Phenolic resin ball production wastewater recovery device and use method thereof

By using a phenolic resin ball production wastewater recovery device with a compartmentalized design and combined structure, the problems of filter clogging and poor mixing effect were solved, achieving effective interception of impurities and efficient mixing of wastewater, thus improving the treatment effect.

CN121573746APending Publication Date: 2026-02-27SHANDONG WEILIN NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202610066591.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-19
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

Existing wastewater treatment devices for phenolic resin production suffer from filter clogging due to impurity accumulation, and the fixed and unchangeable method of mixing reagents reduces the mixing effect.

Method used

The wastewater recovery device for phenolic resin ball production, which adopts a compartmentalized design, includes an upper chamber, a middle chamber, and a lower chamber. It utilizes a combination of interception, compression, and agitation sections to achieve impurity interception, spiral compression, and secondary mixing, thus avoiding filter clogging. The mixing efficiency is improved by the eccentric rotation of the spiral plate and stirring rod and the movement of the horizontal piston.

Benefits of technology

It effectively avoids filter clogging, improves wastewater treatment efficiency and mixing uniformity, and ensures efficient wastewater treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wastewater treatment, and discloses a phenolic resin ball production wastewater recovery device and a use method thereof.The device comprises a barrel, the upper portion of one side of the barrel is connected with a water inlet pipe, one side of the bottom of the barrel is connected with a liquid outlet pipe, and a plurality of supporting foot frames are arranged on the periphery of the bottom of the barrel; a first filter screen and a second filter screen are sequentially arranged in the barrel body from top to bottom, and the interior of the barrel body is divided into an upper cavity, a middle cavity and a lower cavity by the first filter screen and the second filter screen; an intercepting part is arranged on the top wall in the upper cavity; a medicine inlet pipe is connected to one side of the middle cavity and penetrates through the second filter screen and the bottom of the barrel body; a compression part is arranged in the middle cavity and comprises a filter ring, the filter ring is clamped to the outer side of the first filter screen, an inner cylinder is arranged at the bottom of the first filter screen, a first motor is arranged in the center of the bottom in the inner cylinder, and the output end of the first motor is connected with a shaft. The device has the beneficial effects that impurities are collected and treated, the situation that the first filter screen is blocked and cannot continue to filter is avoided, and then the using effect of the device is improved.
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Description

Technical Field

[0001] This invention relates to the field of wastewater treatment technology, and more specifically, to a wastewater recovery device for phenolic resin ball production and its usage method. Background Technology

[0002] Phenolic resin, also known as Bakelite, is originally a colorless or yellowish-brown transparent substance. It is often marketed with coloring agents to appear in red, yellow, black, green, brown, blue, and other colors, and comes in granular or powder form. It is resistant to weak acids and weak alkalis, but decomposes in strong acids and corrodes in strong alkalis. It is insoluble in water but soluble in organic solvents such as acetone and alcohol. It is obtained by the condensation polymerization of phenolic resin or its derivatives. Wastewater from phenolic resin production requires treatment and recycling.

[0003] For example, a phenolic resin production wastewater treatment and recycling device with announcement number CN215327380U can filter impurities, but it does not have the function of collecting and storing impurities, which causes impurities to accumulate on the filter screen and easily cause filter screen blockage. In addition, the mixing method of the mixed agent is fixed and cannot be changed, which reduces the mixing effect. Summary of the Invention

[0004] The technical objective of this invention is to address the above-mentioned shortcomings by providing a phenolic resin ball production wastewater recovery device and its usage method, thereby resolving the aforementioned problems.

[0005] The technical solution of this invention is implemented as follows:

[0006] According to one aspect of the present invention, a wastewater recovery device for the production of phenolic resin balls is provided.

