Matrix asphalt heating device
By dynamically adjusting the stirring direction through a rotating mechanism and temperature sensor, combined with a negative pressure fan and filter system, the problems of uneven heating and dust disposal are solved, achieving efficient and environmentally friendly heating of matrix asphalt.
Patent Information
- Application Number
- CN202511748063.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-02-27
AI Technical Summary
Existing base asphalt heating devices lack real-time temperature monitoring and control capabilities, have fixed mixing structures leading to uneven heating, and are not equipped with effective dust and volatile matter treatment systems, affecting heating efficiency and product quality.
It employs a rotating mechanism and a temperature sensor in conjunction with an adjustment mechanism to achieve horizontal and radial conveying of raw materials and dynamically adjust the stirring intensity and direction; it is equipped with a negative pressure fan and a filter system to collect and treat dust and volatiles.
It improves heating uniformity, reduces temperature difference, increases raw material utilization, reduces environmental pollution, and ensures product quality and heating efficiency.
Smart Images

Figure CN121574745A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of asphalt heating technology, and more particularly to a base asphalt heating device. Background Technology
[0002] Currently, base asphalt heating mostly employs a fixed heating tank structure, relying on electric or gas heating to raise the temperature of the asphalt inside the tank. Common equipment is usually equipped with simple stirring blades, which achieve a certain degree of mixing through rotation. However, its stirring direction is unidirectional and its range of action is limited, making it difficult to achieve sufficient flow of materials at different levels and radial positions within the tank. Especially when processing high-viscosity asphalt, traditional stirring methods easily create heating dead zones, leading to localized excessively high or low temperatures, which affects the overall quality and performance stability of the asphalt.
[0003] Publication number CN 221951052 U The patent document discloses a heating and stirring device for preparing asphalt. It includes a preparation box with a preparation chamber inside, a stirring box inside the preparation box, a stirring chamber inside the stirring box, a cover on the top of the preparation box, a filter screen on the side of the stirring chamber near the bottom of the stirring box, a first drive motor at the bottom of the stirring box, a rotating shaft on the side of the drive motor facing the top of the stirring box, multiple stirring rods distributed vertically on the rotating shaft, sliding components corresponding to the bottom of the preparation box and the bottom of the stirring box, a shaking component inside the preparation box to shake the stirring box, at least one discharge port at the bottom of the preparation box, and support feet at the four corners of the bottom of the preparation box. This invention reduces heat loss from the stirring box by placing the preparation box outside the stirring box, and increases the mixing area by shaking the stirring box from side to side while stirring inside, thus achieving uniform mixing.
[0004] In the aforementioned solutions and existing technologies, asphalt heating devices often lack real-time temperature monitoring and control capabilities, and cannot dynamically adjust the stirring intensity or direction according to the actual temperature distribution inside the tank. On the one hand, the stirring structure is usually at a fixed angle, which cannot adapt to the material conveying requirements of different viscosities or heating stages; on the other hand, the material is often added into the heating tank all at once, which easily leads to accumulation and uneven heating. In addition, asphalt easily generates dust and volatiles during feeding and heating, and most existing equipment is not equipped with an effective collection and treatment system, which not only wastes raw materials but also pollutes the working environment. These problems limit further improvement in heating efficiency and product quality; therefore, this invention proposes a matrix asphalt heating device to solve this problem. Summary of the Invention
[0005] The purpose of this invention is to provide a base asphalt heating device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A base asphalt heating device includes: a heating tank and a controller installed on the top of the heating tank. A feeding mechanism is provided on one side of the controller, and a collecting mechanism is provided on one side of the feeding mechanism. An electric heating tube is fixedly connected inside the heating tank, and a rotating mechanism, a conveying mechanism, and a turning mechanism are respectively installed thereon. The rotating mechanism includes: an installation cylinder disposed inside the heating tank, a rotating cylinder fixedly connected to the outer wall of the installation cylinder, and a drive motor installed at the end of the heating tank. Positioning cylinders are fixedly installed on both sides of the installation cylinder, and an adjusting mechanism is provided inside the positioning cylinder. The conveying mechanism includes: a first connecting shaft disposed inside the rotating cylinder and a plurality of inclined blades. A rotating shaft is fixedly installed at one end of each inclined blade, and the rotating shaft is rotatably installed inside the installation cylinder.
[0007] Preferably, a driven bevel gear is fixedly installed at the other end of the rotating shaft, and a driving bevel gear is fixedly installed on the first connecting shaft, wherein the driving bevel gear and the driven bevel gear mesh with each other.
