Lawn base cloth waste conveying and crushing integrated regeneration and recovery device

By combining the compression transport rod, the winding rod, and the hydraulic rod, along with the design of the cutting blade and the blower, the deformation and accumulation problems of turf base fabric waste during cutting are solved, achieving overall cutting and debris separation, thus improving cutting efficiency and separation effect.

CN121649210APending Publication Date: 2026-03-13YANGZHOU YARUN FABRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-31
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

In the prior art, the waste turf backing fabric is soft and easily deformed during cutting, making it difficult for the cutting blade to cut effectively. Furthermore, the backing fabric tends to pile up and move during the cutting process, making it impossible to achieve a complete cut.

Method used

The design employs a combination of compression transport rods, winding rods, hydraulic rods, and cutting blades. Through the winding, squeezing, and cutting processes, the base fabric is ensured to be compacted and cut as a whole under the cutting blade. A blower is used to collect and separate light and heavy base fabric debris in layers.

Benefits of technology

It achieves overall compaction and cutting of the lawn base fabric, reduces deformation and position shift, improves cutting efficiency, and effectively separates light and heavy base fabric debris, reducing dust accumulation and dispersion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of lawn base cloth regeneration and recovery, in particular to a lawn base cloth waste conveying and crushing integrated regeneration and recovery device which comprises a supporting processing table and a conveying crawler belt fixedly mounted at the edge of one side of the supporting processing table, and a compression conveying rod is arranged at the joint of the supporting processing table and the conveying crawler belt. A first motor is fixedly mounted on the top surface of the supporting machining table and located on the edge of one side, and a winding rod is fixedly mounted at the output end of the first motor. One corner of base cloth is bound and connected to the surface of one winding rod in a sleeving mode through an employee, the two winding rods are rotated through the first motor, the base cloth can be wound on the surfaces of the two winding rods, at the moment, the moving speed of the base cloth is effectively reduced through friction force between the compression conveying rod and the base cloth, and on the premise that the rotating speed of the winding rods is not changed, the base cloth can be conveniently conveyed. The pulling force of the base cloth can be accelerated, so that the moving speed of the base cloth between the surfaces of the compression transportation rods is increased.
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Description

Technical Field

[0001] This invention belongs to the field of turf base fabric recycling technology, specifically a turf base fabric waste conveying and crushing integrated recycling device. Background Technology

[0002] Artificial turf is classified into injection-molded artificial turf and woven artificial turf according to its production process. Injection-molded artificial turf uses an injection molding process to extrude plastic granules into a mold in one go, and then uses bending technology to bend the turf so that the grass blades are arranged in a regular pattern with equal spacing and quantity, and the grass blades are completely uniform in height. It is suitable for kindergartens, sports fields, balconies, greening, etc. Artificial turf is made by embedding synthetic fibers resembling grass blades into a woven base fabric and coating the back with a fixing layer. It is then fixed to sports fields, recreational areas, golf courses, garden floors, and green areas as artificial turf. Waste plastic recycling machines are specialized equipment for processing waste plastics. Their core component is an extruder, which consists of an extrusion system, a transmission system, and a heating and cooling system. The extrusion system includes a screw, barrel, hopper, die head, and mold. The screw rotation achieves the crushing, melting, and plasticizing of the plastic. The barrel length is usually 15-30 times the diameter to ensure sufficient plasticization.

[0003] A patent with publication number CN220160196U discloses a waste crushing device for non-woven filter fabric production, which includes a support frame, a fabric crusher body, a transfer assembly, and multiple collection frames. The transfer assembly includes a conveyor, with both the fabric crusher body and the conveyor mounted on the support frame. The conveyor is located below the discharge port of the crusher body, with both ends extending from the sides below the crusher body. Multiple collection frames are placed on the conveyor, with adjacent collection frames in contact with each other. This application improves the convenience of waste collection.

[0004] Currently, most of the existing turf backing fabric waste is dismantled from schools, stadiums, or park fitness areas. To absorb shock and cushion, these backing fabrics are mostly made of soft materials and have a large volume. When the backing fabric is cut, the soft backing fabric will deform due to external pressure when it comes into contact with the high-speed rotating cutting blade. This prevents the cutting blade from cutting the backing fabric immediately. Due to the collapse of the backing fabric, the cutting blade will push the backing fabric to one side, causing the backing fabric to accumulate and move. As a result, only slits will be produced on the surface of the backing fabric, and the soft backing fabric cannot be cut as a whole.

