Heat preservation box for tube bundle of steam tracing drain valve station

Abstract

According to the heat preservation box for the steam tracing steam trap station pipe bundles, the steam tracing steam trap station pipe bundles are all installed in the heat preservation box, the heat preservation box is used for conducting heat preservation on the whole steam tracing steam trap station pipe bundles, the heat preservation box is provided with a movable box door, and the heat preservation box door can be opened and a valve switch can be operated at any time in the working process; the tube bundle heat preservation box has the advantages that the tube bundle heat preservation box is neat, attractive, windproof, rainproof, good in overall heat preservation effect, dustproof, fireproof and capable of saving on-site installation working hours and improving working efficiency.

Description

Technical Field

[0001] This invention relates to a heat preservation box for pipe bundles in steam tracing and drain valve stations, which is used in steam distribution stations and drain valve stations of steam tracing pipeline networks to provide box-type insulation for the pipe bundles in drain valve stations. Background Technology

[0002] Currently, the insulation of traditional steam tracing and drain valve station pipe bundles is done on-site. Each distribution pipe valve and drain valve is individually packaged and insulated. The workload of insulating many branch valves and drain valves in the entire pipe bundle is very large. The space is very small, and it is not easy to do insulation. Manual packaging is also very messy and unsightly. This is a problem in the installation of piping in engineering projects. Summary of the Invention

[0003] The technical problem this application aims to solve is: addressing the difficulties of on-site packaging for steam tracing steam trap station pipe bundle insulation, which involves a large workload, limited space, and is difficult to perform insulation work properly, resulting in an unsightly appearance. This application provides a steam tracing steam trap station pipe bundle insulation box, which houses the entire steam tracing steam trap station pipe bundle. The insulation box provides overall insulation for the pipe bundle. The insulation box has a movable door, allowing for easy opening and operation of valves, as well as maintenance and replacement of steam traps, without the need to disassemble the insulation sleeve.

[0004] To address the aforementioned issues, this application is characterized by the following: Based on the number, size, and spatial distance of valves in the steam tracing and drain valve station pipe bundle, and according to the external dimensions (length x width x thickness), plus the insulation layer thickness and valve operating space, steel plate sandwich insulation boxes of different specifications and sizes are designed. The insulation box is divided into two separate insulated halves, separated by the middle. The rear half has a sealed bottom, and 30cm of insulation cotton is installed around its perimeter. The front half has an insulated door with hinges and a lock, and 30cm of insulation cotton is also installed around its perimeter. The inside and outside of the insulation box are made of 1mm thick galvanized steel plates, with 30mm of insulation cotton installed in the middle. Based on the external dimensions of the box, a 40mm x 40mm angle steel edging bracket is constructed at the four corners of the exterior and the four corners of the rear perimeter of the insulation box. Two 40x80x40 channel steels are welded to the center of the upper and lower sides of the angle steel bracket. The small plane of the channel steel is aligned with the middle connecting edge of the rear half of the box. The prefabricated rear half of the insulation box is placed into the angle steel bracket. The four corners and the perimeter of the rear half of the box are fixed to the angle steel bracket with self-drilling screws. Then, the pipe bundle with the drain valve installed is placed into the rear half of the insulation box. Two bolt holes are drilled in the middle of the channel steel. The recovery main pipe of the pipe bundle is locked to the two channel steels above and below the angle steel bracket with pipe clamp bolts, so that the entire drain valve station pipe bundle is suspended in the middle of the insulation box. After the drain valve station pipe bundle is installed and locked, the front half of the insulation box is aligned with the four corner brackets of the box and merged with the rear half of the box. The front half of the box is fixed to the angle steel at the four corners with self-drilling screws, and then merged into a complete insulation box.

[0005] Before merging, the front half of the box is aligned with the outlet of the main recovery pipe and the branch pipe of the condensate station, and outlet channel openings are reserved for both. There are 4 bolt holes drilled behind each of the two channel steels on the upper and lower parts of the insulation box support for external connection and installation of the insulation box. There is a movable box door in front of the insulation box. During production, workers can open the insulation box door at any time to operate the valve switch and inspect the condensate valve. The external connection of the condensate inlet of the condensate station pipe bundle adopts flange connection and compression fitting movable joint for easy maintenance and replacement of valves.

[0006] This application aims to provide users with a steam tracing condensate valve station pipe bundle insulation box that meets the usage requirements of the steam tracing condensate valve station pipe bundle. The advantages are that the insulation box is neat and beautiful, windproof and rainproof, dustproof and fireproof, with good overall insulation effect, convenient operation of valve opening and closing, and easy maintenance and replacement of condensate valves, saving on-site installation time and improving work efficiency. Attached Figure Description

[0007] Appendix Figure 1 Yes: Structural diagram of the insulated box for the steam trap station

[0008] Appendix Figure 2 Yes: External view of the insulated box for the steam trap station

[0009] Appendix Figure 1 and attached Figure 2 In the middle section: branch pipe of the steam trap station (1), main recovery pipe (2), pipe clamp bolt (3), main condensate outlet (4), channel steel of the insulation box support (5), steam trap station (6), steam trap (7), condensate inlet (8), insulation box (9), insulation cotton (10), angle steel support (11), pipe clamp bolt (12), drain outlet (13), insulation box door (14), front half of the box (15), four corner supports of the insulation box (16), insulation box support (17), rear half of the box (18), branch pipe channel (19), channel steel of the insulation box support (20) Detailed Implementation

[0010] The present invention will be further described below with reference to the accompanying drawings and examples.

