Preparation equipment and preparation method of natural gas catalytic synergist

By constructing a circulating flow path between the catalytic synthesis main vessel and the aging filter tank in the natural gas catalytic enhancer preparation equipment, and combining it with precision filtration and vacuum degassing components, the problems of large material transfer loss and poor product stability in the existing technology are solved, and efficient and stable synthesis of catalytic active components is achieved.

CN121669130APending Publication Date: 2026-03-17JINZHOU LIEHUO ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-12
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing equipment for preparing natural gas catalytic enhancers suffers from high material transfer losses, long process cycles, poor product uniformity and stability, lack of precise temperature control and feed ratio control, and inability to integrate vacuum degassing and precision filtration, resulting in low synthesis efficiency and poor dispersibility of catalytic active components.

Method used

A circulating flow path is constructed by using a catalytic synthesis main reactor and a maturation filter tank. Combined with a precision filter component and a vacuum degassing component, the material is circulated and matured and filtered online between the two tanks, forming an integrated treatment of vacuum degassing and precision filtration. A unidirectional closed-loop flow path is constructed through a check valve and a circulating pump to ensure dynamic stability. Relying on the precise metering of the raw material feed pipe and the auxiliary material feed pipe, simultaneous degassing, impurity removal and pH adjustment are achieved.

Benefits of technology

It achieves synergistic linkage between ripening and filtration, improves material uniformity, reduces the secondary introduction of impurities and bubbles, ensures product performance stability and production efficiency, simplifies process steps, and improves the synthesis efficiency and dispersibility of catalytically active components.

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Abstract

The invention relates to the technical field of chemical catalytic reaction equipment, and discloses preparation equipment and a preparation method of a natural gas catalytic synergist. The equipment comprises a catalytic synthesis main kettle and a curing filtering tank; a precise filtering assembly is arranged between pipelines of the catalytic synthesis main kettle and the curing and filtering tank, and the catalytic synthesis main kettle and the curing and filtering tank are simultaneously filtered in the cyclic catalysis and curing process to form a main and auxiliary tank online cyclic curing and filtering coupling flow path; the precise filtering assembly is arranged on a material flow channel in the curing filtering tank, and a vacuum interface of the curing filtering tank is communicated with a vacuum defoaming assembly, so that integrated treatment of vacuum defoaming and precise filtering is realized in the curing filtering tank. On the basis that a circulating flow path is constructed by a catalytic synthesis main kettle and a curing filtering tank, when materials circularly flow between the two tanks, the materials are synchronously filtered through a precise filtering assembly arranged in a flow channel in the curing filtering tank, and a dynamic treatment mode of curing and filtering coupling is formed.
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Description

Technical Field

[0001] This invention relates to the field of chemical catalytic reaction equipment technology, specifically to a preparation device and method for a natural gas catalytic enhancer. Background Technology

[0002] Natural gas, as a clean energy source, is widely used in industrial combustion, gas-fired power generation, and catalytic conversion. However, it suffers from low combustion efficiency and insufficient catalytic activity, necessitating the addition of catalytic enhancers to improve performance. Current methods for preparing natural gas catalytic enhancers mostly employ decentralized equipment, requiring multiple machines to complete synthesis, maturation, and filtration steps. This results in significant material transfer losses, long process cycles, and poor product uniformity and stability. Furthermore, traditional processes lack precise temperature, pressure, and feed ratio control, leading to low synthesis efficiency and poor dispersibility of catalytically active components, failing to meet the demands for high-efficiency catalytic enhancement of natural gas. Therefore, there is an urgent need to develop an integrated, automated, and highly stable preparation equipment and method.

[0003] The existing technology relates to a process and equipment for preparing catalytic enhancers for welding and cutting liquefied natural gas (LNG), application number CN202310720732.7. It includes a reaction vessel, a feeding pipe, and a supernatant suction module. The feeding pipe is connected to the reaction vessel, and the supernatant suction module penetrates the outer wall of the reaction vessel. The supernatant suction module includes a drive assembly, a U-shaped rod, a peristaltic pump, a delivery pipe, a fixing frame, and a waste liquid tank. The drive assembly is fixedly connected to the reaction vessel and located on the outer wall of the reaction vessel. The U-shaped rod penetrates the reaction vessel, with one end fixedly connected to the drive assembly and the fixing frame fixedly connected to the other end of the U-shaped rod. The peristaltic pump is located on the outer wall of the reaction vessel. One end of the delivery pipe is connected to the input end of the peristaltic pump, and the other end is connected to the fixing frame. The waste liquid tank is connected to the output end of the peristaltic pump. This facilitates the suction of the supernatant, improving the preparation efficiency of the catalytic enhancer for welding and cutting LNG.