[0007] The device includes a barrel body, with an inlet pipe connected to the upper part of one side and an outlet pipe connected to the bottom side. Several support legs are located around the bottom of the barrel body. Inside the barrel body, from top to bottom, are a first filter screen and a second filter screen, which divide the interior into an upper cavity, a middle cavity, and a lower cavity. An interception section is located on the top wall of the upper cavity. A medicine inlet pipe is connected to one side of the middle cavity, passing through the second filter screen and the bottom of the barrel body. A compression section, including a filter ring, is located inside the middle cavity. The filter ring is snapped onto the outside of the first filter screen. An inner cylinder is located at the bottom center of the inner cylinder, and the output end of the first motor is located therein. The device is connected to a shaft, with a bottom rotating plate at the top. The bottom rotating plate has symmetrical side grooves on both sides, and a protrusion within each side groove. The top of the protrusion is fixed to both sides of the bottom wall of the adapter plate. The other two sides of the top of the adapter plate also have protrusions. The top of the adapter plate has a bottom convex plate, with side grooves on both sides that match the protrusions. The top of the bottom convex plate has a turntable, and the top of the turntable has a spiral plate. The spiral plate has a matching spiral plate, and the top of the spiral plate is fixed to the bottom center of the first filter screen. The shaft passes through the bottom rotating plate, the adapter plate, and the bottom convex plate and is fixedly connected to the bottom of the turntable. A toggle mechanism is provided in the lower cavity.

[0008] Preferably, a bushing is provided at the bottom center of the bottom rotating plate, the bottom of the bushing is fixed to the top of the motor, and the shaft passes through the bushing.

[0009] Preferably, the longitudinal section height of the second spiral plate is greater than that of the first spiral plate.

[0010] Preferably, an interlayer is formed between the inner cylinder and the inner wall of the barrel, and the bottom of the inner cylinder is set as a filter screen structure; the filter pore size of the first filter screen is smaller than the filter pore size of the filter screen structure, the filter pore size of the filter screen structure is smaller than the filter pore size of the second filter screen, and the filter pore size of the second filter screen is smaller than the filter pore size of the filter ring.

[0011] Preferably, the interception part includes a fixing ring, which is fixed in the upper part of the upper cavity. The bottom of the fixing ring is provided with an annular guide rail. A fixing block two is provided on one side of the annular guide rail. An output shaft is inserted through the middle of the fixing block two. The top of the output shaft passes through the fixing ring and is connected to a driver installed on one side of the top of the fixing ring. A driving assembly is provided at the bottom of the output shaft. Several sets of brush rollers are provided on the driving assembly.

[0012] Preferably, the drive assembly consists of several drive rods connected by a movable shaft. The bottom of the movable shaft is provided with a disc, and each set of brush rollers is fixed on the bottom of the disc. The top of the intersecting ends of the drive rods connected away from the fixed block is provided with a guide slider that slides in cooperation with the annular guide rail.

[0013] Preferably, the actuating part includes a set of mounting seats fixed at the center of the bottom of the barrel. Each mounting seat has a fan wheel on its corresponding side. A connecting shaft is provided at the center of the side of one fan wheel. The connecting shaft passes through the mounting seat and is connected to the motor mounted on the side wall of the mounting seat 35. The middle of the side of the other fan wheel is movably connected to the inner side wall of the mounting seat that contacts the side through a movable shaft. An inverted T-shaped plate is provided at the eccentric end between the fan wheels. A stirring rod is inserted through the upper part of the inverted T-shaped plate. A connecting plate is sleeved on both sides of the stirring rod near the two side walls of the inverted T-shaped plate. Symmetrical fan-shaped side tooth plates are provided at both ends between the corresponding sides of the connecting plate. A double-sided tooth plate and a single-sided tooth plate are respectively provided on the side of the fan-shaped side tooth plate away from the connecting plate. A piston rod is provided at the top of the double-sided tooth plate and the single-sided tooth plate. A piston is provided at the top of the piston rod. A matching compression cylinder is provided on the outside of the piston. An air outlet is provided at the top of the compression cylinder. A waterproof and breathable membrane is provided in the air outlet. The upper part of the compression cylinder is connected through a connecting pipe. The top of the compression cylinder is fixed to the bottom of the second filter screen.

[0014] Preferably, the double-sided gear plate has a meshing gear on the side away from the fan-shaped side gear plate, a gear shaft is inserted in the middle of the gear, and support plates are provided at both ends of the gear shaft. A sliding plate is provided on the side of the support plate corresponding to the inner wall of the barrel. A meshing convex rack is provided on the side of the gear away from the double-sided gear plate. The convex rack is fixed in the center of the groove of U plate one, and the sliding plate is located in the groove between the convex rack and the inner wall of the groove of U plate one. A sliding U plate two is provided on the side of the single-sided gear plate away from the fan-shaped side gear plate. The U plate two and one side of the U plate are respectively fixed to the lower part of the opposite side wall of the lower cavity inner wall by fixing block one.

[0015] Preferably, the upper and lower parts of the inlet pipe are connected to branch pipes, the outlet of the branch pipe is located in the lower part of the lower cavity, and the branch pipe is equipped with a flow regulating valve.