[0005] Therefore, the present invention provides a recycling device that integrates conveying and crushing of waste turf base fabric. Summary of the Invention

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this invention to solve its technical problem is as follows: A recycling device integrating conveying and crushing of waste turf backing fabric, comprising a supporting processing platform and a conveyor belt fixedly installed on one side edge of the supporting processing platform. A compression conveying rod is provided at the connection between the supporting processing platform and the conveyor belt. A motor is fixedly installed on the top surface of the supporting processing platform at one side edge, and a winding rod is fixedly installed at the output end of the motor. Two sets of hydraulic rods are fixedly installed on the top surface of the supporting processing platform at both sides edge of the motor, and a push plate is fixedly connected to the output end of the hydraulic rod. A material collection and conveying chamber is provided on the top surface of the supporting processing platform at the other side edge. A hydraulic rod is provided on the top surface of the supporting processing platform at the top edge of the material collection and conveying chamber, and a lower pressure plate is fixedly connected to the output end of the hydraulic rod. A side top plate is symmetrically and movably sleeved on the inner wall of the material collection and conveying chamber. A hydraulic rod is fixedly installed on the inner wall of the supporting processing platform, and a push rod is fixedly connected to the output end of the hydraulic rod. A compression push plate is fixedly connected to one end of the push rod.

[0008] Preferably, the outer surfaces of the compression transport rod, the conveyor track, and the winding rod are wrapped with base fabric, the outer surface of the lower pressure plate is provided with R-shaped rounded corners, and the top surface of the side top plate is provided with an arc-shaped surface.

[0009] Preferably, a chip collection tank is fixedly installed on one side surface of the supporting processing table. The inlet of the chip collection tank is connected to the outlet of the material conveying chamber. A second motor is fixedly installed on the outer surface of the chip collection tank. The output end of the second motor extends to the inner wall of the chip collection tank. A cutting blade is fixedly connected to the output end of the second motor. Four sets of second blowers are symmetrically fixedly installed on the top two sides of the chip collection tank. Air guide pipes are fixedly connected to the input ends of the four sets of second blowers. The other end of the air guide pipes is fixedly connected to a chip collection box located on the top surface of the chip collection tank. A raised support platform is provided on the bottom surface of the supporting processing table. A first blower is provided on one side surface of the supporting processing table, located at the bottom edge of the second motor. A closed door is provided on the other side surface of the chip collection tank.

[0010] Preferably, the top surface of the debris recycling bin is symmetrically provided with exhaust vents at both sides, the top surface of the debris recycling bin is provided with a sealing door, and the bottom surface of the debris recycling bin is symmetrically provided with multiple air inlets at both sides. The inner wall of the air inlet is fixedly connected with a limiting rod two, and the outer surface of the limiting rod two is movably sleeved with a swing plate.

[0011] Preferably, a swing limiting strip is provided on the inner wall of the air inlet and at the upper and lower edges of the swing plate, an overlapping protrusion is provided on one side surface of the air inlet and at the bottom surface of one end of the swing plate, and a debris collection box is provided on the inner wall of the debris collection box and at the top edge of the air inlet.

[0012] Preferably, a wind-gathering plate is provided at the bottom edge of the debris collection box, and raised support strips are symmetrically provided on the inner walls of both sides of the debris collection box. A filter plate two is movably sleeved on the outer surface of the raised support strips. A semi-circular wind baffle plate located at the top edge of the wind-gathering plate is provided in the middle of the filter plate two. A snap-fit ​​groove is provided on the top surface of the debris collection box.

[0013] Preferably, a filter plate one is movably sleeved on the outer surface of the snap-fit ​​groove, and a limiting support plate that is movably sleeved on the outer surface of the filter plate two is fixedly connected to the bottom surface of the filter plate one.

[0014] Preferably, an auxiliary support rod is fixedly connected to the top surface of the lower pressure plate and to both sides of the hydraulic rod two, and the other end of the auxiliary support rod is movably sleeved on the top outer surface of the air guide pipe.

[0015] Preferably, elastic retractable rods are provided on the inner walls of both sides of the material conveying cavity, the output end of the elastic retractable rods is fixedly connected to the outer surface of the side top plate, an air guide pipe is fixedly installed on the top surface of the supporting processing table, and one end of the hydraulic rod is fixedly installed on the top inner wall of the air guide pipe.

[0016] Preferably, a base fabric debris drainage pipe is fixedly installed on the outer surface of the closed door, and a recycling tank is fixedly installed at the other end of the base fabric debris drainage pipe. A heater is fixedly installed on the top surface of the recycling tank, and a high-temperature heating rod is fixedly installed at the output end of the heater. A breathable mesh cover is fixedly installed on the bottom surface of the heater. A plastic recycling wire puller is provided on one side surface of the recycling tank and at the bottom edge. An electric motor is fixedly installed on the inner wall of the bottom side of one side of the recycling tank, and a stirring rod is fixedly connected to the output end of the electric motor.