[0004] However, existing technologies, especially this particular solution, still have the following problems: Using only a single reactor as the core processing vessel, without a main and auxiliary tank circulation path design, maturation and filtration need to be carried out independently in separate steps. The material is in a static maturation state, which is prone to stratification and agglomeration of active components. Furthermore, impurities cannot be intercepted in real time and can only be removed by subsequent supernatant absorption. The impurities are not completely removed, affecting the uniformity of the product.

[0005] Lacking an integrated structure for vacuum degassing and precision filtration, it can only separate some impurities through the supernatant absorption module, which cannot solve the problem of residual bubbles in the material. After bubbles encapsulate impurities or active components, it will cause gas blockage, combustion or uneven catalytic efficiency when the synergist is used, resulting in poor product performance stability.

[0006] Without a dynamic circulation processing mechanism, the mixing of materials in a single reactor relies on its own stirring, which can easily lead to uneven local concentrations and incomplete reactions. Furthermore, the materials can be processed without being transferred, making it impossible to enhance the synergistic effect of ripening and impurity removal through a dynamic flow field, thus limiting the preparation efficiency. Summary of the Invention

[0007] The purpose of this invention is to provide a technical solution that achieves synergistic linkage between curing and filtration, and degassing and filtration, so as to solve the problems in the prior art mentioned in the background.

[0008] To achieve the above objectives, the present invention adopts the following technical solution: An apparatus for preparing a natural gas catalyst enhancer, comprising: The catalytic synthesis main reactor and the maturation filter tank are connected. The circulation outlet of the catalytic synthesis main reactor is connected to the circulation inlet of the maturation filter tank, and the circulation outlet of the maturation filter tank is connected to the circulation inlet of the catalytic synthesis main reactor. A precision filtration assembly is installed between the pipeline of the catalytic synthesis main reactor and the maturation filter tank. The catalytic synthesis main reactor and the maturation filter tank are filtered simultaneously during the cyclic catalysis and maturation process, forming an online cyclic maturation and filtration coupling flow path between the main and auxiliary tanks. The precision filtration component is located on the material flow channel inside the curing filter tank. The vacuum interface of the curing filter tank is connected to a vacuum degassing component, enabling integrated vacuum degassing and precision filtration within the curing filter tank.

[0009] Preferably, a check valve and a circulation pump are installed between the pipeline of the catalytic synthesis main reactor and the maturation filter tank. The check valve and the circulation pump are linked to form a one-way closed-loop circulation flow path between the catalytic synthesis main reactor and the maturation filter tank, which prevents material backflow and ensures the dynamic stability of the circulation maturation and filtration.

[0010] Preferably, the raw material feed port of the catalytic synthesis main reactor is connected to a raw material feed pipe, the auxiliary material feed port of the maturation filter tank is connected to an auxiliary material feed pipe, and the finished product discharge port of the catalytic synthesis main reactor and the finished product discharge port of the maturation filter tank are respectively connected to finished product discharge pipes.

[0011] Preferably, the raw material feed pipe is used to precisely deliver catalytically active components, nanocarriers, and dispersants into the catalytic synthesis reactor, ensuring the stability of the catalytic synthesis reaction ratio.

[0012] Preferably, the auxiliary material feeding pipeline is equipped with a metering valve and a delivery pump. The auxiliary material is delivered by the delivery pump and enters the maturation filter tank through the auxiliary material feeding pipeline and the metering valve. The metering valve is used to accurately add pH adjuster and / or stabilizer into the maturation filter tank during the integrated vacuum degassing and precision filtration process, so as to achieve simultaneous completion of degassing, impurity removal and pH adjustment.

