Lithium battery integrated arrangement equipment for special vehicle
Through the design of the U-shaped shell and related mechanisms, the spraying of adhesive and the cell of lithium batteries for special vehicles are integrated, which solves the problems of complex structure and large footprint of existing equipment, and improves work efficiency and space utilization.
Patent Information
- Application Number
- CN202511864189.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-02-27
AI Technical Summary
Existing integrated lithium battery layout equipment for special vehicles cannot achieve integrated glue spraying and cell assembly, has a complex structure, occupies a large area, and affects space utilization.
The device employs a U-shaped housing, a sinking mechanism, a pressing mechanism, and a clamping mechanism. Through the cooperation of a half gear, a U-shaped drive plate, a support plate, and a limiting plate, the battery cells are arranged layer by layer. The pressing mechanism presses the battery cells, the glue dispenser and glue outlet are used to apply glue, and the clamping mechanism removes the arranged battery cells.
This technology enables integrated arrangement and pressing of battery cells, improving work efficiency, reducing equipment footprint, and enhancing space utilization.
Smart Images

Figure CN121584034A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of battery production equipment technology, specifically relating to an integrated lithium battery arrangement device for special vehicles. Background Technology
[0002] Special vehicle lithium battery integrated layout equipment is a specialized device used to arrange and combine lithium batteries according to a specific layout and connection method to form complete battery modules or battery packs, thereby adapting them to the power system and installation space of special vehicles. It is a key piece of equipment in the special vehicle manufacturing industry chain, and its main purpose is to improve battery space utilization, ensure the reliability of connections between batteries, and enhance the performance of the entire battery system.
[0003] Existing cell placement equipment requires multiple machines to perform adhesive spraying and placement operations, which cannot achieve integrated adhesive spraying and cell placement. It has a complex structure and occupies a large area. In addition, the cells are not compressed after adhesive spraying and placement during the placement operation, which affects the space utilization rate. Summary of the Invention
[0004] (a) Technical problems to be solved The technical problem to be solved by the present invention is: how to provide an integrated lithium battery arrangement device for special vehicles to solve the problem mentioned in the background art that the glue spraying and cell integration operation cannot be achieved.
[0005] (II) Technical Solution To solve the above-mentioned technical problems, the present invention provides an integrated lithium battery arrangement device for special vehicles, including a U-shaped housing, a sinking mechanism, a pressing mechanism, and a clamping mechanism. The sinking mechanism includes a support plate, a U-shaped drive plate, and a limiting plate. The support plate is slidably fitted inside the U-shaped housing. The U-shaped drive plate is fixedly connected below the support plate. Limiting plates are symmetrically arranged on both sides of the inner wall of the U-shaped housing. Multiple first springs are symmetrically arranged inside both sides of the support plate. A limiting block is provided at one end of each first spring. Multiple first electric telescopic rods are provided on the side wall of the limiting plate. The pressing mechanism includes a glue spraying mechanism.
[0006] Preferably, one side of the U-shaped drive plate is a rack, a fixing plate is provided between the U-shaped housings, a motor is fixedly connected to the fixing plate, a half gear is fixedly connected to the drive end of the motor, and the half gear meshes with the rack on the U-shaped drive plate.
[0007] Preferably, a sliding cylinder is provided below one end of the U-shaped housing, and a second spring is sleeved on the sliding cylinder, with the U-shaped drive plate slidingly engaged with the sliding cylinder.
[0008] Preferably, the pallet is provided with a clamping groove, the pallet is provided with an insulating plate groove, the insulating plate groove is provided with an end plate groove, the side wall of the U-shaped housing is provided with a cell inlet, the U-shaped housing is provided with a glue spraying switch, the glue spraying switch is provided above the cell inlet, the opposite side of the cell inlet is provided with an end plate inlet, and the bottom of the end plate inlet is provided with a cell outlet.
[0009] Preferably, the pressing mechanism includes a fan, a pneumatic rod, and a pressing plate. The fan is located above the U-shaped housing, and an air inlet pipe is connected to the fan. An air outlet pipe is also located on the fan, with one end of the air outlet pipe connected to the pneumatic rod. The pressing plate is fixedly connected to the bottom of the pneumatic rod.