[0017] The beneficial effects of this invention are as follows: 1. The present invention discloses a recycling device for conveying and crushing waste lawn base fabric. An employee binds a corner of the base fabric to the surface of a winding rod, and a motor rotates two winding rods, allowing the base fabric to wrap around the surfaces of the two rods. The friction between the compression conveyor rod and the base fabric effectively slows down the movement speed of the base fabric. While the rotation speed of the winding rod remains constant, the tension of the base fabric increases, thereby increasing the speed at which the base fabric moves between the surfaces of the compression conveyor rods. This causes the base fabric on the surface of the winding rod to be gradually tightened under the resistance of the compression conveyor rod, effectively reducing the internal space of the base fabric wrapped around the surface of the winding rod, thus maintaining the tightness of the wrapped base fabric. 2. The integrated recycling device for conveying and crushing turf base fabric waste, as described in this invention, involves the base fabric being centrally processed by two side top plates after entering the collection and conveying chamber, keeping it in the center of the chamber. Hydraulic rod two then moves the lower pressure plate downwards, compressing and flattening the base fabric during this process. When the lower pressure plate reaches a suitable height, hydraulic rod three pulls the push rod, causing the compression push plate at one end of the push rod to move within the space between the collection and conveying chamber and the lower pressure plate. This slowly pushes the base fabric, which is compressed within this space, to one side, gradually moving it from the collection and conveying chamber into the chip collection tank. The high-speed rotation of the cutting blades by motor two then cuts the compacted base fabric, achieving the desired compaction process. This compacts the loose base fabric into a cohesive whole, increasing its density and hardness, making it less prone to deformation and displacement during cutting. 3. The integrated recycling device for conveying and crushing turf base fabric waste, as described in this invention, involves the following steps: After the base fabric is cut into small strips, these strips accumulate inside the dust collection tank. At this time, blowers one and two simultaneously blow gas from different directions and angles inside the dust collection tank, causing the strips to float within the tank. During this process, lighter and more fragmented strips float to the top of the tank, while heavier strips float to the bottom. The weight of the base fabric itself allows for layering within the tank. The input of blower two draws air through the air duct, rapidly absorbing the gas in the top space of the dust collection bin and the dust collection tank. This allows the lighter strips to enter the dust collection bin, facilitating subsequent processing of the base fabric fragments and reducing dust accumulation and dispersion. Attached Figure Description

[0018] The invention will now be further described with reference to the accompanying drawings.

[0019] Figure 1 This is a perspective view of the present invention; Figure 2 This is a three-dimensional view of the raised support platform in this invention; Figure 3 This is a perspective cross-sectional view of the winding rod in this invention; Figure 4 This is a perspective view of the lower pressure plate pressing down in this invention; Figure 5 This is a perspective cross-sectional view of the lateral movement of the side top plate in this invention; Figure 6 This is a perspective cross-sectional view of the swing plate in this invention; Figure 7 This is a closed sectional perspective view of the swing plate in this invention; Figure 8 This is a three-dimensional cross-sectional view of the swing plate in this invention; Figure 9 This is a perspective view of the debris collection box in this invention. Figure 10 This is a three-dimensional cross-sectional view of the recycling tank in this invention.