[0013] Preferably, the precision filtration component adopts a filter cartridge or filter screen structure and is arranged coaxially with the circulation channel of the maturation filter tank to achieve synchronous precision filtration during the material circulation maturation process and intercept reaction by-products and agglomerated particles in real time.

[0014] Preferably, the vacuum degassing assembly includes a vacuum pump and a vacuum buffer tank. The vacuum buffer tank is connected to the vacuum interface of the aging filter tank through a vacuum pipeline to achieve efficient vacuum degassing of the material.

[0015] Preferably, a circulation pipe is provided between the top and bottom of the catalytic synthesis main vessel, and the circulation pipe is used to achieve the self-circulation and uniform distribution of materials inside the catalytic synthesis main vessel. A circulation pipe is provided between the top and bottom of the maturation filter tank, and the circulation pipe is used to achieve the self-circulation and uniform distribution of materials inside the maturation filter tank.

[0016] Preferably, the equipment includes a frame for mounting the catalytic synthesis main reactor and the maturation filter tank, both of which are equipped with a jacketed temperature control structure.

[0017] This invention also provides a method for preparing a natural gas catalytic enhancer, based on the aforementioned equipment for preparing a natural gas catalytic enhancer, comprising the following steps: S1. Precise measurement of raw materials; S2, catalytic synthesis reaction; S3. Online circulation maturation and filtration of main and auxiliary tanks; S4, integrating vacuum degassing and precision filtration; S5. Finished product discharge and filling.

[0018] Technical effects and advantages of the present invention: The preparation equipment and method for a natural gas catalytic enhancer proposed in this invention have the following advantages compared with the prior art: This invention establishes a circulating flow path based on a catalytic synthesis reactor and a maturation filter tank. As the material circulates between the two tanks, it is simultaneously filtered by a precision filter assembly located in the flow channel of the maturation filter tank, forming a dynamic processing mode that couples maturation and filtration. At the same time, relying on the vacuum degassing assembly connected to the maturation filter tank, vacuum degassing and precision filtration are carried out simultaneously in the same tank, achieving process linkage and functional integration.

[0019] Breaking away from the limitations of traditional step-by-step processing, it achieves synergistic linkage between curing and filtration, degassing and filtration, simplifying process steps; the cyclic coupling mode avoids the drawbacks of static curing, and real-time filtration can promptly intercept impurities and improve material uniformity; single-tank integrated processing reduces material transfer, lowers the risk of secondary introduction of impurities and bubbles, and ensures product performance. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural schematic diagram of the equipment for preparing the natural gas catalyst enhancer of the present invention; Figure 2 This is a schematic diagram of the planar structure of the equipment for preparing the natural gas catalyst enhancer of the present invention; Figure 3 This is a schematic flowchart of the method for preparing the natural gas catalytic enhancer of the present invention.

[0021] In the picture: 11. Catalytic synthesis main reactor; 12. Maturation filter tank; 13. Precision filter assembly; 14. Vacuum degassing assembly; 15. Raw material feed pipe; 16. Finished product discharge pipe; 17. Circulation pipe one; 18. Circulation pipe two; 19. Auxiliary material feed pipe; 110. Metering valve; 111. Transfer pump; 112. Equipment frame. Detailed Implementation

[0022] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and implement the subject matter described herein, and changes may be made to the function and arrangement of the elements discussed without departing from the scope of this specification. Various processes or components may be omitted, substituted, or added as needed in the examples. Furthermore, features described in some examples may be combined in other examples.

[0023] The invention provides, for example Figures 1 to 3 As shown, an apparatus for preparing a natural gas catalyst enhancer includes: The catalytic synthesis main reactor 11 and the maturation filter tank 12 are connected. The circulation outlet of the catalytic synthesis main reactor 11 is connected to the circulation inlet of the maturation filter tank 12, and the circulation outlet of the maturation filter tank 12 is connected to the circulation inlet of the catalytic synthesis main reactor 11. A precision filter assembly 13 is installed between the pipeline of the catalytic synthesis main vessel 11 and the aging filter tank 12. The catalytic synthesis main vessel 11 and the aging filter tank 12 are filtered simultaneously during the cyclic catalysis and aging process, forming an online cyclic aging and filtration coupling flow path between the main and auxiliary tanks. The precision filtration component 13 is located on the material flow channel inside the aging filter tank 12. The vacuum interface of the aging filter tank 12 is connected to the vacuum degassing component 14, so that vacuum degassing and precision filtration are integrated in the aging filter tank 12.