[0008] Preferably, the actuating mechanism includes: a movable frame, a spiral column, a second connecting shaft, multiple arc-shaped blades, multiple screws, and multiple spiral columns disposed inside the mounting cylinder. The screws and spiral columns are rotatably mounted inside the mounting cylinder. The movable frame is threaded onto the outside of the multiple screws. Multiple spiral strips are integrally formed on the outside of the spiral columns. Multiple spiral holes are opened on one side of the movable frame. The spiral columns are inserted into the corresponding spiral holes. Mounting shafts are fixedly installed at both ends of the spiral columns. The arc-shaped blades are fixedly sleeved onto the outside of the corresponding mounting shafts. A large gear is fixedly sleeved onto the outside of the screws. A small gear is fixedly installed on the second connecting shaft. The large gear and the small gear mesh with each other.
[0009] Preferably, the adjusting mechanism includes: an electric push rod, a cylinder, a spiral cylinder, a mounting ring, a fixing ring, and a mounting plate disposed inside the positioning cylinder. The spiral cylinder has multiple spiral grooves, and the mounting plate is slidably installed in the spiral grooves. Multiple limiting strips are integrally formed on the outer side of the spiral cylinder. The spiral cylinder and the limiting strips are slidably installed in the fixing ring. The output end of the electric push rod is fixedly connected to the cylinder. The cylinder is rotatably installed in the mounting ring. The mounting ring is fixedly installed at one end of the spiral cylinder. An L-shaped plate is fixedly installed on the outer side of the electric push rod. The L-shaped plate is fixedly installed on the outer side of the heating tank. The first connecting shaft and the second connecting shaft are rotatably mounted on both sides of the mounting cylinder, and the ends of the first connecting shaft and the second connecting shaft that are far apart from each other are fixedly connected to the corresponding mounting plates.
[0010] Preferably, the heating tank includes: a tank cylinder and two side covers, the two side covers are respectively fixedly installed on both sides of the two tank cylinders, a plurality of first temperature sensors are embedded in the inner wall of the tank cylinder, a plurality of second temperature sensors are embedded in the side covers, and a support frame is provided at the bottom of the tank cylinder.
[0011] Preferably, the outer side of the rotating drum has multiple through holes, and two positioning cylinders are rotatably installed in the corresponding side covers. A driven gear is fixedly sleeved on the outer side of one of the positioning cylinders. The drive motor is fixedly installed on one side of one of the side covers. A drive gear is fixedly installed on the output shaft of the drive motor. The drive gear and the driven gear mesh with each other. Multiple connecting rods are fixedly installed between the mounting cylinder and the rotating drum.
[0012] Preferably, the feeding mechanism includes: a feeding hopper, a feeding motor, and a rotating grid. The feeding grid is fixedly installed inside the feeding hopper. The bottom of the feeding grid has multiple feeding holes. The rotating grid abuts against the top of the feeding grid. The feeding hopper is connected to the top of the tank. The top of the rotating grid has multiple mesh holes. A vertical shaft is fixedly connected to the top of the rotating grid. The top end of the vertical shaft is fixedly connected to the output shaft of the feeding motor. A bracket is fixedly installed on the rear side of the feeding motor. The bracket is fixedly installed on the top of the feeding hopper.
[0013] Preferably, the collection mechanism includes: a collection box, a collection frame, and a negative pressure fan. The air inlet of the negative pressure fan is connected to the bottom of the collection box, and a collection pipe is connected to the top of the collection box. A stabilizing frame is provided on the left side of the collection box, and the collection pipe is fixedly installed in the stabilizing frame. Multiple filter screens are fixedly installed in the collection frame, and multiple cleaning holes are opened on the left side of the collection frame. Multiple guide strips are fixedly installed on both the front and rear sides of the collection frame. Multiple guide grooves are opened on the inner walls of both the front and rear sides of the collection box, and the guide strips are slidably installed in the corresponding guide grooves. A sealing cover is fixedly installed on the right side of the collection box, and the sealing cover abuts against the right side of the collection box. A handle is fixedly installed on the rear side of the sealing cover. A support rod is fixedly installed at the bottom of the collection box, and the bottom end of the support rod is fixedly connected to the tank.
[0014] Preferably, an air distribution plate is rotatably installed on the top inner wall of the collection box, a rotating tube is fixedly connected to the top of the air distribution plate, the rotating tube is rotatably connected to the inside of the collection tube, a spiral blade is fixedly installed inside the rotating tube, and multiple air distribution holes are opened at the bottom of the air distribution plate.