[0010] Preferably, the outlet pipe has a conversion groove in the middle, a piston is slidably fitted in the conversion groove, an outlet hole is opened above the conversion groove, an outlet channel is opened above the right side wall of the conversion groove, a moving plate is arranged below the piston, a rack is arranged on the lower side wall of the moving plate, the rack meshes with a half gear, a moving groove is opened in the U-shaped housing on the left side of the moving plate, a third spring is arranged at the lower end of the moving groove, the moving plate is slidably fitted with the moving groove through a slider, and an air inlet is opened above the moving plate.
[0011] Preferably, a fourth spring is connected to the lower pressure plate, and one end of the fourth spring is connected to the U-shaped housing.
[0012] Preferably, a glue dispenser is provided above the U-shaped housing, a glue dispensing channel is provided inside the lower pressure plate, and multiple glue outlets are provided below the glue dispensing channel. The glue dispensing channel is connected to the glue dispenser through a glue dispensing pipe.
[0013] Preferably, a first electric telescopic rod retraction switch is provided below the cell outlet. The clamping mechanism includes a clamping block, a second electric telescopic rod, and a clamping plate. One end of the second electric telescopic rod is connected to the U-shaped housing, and the other end is connected to the clamping block. A third electric telescopic rod is provided above the inner side of the clamping block. A clamping plate is fixedly connected below the third electric telescopic rod. A first electric telescopic rod extension switch is provided below the U-shaped housing. A trigger plate is provided on the right side below the U-shaped drive plate, and the trigger plate is located below the first electric telescopic rod extension switch.
[0014] Preferably, two arrangement devices are symmetrically arranged.
[0015] (III) Beneficial Effects Compared with the prior art, the beneficial effects of the present invention are: This invention achieves layer-by-layer arrangement of battery cells through the cooperation of a half-gear, a U-shaped drive plate, a support plate, and a limiting plate. A pressing mechanism compresses the battery cells together. A fourth spring, an air vent, and an air vent channel reset the pressing plate. A glue applicator, a glue pipe, a glue channel, and a glue outlet apply glue to the battery cells. A clamping mechanism removes the arranged battery cells. A first electric telescopic rod engages or disengages the limiting plate and the support plate. A second spring resets the support plate.
[0016] Work efficiency is improved by using two layout devices to alternately arrange the layout in a cyclical manner. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main view structure of the present invention; Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention from a frontal view. Figure 3 This is a partially enlarged structural schematic diagram from perspective A of the present invention; Figure 4 This is a schematic diagram of the rear view structure of the present invention; Figure 5 This is a schematic diagram of the cross-sectional structure of the pallet of the present invention; Figure 6 This is a schematic diagram of the cross-sectional structure of the present invention from a frontal view. Figure 7 This is a schematic diagram of the cross-sectional structure of the present invention from a frontal view. Figure 8 This is a schematic diagram of the cross-sectional structure of the present invention from an upward angle. Figure 9 This is a schematic diagram of the cross-sectional structure of the present invention from an upward angle. Figure 10 This is a top-view schematic diagram of the present invention.
[0018] The attached diagram lists the components represented by each number as follows: 1-Arrangement equipment, 2-U-shaped housing, 3-Sinking mechanism, 4-Pressing mechanism, 5-Clamping mechanism, 6-Panel, 7-U-shaped drive plate, 8-Limiting plate, 9-First spring, 10-Limiting block, 11-First electric telescopic rod, 12-Motor, 13-Half gear, 14-Sliding cylinder, 15-Second spring, 16-Clamping groove, 17-Insulation plate groove, 18-End plate groove, 19-Cell inlet, 20-Glue spray switch, 21-End plate inlet, 22-Cell outlet, 23-Fan, 24-Air rod, 25-Pressing plate, 26-Inlet pipe, 27-Outlet pipe, 28-Transformer groove 29-Piston, 30-Air outlet, 31-Air outlet channel, 32-Moving plate, 33-Moving groove, 34-Third spring, 35-Air inlet, 36-Fourth spring, 37-Glue dispenser, 38-Glue outlet channel, 39-Glue outlet, 40-Glue outlet pipe, 41-First electric telescopic rod retraction switch, 42-Clamping block, 43-Second electric telescopic rod, 44-Clamping plate, 45-Third electric telescopic rod, 46-First electric telescopic rod extension switch, 47-Trigger plate. Detailed Implementation
[0019] To make the objectives, contents, and advantages of the present invention clearer, the specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples.
