Crushing and sorting device after overall pyrolysis of power battery

By integrating the power battery pyrolysis and subsequent crushing and sorting device, and utilizing magnetic separation, crushing, screening, air separation and electrostatic separation modules, the problems of large footprint, high energy consumption and low separation efficiency of existing equipment are solved, and efficient and safe black powder purification is achieved.

CN121623904AActive Publication Date: 2026-03-10ANHUI INST OF PROD QUALITY SUPERVISION & INSPECTION
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-04
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing power battery pyrolysis material sorting equipment has a large footprint, high energy consumption, and cannot effectively separate various impurities, resulting in low purity of black powder.

Method used

Design an integrated power battery pyrolysis post-pulverization and sorting device, including a pulverizing chamber, a screening chamber, an air separation chamber, and a high-voltage electrostatic separation chamber. Through the integration of multiple functional modules such as magnetic separation, crushing, screening, air separation, and electrostatic separation, continuous automated material processing is achieved.

Benefits of technology

It significantly reduces equipment footprint and energy consumption, improves the separation and purification effect of black powder, has excellent sorting efficiency, effectively removes light and metallic impurities, and ensures production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of power battery recovery processing, and particularly discloses a crushing and sorting device after overall pyrolysis of a power battery, which comprises a vertically arranged outer shell, a feeding device is arranged at the top end of the outer shell, and a black powder collecting hopper is arranged at the lower end of the outer shell; an inner cavity of the outer shell is sequentially provided with a smashing cavity, a screening cavity, a winnowing cavity and a high-voltage electrostatic separation cavity from top to bottom. A smashing mechanism, a screening plate mechanism, a material throwing winnowing mechanism and a high-voltage electrostatic separation assembly are arranged in the smashing cavity, the screening cavity, the winnowing cavity and the high-voltage electrostatic separation cavity correspondingly. According to the invention, a plurality of functional modules such as magnetic separation iron removal, crushing, screening, winnowing and electrostatic separation are integrated in a vertical shell, so that continuous and automatic treatment of pyrolyzed battery materials from feeding to obtaining of pure black powder is realized; the separation and purification effect of the black powder can be effectively improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of power battery recycling, and discloses a power battery whole pyrolysis crushing and sorting device. BACKGROUND

[0002] With the rapid development of the new energy automobile industry, a large number of power batteries enter the retirement period, and green, efficient and safe recycling has become a major issue concerning environmental protection and sustainable development of resources. Among many recycling processes, the pyrolysis recycling technology has a broad application prospect because it can effectively decompose organic matters such as electrolyte and binder in the battery, has the advantages of good environmental protection and simple subsequent treatment.

[0003] The whole pyrolysis process of the power battery usually directly puts the whole package or module state of the waste power battery into a pyrolysis furnace without disassembly, carries out pyrolysis treatment in an inert atmosphere, makes the organic matters decompose and volatilize, and then breaks and sorts the battery residues after pyrolysis to recover valuable black powder (mainly a mixture of positive and negative active materials). In the treatment link after pyrolysis, crushing and sorting are key steps for determining the purity and economic benefits of black powder recycling. However, the current process and equipment of this link have technical problems of complex material characteristics and low sorting efficiency when facing the battery materials after pyrolysis. This is because the battery materials after pyrolysis have extremely complex compositions, which not only contain the target product black powder, but also mix with torn and broken current collector (copper foil, aluminum foil) fragments / particles, separator fragments and steel shell fragments, etc. The existing technology usually adopts a single method of screening, magnetic separation or eddy current separation, and it is difficult to realize efficient and collaborative removal of various impurities.