[0020] In the diagram: 11. Elevated support platform; 12. Support processing table; a1. Motor 1; a2. Winding rod; a3. Hydraulic rod 1; a4. Push plate; 121. Blower 1; 122. Motor 2; 123. Cutting blade; 124. Blower 2; 125. Air guide pipe; 126. Hydraulic rod 2; 127. Auxiliary support rod; 128. Lower pressure plate; 129. R-shaped rounded corner; 1210. Hydraulic rod 3; 1211. Push rod; 1212. Extrusion push plate; 1213. Closing door; 1214. Material collection and conveying chamber; 1215. Elastic retraction rod; 1216. Side top plate; 1217. Arc-shaped surface; 1218. Chip collection tank; 13. Chip return. 131. Collection box; 132. Exhaust vent; 133. Sealing door; 134. Air intake vent; 135. Limiting rod II; 136. Swing plate; 137. Swinging limiting strip; 138. Overlapping protrusion; 139. Debris collection box; c1. Air gathering plate; c2. Elevating support strip; c3. Snap-fit ​​groove; c4. Filter plate I; c5. Limiting support plate; c6. Semi-circular wind baffle; c7. Filter plate II; 14. Conveyor track; 15. Compression transport rod; 16. Recycling tank; 161. Base fabric debris drainage pipe; 162. Heater; 163. High temperature heating rod; 164. Breathable mesh cover; 165. Electric motor; 166. Stirring rod; 167. Plastic recycling wire drawing device. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0022] like Figures 1 to 5As shown in the figure, an integrated recycling device for conveying and crushing turf base fabric waste according to an embodiment of the present invention includes a support processing platform 12 and a conveyor belt 14 fixedly installed at one edge of the support processing platform 12. A compression conveyor rod 15 is provided at the connection between the support processing platform 12 and the conveyor belt 14. A motor a1 is fixedly installed on the top surface of the support processing platform 12 at one edge. A winding rod a2 is fixedly installed at the output end of the motor a1. Two sets of hydraulic rods a3 are fixedly installed on the top surface of the support processing platform 12 at both edges of the motor a1. A push plate is fixedly connected to the output end of the hydraulic rods a3. a4, a material collection and conveying cavity 1214 is provided on the top surface of the supporting processing table 12 and at the other edge. A hydraulic rod 126 is provided on the top surface of the supporting processing table 12 and at the top edge of the material collection and conveying cavity 1214. A lower pressure plate 128 is fixedly connected to the output end of the hydraulic rod 126. A side top plate 1216 is symmetrically and movably sleeved on the inner wall of the material collection and conveying cavity 1214. A hydraulic rod 1210 is fixedly installed on the inner wall of the supporting processing table 12. A push rod 1211 is fixedly connected to the output end of the hydraulic rod 1210. A compression push plate 1212 is fixedly connected to one end of the push rod 1211.

[0023] The disassembled base fabric is placed on the top surface of the conveyor belt 14 for transport. The surface of the base fabric is compressed by the compression conveyor rods 15 to reduce the internal space of the bulky base fabric. At this point, an employee ties one corner of the base fabric to the surface of a winding rod a2, and the motor a1 rotates both winding rods a2, allowing the base fabric to wrap around their surfaces. The friction between the compression conveyor rods 15 and the base fabric effectively slows down the fabric's movement, thus limiting its position within the compression conveyor rods 15. As the base fabric continues to wrap around the surfaces of the winding rods a2, the number of wraps and the thickness gradually increase, resulting in an increase in the size of the base fabric wrapped per rotation of the winding rods a2. At this time, under the premise that the rotation speed of the winding rod a2 remains unchanged, the pulling force of the base fabric inside the compression conveying rod 15 will be increased. Under the compression constraint of the compression conveying rod 15, the base fabric between the winding rod a2 and the compression conveying rod 15 will be tightened. When the moving speed of the base fabric cannot keep up with the number of rotations of the winding rod a2, the winding rod a2 will pull the base fabric of the inner layer, effectively reducing the internal space of the base fabric wound on the surface of the winding rod a2, so that the wound base fabric can maintain the tightness. When a base fabric is wound, the hydraulic rod a3 pushes the push plate a4 to push the compacted base fabric out from the surface of the winding rod a2, so that the base fabric can enter the interior of the material conveying cavity 1214, which is convenient for subsequent cutting of the base fabric. After the base fabric enters the collection conveying cavity 1214, it is concentrated by the two side top plates 1216, keeping the base fabric in the center of the collection conveying cavity 1214. At this time, the lower pressure plate 128 is moved downward by the hydraulic rod 126. During the downward movement, the lower pressure plate 128 squeezes and flattens the base fabric, and slides downward on the surface of the arc surface 1217 through the R-shaped rounded corners 129 on both sides of the lower pressure plate 128, pushing the two arc surfaces 1217 outward. When the lower pressure plate 128 moves to a suitable height, the push rod 1211 is pulled by the hydraulic rod 1210, thus pushing the push rod 1211. The extrusion push plate 1212 at one end of the rod 1211 moves in the space reserved between the material conveying chamber 1214 and the lower pressure plate 128, and slowly pushes the base fabric squeezed in the space to one side, so that the base fabric moves little by little from the inside of the material conveying chamber 1214 into the chip collection tank 1218. The high-speed rotation of the cutting blade 123 by the motor 122 cuts the base fabric that has been compacted into a whole, thus achieving the effect of compacting the base fabric, pressing the soft base fabric into a whole, and increasing the local density and hardness of the base fabric after compaction, so that the base fabric is not easily deformed or moved when the cutting blade 123 cuts.