[0024] To overcome the limitations of traditional natural gas catalytic converter preparation processes that involve separate steps for maturation and filtration, and separate degassing and filtration, this solution establishes a core process architecture that couples online maturation and filtration between main and auxiliary tanks. Simultaneously, it enables integrated vacuum degassing and precision filtration within the maturation and filtration tank 12, fundamentally addressing industry pain points such as easy stratification during static maturation, difficulty in removing residual impurities, and the impact of air bubbles on product performance.

[0025] Working principle: Based on the circulation flow path constructed by the catalytic synthesis main reactor 11 and the aging filter tank 12, when the material circulates between the two tanks, it is simultaneously filtered by the precision filter component 13 located in the flow channel of the aging filter tank 12, forming a dynamic processing mode that couples aging and filtration; at the same time, relying on the vacuum degassing component 14 connected to the aging filter tank 12, vacuum degassing and precision filtration are carried out simultaneously in the same tank, achieving process linkage and functional integration.

[0026] Breaking away from the limitations of traditional step-by-step processing, it achieves synergistic linkage between curing and filtration, degassing and filtration, simplifying process steps; the cyclic coupling mode avoids the drawbacks of static curing, and real-time filtration can promptly intercept impurities and improve material uniformity; single-tank integrated processing reduces material transfer, lowers the risk of secondary introduction of impurities and bubbles, and ensures product performance.

[0027] To prevent backflow of materials during the circulation process between the main and auxiliary tanks, and to ensure the dynamic stability of the cyclic ripening and filtration stages, this solution utilizes the linkage between a check valve and a circulation pump to form a unidirectional closed-loop circulation path between the catalytic synthesis main reactor 11 and the ripening and filtration tank 12. This ensures that the materials always flow in an orderly manner in a preset direction, preventing turbulence from interfering with the process effect. A check valve and a circulation pump are installed between the pipelines of the catalytic synthesis main reactor 11 and the ripening and filtration tank 12. The check valve and circulation pump are linked to form a unidirectional closed-loop circulation path between the catalytic synthesis main reactor 11 and the ripening and filtration tank 12, preventing backflow of materials and ensuring the dynamic stability of the cyclic ripening and filtration stages. The raw material feed port of the catalytic synthesis main reactor 11 is connected to a raw material feed pipe 15, and the auxiliary material feed port of the ripening and filtration tank 12 is connected to an auxiliary material feed pipe 19. The finished product discharge ports of the catalytic synthesis main reactor 11 and the ripening and filtration tank 12 are respectively connected to finished product discharge pipes 16.

[0028] Specifically, to ensure the precision of the catalytic synthesis reaction ratio from the source, this solution relies on the raw material feed pipe 15 to achieve precise delivery of catalytically active components, nanocarriers, and dispersants, controlling the raw material metering error within ±0.5% to avoid poor activity and dispersibility of catalytically active intermediates due to ratio deviations. The raw material feed pipe 15 is used to precisely deliver the catalytically active components, nanocarriers, and dispersants into the catalytic synthesis main reactor 11, with a raw material metering accuracy of ±0.5%, ensuring the ratio stability of the catalytic synthesis reaction.

[0029] To achieve precise addition of auxiliary materials during the simultaneous vacuum degassing and precision filtration process, this solution is equipped with a metering valve 110 and a delivery pump 111 on the auxiliary material feed pipe 19. With a metering accuracy of ±0.5%, the pH adjuster and stabilizer are precisely delivered into the maturation filter tank 12, achieving simultaneous completion of degassing, impurity removal and pH adjustment, reducing the need for separate pH adjustment steps.

[0030] The auxiliary material feed pipe 19 is equipped with a metering valve 110 and a delivery pump 111. The auxiliary material is delivered by the delivery pump 111 and enters the maturation filter tank 12 through the auxiliary material feed pipe 19 and the metering valve 110. The metering accuracy of the metering valve 110 is ±0.5%. It is used to accurately add pH adjuster and / or stabilizer into the maturation filter tank 12 during the integrated vacuum degassing and precision filtration process, so as to achieve simultaneous completion of degassing, impurity removal and pH adjustment.