[0004] The application patent with the application number 202310998966.8 discloses a multi-component sorting system and method for battery crushing and recycling. The system includes a first screening mechanism for pre-screening the material after high-temperature pyrolysis; a medium crusher connected with the first screening mechanism for preliminary crushing of the material not meeting the requirements screened by the first screening mechanism; a second screening mechanism connected with the medium crusher for screening the material crushed by the medium crusher; a fine crusher connected with the second screening mechanism for fine crushing of the material not meeting the requirements screened by the second screening mechanism; a third screening mechanism connected with the fine crusher for screening the material crushed by the fine crusher; and a specific gravity sorting machine for sorting the material not meeting the requirements screened by the third screening mechanism. The sorting system disclosed by the application is used for recycling the material after pyrolysis through multi-stage screening and multi-stage crushing. The entire device not only has a large floor area and high operating energy consumption, but more importantly, it cannot effectively separate the material after battery pyrolysis according to its characteristics, resulting in too many impurities in the final black powder. Based on this, the present application proposes a power battery overall pyrolysis post-crushing and sorting device that can be integrated with high degree and effectively separate the material after battery pyrolysis according to its characteristics. SUMMARY

[0005] The present application aims to provide a power battery overall pyrolysis post-crushing and sorting device to solve the technical problems and deficiencies of the prior art, such as large floor area, high operating energy consumption, and inability to effectively separate the material after battery pyrolysis according to its characteristics.

[0006] The present application is achieved by the following technical solutions: A power battery overall pyrolysis post-crushing and sorting device includes a vertically arranged outer shell. The top end of the outer shell is provided with a feeding device, and the lower end is provided with a black powder collecting hopper. The inner cavity of the outer shell is sequentially provided with a crushing chamber, a screening chamber, an air separation chamber, and a high-voltage electrostatic separation chamber from top to bottom. The crushing chamber, the screening chamber, the air separation chamber, and the high-voltage electrostatic separation chamber are respectively provided with a crushing mechanism, a screen plate mechanism, a material throwing and air separation mechanism, and a high-voltage electrostatic separation assembly. The material throwing and air separation mechanism includes an air compressor and a double-air-channel hollow shaft. The double-air-channel hollow shaft is provided with independent air inlet and outlet channels. The lower end of the air inlet channel is connected with the air compressor through an air conveying pipe. The upper end of the air outlet channel is connected with an air blowing pipe arranged towards the material falling position of the screen plate mechanism through an air flow distributor. A negative pressure suction pipe group is connected to the side wall of the air separation chamber opposite to the air blowing pipe. The outer periphery of the double air channel hollow shaft is sealingly connected with a pneumatic rotating drum, and the double air channel hollow shaft in the pneumatic rotating drum is provided with an air outlet and an air inlet which are respectively connected with the air inlet channel and the air outlet channel, the inner wall of the pneumatic rotating drum is provided with blades, and the outer wall is provided with a wave-shaped guide closed loop groove, the side of the pneumatic rotating drum is provided with a double-sided rack which moves up and down, and the double-sided rack is fixedly provided with a guide wheel which interacts with the guide closed loop groove, the side of the double-sided rack is engaged with a gear which is rotatably installed, and the gear is connected with a material throwing plate which throws the material falling in the sieve plate mechanism upward through a wheel shaft and a swing arm.

[0007] As a further arrangement of the above-mentioned scheme, the sieve plate mechanism comprises a sieve plate in the shape of an inverted V, the middle point of the sieve plate is located directly below the crushing mechanism, and the sieve holes are provided on the plate surfaces extending to the left and right sides of the sieve plate, the air blowing pipe, the gear, the swing arm and the material throwing plate are symmetrically provided with two groups, and the two gears are engaged with the two sides of the double-sided rack respectively.

[0008] As a further arrangement of the above-mentioned scheme, the crushing mechanism comprises two crushing rollers, and the roll gap of the two crushing rollers is located directly above the middle point of the sieve plate, and the roll shafts of the two crushing rollers are jointly connected with a power assembly which is installed outside the outer shell.

[0009] As a further arrangement of the above-mentioned scheme, a vibration generating mechanism is arranged in the outer shell between the sieve plate and the material throwing and winnowing mechanism, the vibration generating mechanism comprises a rotating shaft which is driven by the power assembly, a rotating disc which is arranged on the rotating shaft, and a center plate which is fixedly arranged and connected with the sieve plate through a first spring, an upper and lower moving vibrating rod is connected with the center plate through a second spring, and the lower end of the vibrating rod is provided with a guide which cooperates with a driving ring groove on the rotating disc.

[0010] As a further arrangement of the above-mentioned scheme, the driving ring groove is connected by an Archimedes spiral section which gradually expands in diameter and a radial connecting section.

