pipe hole position adjustment device (4) connected to it. The welding platform (1) is provided with an automatic welding assembly (5). The pipe hole position adjustment device (4) and the automatic welding assembly (5) are provided with a tension moving feeding device (6). The end of the welding platform (1) facing away from the tension moving feeding device (6) is also provided with a long pipe loading assembly (7). The automatic welding assembly (5) is provided with a loading and unloading synchronization assembly (8) above it.

2. The integrated equipment for automatic pipeline welding according to claim 1, characterized in that, The short pipeline continuous feeding device (2) and the pipeline orientation adjustment device (3) are arranged in sequence. The short pipeline continuous feeding device (2) includes a main frame (21), a chain conveying assembly (9) and a swing feeding assembly (10). The main frame (21) is provided with the chain conveying assembly (9) and the swing feeding assembly (10). The main frame (21) is also provided with a feeding channel (22) adjacent to the chain conveying assembly (9). The feeding channel (22) is connected to the pipeline orientation adjustment device (3). The side of the main frame (21) is provided with a storage frame (23). The swing feeding assembly (10) is provided between the storage frame (23) and the feeding channel (22). The short pipeline continuous feeding device (2), the pipeline orientation adjustment device (3) and the pipeline hole position adjustment device (4) are all arranged in pairs on both sides of the welding platform (1).

3. The integrated equipment for automatic pipeline welding according to claim 2, characterized in that, The chain conveying assembly (9) includes a first motor (91), a chain body (92), a drive sprocket (93), and a driven sprocket (94); both the drive sprocket (93) and the driven sprocket (94) are rotatably connected to the main frame (21), and the chain body (92) is provided between the drive sprocket (93) and the driven sprocket (94); the first motor (91) is mounted on the main frame (21), and the first motor (91) rotates synchronously with the drive sprocket (93); the chain body (92) extends axially along the feeding channel (22), and when the chain body (92) is set in the feeding channel (22), there is a height difference between the chain body (92) and the upper end face of the main frame (21); the end of the feeding channel (22) is connected to the pipe A transfer channel (11) is provided between the road orientation adjustment device (3) and the two. The main frame (21) is also provided with a feeding cylinder (24) and a contact switch (25). The feeding cylinder (24) and the contact switch (25) are arranged perpendicular to each other. The contact switch (25) is located at the end of the feeding channel (22), and the feeding cylinder (24) is located on the side of the feeding channel (22). The feeding cylinder (24) is provided with a push plate (26), which is arranged facing the transfer channel (11). The main frame (21) is also provided with an instruction plate (27) that is rotatably connected to it. In the default state, the instruction plate (27) is in a vertical state, and there is a gap between the instruction plate (27) and the contact switch (25).

4. The integrated equipment for automatic pipeline welding according to claim 2, characterized in that, The oscillating feeding assembly (10) includes an oscillating cylinder (101) and an oscillating body (102). The oscillating cylinder (101) is installed on the side of the storage frame (23). The storage frame (23) is provided with an oscillating body (102) slidably connected to it. The piston shaft of the oscillating cylinder (101) is connected to the oscillating body (102). When the oscillating cylinder (101) is working, it drives the oscillating body (102) to move up and down relative to the storage frame (23). The oscillating body (102) is provided with a first pushing part (103) and a second pushing part (104). The first pushing part (103) is set higher than the second pushing part (104). The storage frame (23) is provided with... A transfer placement section (28) is provided, which is disposed between the first push section (103) and the second push section (104); the first push section (103), the second push section (104) and the transfer placement section (28) are all inclined; the side of the storage frame (23) is also provided with a return channel (29) connected to it, and the main frame (21) is provided with a limiting baffle (210) fixedly connected to it; the limiting baffle (210) is set higher than the feeding channel (22), and the limiting baffle (210) is set at the initial end of the return channel (29); the distance between the limiting baffle (210) and the chain conveying assembly (9) is adapted to the outer diameter of the short pipe.

5. The integrated equipment for automatic pipeline welding according to claim 2, characterized in that, The pipeline orientation adjustment device (3) includes a mounting frame (31), a rotary cylinder (32), a rotary bracket (33), and a limiting protrusion (34). A transfer channel (11) is provided between the mounting frame (31) and the feeding channel (22). A pipeline hole adjustment device (4) is provided at the end of the pipeline orientation adjustment device (3) opposite to the transfer channel (11). The pipeline hole adjustment device (4) includes a storage channel (41). The upper end face of the mounting frame (31) is connected to the transfer channel (11). The mounting frame (31) is provided with a material storage channel (41); a rotating bracket (33) is provided on the mounting frame (31) and a rotating cylinder (32) is provided at the bottom of the mounting frame (31), and the rotating shaft of the rotating cylinder (32) is connected to the rotating bracket (33); a lifting cylinder (35) is provided inside the rotating bracket (33), and a limit protrusion (34) is installed on the piston shaft of the lifting cylinder (35). When the lifting cylinder (35) is working, the limit protrusion (34) moves up and down relative to the mounting frame (31).

6. The integrated equipment for automatic pipeline welding according to claim 5, characterized in that, The top of the rotating bracket (33) is provided with a material passage (36), and the limiting protrusion (34) is provided through the material passage (36). In the default state, the opening of the material passage (36) is connected to the transfer channel (11) and the storage channel (41), and the limiting protrusion (34) is in the extended state. The mounting frame (31) is provided with a first infrared sensor (37) and a detection camera (38), and the first infrared sensor (37) and the detection camera (38) are respectively located directly above the material passage (36).