[0031] Specifically, to achieve simultaneous and precise impurity removal during the material recycling and maturation process, this solution uses a filter cartridge or filter screen precision filter assembly 13 with a precision of 0.1-0.5μm, and arranges it coaxially with the circulation channel of the maturation filter tank 12, so that reaction byproducts and agglomerated particles are intercepted in real time at the initial stage of generation, avoiding the difficulty in removing impurities after they combine with active components.

[0032] The precision filter component 13 has a filtration accuracy of 0.1-0.5μm, adopts a filter cartridge or filter screen structure, and is arranged coaxially with the circulation channel of the maturation filter tank 12 to realize synchronous precision filtration during the material circulation maturation process, and intercept reaction by-products and agglomerated particles in real time.

[0033] Furthermore, to achieve efficient vacuum degassing of materials, this solution utilizes a vacuum pump and a vacuum buffer tank to stably regulate the vacuum level within the curing filter tank 12 within a certain range. The negative pressure environment allows tiny bubbles in the material to quickly precipitate, resolving the issues of residual bubbles causing gas blockage and uneven combustion during the use of the synergist. The vacuum degassing component 14 includes a vacuum pump and a vacuum buffer tank. The vacuum buffer tank is connected to the vacuum interface of the curing filter tank 12 via a vacuum pipeline, enabling the vacuum level within the curing filter tank 12 to be adjusted to -0.08MPa to -0.09MPa, thus achieving efficient vacuum degassing of the material.

[0034] To avoid uneven material concentration and localized sedimentation inside the catalytic synthesis main reactor 11 and the maturation filter tank 12, this design incorporates self-circulating pipes between the top and bottom of both tanks. This allows for autonomous circulation of materials within the tanks, further enhancing the uniformity of the catalytic synthesis reaction and the adequacy of dynamic maturation. A circulation pipe 17 is installed between the top and bottom of the catalytic synthesis main reactor 11 to achieve self-circulation and uniform distribution of materials within the reactor. Similarly, a circulation pipe 18 is installed between the top and bottom of the maturation filter tank 12 to achieve self-circulation and uniform distribution of materials within the tank.

[0035] To achieve modular integrated installation of the equipment and provide precise temperature control for core processes, this solution adopts an integrated equipment frame 112 to carry the main and auxiliary tanks. Both tanks are equipped with jacketed temperature control structures with a temperature control accuracy of ±1℃, respectively adapting to the process temperature requirements of catalytic synthesis (30-150℃, preferably 80±5℃) and dynamic maturation (30-100℃, preferably 60±3℃). The equipment frame 112 is used to install the catalytic synthesis main reactor 11 and the maturation filter tank 12. Both the catalytic synthesis main reactor 11 and the maturation filter tank 12 are equipped with jacketed temperature control structures with a temperature control accuracy of ±1℃. The temperature control range of the catalytic synthesis main reactor 11 is 30-150℃, preferably 80±5℃; the temperature control range of the maturation filter tank 12 is 30-100℃, preferably 60±3℃, respectively adapting to the process temperature requirements of catalytic synthesis and dynamic maturation.

[0036] This solution transforms the structural design of the equipment into a feasible industrialized preparation process. It proposes a complete process from raw material metering to finished product filling. Relying on the core advantages of main and auxiliary tank circulation coupling and integrated defoaming filtration, it achieves efficient, stable, and automated preparation of natural gas catalytic enhancers, ensuring that product quality and production efficiency are improved simultaneously.