[0011] As a further arrangement of the above-mentioned scheme, the high-voltage electrostatic sorting assembly is provided with two groups on the left and right sides, and the two side walls of the outer shell are provided with a material guide plate which guides the material to the corresponding high-voltage electrostatic sorting assembly.

[0012] As a further arrangement of the above-mentioned scheme, the high-voltage electrostatic sorting assembly comprises a high-voltage electrostatic roller which is driven by a rotating motor, and a high-voltage electrostatic plate which is arranged above the side of the high-voltage electrostatic roller, and the high-voltage electrostatic sorting cavity is further provided with a material shoveling plate which shovels the black powder adsorbed by the high-voltage electrostatic roller and falls into the black powder collecting hopper.

[0013] As a further arrangement of the above-mentioned scheme, a metal scrap receiving groove is arranged directly below the two high-voltage electrostatic rollers, and the lower end of the metal scrap receiving groove is connected with a metal scrap discharging conveying device which extends out of the outer shell.

[0014] As a further arrangement of the above-mentioned scheme, the feeding device comprises a feeding channel communicated with the crushing cavity, a magnetic conveying belt is arranged inside the feeding channel, and an inlet is formed on the upper surface of the feeding channel away from the crushing cavity.

[0015] As a further arrangement of the above-mentioned scheme, the lower end of the sieve plate is arranged to protrude from the side surface of the outer shell, and a discharge side box for discharging un-screened materials is arranged on the side surface of the outer shell.

[0016] The disclosed power battery overall pyrolysis post-crushing and sorting device integrates four steps of feeding and pre-iron removal, crushing and screening, throwing and air separation, and high-voltage electrostatic fine sorting.

[0017] In the feeding and pre-iron removal stage, the pyrolysis post-battery coarse crushed materials are fed into the inlet of the feeding device and fall on the magnetic conveying belt, and then are horizontally conveyed to the crushing cavity, during which the magnetic conveying belt can effectively adsorb and remove the iron magnetic impurities (such as battery shell fragments) mixed in the materials, thus completing the first step of impurity separation.

[0018] In the crushing and screening stage, the coarse crushed materials then fall between a pair of synchronously and reversely rotating crushing rollers in the crushing cavity, are extruded and sheared for secondary crushing, the crushed materials directly fall on the inverted V-shaped sieve plate below, the black powder and small metal particles and current collectors meeting the particle size requirements pass through the sieve holes and fall, and the metal sheets / blocks that are not completely crushed and are large in size slide along the inclined surface of the sieve plate and are discharged from the discharge side boxes on both sides, thus realizing the preliminary separation of coarse and fine materials, and the sieve plate can continuously vibrate at high frequency through the vibration generating mechanism, thus realizing high-efficiency screening and effectively preventing hole blocking.

[0019] In the throwing and air separation stage, the airflow generated by the air compressor is sprayed out through the air inlet of the double-air-channel hollow shaft, drives the blades in the pneumatic drum to rotate, and then the airflow is conveyed to the air blowing pipes on both sides above through the air outlet. Meanwhile, the wave-shaped guiding closed-loop groove on the outer wall of the pneumatic drum converts the rotary motion of the drum into the up-down reciprocating swing of the throwing plate through the guiding wheel, double-sided rack and pinion. The falling materials are first air separated by the airflow of the air blowing pipe, and then are evenly thrown up and dispersed on the swinging throwing plate to form a "material curtain". In the process of throwing up the materials, the airflow of the air blowing pipe performs the second and more sufficient air separation on the materials. The light impurities such as diaphragms and plastics are blown to the side by the airflow and are captured and removed by the negative pressure suction pipe group; and the black powder and metal scraps that are heavy in quality continue to fall to the high-voltage electrostatic sorting cavity, overcoming the influence of the airflow. This process increases the contact area and time of the materials and the airflow through "two-time throwing", thus realizing the efficient removal of light impurities.