[0016] According to another aspect of the present invention, a method for recycling wastewater from the production of phenolic resin balls is provided.

[0017] The method for recycling the wastewater from the production of phenolic resin balls includes the following steps:

[0018] Wastewater is introduced into the upper chamber of the tank through the inlet pipe;

[0019] When the interception unit is activated, it pushes the impurities contained in the wastewater entering the upper chamber to the surrounding areas. The intercepted impurities fall from the filter ring into the interlayer formed between the inner cylinder and the inner wall of the barrel.

[0020] Wastewater free of impurities enters the inner cylinder after being filtered through the first filter screen;

[0021] The compression section in the inner cylinder is activated, and the compression section generates spiral compression, which centrifugally mixes the wastewater and the incoming reagent inside.

[0022] The mixed liquid enters the lower chamber;

[0023] The actuating mechanism inside the lower chamber is activated to perform secondary mixing of the wastewater entering the chamber.

[0024] The mixed wastewater is discharged from the outlet pipe;

[0025] The collected impurities are removed by opening the window at the top of the barrel.

[0026] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0027] 1. By dividing the tank into an upper chamber, a middle chamber, and a lower chamber, the interception section in the upper chamber intercepts and collects impurities in the wastewater into the interlayer in the middle chamber. Wastewater without impurities enters the middle chamber, where the internal compression section performs spiral compression treatment on the wastewater and reagents. Wastewater filtered down along with impurities in the interlayer enters the lower chamber, where the agitator in the lower chamber performs secondary mixing of the wastewater and reagents. This achieves the collection and treatment of impurities, avoids the situation where the first filter screen is blocked and cannot continue filtering, and thus improves the effectiveness of the device.

[0028] 2. The wastewater and chemicals are mixed by the compression section in the middle cavity and the agitation section in the lower cavity. The spiral compression and up-and-down swinging motion mix the wastewater and chemicals, improving the mixing effect and ensuring the effectiveness of wastewater treatment.

[0029] 3. The compression section of the present invention generates a spacing change through the eccentric rotation of the first and second spiral plates, realizing dual mixing of extrusion and centrifugal mixing. Compared with the single stirring of the prior art, the present invention has more uniform mixing and better effect; the agitator section further improves the mixing efficiency through horizontal axis stirring and vertical axis piston movement. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is the overall facade according to an embodiment of the present invention;

[0032] Figure 2 This is a schematic diagram of the overall internal structure according to an embodiment of the present invention;

[0033] Figure 3 This is a schematic diagram of the connection structure between the compression part and the actuating part according to an embodiment of the present invention;

[0034] Figure 4This is a schematic diagram of the interception unit structure according to an embodiment of the present invention;

[0035] Figure 5 This is a schematic diagram of the drive component structure according to an embodiment of the present invention;

[0036] Figure 6 This is a schematic diagram of the compression section structure according to an embodiment of the present invention;

[0037] Figure 7 This is a schematic diagram of the turntable structure according to an embodiment of the present invention;

[0038] Figure 8 This is a schematic diagram of the adapter plate structure according to an embodiment of the present invention;

[0039] Figure 9 This is an exploded view of the bottom rotating plate and shaft structure according to an embodiment of the present invention;

[0040] Figure 10 This is a schematic diagram of the actuating part structure according to an embodiment of the present invention.

[0041] In the picture:

[0042] 1. Tank body; 2. Inlet pipe; 3. Outlet pipe; 4. Support frame; 5. First filter screen; 6. Second filter screen; 7. Upper cavity; 8. Middle cavity; 9. Lower cavity; 10. Medicine inlet pipe; 11. Filter ring; 12. Inner cylinder; 13. Motor 1; 14. Shaft; 15. Bottom rotating plate; 16. Side groove 2; 17. Protrusion 1; 18. Adapter plate; 19. Protrusion 2; 20. Bottom protrusion plate; 21. Side groove 1; 22. Turntable; 23. Spiral plate 1; 24. Spiral plate 2; 25. Fixing ring; 26. Circular guide rail; 27. Fixing block 2; 28. Driver; 29. ​​Drive assembly Components; 30. Brush roller; 31. Drive rod; 32. Shaft connection; 33. Disc; 34. Guide slider; 35. Mounting base; 36. Fan wheel; 37. Inverted T-shaped plate; 38. Stirring rod; 39. Connecting plate; 40. Fan-shaped side toothed plate; 41. Double-sided toothed plate; 42. Single-sided toothed plate; 43. Piston rod; 44. Piston; 45. Compression cylinder; 46. Air outlet; 47. Gear; 48. Support plate; 49. Slide plate; 50. Raised rack; 51. U-plate one; 52. U-plate two; 53. Fixing block one; 54. Branch pipe; 55. Motor two; 56. Connecting pipe. Detailed Implementation