[0020] Example 1 As attached Figure 1 Appendix Figure 2 Appendix Figure 4 and attached Figure 5 As shown, this embodiment provides an integrated lithium battery arrangement device 1 for special vehicles. The arrangement device 1 includes a U-shaped housing 2, a sinking mechanism 3, a pressing mechanism 4, and a clamping mechanism 5. The sinking mechanism 3 includes a support plate 6, a U-shaped drive plate 7, and a limiting plate 8. The support plate 6 is slidably fitted inside the cavity of the U-shaped housing 2. The U-shaped drive plate 7 is fixedly connected below the support plate 6. Limiting plates 8 are symmetrically arranged on both sides of the cavity of the U-shaped housing 2. Multiple first springs 9 are symmetrically arranged inside both sides of the support plate 6. A limiting block 10 is provided at one end of each first spring 9. Multiple first electric telescopic rods 11 are provided on the side wall of the limiting plate 8. The pressing mechanism 4 includes a glue spraying mechanism.
[0021] As attached Figure 2 and attached Figure 4 As shown, one side of the U-shaped drive plate 7 is a rack, and a fixing plate is provided between the U-shaped housings 2. A motor 12 is fixedly connected to the fixing plate, and a half gear 13 is fixedly connected to the drive end of the motor 12. The half gear 13 meshes with the rack on the U-shaped drive plate 7.
[0022] As attached Figure 2As shown, a sliding cylinder 14 is provided at one end of the U-shaped housing 2, and a second spring 15 is sleeved on the sliding cylinder 14. The U-shaped drive plate 7 is slidably engaged with the sliding cylinder 14.
[0023] As attached Figure 2 Appendix Figure 3 Appendix Figure 4 and attached Figure 5 As shown, the tray 6 is provided with a clamping groove 16, the tray 6 is provided with an insulating plate groove 17, the insulating plate groove 17 is provided with an end plate groove 18, the side wall of the U-shaped housing 2 is provided with a cell inlet 19, the U-shaped housing 2 is provided with a glue spraying switch 20, the glue spraying switch 20 is provided above the cell inlet 19, the opposite side of the cell inlet 19 is provided with an end plate inlet 21, and the bottom of the end plate inlet 21 is provided with a cell outlet 22.
[0024] As attached Figure 1 Appendix Figure 3 and attached Figure 10 As shown, the pressing mechanism 4 includes a blower 23, an air rod 24 and a pressing plate 25. The blower 23 is installed on the top of the U-shaped housing 2. An air inlet pipe 26 is connected to the blower 23. An air outlet pipe 27 is installed on the blower 23. One end of the air outlet pipe 27 is connected to the air rod 24. The pressing plate 25 is fixedly connected to the bottom of the air rod 24.
[0025] As attached Figure 6 and attached Figure 7 As shown, a conversion groove 28 is provided in the middle of the air outlet pipe 27, and a piston 29 is slidably fitted in the conversion groove 28. An air outlet 30 is provided above the conversion groove 28, and an air outlet channel 31 is provided above the right side wall of the conversion groove 28. A movable plate 32 is provided below the piston 29, and a rack is provided on the lower side wall of the movable plate 32. The rack meshes with a half gear 13. A movable groove 33 is provided in the U-shaped housing 2 on the left side of the movable plate 32. A third spring 34 is provided at the lower end of the movable groove 33. The movable plate 32 is slidably fitted with the movable groove 33 through a slider. An air inlet 35 is provided above the movable plate 32.
[0026] As attached Figure 3 As shown, a fourth spring 36 is connected to the lower pressure plate 25, and one end of the fourth spring 36 is connected to the U-shaped housing 2.
[0027] As attached Figure 2 Appendix Figure 3 and attached Figure 9 As shown, a glue dispenser 37 is provided on the top of the U-shaped housing 2, a glue dispensing channel 38 is provided in the lower pressure plate 25, and multiple glue outlets 39 are provided below the glue dispensing channel 38. The glue dispensing channel 38 is connected to the glue dispenser 37 through a glue dispensing pipe 40.
[0028] As attached Figure 1 Appendix Figure 2 and attached Figure 8As shown, a first electric telescopic rod retraction switch 41 is provided below the cell outlet 22. The clamping mechanism 5 includes a clamping block 42, a second electric telescopic rod 43, and a clamping plate 44. One end of the second electric telescopic rod 43 is connected to the U-shaped housing 2, and the other end is connected to the clamping block 42. A third electric telescopic rod 45 is provided above the inner side of the clamping block 42. The clamping plate 44 is fixedly connected below the third electric telescopic rod 45. A first electric telescopic rod extension switch 46 is provided below the U-shaped housing 2. A trigger plate 47 is provided on the right side below the U-shaped drive plate 7. The trigger plate 47 is located below the first electric telescopic rod extension switch 46.