[0020] In the high-voltage electrostatic fine separation stage, the falling black powder and metal mixture slides along the guide plate towards the high-voltage electrostatic separation component. First, it passes through the high-voltage electrostatic plate area, where all materials are charged with static electricity. Then, the material falls onto the rotating high-voltage electrostatic roller. During this process, highly conductive metal debris quickly loses its charge and is thrown off the roller surface due to centrifugal force and gravity, falling into the metal debris receiving trough and being conveyed out of the system. Meanwhile, the poorly conductive black powder retains its charge for a longer period and is adsorbed onto the surface of the high-voltage electrostatic roller. Finally, as the high-voltage electrostatic roller rotates, it is scraped off by the shovel plate below and falls into the black powder collection hopper, completing the final black powder purification.

[0021] This invention efficiently and continuously separates pyrolytic black powder from various impurities such as iron, aluminum, copper, and diaphragms within a vertical integrated device through a series of interconnected processes including magnetic separation, crushing, screening, pneumatic spraying and air separation, ultimately obtaining a high-purity black powder product.

[0022] Compared with the prior art, the present invention has the following beneficial effects: This invention features a high degree of integration and process standardization. By integrating multiple functional modules such as magnetic separation for iron removal, crushing, screening, air separation, and electrostatic separation into a vertical housing, it achieves continuous and automated processing of battery materials after pyrolysis from feeding to obtaining pure black powder, significantly reducing the equipment footprint and energy consumption and losses caused by material transportation.

[0023] This invention boasts superior sorting efficiency and effectiveness. Firstly, its unique throwing and air-separation mechanism utilizes the same air source to simultaneously achieve pneumatically driven throwing and directional airflow separation. This allows the material to be fully dispersed and come into contact with the airflow during the repeated throwing and scattering by the throwing plate, achieving efficient and multiple separations of lightweight impurities (such as diaphragms) from heavier black powder / metal. The sorting effect is far superior to single-pass air separation. Furthermore, the core power source of the throwing and air-separation mechanism is compressed air; through a "dual-purpose airflow" design, the energy driving the mechanical motion and the energy required for air separation are combined, reducing overall energy consumption. Secondly, high-voltage electrostatic separation is applied to the separation of black powder and metal debris (such as copper and aluminum). Utilizing the significant difference in conductivity between the two, small amounts of mixed metal are precisely removed from the black powder, solving the problem of poor separation effect of traditional eddy current separation on fine, flaky metals, and effectively improving the separation and purification effect of black powder.

[0024] This invention further considers the characteristics of the pyrolysis material (such as possible coking and adhesion), and equips the screen plate with a special vibration generating mechanism to effectively prevent screen hole clogging and ensure screening efficiency; the entire system operates in a sealed shell, combined with negative pressure suction, which effectively controls dust, improves the working environment, and ensures production safety. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a three-dimensional structural diagram of the present invention from a first angle; Figure 2 This is a schematic diagram of the second-angle three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the planar structure inside the outer shell of the present invention; Figure 4 This is a three-dimensional structural diagram of the interior of the outer shell in this invention; Figure 5 This is a partial three-dimensional structural diagram of the material throwing and air separation mechanism in this invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the strip plate, double-sided rack, gear, and ejector plate in this invention; Figure 7 This is a schematic diagram of the three-dimensional assembly structure of the material throwing and air separation mechanism in this invention; Figure 8 This is a three-dimensional cross-sectional schematic diagram of the pneumatic rotating cylinder and the hollow shaft with dual air passages in this invention; Figure 9 This is a schematic diagram of the first angle three-dimensional structure of the sieve plate, center plate, rotating shaft, etc. in this invention; Figure 10 This is a schematic diagram of the second-angle three-dimensional structure of the sieve plate, center plate, and rotating shaft in this invention. Detailed Implementation

[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The following will refer to the appendix... Figures 1-10 This application will be described in detail with reference to the embodiments.

[0029] Example 1 Example 1 discloses a device for crushing and sorting power batteries after overall pyrolysis, as shown in the attached figure. Figures 1-4The main body of the crushing and sorting device includes a frame 1, in which a vertically arranged outer shell 2 is fixedly installed. The inner cavity of the outer shell 2 consists of a crushing chamber 21, a screening chamber 22, an air separation chamber 23, and a high-voltage electrostatic separation chamber 24, arranged from top to bottom. A feeding device 3 connected to the upper end of the crushing chamber 21 is provided on one side of the top of the outer shell 2, and a black powder collection hopper 4 is connected to the bottom of the outer shell 2. A black powder discharge conveying device 40 is connected to the lower end of the black powder collection hopper 4.