[0043] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0044] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0045] Example 1

[0046] like Figures 1-10 As shown in the document:

[0047] This invention provides a wastewater recovery device for phenolic resin ball production, comprising a tank body 1, an inlet pipe 2 connected to the upper part of one side of the tank body 1, an outlet pipe 3 connected to the bottom side of the tank body 1, and several support legs 4 provided around the bottom perimeter of the tank body 1; a first filter screen 5 and a second filter screen 6 are arranged sequentially from top to bottom inside the tank body 1, the first filter screen 5 and the second filter screen 6 can be cleaned by backwashing, the first filter screen 5 and the second filter screen 6 divide the inside of the tank body 1 into an upper cavity 7, a middle cavity 8 and a lower cavity 9; an interception part is provided on the top wall of the upper cavity 7; a drug inlet pipe 10 is connected to one side of the middle cavity 8, the drug inlet pipe 10 passes through the second filter screen 6 and the bottom of the tank body 1; a compression part is provided in the middle cavity 8, the compression part includes a filter ring 11, the filter ring 11 is snapped onto the outer edge of the first filter screen 5 by a snap-fit ​​structure or threaded connection, the outer diameter of the filter ring 11 is clearance-fitted with the inner wall of the tank body 1, and an inner cylinder 12 is provided at the bottom of the first filter screen 5. A motor 13 is located at the center of the bottom of the inner cylinder 12. The output end of the motor 13 is connected to a shaft 14. A bottom rotating plate 15 is located at the top of the shaft 14. Symmetrical side grooves 16 are located on both sides of the bottom rotating plate 15. A protrusion 17 is located in the side grooves 16. The top of the protrusion 17 is fixed to both sides of the bottom wall of the adapter plate 18. A protrusion 19 is located on the other two sides of the top of the adapter plate 18. A bottom convex plate 20 is located at the top of the adapter plate 18. Side grooves 21 that match the protrusion 19 are located on both sides of the bottom convex plate 20. A turntable 22 is located at the top of the bottom convex plate 20. A spiral plate 23 is located at the top of the turntable 22. A matching spiral plate 24 is located in the spiral plate 23. The top of the spiral plate 24 is fixed at the center of the bottom of the first filter screen 5. The shaft 14 passes through the bottom rotating plate 15, the adapter plate 18, and the bottom convex plate 20 and is fixedly connected to the bottom of the turntable 22. A toggle part is located in the lower cavity 9.

[0048] If the first filter 5 becomes clogged, causing the liquid level in the upper chamber 7 to exceed the preset value, the equipment will automatically stop and issue an alarm, and then clean the first filter 5.

[0049] The bottom rotating plate 15 has a bushing at its center, the bottom of which is fixed to the top of the motor 13. The shaft 14 passes through the bushing. The longitudinal section height of the spiral plate 24 is greater than that of the spiral plate 23. An interlayer is formed between the inner cylinder 12 and the inner wall of the barrel 1. Impurities in the interlayer can be removed through the window at the top of the barrel 1. During cleaning, the water inlet pipe 2 can be closed and the drain valve at the bottom of the interlayer can be opened to assist in slag discharge. The bottom of the inner cylinder 12 is set as a filter screen structure. The filter hole size of the first filter screen 5 is smaller than that of the filter screen structure, the filter hole size of the filter screen structure is smaller than that of the second filter screen 6, and the filter hole size of the second filter screen 6 is smaller than that of the filter ring 11.