7. The integrated equipment for automatic pipeline welding according to claim 1, characterized in that, The pipeline hole adjustment device (4) includes a storage channel (41), a support base (42), and an installation platform (43). One end of the storage channel (41) is connected to the pipeline facing the adjustment device (3), and the other end of the storage channel (41) is connected to the support base (42). The support base (42) is located below the storage channel (41). The support base (42) is equipped with a material rotation component (12). The installation platform (43) is equipped with a tensioning and moving feeding device (6). When the tensioning and moving feeding device (6) is working, it drives the short pipeline in the support base (42) to be transported to the automatic welding component (5). The installation platform (43) is also equipped with a positioning cylinder (13) facing the support base (42).

8. The integrated equipment for automatic pipeline welding according to claim 7, characterized in that, The support base (42) is provided with a first cylinder (44), a second cylinder (45), and a third cylinder (46) arranged side by side. The piston shaft of the first cylinder (44) is provided with a first insert plate (47), and the piston shaft of the second cylinder (45) is provided with a second insert plate (48). The first insert plate (47) is located near the material storage channel (41), and the first insert plate (47) and the second insert plate (48) are arranged side by side and adjacent to each other. The piston shaft of the third cylinder (46) is connected to a connecting seat (49), and the connecting seat (49) is provided with a pressure wheel (410) rotatably connected to it. The material rotation assembly (12) includes a drive motor (121), a first friction roller (122), a second friction roller (123), and a third friction roller (124). The drive motor (121) is installed on the outside of the support base (42), and the first friction roller (122), the second friction roller (123), and the third friction roller (124) are all rotatably connected to the support base (42). The drive motor (121) is connected to the shaft of the first friction roller (122); gears (125) are installed on the first friction roller (122), the second friction roller (123) and the third friction roller (124), and the first friction roller (122), the second friction roller (123) and the third friction roller (124) are driven by the gears (125); the first friction roller (122) is located between the second friction roller (123) and the third friction roller (124), and the second friction roller (123) is located near the storage channel (41); the support base (42) is also provided with a second infrared sensor (411) and a third infrared sensor (412), the second infrared sensor (411) is located between the first insert plate (47) and the second insert plate (48), and the second infrared sensor (411) is located facing the second friction roller (123); the third infrared sensor (412) is located between the second friction roller (123) and the third friction roller (124).

9. The integrated equipment for automatic pipeline welding according to claim 8, characterized in that, The support base (42) has an installation platform (43) arranged side by side with it. The installation platform (43) is equipped with a positioning cylinder (13). The piston shaft of the positioning cylinder (13) is equipped with a positioning mold (131). The outer contour of the positioning mold (131) is adapted to the contour of the hole on the short pipe. The end of the positioning mold (131) is equipped with a positioning wheel (132) rotatably connected to it. The positioning cylinder (13) is arranged towards the short pipe between the second friction roller (123) and the third friction roller (124). The positioning cylinder (13) is equipped with a Hall sensor (133). The piston inside the positioning cylinder (13) is equipped with a magnetic ring. The installation platform (43) is equipped with a tensioning moving feeding device (6) including a transmission belt (61), a second motor (62) and a sliding plate (63). The installation platform (43) is equipped with a pulley (64) rotatably connected to it. The transmission belt (61) is sleeved on the installation platform (43). On the pulley (64); the second motor (62) is connected to one of the pulleys (64) for transmission. The mounting platform (43) is provided with a first track (65) extending along its axial direction. A slide plate (63) is slidably installed on the first track (65). The slide plate (63) is fixedly connected to the transmission belt (61). A telescopic rod (66) is fixedly installed on the slide plate (63). The telescopic rod (66) is set towards the short pipe between the second friction roller (123) and the third friction roller (124). The telescopic rod (66) is hollow. A tensioning rod (67) is provided inside the telescopic rod (66). A tensioning cylinder (68) is installed at the end of the slide plate (63). The piston rod of the tensioning cylinder (68) is connected to the tensioning rod (67). The telescopic rod (66) is provided with a number of evenly distributed tensioning plates (69). When the tensioning cylinder (68) pushes the tensioning rod (67) to extend or retract, the tensioning plates (69) move closer to each other or separate from each other.

10. The integrated equipment for automatic pipeline welding according to claim 1, characterized in that, The automatic welding assembly (5) includes a long pipe placement platform (51), above which is a first clamping member (52) that can move up and down relative to it. Both the first clamping member (52) and the long pipe placement platform (51) are metal parts. Short pipe fixing platforms (53) that can move relative to it are provided on both sides of the long pipe placement platform (51). Second tracks (54) are provided at both ends of the long pipe placement platform (51). The short pipe fixing platforms (53) are slidably mounted on the second tracks (54). The platform is equipped with a fourth cylinder (55), and a second clamping component (56) is provided on the piston shaft of the fourth cylinder (55). The second clamping component (56) and the short pipe fixing platform (53) are both metal parts. The long pipe placement platform (51) is equipped with a loading and unloading synchronization component (8) directly above it. The two short pipe fixing platforms (53) are set on the left and right sides of the long pipe placement platform (51). The welding platform (1) is equipped with a loading frame (14) on its side. The loading frame (14) and the long pipe loading component (7) are set on the front and rear sides of the long pipe placement platform (51).

Citation Information

Patent Citations

  • Auxiliary header pipeline welding equipment and welding method thereof

    CN120861987A