[0011] As attached Figure 1 and attached Figure 2 As shown in the figure, the feature of this application is: based on the number and size of valves and the space distance of the branch pipe 1 of the steam tracing drain valve station, according to the external dimensions of length x width x thickness, plus the thickness of the insulation layer (10) and the operating space of the drain valve station (6), steel plate sandwich insulation boxes (9) of different specifications and sizes are designed. The insulation box (9) is divided into two half-boxes with separate insulation sandwich layers at the front and back, separated in the middle. The rear half-box (18) has a sealed bottom. The insulation box (9) is equipped with a 30cm sandwich layer around its perimeter. The front half of the box (15) is fitted with a door (14) with hinges and a lock, and 30cm thick insulation cotton (10) is installed around the perimeter. The inside and outside of the insulated box are made of 1mm thick galvanized steel plates, with 30mm of insulation cotton (10) installed in the middle. According to the external dimensions of the box, a 40mm x 40mm angle steel bracket (17) is made at the four corners of the outside and the four corners of the back of the box. Two 40x80x4mm angle steel brackets are welded to the center of the upper and lower sides of the angle steel bracket. The channel steel (5) of the insulation box support is aligned with the small plane of the channel steel (5) and the middle connecting edge of the rear half box (18). The prefabricated rear half box (18) is placed into the angle steel bracket (17). The four corners and the perimeter of the rear half box (18) are fixed together with the angle steel bracket (17) using self-drilling screws. Then, the pipe bundle with the installed drain valve station (6) is placed into the rear half insulation box (18). Two bolt holes are drilled in the middle of the channel steel (5). The pipe bundle is secured with pipe clamp bolts (3). The main pipe (2) is locked on the two channel steels (5) and channel steel (20) above and below the angle steel bracket (17), so that the entire drain valve station (6) pipe bundle is suspended in the middle of the insulation box (18). After the drain valve station (6) pipe bundle is installed and locked, the front half box (15) is aligned with the four corner brackets (16) of the box and then aligned with the rear half box (18). The front half box (15) is fixed to the angle steel of the four corner brackets (16) with a self-drilling nail, and then combined into a complete insulation box.

[0012] Before merging, the front half of the box (15) is aligned with the outlet of the main recovery pipe (2) and the branch pipes (1) of each branch drain valve station. The outlet branch pipe channel (19) opening is reserved. The insulation box support channel steel (5) on the insulation box support and the lower insulation box support channel steel (20) each have 4 bolt holes drilled behind them for the external connection and installation of the insulation box (18). There is a movable box door (14) in front of the insulation box. During production, workers can open the box door (14) to operate the valve switch and inspect the drain valve (6) at any time. The external connection of the drain valve station to the condensate inlet (8) adopts flange connection and compression fitting movable joint, which facilitates the inspection and replacement of valves.

[0013] This application aims to provide users with a steam tracing drain valve station (6) tube bundle insulation box (9) that can meet the usage requirements of the steam tracing drain valve station (6) tube bundle. The advantages are that the tube bundle insulation box (9) is neat and beautiful, windproof and rainproof, has good overall insulation effect, is dustproof and fireproof, convenient to operate and switch valves, and can replace drain valves (7) at any time, saving on-site installation time and improving work efficiency.

Claims

1. A steam tracing drain valve station pipe bundle insulation box, comprising an angle steel support for the box body, characterized in that: a. Based on the number and size of valves and the spatial distance of the branch pipes of the steam tracing drain valve station, and according to the external dimensions of length x width x thickness, plus the insulation layer thickness and the operating space of the drain valve station, steel plate sandwich insulation boxes of different specifications and sizes are designed. b. The insulated box is divided into two separate insulated halves, separated by the middle. The rear half has a sealed bottom and is surrounded by a 30cm layer of insulation. The front half has a door with hinges and a lock, and is also surrounded by a 30cm layer of insulation. c. The inside and outside of the insulated box are made of 1mm thick galvanized steel plates, with 30mm of insulation cotton installed in the middle. d. Based on the external dimensions of the box, make a 40mm x 40mm angle steel bracket with edging at the four corners of the box and the four corners of the rear perimeter. Weld two 40x80x40 insulation box support channel steels at the center of the upper and lower sides of the angle steel bracket. Align the small plane of the channel steel with the middle connecting edge of the rear half of the box. Place the prefabricated rear half of the box into the angle steel bracket. Fix the four corners and perimeter of the rear half of the box to the angle steel bracket with self-drilling screws. e. Then, place the entire pipe bundle with the installed drain valve station into the rear half of the insulation box. Two bolt holes are drilled in the middle of the channel steel. Use pipe clamp bolts to lock the main recovery pipe of the pipe bundle to the two channel steels above and below the angle steel bracket, so that the entire drain valve station pipe bundle is suspended in the middle of the insulation box. f. After the drain valve station pipe bundle is installed and locked, align the front half of the box with the four corners of the box bracket and align it with the rear half of the box. Use a self-drilling screw to fix the front half of the box to the angle steel of the four corner brackets and merge them into a complete insulation box. Before merging, align the front half of the box with the main recovery pipe and the outlet of each branch drain valve station branch pipe, and reserve the outlet branch pipe channel opening. g. Each of the upper and lower insulation box support channel steels has a bolt hole drilled at the back for external connection and installation of the insulation box. h. The insulated box has a movable door at the front. During production, workers can open the door to operate the valves and inspect the drain valves. The drain valve station is connected to the condensate inlet via flanges and compression fittings, which facilitates valve maintenance and replacement. i. A heat preservation box for steam tracing steam trap station pipe bundles, which can meet the usage requirements of steam tracing steam trap station pipe bundles. The heat preservation box is neat and beautiful, windproof and rainproof, with good overall heat preservation effect, dustproof and fireproof, convenient for operating and switching valves, saving on-site installation time and improving work efficiency.

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