[0037] This invention also provides a method for preparing a natural gas catalytic enhancer, based on the aforementioned equipment for preparing a natural gas catalytic enhancer, comprising the following steps: S1. Precise metering of raw materials: The catalytic active components, nanocarriers, and dispersants are precisely delivered to the catalytic synthesis main reactor 11 according to a preset mass ratio through the raw material feed pipe 15, metering valve 110, and delivery pump 111. S2. Catalytic synthesis reaction: Start the stirring device and jacket temperature control structure of the catalytic synthesis main reactor 11, heat the material in the reactor to 80±5℃, control the pressure in the reactor to 0.2±0.05MPa, and carry out the coordination complexation reaction for 2-4 hours to form a catalytically active intermediate. S3. Online Circulation and Filtration of Main and Auxiliary Tanks: Open the metering valves 110 and the delivery pump 111 of the circulation pipeline 17 and circulation pipeline 2 to transport the catalytically active intermediate in the catalytic synthesis main reactor 11 to the aging and filtration tank 12. The material is kept at a constant temperature of 60±3℃ by the jacket temperature control structure of the aging and filtration tank 12. After the material is filtered and impurities are removed by the precision filter component 13, it is returned to the catalytic synthesis main reactor 11 through the circulation pipeline 2 18. The cycle is repeated 2-3 times to complete dynamic aging and deep impurity removal. S4. Integrated Vacuum Degassing and Precision Filtration: Close the circulation pipeline, start the vacuum degassing component 14, adjust the vacuum degree in the maturation filter tank 12 to -0.08MPa~-0.09MPa, perform vacuum degassing for 20-40 minutes, while the precision filter component 13 continuously filters and removes impurities; add pH adjuster to the maturation filter tank 12 through the auxiliary material feed pipe 19 and metering valve 110 to adjust the pH of the material to 7.0±0.5; S5. Finished product discharge and filling: After secondary filtration by the 0.22μm precision filter unit of the finished product discharge pipe 16, the processed material is transported to the filling equipment to complete the preparation of natural gas catalyst enhancer.

[0038] In summary, the present invention also has the following combined effects: The catalytic synthesis main vessel 11 and the aging filter tank 12 form a closed-loop flow path through the circulation pipeline. During the circulation process, the precision filter component 13 simultaneously intercepts impurities, realizing the coupling of dynamic aging and real-time filtration. The aging filter tank 12 is connected to the vacuum degassing component 14, which simultaneously completes degassing and filtration under negative pressure, forming an integrated processing mode.

[0039] The check valve and the circulating pump work together to form a one-way closed-loop flow path to prevent material backflow and ensure the dynamic stability of the circulation process. The raw material feed pipe 15 and the auxiliary material feed pipe 19 work together with the metering valve 110 and the conveying pump 111 to achieve precise delivery of raw materials and auxiliary materials. The finished product discharge pipe 16 completes the output of the finished product.

[0040] The circulating pipeline 17 and circulating pipeline 2 18 respectively realize the self-circulation of materials in the main vessel and the maturation tank, avoiding uneven concentration and local precipitation in the tank; the integrated equipment frame 112 integrates the main and auxiliary tanks, and the jacket temperature control structure is adapted to the temperature requirements of catalytic synthesis (80±5℃) and dynamic maturation (60±3℃) with an accuracy of ±1℃.

[0041] Based on the equipment structure, the entire process of preparing natural gas catalytic enhancers is automated by following the steps of "precise metering of raw materials, catalytic synthesis reaction, circulation maturation and filtration of main and auxiliary tanks, integration of vacuum degassing and precision filtration, and finished product discharge and filling".

[0042] Breaking through the limitations of traditional processes: Addressing industry pain points such as easy stratification during static curing, difficulty in removing residual impurities, and the impact of air bubble encapsulation on product performance, this innovative process achieves coupled curing and filtration, and integrated degassing and filtration. Ensuring process stability: A unidirectional closed-loop flow path prevents material backflow, and in-tank self-circulation avoids uneven material concentration and localized sedimentation, ensuring dynamic stability of circulating curing and filtration. Improving proportioning and processing accuracy: Raw material and auxiliary material metering accuracy reaches ±0.5%, ensuring stable proportions for catalytic synthesis reactions from the source; 0.1μm-0.5μm precision filtration removes impurities in real time, and a vacuum of -0.089MPa to -0.09MPa achieves efficient degassing; degassing, impurity removal, and pH adjustment are completed simultaneously, reducing process steps. Optimizing product and production efficiency: Finished products undergo a 0.22μm secondary filtration to improve purity and avoid air resistance and uneven combustion caused by residual air bubbles; an integrated frame enables modular integration, simplifying material conveying processes, and fully automated preparation simultaneously improves product quality and production efficiency.