[0030] In the specific design, the feeding device 3 includes a feeding channel 301 connected to the top side of the crushing chamber 21. A magnetic conveyor belt 302 extending into the crushing chamber 21 is installed inside the feeding channel 301, and an inlet 303 is opened on the upper surface of the feeding channel 301 on the side away from the crushing chamber 21. The black powder discharge conveying device 40 can specifically be an auger conveyor, one end of which is connected to the lower end of the black powder collection hopper 4, and the lower surface of the other end is provided with a discharge port.

[0031] A pair of crushing rollers 5 are provided in the crushing chamber 21. The outer ends of the roller shafts of the crushing rollers 5 extending out of the crushing chamber 21 are connected to a power assembly 6 located on the front side of the outer casing 2. The power assembly 6 includes a gearbox and a power motor. Each of the roller shafts of the two crushing rollers 5 extending into the gearbox is provided with a power gear. The two power gears mesh with each other and connect the motor shaft of the power motor to one of the power gears. Thus, through the meshing transmission between the power motor and the gear pair, the two crushing rollers 5 can be made to rotate synchronously in opposite directions.

[0032] A screen plate 7 in the inverted "V" shape is provided in the screening chamber 22, and the midpoint of the screen plate 7 is located directly below the gap between the two crushing rollers 5. A large number of screen holes 701 are opened on the plate surface extending to the left and right sides of the screen plate 7. At the same time, both ends of the screen plate 7 extend out of the left and right sides of the outer shell 2. Then, discharge side boxes 8 are provided on the left and right sides of the outer shell 2 for discharging large particles of broken material that have not passed the screen.

[0033] Reference Appendix Figures 4-8The air separation chamber 23 is equipped with a material throwing air separation mechanism 9, which includes a strip plate 901 fixed longitudinally in the air separation chamber 23 and an air compressor 902 disposed outside the outer casing 2. A disc base 903 is fixed at the center of the upper surface of the strip plate 901. A pneumatic cylinder 904 is rotatably connected to the periphery of the disc base 903 through a sealed bearing 9031. Multiple blades 9041 are evenly arranged on the inner wall of the pneumatic cylinder 904, and a wave-shaped guide closed-loop groove 9042 is formed on the outer circumference of the pneumatic cylinder 904. A double-channel hollow shaft 905 extending downward from the strip plate 901 and upward from the pneumatic cylinder 904 is fixed at the center of the disc base 903, and the position where the double-channel hollow shaft 905 extends out of the pneumatic cylinder 904 is also rotatably connected to it through a sealed bearing. The dual-channel hollow shaft 905 has an inlet 9051 with an opening at the lower end and an outlet 9052 with an opening at the upper end. An outlet 9053 and an inlet 9054 are respectively provided on the dual-channel hollow shaft 905 located inside the pneumatic rotating cylinder 904. An air compressor 902 is connected to an air supply pipe 906 extending below the strip plate 901, and the end of the air supply pipe 906 is connected to the lower end of the dual-channel hollow shaft 905 (i.e., connected to the inlet 9051). An airflow distributor 907 is connected to the top of the dual-channel hollow shaft 905 extending out of the pneumatic rotating cylinder 904. Two symmetrically arranged air blowpipes 908 are connected to the airflow distributor 907, and each air blowpipe 908 has a row of air outlets 9081 facing directly below the corresponding sieve holes 701 on the sieve plate 7.