[0015] The beneficial effects of this invention are as follows: 1. In this invention, a base asphalt heating device is described, which loads raw materials into a feeding hopper and starts a feeding motor to drive a rotating grid to rotate, so that the mesh on the rotating grid is intermittently connected with the feed inlet on the feeding grid, thereby allowing the raw materials to gradually enter the heating tank, and then starts an electric heating tube to heat the asphalt raw materials in the heating tank. 2. In this invention, the matrix asphalt heating device drives the drive motor to rotate the active gear. The active gear, through meshing with the driven magnetic force, drives the positioning cylinder to rotate. The positioning cylinder drives the mounting cylinder to rotate. The mounting cylinder drives the inclined blades and arc-shaped blades to perform circumferential motion. When the inclined blades on both sides rotate, they convey the raw material to both sides, realizing the horizontal conveying of the raw material. When the inclined blades rotate, they push the raw material close to the positioning cylinder to the outside, making the raw material radially conveyed. They also bring the material close to the inner wall of the tank into the inside of the rotating cylinder through the through hole, realizing the circulatory conveying of the raw material. This allows the raw material to be fully mixed and exchange heat in different directions, thereby improving the heating uniformity. 3. In this invention, the matrix asphalt heating device monitors the asphalt temperature at different locations within the heating tank using a first temperature sensor and a second temperature sensor. When the temperature difference detected by the second temperature sensors on the left and right sides exceeds a preset value, the controller controls the electric push rod on the left side to move the cylinder on the left side horizontally, which in turn moves the mounting ring and the spiral cylinder horizontally. The fixed cylinder, in cooperation with the limiting strip, causes the spiral cylinder to rotate synchronously with the positioning cylinder. Simultaneously, the spiral cylinder, through the cooperation of the spiral groove and the mounting plate, causes the mounting plate to rotate. The mounting plate causes the first connecting shaft to rotate. The first connecting shaft, through the meshing of the active bevel gear and the small bevel gear, causes the rotating shaft and the inclined blade to rotate, thereby adjusting the angle of the inclined blade and increasing the angle of attack of the inclined blade. This increases the horizontal conveying capacity generated by the inclined blade during its circular motion and reduces the temperature difference of the raw materials at different locations on the left and right sides. 4. In this invention, when the difference between the temperature value monitored by the first temperature sensor and the temperature value of the second stable sensor exceeds a preset value, the controller controls the electric push rod on the right side to start, the mounting plate on the right side and the second connecting shaft to rotate. The second connecting shaft drives multiple screws to rotate through the meshing of the small gear and the large gear. The screws drive the moving frame to move left and right through the threaded engagement with the moving frame. The moving frame drives multiple spiral columns to rotate through the engagement of the spiral hole and the spiral strip. The spiral columns drive the mounting shaft and the arc blades to rotate, thereby increasing the workpiece of the arc blades and increasing the speed of radial conveying of the raw materials. This allows the raw materials in the inner and outer rings of the heating tank to be more fully mixed and heat exchanged, thereby improving the temperature uniformity of the raw materials inside and outside the heating tank. 5. In this invention, the matrix asphalt heating device extracts air from the collection box by starting a negative pressure fan, allowing the air mixed with raw material powder and dust at the top of the feed hopper to enter the collection box through the collection pipe, rotating pipe, air distribution plate, and air distribution holes. The air is then filtered and collected through multiple filter screens, achieving the recycling of solid materials. Simultaneously, as the air passes through the rotating pipe, it drives the rotating pipe and air distribution plate to rotate by pushing the spiral blades, thereby ensuring that the air discharged from the air distribution holes is evenly distributed on the filter screens, avoiding filtration in one area, making full use of the filtration area of the filter screens, and reducing environmental pollution. 6. In this invention, the matrix asphalt heating device achieves gradual and uniform feeding of raw materials through a feeding mechanism, avoiding uneven heating caused by feeding a large amount of material at once. A rotating mechanism drives inclined and arc-shaped blades in circular motion, achieving bidirectional conveying of raw materials in both horizontal and radial directions, promoting material circulation and heat exchange within the tank, and significantly improving heating uniformity. The device is equipped with multiple temperature sensors to monitor the asphalt temperature at different locations in real time. When the temperature difference exceeds a preset range, the controller automatically activates the adjustment mechanism, driving a bevel gear or gear set structure via an electric push rod to dynamically adjust the blade angle or actuation intensity, thereby enhancing the material conveying capacity in the corresponding direction and effectively reducing the temperature difference within the tank. Furthermore, a collection mechanism, in conjunction with a negative pressure fan and filter screen, recovers dust and raw material powder, reducing environmental pollution and improving raw material utilization. The overall structure is rationally designed, combining high heating efficiency, temperature controllability, and environmental friendliness. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a matrix asphalt heating device proposed in this invention; Figure 2 This is a cross-sectional structural schematic diagram of a base asphalt heating device proposed in this invention; Figure 3 This is a three-dimensional structural diagram of the heating tank proposed in this invention; Figure 4 This is a partial cross-sectional view of a base asphalt heating device proposed in this invention; Figure 5 for Figure 4 A magnified view of part A in the middle; Figure 6 for Figure 4 A magnified view of part B in the middle section; Figure 7 This is a partial three-dimensional structural diagram of a matrix asphalt heating device proposed in this invention; Figure 8 This is a three-dimensional structural diagram of the rotating mechanism proposed in this invention; Figure 9This is a three-dimensional structural diagram of the actuating mechanism proposed in this invention; Figure 10 This is a partial three-dimensional structural diagram of the actuating mechanism proposed in this invention; Figure 11 This is a three-dimensional structural diagram of the conveying mechanism proposed in this invention; Figure 12 This is a partial three-dimensional structural schematic diagram of the conveying mechanism proposed in this invention; Figure 13 This is a partial three-dimensional structural schematic diagram of the adjustment mechanism proposed in this invention; Figure 14 This is a three-dimensional structural diagram of the collection mechanism proposed in this invention; Figure 15 This is a cross-sectional view of the collection mechanism proposed in this invention; Figure 16 This is a three-dimensional structural diagram of the collection box proposed in this invention; Figure 17 This is a three-dimensional structural diagram of the collection frame proposed in this invention; Figure 18 This is a cross-sectional view of the feeding mechanism proposed in this invention. Figure 19 This is a three-dimensional structural diagram of the air distribution plate proposed in this invention; Figure 20 This is a cross-sectional view of the air distribution plate proposed in this invention. Figure 21 This is a three-dimensional structural diagram of the air distribution plate proposed in this invention from another perspective.
[0017] In the diagram: 1. Heating tank; 101. Tank cylinder; 102. Side cover; 103. First temperature sensor; 104. Second temperature sensor; 105. Electric heating element; 106. Support frame; 2. Collection mechanism; 201. Collection box; 2011. Guide groove; 202. Collection pipe; 203. Stabilizer; 204. Sealing cover; 205. Handle; 206. Collection frame; 2061. Filter screen; 2062. Cleaning hole; 2063. Guide strip; 207. Negative pressure fan; 208. Air distribution plate; 2081. Air distribution hole; 2082. Rotating pipe; 2083. Spiral blade; 3. Feeding mechanism; 301. Feed hopper; 302. Feeding grid; 303. Support; 304. Feeding motor; 305. Vertical shaft; 306. Rotating grid; 4. Rotating mechanism; 401. 402. Mounting cylinder; 4021. Rotating cylinder; 4022. Through hole; 403. Connecting rod; 404. Positioning cylinder; 405. Driven gear; 406. Driving gear; 407. Drive motor; 5. Conveying mechanism; 501. Inclined blade; 502. Rotating shaft; 503. Driven bevel gear; 504. Driving bevel gear; 505. First connecting shaft; 6. Actuating mechanism; 601. Arc-shaped blade; 602. Mounting shaft; 603. Second connecting shaft; 604. Moving frame; 605. Small gear; 606. Large gear; 607. Screw; 608. Spiral column; 7. Adjusting mechanism; 701. L-shaped plate; 702. Electric push rod; 703. Cylindrical cylinder; 7041. Spiral groove; 705. Mounting plate; 706. Fixing ring; 707. Mounting ring; 8. Controller. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0019] Reference Figures 1-18 A base asphalt heating device includes: a heating tank 1 and a controller 8 installed on the top of the heating tank 1. A feeding mechanism 3 is provided on one side of the controller 8, and a collecting mechanism 2 is provided on one side of the feeding mechanism 3. An electric heating tube 105 is fixedly connected inside the heating tank 1, and a rotating mechanism 4, a conveying mechanism 5 and a tossing mechanism 6 are respectively installed. The rotating mechanism 4 includes: an installation cylinder 401 disposed inside the heating tank 1, a rotating cylinder 402 fixedly connected to the outer wall of the installation cylinder 401, and a drive motor 407 installed at the end of the heating tank 1. Positioning cylinders 404 are fixedly installed on both sides of the installation cylinder 401, and an adjusting mechanism 7 is provided inside the positioning cylinder 404. The conveying mechanism 5 includes: a first connecting shaft 505 disposed inside the rotating cylinder 402 and a plurality of inclined blades 501. A rotating shaft 502 is fixedly installed at one end of the inclined blades 501, and the rotating shaft 502 is rotatably installed inside the installation cylinder 401.