[0050] The interception part includes a fixing ring 25, which is fixed in the upper part of the upper cavity 7. The bottom of the fixing ring 25 is provided with an annular guide rail 26. A fixing block 27 is provided on one side of the annular guide rail 26. An output shaft is inserted through the middle of the fixing block 27. The top of the output shaft passes through the fixing ring 25 and is connected to a driver 28 installed on the top side of the fixing ring 25. A drive assembly 29 is provided at the bottom of the output shaft. The drive assembly 29 is provided with several sets of brush rollers 30. The bristles of the brush rollers 30 are made of corrosion-resistant nylon. The drive assembly 29 is composed of several drive rods 31. The drive rods 31 are connected to each other by a movable shaft 32. A disc 33 is provided at the bottom of the movable shaft 32. Each set of brush rollers 30 is fixed on the bottom of the disc 33. A guide slider 34 that slides with the annular guide rail 26 is provided at the top of the intersecting end of the drive rods 31 connected away from the fixing block 27.

[0051] The actuating part includes a set of mounting seats 35 fixed at the center of the bottom inside the barrel 1. Each mounting seat 35 has a fan wheel 36 on its corresponding side. A connecting shaft is located at the center of the side of one fan wheel 36, passing through the mounting seat 35 and connecting to a motor 55 mounted on the side wall of the mounting seat 35. The middle of the side of the other fan wheel 36 is movably connected to the inner side wall of the mounting seat 35 via a movable shaft. An inverted T-shaped plate 37 is provided at the eccentric end between the fan wheels 36. A stirring rod 38 is inserted through the upper part of the inverted T-shaped plate 37. The top of the stirring rod 38 is spaced a certain distance from the bottom of the second filter screen 6 to avoid... Interfering with the second filter screen 6, providing a certain space for movement, the stirring rod 38 is fitted with connecting plates 39 on both sides of the inverted T-shaped plate 37. Symmetrical fan-shaped side toothed plates 40 are provided at both ends between the corresponding sides of the connecting plates 39. On the side of the fan-shaped side toothed plates 40 away from the connecting plates 39, there are meshing double-sided toothed plates 41 and single-sided toothed plates 42 respectively. The top of the double-sided toothed plates 41 and the single-sided toothed plates 42 are provided with piston rods 43. The top of the piston rods 43 is provided with pistons 44. A matching compression cylinder 45 is provided on the outside of the piston 44. The top of the compression cylinder 45 is provided with an air outlet 46. A waterproof and breathable membrane is installed inside the vent 46. The upper parts of the compression cylinders 45 are interconnected via connecting pipes 56. The connecting pipes 56 are corrosion-resistant PVC pipes and are fixed to the inner wall of the barrel 1 with pipe clamps to prevent shaking. The top of the compression cylinders 45 is fixed to the bottom of the second filter screen 6. The side of the double-sided gear plate 41 away from the fan-shaped side gear plate 40 is provided with a meshing gear 47. A gear shaft is inserted in the middle of the gear 47. Support plates 48 are provided at both ends of the gear shaft. A sliding plate 49 is provided on the side of the support plate 48 corresponding to the inner wall of the barrel 1. A meshing convex rack 50 is provided on the side of the gear 47 away from the double-sided gear plate 41. 50 is fixed at the center of the groove of U-plate 51, and slide plate 49 is located in the groove between the convex toothed rack 50 and the inner wall of the groove of U-plate 51; a U-plate 52 is provided on the side of the single-sided toothed plate 42 away from the fan-shaped toothed plate 40, which is in sliding fit with it; the sides of U-plate 52 and U-plate 51 are respectively fixed to the lower part of the opposite side wall of the inner wall of the lower cavity 9 by fixing block 53. The lower part of the drug inlet pipe 10 is connected to a branch pipe 54, the outlet of the branch pipe 54 is located in the lower part of the lower cavity 9, and a flow regulating valve is provided on the branch pipe 54. The flow regulating valve is an electromagnetic flow valve, which can automatically adjust the dosage of the drug according to the wastewater level in the lower cavity 9.

[0052] Example 2

[0053] A method for recycling wastewater from the production of phenolic resin balls includes the following steps:

[0054] S101: Wastewater is introduced into the upper cavity 7 inside the tank body 1 through the inlet pipe 2;

[0055] S103: Start the interception unit to operate. The interception unit pushes the impurities contained in the wastewater entering the upper chamber 7 to the surrounding areas. The intercepted impurities fall from the filter ring 11 into the interlayer formed between the inner cylinder 12 and the inner wall of the barrel 1.

[0056] S105: Wastewater without impurities enters the inner cylinder 12 after being filtered through the first filter screen 5;

[0057] S107: Start the compression section in the inner cylinder 12. The compression section generates spiral compression to centrifugally mix the wastewater and the incoming reagent inside.