[0034] A U-shaped frame 909, which encloses a pneumatic rotating cylinder 904, is fixed to the upper surface of the strip plate 901. Vertical sliding openings 9091 are provided on both the front and rear sides of the U-shaped frame 909. A double-sided rack 910, capable of vertical movement, is slidably installed in each vertical sliding opening 9091. Guide wheels 911, which interact with guide closed-loop grooves 9042 on the outer circumference of the pneumatic rotating cylinder 904, are provided at the center of the opposite sides of each double-sided rack 910. Gears 912 are rotatably mounted on the left and right sides of each double-sided rack 910 via axles, and the two gears 912 mesh with the sides of the double-sided rack 910 respectively. A downwardly inclined swing arm 913 is fixed to the axle of each gear 912, and a throwing plate 914, located directly below one side of the screen plate 7, is fixedly installed between the two aligned swing arms 913. When the pneumatic rotary drum 904 rotates, the two double-sided racks 910 can move up and down synchronously through the action between the guide wheel 911 and the guide closed-loop groove 9042. Then, through the meshing transmission between the double-sided racks 910 and the gear 912, the throwing plate 914 can swing up and down, thereby throwing the screened crushed material falling on the throwing plate 914 upward.

[0035] In addition, the throwing and air separation mechanism 9 also includes a negative pressure suction pipe 915. The negative pressure suction pipe 915 is provided with two suction branches 916 located on both sides of the outer shell 2. Suction ports are opened on the left and right sides of the outer shell 2 between the throwing plate 914 and the sieve plate 7, and the two suction branches 916 are connected to the corresponding suction ports, so that during the upward throwing and air separation of the screened fragments, the light impurities (such as diaphragm fragments, plastics, etc.) are drawn into it to achieve separation from the black powder.

[0036] Reference Appendix Figure 3 and attached Figure 4 The high-voltage electrostatic separation chamber 24 has downwardly inclined guide plates 10 on both its left and right side walls, and a high-voltage electrostatic separation assembly 11 is provided at the downward inclined end of each guide plate 10. Specifically, the high-voltage electrostatic separation assembly 11 includes a high-voltage electrostatic roller 111 located at the downward inclined end of the guide plate 10, and the roller shaft of each high-voltage electrostatic roller 111 is connected to a rotary motor 112 mounted on the outer surface of the outer casing 2. A high-voltage electrostatic plate 113 is provided above the downward inclined end of each guide plate 10. The high-voltage electrostatic plate 113 causes the sliding material to become electrostatically charged before falling onto the high-voltage electrostatic roller 111, where the conductivity of the material separates the metal debris from the black powder. Furthermore, a scraper plate 114 is fixedly provided directly below each guide plate 10, adhering to the high-voltage electrostatic roller 111. The scraper plate 114 scrapes off the black powder adsorbed on the high-voltage electrostatic roller 111, which then falls into the black powder collection hopper 4.

[0037] Finally, a metal scrap receiving trough 12 is provided directly below the two high-voltage electrostatic rollers 111. The lower end of the metal scrap receiving trough 12 is connected to a metal scrap discharge conveying device 13 that extends out of the outer shell 2. The metal scrap discharge conveying device 13 preferably uses a screw conveyor, which can discharge the sorted metal scrap in a timely manner and achieve complete separation from the black powder.

[0038] The specific operation process and principle of the power battery pyrolysis and subsequent crushing and sorting device disclosed in Embodiment 1 are as follows: First, after initial crushing, the power battery is fed into the feed port 303 and falls onto the magnetic conveyor belt 302. When the magnetic conveyor belt 302 sends the coarse crushed material to the top of the two crushing rollers 5, it can also adsorb and remove iron impurities in the coarse crushed material.

[0039] When the coarse crushed material falls between the two crushing rollers 5, the two crushing rollers 5 move synchronously in opposite directions under the action of the power component 6, thereby further crushing the coarse crushed material into smaller pieces, which then fall into the center of the screen plate 7. The secondary crushed material falling onto the screen plate 7 will slide down to the left and right sides, and when it passes through the screen hole 701 area, the small particles will pass through the screen and fall, while most of the unscreened material is some metal fragments, which will eventually fall into the discharge side box 8 and be discharged.