[0024] like Figures 2 to 5As shown, the outer surfaces of the compression conveyor rod 15, the conveyor track 14, and the winding rod a2 are wrapped with base fabric. The outer surface of the lower pressure plate 128 is provided with an R-shaped rounded corner 129. The top surface of the side top plate 1216 is provided with an arc-shaped surface 1217. A chip collection tank 1218 is fixedly installed on one side surface of the supporting processing table 12. The inlet of the chip collection tank 1218 is connected to the outlet of the material collection and conveying chamber 1214. A second motor 122 is fixedly installed on the outer surface of the chip collection tank 1218. The output end of the second motor 122 extends to the inner wall of the chip collection tank 1218. A cutting blade 123 is fixedly connected to the output end of the second motor 122. Four sets of blowers 124 are symmetrically fixedly installed on the top two sides of the chip collection tank 1218. Air guide pipes 125 are fixedly connected to the input ends of the four sets of blowers 124. The other end of the air guide pipes 125 is fixedly connected to the chip collection tank 1218. The chip collection bin 13 on the top surface of 218, the bottom surface of the supporting processing table 12 is provided with a raised support platform 11, a blower 121 is provided on one side surface of the supporting processing table 12 and at the bottom edge of the second motor 122, a closing door 1213 is provided on the other side surface of the chip collection bin 1218, an auxiliary support rod 127 is fixedly connected to the top surface of the lower pressure plate 128 and at the two sides of the hydraulic rod 126, the other end of the auxiliary support rod 127 is movably sleeved on the top outer surface of the air guide pipe 125, elastic retraction rods 1215 are provided on the two inner walls of the material collection and conveying chamber 1214, the output end of the elastic retraction rod 1215 is fixedly connected to the outer surface of the side top plate 1216, the air guide pipe 125 is fixedly installed on the top surface of the supporting processing table 12, and one end of the hydraulic rod 126 is fixedly installed on the top inner wall of the air guide pipe 125.

[0025] After the base fabric is cut into small strips, the strips accumulate inside the chip collection tank 1218. At this time, blowers 121 and 124 simultaneously blow air from different directions and angles inside the chip collection tank 1218, causing the strips to float inside. During this process, the lighter and more fragmented strips will float to the top of the chip collection tank 1218, while the heavier strips will float to the bottom. The weight of the base fabric itself allows it to be layered inside the chip collection tank 1218. Meanwhile, the air intake of blower 124 draws air into the air duct 125, allowing the air duct 125 to quickly absorb the air inside the chip recovery box 13 and the top layer of the chip collection tank 1218. This allows the lighter fragments of base fabric to enter the chip recovery box 13, facilitating subsequent processing of base fabric fragments and reducing dust accumulation and scattering.

[0026] like Figures 6 to 8As shown, exhaust vents 131 are symmetrically provided on the top surface of the debris recycling bin 13 and at the two side edges. A sealing door 132 is provided on the top surface of the debris recycling bin 13. Multiple air inlets 133 are symmetrically provided on the bottom surface of the debris recycling bin 13 and at the two side edges. A limiting rod 134 is fixedly connected to the inner wall of the air inlet 133. A swing plate 135 is movably sleeved on the outer surface of the limiting rod 134. A swing limiting strip 136 is provided on the inner wall of the air inlet 133 and at the upper and lower side edges of the swing plate 135. An overlapping protrusion 137 is provided on one side surface of the air inlet 133 and at one end bottom surface of the swing plate 135. A debris collection box 138 is provided on the inner wall of the debris recycling bin 13 and at the top edge of the air inlet 133.

[0027] When the air duct 125 absorbs gas into the debris collection box 13 through the exhaust port 131, the strong suction generated by the multiple blowers 124 causes the swing plates 135 on the outer surface of the limit rod 134 to swing and unfold. The swing angle of the swing plates 135 is controlled by the swing limit strip 136, thereby effectively increasing the airflow space. This allows dust and lighter fabric debris to effectively pass through the air inlet 133 and enter the debris collection box 138. If the suction of the air duct 125 decreases, a few of the multiple swing plates 135 will... The block will be pressed down by gravity at one end, swinging back on the surface of the limit rod 134, and causing one end of the swing plate 135 to re-attach to the surface of the overlapping protrusion 137. At this time, the air source suction of the air duct 125 is insufficient to reopen the few closed swing plates 135. The few closed swing plates 135 will reduce the gas flow space and path. After the air source flow space is reduced, the gas will flow faster inside the remaining unclosed air inlet 133 under the premise that the suction of the air duct 125 remains unchanged, thereby accelerating the effective recovery of dust and base fabric debris.