[0058] S109: The mixed liquid enters the lower chamber 9;

[0059] S1011: Activate the actuating part in the lower chamber 9 to perform secondary mixing of the wastewater entering the chamber;

[0060] S1013: The mixed wastewater is discharged from the outlet pipe 3;

[0061] S1015: The collected impurities are removed by opening the window at the top of the barrel 1.

[0062] Detailed usage and function of this embodiment:

[0063] Wastewater is introduced into the upper cavity 7 of the tank 1 through the inlet pipe 2. Impurities in the wastewater also enter the upper cavity 7. The driver 28 is started, which drives the output shaft. The output shaft drives a set of drive rods 31 connected to the intersecting ends below the fixed block 27. After the output shaft rotates, the drive rods 31 connected to the side pull the drive rods 31 in linkage, thereby pushing the guide slider 34 to slide in the annular guide rail 26, pushing the brush roller 30 connected below to reciprocate in different circumferential ranges, such as... Figure 5 As shown, the motion trajectory of the drive rod 31 includes a, b, and c. With the fixed block 27 as the original endpoint, the reciprocating motion in the three range trajectories of a, b, and c causes the brush roller 30 below to reciprocate along with it, pushing the impurities contained in the internally injected wastewater to the periphery and entering the interlayer formed between the inner cylinder 12 and the inner wall of the barrel 1 through the filter holes of the filter ring 11.

[0064] The filter holes of the first filter screen 5 are set to a fine aperture. When intercepting impurities and pushing them, the brush roller 30 sweeps the impurities adhering to the first filter screen 5 to the periphery during the reciprocating motion, and they enter the interlayer through the aperture of the peripheral filter ring 11. Some of the wastewater without impurities seeps down through the aperture of the first filter screen 5 and enters the inner cylinder 12. The other part enters the interlayer together with the impurities through the aperture of the filter ring 11.

[0065] When motor 13 is started, it drives shaft 14 to rotate, which in turn drives turntable 22 to rotate. After turntable 22 rotates, side groove 21 drives protrusion 19, which in turn drives adapter plate 18 to rotate. Protrusions 17 on the other two sides of the bottom plate of adapter plate 18 slide within side groove 16. Because adapter plate 18 has a through hole in its center, the diameter of which is larger than the outer diameter of shaft 14, according to… Figure 9 As shown, the shaft 14 has an eccentric connecting end on the left side, which is at the bottom center of the bottom protrusion plate 20. When the shaft 14 rotates, it will drive the bottom protrusion plate 20 to rotate eccentrically. The adapter plate 18 slides in the side groove 16. After the turntable 22 rotates eccentrically, the top spiral plate 23 rotates and wobbles eccentrically in the spiral plate 24, causing the gap between the spiral plate 23 and the spiral plate 24 to repeatedly impact and deform. The gap between the two is constantly compressed and changed. Under the spiral compression of the two spiral plates, the incoming wastewater is squeezed and impacted. The centrifugal motion generated by the spiral compression will compress and mix the wastewater with the incoming reagent.

[0066] When motor 255 is started, it drives the fan wheel 36 connected to the output end to rotate. The end between the two fan wheels 36 is connected to the inverted T-shaped plate 37. When the fan wheel 36 rotates, it drives the inverted T-shaped plate 37 to move up and down. The inverted T-shaped plate 37 drives the connecting plates 39 set on both sides of the upper part to sway left and right. When the inverted T-shaped plate 37 moves up and down, the right fan-shaped side toothed plate 40 meshes with the single-sided toothed plate 42 and rotates up and down. After the left fan-shaped side toothed plate 40 rotates, it drives the double-sided toothed plate 41 to slide up and down. The left side tooth of the double-sided toothed plate 41 meshes with the gear 47, and the slide plate 49 slides up and down in the right groove of the U-plate 51. When the double-sided toothed plate 41 and the single-sided toothed plate 42 move up and down, they will push against the piston rod 43 to move up and down. The piston 44 moves up and down in the compression cylinder 45. The compression cylinder 45 generates Positive and negative pressure enter the right-side compression cylinder 45 through the connecting pipe. The positive and negative pressure generated in the two compression cylinders 45 rises upward, rushing out of the second filter screen 6 and the filter structure at the bottom of the inner cylinder 12 and entering the inner cylinder 12. When the wastewater and the agent inside the inner cylinder 12 are subjected to spiral compression and centrifugal motion, the gas rushing up from below provides a certain amount of oxygen and also has the effect of dispersing the wastewater and increasing the turbulence of the wastewater. The connecting plate 39 is pushed up and down by the inverted T-shaped plate 37 to achieve left and right swaying. The stirring rod 38 inserted in the middle of the side will be driven to flip together. During the flipping motion of the stirring rod 38, it will drive the wastewater falling into the jacket and the inner cylinder 12 to be stirred and mixed together. The stirring rod 38 achieves stirring in the horizontal axis direction, while the connecting plate 39, the double-sided toothed plate 41 and the single-sided toothed plate 42 achieve stirring in the vertical axis direction. The mixed wastewater is discharged from the outlet pipe 3.