[0020] In this embodiment, a driven bevel gear 503 is fixedly installed at the other end of the rotating shaft 502, and a driving bevel gear 504 is fixedly installed on the first connecting shaft 505. The driving bevel gear 504 and the driven bevel gear 503 mesh with each other.
[0021] In this embodiment, the actuating mechanism 6 includes: a movable frame 604, a spiral column 608, a second connecting shaft 603, multiple arc-shaped blades 601, multiple screws 607, and multiple spiral columns 608 disposed inside the mounting cylinder 401. The screws 607 and spiral columns 608 are rotatably mounted inside the mounting cylinder 401. The movable frame 604 is threaded onto the outside of the multiple screws 607. Multiple spiral strips are integrally formed on the outside of the spiral column 608. Multiple spiral holes are opened on one side of the movable frame 604. The spiral column 608 is inserted into the corresponding spiral hole. Mounting shafts 602 are fixedly installed at both ends of the spiral column 608. The arc-shaped blades 601 are fixedly sleeved onto the outside of the corresponding mounting shafts 602. A large gear 606 is fixedly sleeved onto the outside of the screws 607. A small gear 605 is fixedly installed on the second connecting shaft 603. The large gear 606 and the small gear 605 mesh with each other.
[0022] In this embodiment, the adjustment mechanism 7 includes: an electric push rod 702, a cylinder 703, a spiral cylinder 704, a mounting ring 707, a fixing ring 706, and a mounting plate 705 disposed inside the positioning cylinder 404. The spiral cylinder 704 has multiple spiral grooves 7041, and the mounting plate 705 is slidably mounted in the spiral grooves 7041. Multiple limiting strips are integrally formed on the outer side of the spiral cylinder 704. The spiral cylinder 704 and the limiting strips are slidably mounted in the fixing ring 706. The output end of the electric push rod 702 is fixedly connected to the cylinder 703. The cylinder 703 is rotatably mounted in the mounting ring 707. The mounting ring 707 is fixedly mounted on one end of the spiral cylinder 704. An L-shaped plate 701 is fixedly mounted on the outer side of the electric push rod 702. The L-shaped plate 701 is fixedly mounted on the outer side of the heating tank 1. The first connecting shaft 505 and the second connecting shaft 603 are rotatably mounted on both sides of the mounting cylinder 401, and the ends of the first connecting shaft 505 and the second connecting shaft 603 that are far apart from each other are fixedly connected to the corresponding mounting plate 705.
[0023] In this embodiment, the heating tank 1 includes a tank cylinder 101 and two side covers 102. The two side covers 102 are respectively fixedly installed on both sides of the two tank cylinders 101. A plurality of first temperature sensors 103 are embedded on the inner wall of the tank cylinder 101, and a plurality of second temperature sensors 104 are embedded in the side covers 102. A support frame 106 is provided at the bottom of the tank cylinder 101.
[0024] In this embodiment, the outer side of the rotating drum 402 is provided with multiple through holes 4021, and two positioning cylinders 404 are rotatably installed in the corresponding side covers 102. A driven gear 405 is fixedly sleeved on the outer side of one of the positioning cylinders 404. A drive motor 407 is fixedly installed on one side of one of the side covers 102. A drive gear 406 is fixedly installed on the output shaft of the drive motor 407. The drive gear 406 and the driven gear 405 mesh with each other. Multiple connecting rods 403 are fixedly installed between the mounting cylinder 401 and the rotating drum 402.
[0025] In this embodiment, the feeding mechanism 3 includes: a feeding hopper 301, a feeding motor 304, and a rotating grid 306. A feeding grid 302 is fixedly installed inside the feeding hopper 301. The bottom of the feeding grid 302 has multiple feeding holes. The rotating grid 306 abuts against the top of the feeding grid 302. The feeding hopper 301 is connected to the top of the tank cylinder 101. The top of the rotating grid 306 has multiple mesh holes, and a vertical shaft 305 is fixedly connected to the top of the rotating grid 306. The top end of the vertical shaft 305 is fixedly connected to the output shaft of the feeding motor 304. A bracket 303 is fixedly installed on the rear side of the feeding motor 304. The bracket 303 is fixedly installed on the top of the feeding hopper 301.