[0029] The working principle of Example 1 is as follows: The lower insulating plate is placed on the insulating plate groove 17 through the end plate inlet 21. The starting motor 12 is slowly rotated one revolution, causing the half gear 13 to drive the U-shaped drive plate 7 to descend and compress the second spring 15. During the descent, the limiting plate 8 presses the limiting block 10 to compress the first spring 9. When the half gear 13 stops driving the U-shaped drive plate 7 to descend, the first spring 9 rebounds and causes the limiting block 10 to extend and engage with the limiting plate 8. Then, the half gear 13 continues to rotate, causing the moving plate 32 to rise, so that the air inlet 35 rises and passes through the air outlet pipe 27. The fan 23 is turned on, causing the air rod 24 to descend and press, causing the fourth spring 36 to extend. At the same time, the lower pressure plate 25 touches the glue spray switch 20. After the half gear 13 passes the moving plate 32, the moving plate... 32. The third spring 34 and gravity cause the air inlet 35 to descend, closing the air outlet pipe 27 and shutting off the fan 23. At the same time, the air outlet pipe 27, air outlet channel 31, and air outlet 30 are connected, allowing the air rod 24 to communicate with the outside. At this time, the fourth spring 36 contracts, causing the air rod 24 to contract. When the lower pressure plate 25 passes the glue spraying switch 20, the glue dispenser 37 is activated, spraying glue through the glue outlet pipe 40, glue outlet channel 38, and glue outlet 39 downwards. The lower end plate is placed on the end plate slot 18 through the end plate inlet 21, and then the operation is repeated. The battery cell is placed on the end plate through the battery cell inlet 19, and the operation is repeated. The upper end plate is placed on the battery cell through the end plate inlet 21, and then the operation is repeated. The upper insulating plate is placed on the upper end plate through the end plate inlet 21. After closing the glue dispenser 37, repeat the operation. After the operation is completed, retract the second electric telescopic rod 43 to send the clamping block 42 into the clamping slot 16. During the process, the clamping block 42 will touch the first electric telescopic rod retraction switch 41. Extend the third electric telescopic rod 45 to press down the clamping plate 44 to clamp the arranged battery cells. Then extend the second electric telescopic rod 43 to remove the arranged battery cells. After the clamping block 42 passes the first electric telescopic rod retraction switch 41, the first electric telescopic rod 11 retracts and drives the limit plate 8 to move, opening the engagement between the limit plate 8 and the limit block 10, causing the second spring 15 to rebound and drive the tray 6 back to its original position. When the tray 6 returns to its original position, the trigger plate 47 touches the first electric telescopic rod extension switch 41. 6. The first electric telescopic rod 11 is extended, thereby moving the limiting plate 8, so that the limiting plate 8 and the limiting block 10 can be engaged. In this invention, the battery cells are arranged layer by layer through the cooperation of the half gear 13, the U-shaped drive plate 7, the support plate 6 and the limiting plate 8. The pressing mechanism 4 is used to press the battery cells together. The pressing plate 25 is reset through the cooperation of the fourth spring 36, the vent 30 and the vent channel 31. The glue is applied to the battery cells through the cooperation of the glue dispenser 37, the glue pipe 40, the glue channel 38 and the glue outlet 39. The arranged battery cells are taken out through the clamping mechanism 5. The first electric telescopic rod 11 is used to engage or separate the limiting plate 8 and the support plate 6. The second spring 15 is used to reset the support plate 6.
[0030] Example 2 Based on Example 1, as shown in the appendix Figure 1 As shown, there are two symmetrically arranged arrangement devices 1.
[0031] In implementing this embodiment, after the upper end plate is placed on the battery cell through the end plate inlet 21, the battery cell will be arranged through another arrangement device 1. The two arrangement devices 1 are used to arrange the cells alternately in a cycle to improve work efficiency.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. An integrated lithium battery arrangement device for special vehicles, characterized in that, The integrated layout device (1) includes: a U-shaped shell (2), a sinking mechanism (3), a pressing mechanism (4), and a clamping mechanism (5). The sinking mechanism (3) includes a support plate (6), a U-shaped drive plate (7) and a limiting plate (8). The support plate (6) is slidably fitted inside the U-shaped housing (2). The U-shaped drive plate (7) is fixedly connected below the support plate (6). Limiting plates (8) are symmetrically arranged on both sides of the inner cavity of the U-shaped housing (2). Multiple first springs (9) are symmetrically arranged inside both sides of the support plate (6). A limiting block (10) is provided at one end of the first spring (9). Multiple first electric telescopic rods (11) are provided on the side wall of the limiting plate (8). The pressing mechanism (4) includes a glue spraying mechanism.