[0067] Through the specific embodiments described above, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the specific embodiments described above. Based on the disclosed embodiments, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions.

Claims

1. A wastewater recovery device for phenolic resin ball production, characterized in that, Includes a barrel (1), with an inlet pipe (2) connected to the upper part of one side of the barrel (1), an outlet pipe (3) connected to the bottom side of the barrel (1), and several support brackets (4) provided around the bottom of the barrel (1). The barrel (1) is provided with a first filter screen (5) and a second filter screen (6) from top to bottom. The first filter screen (5) and the second filter screen (6) divide the barrel (1) into an upper cavity (7), a middle cavity (8) and a lower cavity (9). The upper cavity (7) has an interception section on its inner top wall; A medicine inlet pipe (10) is connected to one side of the middle cavity (8), and the medicine inlet pipe (10) passes through the second filter screen (6) and the bottom of the barrel body (1); a compression section is provided inside the middle cavity (8), the compression section includes a filter ring (11), the filter ring (11) is snapped onto the outside of the first filter screen (5), an inner cylinder (12) is provided at the bottom of the first filter screen (5), a motor (13) is provided at the center of the bottom of the inner cylinder (12), a shaft (14) is connected to the output end of the motor (13), a bottom rotating plate (15) is provided at the top of the shaft (14), a symmetrical side groove (16) is provided on both sides of the bottom rotating plate (15), a protrusion (17) is provided in the side groove (16), and the top of the protrusion (17) is fixed to On both sides of the bottom wall of the adapter plate (18) and on the other two sides of the top of the adapter plate (18), there are two protrusions (19). The top of the adapter plate (18) is provided with a bottom protrusion plate (20). The bottom protrusion plate (20) has side grooves (21) that are compatible with the protrusions (19) on both sides. The top of the bottom protrusion plate (20) is provided with a turntable (22). The top of the turntable (22) is provided with a spiral plate (23). The spiral plate (23) is provided with a matching spiral plate (24). The top of the spiral plate (24) is fixed at the bottom center of the first filter screen (5). The shaft (14) passes through the bottom rotating plate (15), the adapter plate (18), the bottom protrusion plate (20) and is fixedly connected to the bottom of the turntable (22). The lower cavity (9) is equipped with a prying part.

2. The phenolic resin ball production wastewater recovery device according to claim 1, characterized in that, The bottom center of the bottom rotating plate (15) is provided with a bushing, the bottom of which is fixed to the top of the motor (13), and the shaft (14) passes through the bushing.

3. The phenolic resin ball production wastewater recovery device according to claim 2, characterized in that, The longitudinal section height of spiral plate 2 (24) is greater than that of spiral plate 1 (23).

4. The phenolic resin ball production wastewater recovery device according to claim 3, characterized in that, A sandwich is formed between the inner cylinder (12) and the inner wall of the barrel (1), and the bottom of the inner cylinder (12) is set as a filter screen structure; The pore size of the first filter screen (5) is smaller than that of the filter screen structure, the pore size of the filter screen structure is smaller than that of the second filter screen (6), and the pore size of the second filter screen (6) is smaller than that of the filter ring (11).

5. The phenolic resin ball production wastewater recovery device according to claim 4, characterized in that, The interception part includes a fixing ring (25), which is fixed in the upper part of the upper cavity (7). The bottom of the fixing ring (25) is provided with an annular guide rail (26). A fixing block two (27) is provided on one side of the annular guide rail (26). An output shaft is inserted through the middle of the fixing block two (27). The top of the output shaft passes through the fixing ring (25) and is connected to a driver (28) installed on the top side of the fixing ring (25). A drive assembly (29) is provided at the bottom of the output shaft. Several sets of brush rollers (30) are provided on the drive assembly (29).