[0026] In this embodiment, the collection mechanism 2 includes: a collection box 201, a collection frame 206, and a negative pressure fan 207. The air inlet of the negative pressure fan 207 is connected to the bottom of the collection box 201, and a collection pipe 202 is connected to the top of the collection box 201. A stabilizing frame 203 is provided on the left side of the collection box 201, and the collection pipe 202 is fixedly installed inside the stabilizing frame 203. Multiple filter screens 2061 are fixedly installed inside the collection frame 206, and multiple cleaning holes 2062 are opened on the left side of the collection frame 206. Multiple guide strips 2063 are fixedly installed on both the front and rear sides of the collection box 201. Multiple guide grooves 2011 are opened on the inner walls of both the front and rear sides of the collection box 201. The guide strips 2063 are slidably installed in the corresponding guide grooves 2011. A sealing cover 204 is fixedly installed on the right side of the collection box 201. The sealing cover 204 abuts against the right side of the collection box 201. A handle 205 is fixedly installed on the rear side of the sealing cover 204. A support rod is fixedly installed at the bottom of the collection box 201. The bottom end of the support rod is fixedly connected to the tank 101.
[0027] Reference Figures 19-21 In this embodiment, an air distribution plate 208 is rotatably installed on the top inner wall of the collection box 201. A rotating tube 2082 is fixedly connected to the top of the air distribution plate 208. The rotating tube 2082 is rotatably connected to the collection tube 202. A spiral blade 2083 is fixedly installed inside the rotating tube 2082. Multiple air distribution holes 2081 are opened at the bottom of the air distribution plate 208.
[0028] In this embodiment, during use, the raw material is loaded into the feed hopper 301 and the feed motor 304 is started to drive the rotating grid 306 to rotate, so that the mesh on the rotating grid 306 is intermittently connected with the feed port on the feed grid 302, thereby allowing the raw material to gradually enter the heating tank 1, and the electric heating tube 105 is started to heat the asphalt raw material in the heating tank 1. Inclined blades 501 are arranged around the mounting cylinder 401 and are initially in an inclined state. The drive motor 407 is started to drive the drive gear 406 to rotate. The drive gear 406 drives the positioning cylinder 404 to rotate through meshing with the driven gear 405. The positioning cylinder 404 drives the mounting cylinder 401 to rotate. The mounting cylinder 401 drives the inclined blades 501 and the arc blades 601 to perform circular motion. When the inclined blades 501 on both sides rotate, they convey the raw materials to both sides through their inclined surfaces to achieve horizontal conveying of the raw materials. When the inclined blades 501 rotate, they push the raw materials close to the positioning cylinder 404 to the outside and let the material inside the rotating cylinder 402 enter the outside of the rotating cylinder 402 through the through hole 4021 to achieve the circulation conveying of the raw materials. This allows the raw materials to be fully mixed and exchange heat in different directions, thereby improving the heating uniformity. The asphalt temperature at different locations within the heating tank 1 is monitored by a first temperature sensor 103 and a second temperature sensor 104. When the temperature difference detected by the second temperature sensors 104 on the left and right sides exceeds a preset value, the controller 8 controls the electric push rod 702 on the left side to move the cylinder 703 on the left side horizontally, which in turn moves the mounting ring 707 and the spiral cylinder 704 horizontally. The fixing ring, in cooperation with the limit strip, causes the spiral cylinder 704 to rotate synchronously with the positioning cylinder 404. At the same time, the spiral cylinder 704 connects with the mounting plate 70 through the spiral groove 7041. The cooperation of 5 drives the mounting plate 705 to rotate, the mounting plate 705 drives the first connecting shaft 505 to rotate, and the first connecting shaft 505 drives the rotating shaft 502 and the inclined blade 501 to rotate through the meshing of the driving bevel gear 504 and the driven bevel gear, thereby adjusting the angle of the inclined blade 501, increasing the angle of attack of the inclined blade 501, thereby increasing the horizontal conveying capacity generated by the inclined blade 501 when it performs circular motion, so that the raw materials can be fully mixed, so that the local temperature of the raw materials is too high or too low, thereby reducing the temperature difference between the raw materials at different positions on the left and right. When the difference between the temperature value monitored by the first temperature sensor 103 and the temperature value monitored by the second temperature sensor exceeds a preset value, the controller 8 activates the electric push rod 702 on the right side. The electric push rod 702 drives the cylinder 703 on the right side to move horizontally, and also drives the mounting ring 707 and the spiral cylinder 704 to move horizontally. The mounting plate 705 on the right side and