[0040] During operation, the air compressor 902 continuously provides high-pressure airflow to the material throwing air separation mechanism 9. The high-pressure airflow first enters the air inlet 9051 of the double air channel hollow shaft 905 from the bottom, and then exits from the air outlet 9053 and acts on the blades 9041 on the inner wall of the pneumatic rotating drum 904, thereby driving the pneumatic rotating drum 904 to rotate around the double air channel hollow shaft 905. Then, the airflow inside the pneumatic rotating drum 904 enters the air outlet 9052 of the double air channel hollow shaft 905 through the air inlet 9054, and then exits from the top of the double air channel hollow shaft 905 and is evenly distributed into the air blowing pipes 908 on both sides by the airflow distributor 907, and finally exits from the air blowing pipes 908. During the rotation of the pneumatic rotary drum 904, the interaction between the guide closed-loop groove 9042 and the guide wheel 911 causes the double-sided racks 910 on both sides to move up and down synchronously. The meshing transmission between the double-sided racks 910 and the gear 912 then enables the throwing plate 914 to swing up and down. At this time, the sieved granular material is first blown by the airflow discharged from the air blow pipe 908 during its fall, achieving the separation of light impurities from black powder. Then, the black powder falls back onto the throwing plate 914 and is thrown up again, and is blown by the airflow discharged from the air blow pipe 908 again, achieving secondary air separation of light impurities in the black powder. Finally, the light impurities are sucked away by the negative pressure suction pipe 915, while the black powder and its metal fragments fall into the high-voltage electrostatic separation chamber 24.

[0041] As the black powder and its metal debris slide down the guide plate 10 to the high-voltage electrostatic separation component 11, the high-voltage electrostatic plate 113 charges both the black powder and the metal debris. Then, they fall onto the high-voltage electrostatic roller 111. At this point, because the metal debris has good conductivity, it can quickly transfer the charge back to neutral, thus preventing it from being attracted by the high-voltage electrostatic roller 111. Under the rotation of the high-voltage electrostatic roller 111, it falls into the metal debris receiving trough 12. However, the black powder has poor conductivity, and the charge cannot be transferred in time, causing it to be attracted by the high-voltage electrostatic roller 111. Then, as the high-voltage electrostatic roller 111 rotates to the position of the shovel plate 114, it is finally shoveled off by the shovel plate 114 and collected in the black powder collection hopper 4, thus achieving effective separation of the black powder from all impurities.

[0042] Example 2 Example 2 discloses a power battery pyrolysis and pulverization sorting device that is further optimized based on the technical solution in Example 1. The similarities between it and Example 1 will not be described again.

[0043] Reference Appendix Figure 1 Appendix Figure 9 and attached Figure 10 In this embodiment 2, a center plate 14 is fixed to the outer shell 2 between the sieve plate 7 and the material throwing air separation mechanism 9. The center plate 14 and the middle part of the sieve plate 7 are aligned vertically, and a first spring 15 is connected between them. The sieve plate 7 can be relatively movable through the connection of the first spring 15.

[0044] A rotating shaft 16 is rotatably mounted below the center plate 14, with one end extending out of the outer casing 2 and connected to the power assembly 6 via a chain or synchronous belt 17. Multiple turntables 18 are spaced apart along the axis of the rotating shaft 16. Multiple vertically movable vibrating rods 20 are connected to the center plate 14 via second springs 19, with each vibrating rod 20 corresponding to one of the turntables 18. A drive ring groove 181 is formed on each turntable 18, consisting of an Archimedean spiral section with gradually increasing diameter and a radial connecting section. A guide member interacting with the drive ring groove 181 is provided at the lower end of each vibrating rod 20.

[0045] In this embodiment 2, through the above structural design, when the power component 6 drives the crushing roller 5 to rotate, the rotating shaft 16 will rotate through the transmission action of the synchronous belt 17. Under the action of the rotating shaft 16, multiple turntables 18 will rotate synchronously. At this time, the vibration rod 20 will be pulled downward by the Archimedes spiral section through the action between the guide at the lower end and the Archimedes spiral section, so that the second spring 19 will accumulate power. Then, when the guide interacts with the radial connecting section, the vibration rod 20 will move upward rapidly under the action of the second spring 19 and hit the lower surface of the screen plate 7, so that the screen plate 7 can generate continuous high-frequency vibration, so that the crushed material falling into the screen plate can be quickly screened and separated.