[0028] like Figure 9 As shown, a wind-gathering plate c1 is provided at the bottom edge of the debris collection box 138, and raised support strips c2 are symmetrically provided on the inner walls of both sides of the debris collection box 138. A filter plate c7 is movably sleeved on the outer surface of the raised support strip c2. A semi-circular wind baffle c6 is provided in the middle of the filter plate c7, located at the top edge of the wind-gathering plate c1. A snap-fit ​​groove c3 is provided on the top surface of the debris recovery box 13, and a filter plate c4 is movably sleeved on the outer surface of the snap-fit ​​groove c3. A limiting support plate c5 is fixedly connected to the bottom surface of the filter plate c4, which is movably sleeved on the outer surface of the filter plate c7.

[0029] Before the gas enters the debris collection box 138, the narrow air-gathering plate c1 compresses the flowing air, thereby accelerating the gas flow speed. After the gas passes through the air-gathering plate c1 and enters the debris collection box 138, the gas impacts the inner wall of the semi-circular baffle plate c6. At this time, the arc-shaped surface of the inner side of the semi-circular baffle plate c6 is used to separate the impacting gas into two sides, so that the separated gas can pass through the filter plate c7 in batches and be filtered by the filter plate c7. Then, the gas is filtered a second time by the filter plate c4. Finally, the gas after multiple filtrations is discharged through the exhaust port 131 and passed through the air guide pipe 125 for secondary recycling.

[0030] like Figure 10 As shown, a base fabric debris drainage pipe 161 is fixedly installed on the outer surface of the closed door 1213. A recycling tank 16 is fixedly installed at the other end of the base fabric debris drainage pipe 161. A heater 162 is fixedly installed on the top surface of the recycling tank 16. A high-temperature heating rod 163 is fixedly installed at the output end of the heater 162. A breathable mesh cover 164 is fixedly installed on the bottom surface of the heater 162. A plastic recycling wire puller 167 is provided on one side surface of the recycling tank 16 and at the bottom edge. An electric motor 165 is fixedly installed on the inner wall of the bottom side of one side of the recycling tank 16. A stirring rod 166 is fixedly connected to the output end of the electric motor 165.

[0031] After the base fabric debris is cleaned of impurities and dust inside the debris collection tank 1218, the blower 124 stops blowing air into the debris collection tank 1218. At this time, the blower 121 blows air into the bottom layer of the debris collection tank 1218, and the debris is absorbed through the debris drainage pipe 161. Under the blowing and suction of the blower 121 and the debris drainage pipe 161, the debris base fabric is quickly drawn into the recycling tank 16 through the debris drainage pipe 161. At this time, the debris base fabric inside the recycling tank 16 is heated and melted at high temperature by the 163. Then, the stirring rod 166 is stirred by the electric motor 165. The melted base fabric debris is extracted by the plastic recycling wire drawing device 167 to extract the raw material solution and recycle the raw material.