the second connecting shaft 603 rotate. The second connecting shaft 603 drives multiple screws 607 to rotate through the meshing of the small gear 605 and the large gear 606. The screws 607 drive the moving frame 604 to move through the threaded engagement with the moving frame 604. The moving frame 604 drives multiple spiral columns 608 to rotate through the engagement of the spiral hole and the spiral strip. The spiral columns 608 drive the mounting shaft 602 and the arc blade 601 to rotate, thereby increasing the workpiece of the arc blade 601 and improving the angle of attack for radial conveying of raw materials, making the process more efficient. The raw materials inside and outside the heating tank 1 can be more fully mixed and heat exchanged, thereby improving the temperature uniformity of the raw materials inside and outside the heating tank 1. By starting the negative pressure fan 207, the air in the collection box 201 is extracted, and the air mixed with raw material powder and dust at the top of the feed hopper 301 enters the collection box 201 through the collection pipe 202, rotating pipe 2082, air distribution plate 208 and air distribution hole 2081. It is then filtered and collected by multiple filter screens 2061 to realize the recycling of solid materials. At the same time, when the air passes through the rotating pipe 2082, it drives the spiral blades 2083 to drive the rotating pipe 2082 and air distribution plate 208 to rotate, so that the air brought out from the air distribution hole 2081 can be evenly distributed on the filter screen 2061, avoiding filtration in one area, making full use of the filtration area of the filter screen 2061 and reducing environmental pollution.
[0029] In this embodiment, the electric heating tubes 105 are set in multiple groups, and each tube is individually temperature controlled to achieve constant temperature control of the raw materials. The electric heating tubes 105 adopt an elliptical bottom design, which not only achieves a large heat exchange area but also greatly reduces the heat load on the surface of the heat exchanger, so that the quality of the materials can be ensured when the equipment heats up rapidly.
[0030] The above provides a detailed description of the matrix asphalt heating device provided by the present invention. Specific embodiments have been used to illustrate the principles and implementation methods of the present invention. These embodiments are merely illustrative and are intended to help understand the method and core ideas of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from its principles, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A base asphalt heating device, characterized in that, include: A heating tank (1) and a controller (8) installed on the top of the heating tank (1). A feeding mechanism (3) is provided on one side of the controller (8), and a collecting mechanism (2) is provided on one side of the feeding mechanism (3). An electric heating tube (105) is fixedly connected inside the heating tank (1), and a rotating mechanism (4), a conveying mechanism (5), and a tossing mechanism (6) are respectively installed. The rotating mechanism (4) includes: an installation cylinder (401) provided inside the heating tank (1), and a rotating cylinder fixedly connected to the outer wall of the installation cylinder (401). (402) and a drive motor (407) installed at the end of the heating tank (1). Positioning cylinders (404) are fixedly installed on both sides of the mounting cylinder (401). An adjustment mechanism (7) is provided inside the positioning cylinder (404). The conveying mechanism (5) includes: a first connecting shaft (505) and multiple inclined blades (501) provided inside the rotating cylinder (402). A rotating shaft (502) is fixedly installed at one end of the inclined blade (501). The rotating shaft (502) is rotatably installed inside the mounting cylinder (401).
2. The base asphalt heating device according to claim 1, characterized in that, A driven bevel gear (503) is fixedly installed at the other end of the rotating shaft (502), and a driving bevel gear (504) is fixedly installed on the first connecting shaft (505). The driving bevel gear (504) and the driven bevel gear (503) mesh with each other.
3. The base asphalt heating device according to claim 2, characterized in that, The actuating mechanism (6) includes: a movable frame (604) disposed inside the mounting cylinder (401), a second connecting shaft (603), multiple arc-shaped blades (601), multiple screws (607), and multiple spiral studs (608). The screws (607) and spiral studs (608) are rotatably mounted inside the mounting cylinder (401). The movable frame (604) is threaded onto the outside of the multiple screws (607). Multiple spiral strips are integrally formed on the outside of the spiral studs (608). 4) has multiple spiral holes on one side, the spiral column (608) is inserted into the corresponding spiral hole, the two ends of the spiral column (608) are fixedly installed with mounting shafts (602), the arc-shaped blade (601) is fixedly sleeved on the outside of the corresponding mounting shaft (602), the outside of the screw (607) is fixedly sleeved with a large gear (606), and a small gear (605) is fixedly installed on the second connecting shaft (603), the large gear (606) and the small gear (605) mesh with each other.