[0046] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for crushing and sorting of a whole power battery after pyrolysis, comprising a vertically arranged outer shell, a feeding device is arranged at the top end of the outer shell, and a black powder collecting hopper is arranged at the lower end, characterized in that, The inner cavity of the outer shell is sequentially provided with a crushing cavity, a screening cavity, an air separation cavity and a high-voltage electrostatic separation cavity from top to bottom, and the crushing cavity, the screening cavity, the air separation cavity and the high-voltage electrostatic separation cavity are respectively provided with a crushing mechanism, a screen plate mechanism, a material throwing air separation mechanism and a high-voltage electrostatic separation assembly. The material throwing air separation mechanism comprises an air compressor and a double-air-channel hollow shaft, independent air inlet channels and air outlet channels are arranged in the double-air-channel hollow shaft, the lower end of the air inlet channel is connected with the air compressor through a gas conveying pipe, the upper end of the air outlet channel is connected with a gas blowing pipe arranged towards the material falling position of the screen plate mechanism through a gas flow distributor, and a negative pressure suction pipe group is connected to the side wall of the air separation cavity opposite to the gas blowing pipe. A peripheral sealing rotary connection of the double-air-channel hollow shaft is provided with a pneumatic rotary drum, and the double-air-channel hollow shaft in the pneumatic rotary drum is provided with an air outlet and an air inlet connected with the air inlet channel and the air outlet channel respectively, the inner wall of the pneumatic rotary drum is provided with blades, and the outer wall is provided with a wave-shaped guide closed loop groove, the side of the pneumatic rotary drum is provided with a double-sided rack moving up and down, and the double-sided rack is fixedly provided with a guide wheel acting with the guide closed loop groove, the side of the double-sided rack is engaged with a gear rotatingly installed, and the gear is connected with a material throwing plate throwing down materials in the screen plate mechanism through a wheel shaft and a swing arm.

2. The device according to claim 1, wherein, The screen plate mechanism comprises a screen plate in the shape of an inverted V, the middle point of the screen plate is located directly below the crushing mechanism, and the plate surfaces extending to the left and right sides of the screen plate are provided with screen holes, the gas blowing pipe, the gear, the swing arm and the material throwing plate are symmetrically provided with two groups, and the two gears are engaged with the two sides of the double-sided rack respectively.

3. The device according to claim 2, wherein, The crushing mechanism comprises two crushing rollers, and the roll gap of the two crushing rollers is located directly above the middle point of the screen plate, and the roll shafts of the two crushing rollers are jointly connected with a power assembly installed outside the outer shell.

4. The device according to claim 3, wherein, A vibration generating mechanism is arranged in the outer shell between the screen plate and the material throwing air separation mechanism, the vibration generating mechanism comprises a rotating shaft driven by the power assembly, a rotating disc arranged on the rotating shaft, and a center plate fixedly arranged and connected with the screen plate through a first spring, an upper and lower moving vibrating rod is connected with the center plate through a second spring, and the lower end of the vibrating rod is provided with a guide matched with a driving ring groove on the rotating disc.

5. The device according to claim 4, wherein, The driving ring groove is connected by an Archimedes spiral section and a radial connection section.

6. The device according to claim 2, wherein, The high-voltage electrostatic separation assembly is provided with two groups, and the side walls of the outer shell are provided with guide plates guiding materials to the corresponding high-voltage electrostatic separation assembly.

7. The device according to claim 6, wherein, The high-voltage electrostatic separation assembly comprises a high-voltage electrostatic roller driven by a rotating motor, and a high-voltage electrostatic plate arranged above the side of the high-voltage electrostatic roller, and the high-voltage electrostatic separation cavity is further provided with a material shoveling plate shoveling black powder adsorbed by the high-voltage electrostatic roller and falling into a black powder collecting hopper.

8. The device according to claim 7, wherein, A metal scrap receiving groove is arranged directly below the two high-voltage electrostatic rollers, and the lower end of the metal scrap receiving groove is connected with a metal scrap discharging conveying device arranged outside the outer shell.

9. The device according to claim 1, wherein, The feeding device comprises a feeding channel communicated with the crushing cavity, a magnetic conveying belt is arranged in the feeding channel, and a feeding opening is arranged on the upper surface of the feeding channel away from the crushing cavity.

10. The device according to claim 1, wherein, The undersides of the sieve plates are arranged to project from the side surface of the outer shell body, and a discharge side box for discharging the unfiltered materials is arranged on the side surface of the outer shell body.

Citation Information

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