[0032] Working principle: The disassembled base fabric is placed on the top surface of the conveyor belt 14 for transport. The surface of the base fabric is compressed by the compression conveyor rods 15, reducing the internal space of the bulky base fabric. At this point, an employee ties one corner of the base fabric to the surface of a winding rod a2. Motor a1 rotates both winding rods a2, allowing the base fabric to wrap around their surfaces. The friction between the compression conveyor rods 15 and the base fabric effectively slows down the fabric's movement, thus limiting its position within the compression conveyor rods 15. As the base fabric continues to wrap around the surfaces of the winding rods a2, the number of wraps and the thickness gradually increase, resulting in a larger area of ​​base fabric wrapped per rotation of the winding rods a2. All of these will increase. At this time, under the premise that the rotation speed of the winding rod a2 remains unchanged, the pulling force of the base fabric inside the compression conveying rod 15 will increase. Under the compression limitation of the compression conveying rod 15, the base fabric between the winding rod a2 and the compression conveying rod 15 will be tightened. When the moving speed of the base fabric cannot keep up with the number of rotations of the winding rod a2, the winding rod a2 will pull the base fabric of the inner layer, effectively reducing the internal space of the base fabric wound on the surface of the winding rod a2, so that the wound base fabric can maintain the tightness. When a base fabric is wound, the hydraulic rod a3 pushes the push plate a4 to push the compacted base fabric out from the surface of the winding rod a2, so that the base fabric can enter the interior of the material conveying cavity 1214, which is convenient for subsequent cutting of the base fabric. After the base fabric enters the material conveying chamber 1214, it is concentrated by the two side top plates 1216, keeping the base fabric in the center of the material conveying chamber 1214. At this time, the hydraulic rod 126 moves the chip collection tank 1218 downward. During the downward movement, the lower pressure plate 128 squeezes and flattens the base fabric, and slides downward on the surface of the arc surface 1217 through the R-shaped rounded corners 129 on both sides of the lower pressure plate 128, pushing the two arc surfaces 1217 outward. When the lower pressure plate 128 moves to a suitable height, the hydraulic rod 1210 pulls the push rod 1211, causing the push rod to move downward. The extrusion push plate 1212 at one end of the moving rod 1211 moves in the space reserved between the material conveying chamber 1214 and the lower pressure plate 128, and slowly pushes the base fabric squeezed in the space to one side, so that the base fabric moves little by little from the inside of the material conveying chamber 1214 into the chip collection tank 1218. The high-speed rotation of the cutting blade 123 by the motor 122 cuts the base fabric that has been compacted into a whole, thus achieving the effect of compacting the base fabric, pressing the soft base fabric into a whole, and increasing the local density and hardness of the base fabric after compaction, so that the base fabric is not easily deformed or moved when the cutting blade 123 cuts. After the base fabric is cut into small strips, the strips accumulate inside the chip collection tank 1218. At this time, blowers 121 and 124 simultaneously blow air from different directions and angles inside the chip collection tank 1218, causing the strips to float inside. During this process, the lighter and more fragmented strips will float to the top of the chip collection tank 1218, while the heavier strips will float to the bottom. The weight of the base fabric itself allows it to be layered inside the chip collection tank 1218. Meanwhile, blower 124 draws air into the air duct 125, allowing the air duct 125 to quickly absorb the air inside the chip recovery box 13 and the top layer of the chip collection tank 1218. This allows the lighter fragments of base fabric to enter the chip recovery box 13, facilitating subsequent processing of base fabric fragments and reducing dust accumulation and scattering. When the air duct 125 absorbs gas into the debris collection box 13 through the exhaust port 131, the strong suction generated by the multiple blowers 124 causes the swing plates 135 on the outer surface of the limit rod 134 to swing and unfold. The swing angle of the swing plates 135 is controlled by the swing limit strip 136, thereby effectively increasing the airflow space. This allows dust and lighter fabric debris to effectively pass through the air inlet 133 and enter the debris collection box 138. If the suction of the air duct 125 decreases, a few of the multiple swing plates 135 will... The block will be pressed down by gravity at one end, swinging back on the surface of the limit rod 134, and causing one end of the swing plate 135 to re-attach to the surface of the overlapping protrusion 137. At this time, the air source suction of the air duct 125 is insufficient to reopen the few closed swing plates 135. The few closed swing plates 135 will reduce the gas flow space and path. After the air source flow space is reduced, the gas will flow faster inside the remaining unclosed air inlet 133 under the premise that the suction of the air duct 125 remains unchanged, thereby accelerating the effective recovery of dust and base fabric debris. Before the gas enters the debris collection box 138, the narrow air-gathering plate c1 compresses the flowing air, thereby accelerating the gas flow speed. After the gas passes through the air-gathering plate c1 and enters the debris collection box 138, the gas impacts the inner wall of the semi-circular baffle plate c6. At this time, the arc-shaped surface of the inner side of the semi-circular baffle plate c6 is used to separate the impacting gas into two sides, so that the separated gas can pass through the filter plate c7 in batches and be filtered by the filter plate c7. Then, the gas is filtered a second time by the filter plate c4. Finally, the gas after multiple filtrations is discharged through the exhaust port 131 and passed through the air guide pipe 125 for secondary recycling.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A recycling device integrating conveying and crushing of turf base fabric waste, comprising a support processing platform (12) and a conveyor belt (14) fixedly installed on one side edge of the support processing platform (12), wherein a compression conveyor bar (15) is provided at the connection between the support processing platform (12) and the conveyor belt (14), characterized in that: A motor (a1) is fixedly installed on the top surface of the support processing table (12) at one side edge. A winding rod (a2) is fixedly installed at the output end of the motor (a1). Two sets of hydraulic rods (a3) ​​are fixedly installed on the top surface of the support processing table (12) at both sides edge of the motor (a1). A push plate (a4) is fixedly connected to the output end of the hydraulic rod (a3). A material collection and conveying cavity (1214) is provided on the top surface of the support processing table (12) at the other side edge. The top of the support processing table (12) A hydraulic rod two (126) is provided on the surface and at the top edge of the material conveying cavity (1214). The output end of the hydraulic rod two (126) is fixedly connected to a lower pressure plate (128). A side top plate (1216) is symmetrically and movably sleeved on the inner wall of the material conveying cavity (1214). A hydraulic rod three (1210) is fixedly installed on the inner wall of the support processing table (12). A push rod (1211) is fixedly connected to the output end of the hydraulic rod three (1210). A pressing push plate (1212) is fixedly connected to one end of the push rod (1211).

2. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 1, characterized in that: The outer surfaces of the compression transport rod (15), the conveyor track (14) and the winding rod (a2) are wrapped with base fabric, the outer surface of the lower pressure plate (128) is provided with R-shaped rounded corners (129), and the top surface of the side top plate (1216) is provided with an arc-shaped surface (1217).

3. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 1, characterized in that: A chip collection tank (1218) is fixedly installed on one side surface of the supporting processing table (12). The inlet of the chip collection tank (1218) is connected to the outlet of the material conveying chamber (1214). A motor (122) is fixedly installed on the outer surface of the chip collection tank (1218). The output end of the motor (122) extends to the inner wall of the chip collection tank (1218). A cutting blade (123) is fixedly connected to the output end of the motor (122). Four sets of blowers (2) are symmetrically fixedly installed on the top two sides of the chip collection tank (1218). 124), the input end of the four sets of blowers (124) is fixedly connected to the air guide pipe (125), the other end of the air guide pipe (125) is fixedly connected to the chip collection box (13) set on the top surface of the chip collection tank (1218), the bottom surface of the support processing table (12) is provided with the raised support platform (11), the side surface of the support processing table (12) and the bottom edge of the motor (122) is provided with the blower (121), and the other side surface of the chip collection tank (1218) is provided with the closing door (1213).

4. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 3, characterized in that: The top surface of the debris recycling bin (13) is symmetrically provided with exhaust vents (131) at both sides. The top surface of the debris recycling bin (13) is provided with a sealing door (132). The bottom surface of the debris recycling bin (13) is symmetrically provided with multiple air inlets (133) at both sides. The inner wall of the air inlet (133) is fixedly connected with a limiting rod (134). The outer surface of the limiting rod (134) is movably sleeved with a swing plate (135).

5. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 4, characterized in that: A swing limiting strip (136) is provided on the inner wall of the air inlet (133) and at the upper and lower edges of the swing plate (135). An overlapping protrusion (137) is provided on one side surface of the air inlet (133) and at the bottom surface of one end of the swing plate (135). A debris collection box (138) is provided on the inner wall of the debris collection box (13) and at the top edge of the air inlet (133).

6. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 5, characterized in that: The bottom edge of the debris collection box (138) is provided with a wind-gathering plate (c1), and the inner walls on both sides of the debris collection box (138) are symmetrically provided with raised support strips (c2). The outer surface of the raised support strips (c2) is movably sleeved with a filter plate (c7). The middle position of the filter plate (c7) is provided with a semi-circular wind baffle (c6) located at the top edge of the wind-gathering plate (c1). The top surface of the debris recycling box (13) is provided with a snap-fit ​​groove (c3).

7. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 6, characterized in that: The outer surface of the snap-fit ​​groove (c3) is movably fitted with a filter plate (c4), and the bottom surface of the filter plate (c4) is fixedly connected with a limiting support plate (c5) that is movably fitted on the outer surface of the filter plate (c7).

8. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 1, characterized in that: An auxiliary support rod (127) is fixedly connected to the top surface of the lower pressure plate (128) and to both sides of the hydraulic rod (126). The other end of the auxiliary support rod (127) is movably sleeved on the top outer surface of the air guide pipe (125).

9. The integrated recycling device for conveying and crushing turf base fabric waste according to claim 1, characterized in that: The inner walls of both sides of the material conveying chamber (1214) are provided with elastic retraction rods (1215). The output end of the elastic retraction rods (1215) is fixedly connected to the outer surface of the side top plate (1216). The top surface of the support processing table (12) is fixedly installed with an air guide pipe (125). One end of the hydraulic rod (126) is fixedly installed on the top inner wall of the air guide pipe (125).

10. A recycling device for conveying and crushing waste turf backing fabric according to claim 3, characterized in that: A base fabric debris drainage pipe (161) is fixedly installed on the outer surface of the closed door (1213). A recycling tank (16) is fixedly installed at the other end of the base fabric debris drainage pipe (161). A heater (162) is fixedly installed on the top surface of the recycling tank (16). A high-temperature heating rod (163) is fixedly installed at the output end of the heater (162). A breathable mesh cover (164) is fixedly installed on the bottom surface of the heater (162). A plastic recycling wire drawing device (167) is provided on one side surface of the recycling tank (16) and at the bottom edge. An electric motor (165) is fixedly installed on the inner wall of the bottom side of one side of the recycling tank (16). A stirring rod (166) is fixedly connected to the output end of the electric motor (165).

Citation Information

Patent Citations

  • Filter non-woven fabric production waste crushing device

    CN220160196U