4. The base asphalt heating device according to claim 3, characterized in that, The adjustment mechanism (7) includes: an electric push rod (702), a cylinder (703), a spiral cylinder (704), a mounting ring (707), a fixing ring (706), and a mounting plate (705) disposed inside the positioning cylinder (404). The spiral cylinder (704) has multiple spiral grooves (7041) inside. The mounting plate (705) is slidably installed in the spiral grooves (7041). Multiple limiting strips are integrally formed on the outer side of the spiral cylinder (704). The spiral cylinder (704) and the limiting strips are slidably installed in the fixing ring (706). The output end of the electric push rod (702) is fixedly connected to the cylinder (703). The cylinder (703) is rotatably installed in the mounting ring (707). The mounting ring (707) is fixedly installed at one end of the spiral cylinder (704). An L-shaped plate (701) is fixedly installed on the outer side of the electric push rod (702). The L-shaped plate (701) is fixedly installed on the outer side of the heating tank (1). The first connecting shaft (505) and the second connecting shaft (603) are rotatably mounted on both sides of the mounting cylinder (401), and the ends of the first connecting shaft (505) and the second connecting shaft (603) that are far apart from each other are fixedly connected to the corresponding mounting plate (705).
5. The base asphalt heating device according to claim 4, characterized in that, The heating tank (1) includes a tank cylinder (101) and two side covers (102). The two side covers (102) are fixedly installed on both sides of the tank cylinder (101). Multiple first temperature sensors (103) are embedded on the inner wall of the tank cylinder (101). Multiple second temperature sensors (104) are embedded in the side covers (102). A support frame (106) is provided at the bottom of the tank cylinder (101).
6. The base asphalt heating device according to claim 5, characterized in that, The outer side of the rotating cylinder (402) is provided with multiple through holes (4021). Two positioning cylinders (404) are rotatably installed in the corresponding side covers (102). A driven gear (405) is fixedly sleeved on the outer side of one of the positioning cylinders (404). The drive motor (407) is fixedly installed on one side of one of the side covers (102). A drive gear (406) is fixedly installed on the output shaft of the drive motor (407). The drive gear (406) meshes with the driven gear (405). Multiple connecting rods (403) are fixedly installed between the mounting cylinder (401) and the rotating cylinder (402).
7. The base asphalt heating device according to claim 5, characterized in that, The feeding mechanism (3) includes: a feeding hopper (301), a feeding motor (304), and a rotating grid (306). A feeding grid (302) is fixedly installed inside the feeding hopper (301). The bottom of the feeding grid (302) has multiple feeding holes. The rotating grid (306) abuts against the top of the feeding grid (302). The feeding hopper (301) is connected to the top of the tank (101). The top of the rotating grid (306) has multiple mesh holes. A vertical shaft (305) is fixedly connected to the top of the rotating grid (306). The top end of the vertical shaft (305) is fixedly connected to the output shaft of the feeding motor (304). A bracket (303) is fixedly installed on the rear side of the feeding motor (304). The bracket (303) is fixedly installed on the top of the feeding hopper (301).
8. The base asphalt heating device according to claim 5, characterized in that, The collection mechanism (2) includes: a collection box (201), a collection frame (206), and a negative pressure fan (207). The air inlet of the negative pressure fan (207) is connected to the bottom of the collection box (201). A collection pipe (202) is connected to the top of the collection box (201). A stabilizer (203) is provided on the left side of the collection box (201). The collection pipe (202) is fixedly installed in the stabilizer (203). Multiple filters (2061) are fixedly installed in the collection frame (206). Multiple cleaning holes (2062) are opened on the left side of the collection frame (206). 6) Multiple guide strips (2063) are fixedly installed on both the front and rear sides of the collection box (201). Multiple guide grooves (2011) are opened on the inner walls of both the front and rear sides of the collection box (201). The guide strips (2063) are slidably installed in the corresponding guide grooves (2011). A sealing cover (204) is fixedly installed on the right side of the collection box (201). The sealing cover (204) abuts against the right side of the collection box (201). A handle (205) is fixedly installed on the rear side of the sealing cover (204). A support rod is fixedly installed at the bottom of the collection box (201). The bottom end of the support rod is fixedly connected to the tank (101). An air distribution plate (208) is rotatably installed on the top inner wall of the collection box (201). A rotating tube (2082) is fixedly connected to the top of the air distribution plate (208). The rotating tube (2082) is rotatably connected to the collection tube (202). A spiral blade (2083) is fixedly installed inside the rotating tube (2082). Multiple air distribution holes (2081) are opened at the bottom of the air distribution plate (208).
Citation Information
Patent Citations
Heating and stirring device for preparing asphalt
CN221951052U