2. The integrated lithium battery layout device for special vehicles as described in claim 1, characterized in that, One side of the U-shaped drive plate (7) is a rack, and a fixing plate is provided between the U-shaped housings (2). A motor (12) is fixedly connected to the fixing plate, and a half gear (13) is fixedly connected to the drive end of the motor (12). The half gear (13) meshes with the rack on the U-shaped drive plate (7).
3. The integrated lithium battery layout device for special vehicles as described in claim 1, characterized in that, A sliding cylinder (14) is provided below one end of the U-shaped housing (2), and a second spring (15) is sleeved on the sliding cylinder (14). The U-shaped drive plate (7) slides in cooperation with the sliding cylinder (14).
4. The integrated lithium battery layout device for special vehicles as described in claim 1, characterized in that, The tray (6) is provided with a clamping groove (16), the tray (6) is provided with an insulating plate groove (17), the insulating plate groove (17) is provided with an end plate groove (18), the side wall of the U-shaped housing (2) is provided with a cell inlet (19), the U-shaped housing (2) is provided with a glue spraying switch (20), the glue spraying switch (20) is located above the cell inlet (19), the opposite side of the cell inlet (19) is provided with an end plate inlet (21), and the bottom of the end plate inlet (21) is provided with a cell outlet (22).
5. The integrated lithium battery layout device for special vehicles as described in claim 1, characterized in that, The pressing mechanism (4) includes a fan (23), an air rod (24) and a pressing plate (25). The fan (23) is installed on the top of the U-shaped housing (2). An air inlet pipe (26) is connected to the fan (23). An air outlet pipe (27) is installed on the fan (23). One end of the air outlet pipe (27) is connected to the air rod (24). The pressing plate (25) is fixedly connected to the bottom of the air rod (24).
6. The integrated lithium battery layout device for special vehicles as described in claim 1, characterized in that, The outlet pipe (27) has a conversion groove (28) in the middle, and a piston (29) is slidably fitted in the conversion groove (28). An outlet hole (30) is opened above the conversion groove (28). An outlet channel (31) is opened above the right side wall of the conversion groove (28). A moving plate (32) is provided below the piston (29). A rack is provided on the lower side wall of the moving plate (32). The rack meshes with a half gear (13). A moving groove (33) is opened in the U-shaped housing (2) on the left side of the moving plate (32). A third spring (34) is provided at the lower end of the moving groove (33). The moving plate (32) is slidably fitted with the moving groove (33) through a slider. An air inlet (35) is opened above the moving plate (32).
7. The integrated lithium battery layout device for special vehicles as described in claim 5, characterized in that, A fourth spring (36) is connected to the lower pressure plate (25), and one end of the fourth spring (36) is connected to the U-shaped housing (2).
8. The integrated lithium battery layout device for special vehicles as described in claim 7, characterized in that, A glue dispenser (37) is provided above the U-shaped housing (2), a glue dispensing channel (38) is provided inside the lower pressure plate (25), and multiple glue outlets (39) are provided below the glue dispensing channel (38). The glue dispensing channel (38) is connected to the glue dispenser (37) through a glue dispensing pipe (40).
9. The integrated lithium battery layout device for special vehicles as described in claim 4, characterized in that, A first electric telescopic rod retraction switch (41) is provided below the cell outlet (22). The clamping mechanism (5) includes a clamping block (42), a second electric telescopic rod (43), and a clamping plate (44). One end of the second electric telescopic rod (43) is connected to the U-shaped housing (2), and the other end of the second electric telescopic rod (43) is connected to the clamping block (42). A third electric telescopic rod (45) is provided above the inner side of the clamping block (42). A clamping plate (44) is fixedly connected below the third electric telescopic rod (45). A first electric telescopic rod extension switch (46) is provided below the U-shaped housing (2). A trigger plate (47) is provided on the right side below the U-shaped drive plate (7). The trigger plate (47) is located below the first electric telescopic rod extension switch (46).
10. The integrated lithium battery layout device for special vehicles as described in any one of claims 2-9, characterized in that, The arrangement device (1) has two symmetrically arranged units.