6. The phenolic resin ball production wastewater recovery device according to claim 5, characterized in that, The drive assembly (29) consists of several drive rods (31), which are connected by a movable shaft (32). The bottom of the movable shaft (32) is provided with a disc (33), and each set of brush rollers (30) is fixed on the bottom of the disc (33). The top of the intersecting end of the drive rod (31) connected to the side away from the fixed block (27) is provided with a guide slider (34) that slides in cooperation with the annular guide rail (26).

7. The phenolic resin ball production wastewater recovery device according to claim 6, characterized in that, The actuating part includes a set of mounting seats (35) fixed at the center of the bottom of the barrel (1). A connecting shaft is provided at the center of the side of one fan wheel (36). The connecting shaft passes through the mounting seat (35) and is connected to the motor (55) installed on the side wall of the mounting seat (35). The middle of the side of the other fan wheel (36) is movably connected to the inner side wall of the mounting seat (35) that contacts the side through a movable shaft. The mounting seat (35) is provided with fan wheels (36) on the corresponding side. An inverted T-shaped plate (37) is provided at the eccentric end between the fan wheels (36). A stirring rod (38) is inserted through the upper part of the inverted T-shaped plate (37). A connecting plate (39) is sleeved on both sides of the stirring rod (38) near the two sides of the inverted T-shaped plate (37). 9) has symmetrical fan-shaped side tooth plates (40) at both ends between the corresponding sides. On the side of the fan-shaped side tooth plate (40) away from the connecting plate (39), there are meshing double-sided tooth plates (41) and single-sided tooth plates (42). The top of the double-sided tooth plates (41) and the single-sided tooth plates (42) are provided with piston rods (43). The top of the piston rods (43) is provided with pistons (44). The outside of the pistons (44) is provided with a matching compression cylinder (45). The top of the compression cylinder (45) is provided with an air outlet (46). The air outlet (46) is provided with a waterproof and breathable membrane. The upper part of the compression cylinder (45) is connected through a connecting pipe (56). The top of the compression cylinder (45) is fixed to the bottom of the second filter screen (6).

8. The phenolic resin ball production wastewater recovery device according to claim 7, characterized in that, The double-sided gear plate (41) is provided with a meshing gear (47) on the side away from the fan-shaped side gear plate (40). A gear shaft is inserted in the middle of the gear (47). Support plates (48) are provided at both ends of the gear shaft. A slide plate (49) is provided on the side of the support plate (48) corresponding to the inner wall of the barrel (1). A meshing convex rack (50) is provided on the side of the gear (47) away from the double-sided gear plate (41). The convex rack (50) is fixed in the center of the groove of the U plate (51). The slide plate (49) is located in the groove between the convex rack (50) and the inner wall of the groove of the U plate (51). A U-plate (52) with a sliding fit is provided on the side of the single-sided gear plate (42) away from the fan-shaped side gear plate (40); The sides of U-plate 2 (52) and U-plate 1 (51) are respectively fixed to the lower part of the opposite side wall of the inner wall of the lower cavity (9) by fixing block 1 (53).

9. A phenolic resin ball production wastewater recovery device according to claim 8, characterized in that, The lower part of the inlet pipe (10) is connected to a branch pipe (54), the outlet of the branch pipe (54) is located in the lower part of the lower cavity (9), and a flow regulating valve is provided on the branch pipe (54).

10. A method for recycling wastewater from the production of phenolic resin balls, characterized in that, The wastewater recovery device for phenolic resin ball production as described in claim 9 includes the following steps: Wastewater is introduced into the upper cavity (7) inside the barrel (1) through the inlet pipe (2); When the interception unit is started, it pushes the impurities contained in the wastewater entering the upper chamber (7) to the surrounding area. The intercepted impurities fall from the filter ring (11) into the interlayer formed between the inner cylinder (12) and the inner wall of the barrel (1). Wastewater without impurities is filtered through the first filter screen (5) and enters the inner cylinder (12); Start the compression section in the inner cylinder (12). The compression section generates spiral compression, which centrifugally mixes the wastewater inside with the incoming reagent. The mixed liquid enters the lower chamber (9); Start the actuation part in the lower chamber (9) to mix the wastewater entering the chamber a second time; The mixed wastewater is discharged from the outlet pipe (3); The intercepted impurities are removed by opening the window at the top of the barrel (1).

Citation Information

Patent Citations

  • Phenolic resin production wastewater treatment and recovery device

    CN215327380U