[0043] The embodiments of the present invention have been described above, but the present invention is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of the present invention, all of which are within the protection scope of the present invention.

Claims

1. An apparatus for producing a natural gas catalyst enhancer, characterized by, include: The main reactor for catalytic synthesis (11) and the maturation filter tank (12) are connected. The circulation outlet of the main reactor for catalytic synthesis (11) is connected to the circulation inlet of the maturation filter tank (12), and the circulation outlet of the maturation filter tank (12) is connected to the circulation inlet of the main reactor for catalytic synthesis (11). A precision filter assembly (13) is installed between the pipeline of the catalytic synthesis main vessel (11) and the aging filter tank (12). The catalytic synthesis main vessel (11) and the aging filter tank (12) are filtered simultaneously during the cyclic catalysis and aging process, forming an online cyclic aging and filtration coupling flow path between the main and auxiliary tanks. The precision filtration component (13) is located on the material flow channel inside the aging filter tank (12). The vacuum interface of the aging filter tank (12) is connected to the vacuum degassing component (14), so that vacuum degassing and precision filtration are integrated in the aging filter tank (12).

2. The equipment for preparing a natural gas catalyst enhancer according to claim 1, characterized in that, A check valve and a circulation pump are installed between the pipeline of the catalytic synthesis main vessel (11) and the maturation filter tank (12). The check valve and the circulation pump are linked to form a one-way closed-loop circulation flow path between the catalytic synthesis main vessel (11) and the maturation filter tank (12), which prevents material backflow and ensures the dynamic stability of circulation maturation and filtration.

3. The equipment for preparing a natural gas catalyst enhancer according to claim 2, characterized in that, The raw material feeding port of the catalytic synthesis main reactor (11) is connected to the raw material feeding pipe (15), the auxiliary material feeding port of the maturation filter tank (12) is connected to the auxiliary material feeding pipe (19), and the finished product discharge port of the catalytic synthesis main reactor (11) and the finished product discharge port of the maturation filter tank (12) are respectively connected to the finished product discharge pipe (16).

4. The equipment for preparing a natural gas catalyst enhancer according to claim 3, characterized in that, The raw material feed pipe (15) is used to precisely deliver catalytically active components, nanocarriers and dispersants into the catalytic synthesis main vessel (11) to ensure the stability of the ratio of the catalytic synthesis reaction.

5. The equipment for preparing a natural gas catalyst enhancer according to claim 3, characterized in that, The auxiliary material feed pipe (19) is equipped with a metering valve (110) and a delivery pump (111). The auxiliary material is delivered by the delivery pump (111) and enters the maturation filter tank (12) through the auxiliary material feed pipe (19) and the metering valve (110). The metering valve (110) is used to accurately add pH adjuster and / or stabilizer to the maturation filter tank (12) during the integrated vacuum degassing and precision filtration process, so as to achieve simultaneous completion of degassing, impurity removal and pH adjustment.

6. The equipment for preparing a natural gas catalyst enhancer according to claim 1, characterized in that, The precision filtration component (13) adopts a filter element or filter screen structure and is arranged coaxially with the circulation channel of the maturation filter tank (12) to realize synchronous precision filtration during the material circulation maturation process and intercept reaction by-products and agglomerated particles in real time.

7. The equipment for preparing a natural gas catalyst enhancer according to claim 6, characterized in that, The vacuum degassing assembly (14) includes a vacuum pump and a vacuum buffer tank. The vacuum buffer tank is connected to the vacuum interface of the aging filter tank (12) through a vacuum pipeline to achieve efficient vacuum degassing of the material.

8. The equipment for preparing a natural gas catalyst enhancer according to claim 1, characterized in that, A circulation pipe (17) is provided between the top and bottom of the catalytic synthesis main vessel (11). The circulation pipe (17) is used to achieve the self-circulation and uniform distribution of materials inside the catalytic synthesis main vessel (11). A circulation pipe (18) is provided between the top and bottom of the maturation filter tank (12). The circulation pipe (18) is used to achieve the self-circulation and uniform distribution of materials inside the maturation filter tank (12).

9. The equipment for preparing a natural gas catalyst enhancer according to claim 1, characterized in that, The equipment includes a frame (112) for mounting the catalytic synthesis main vessel (11) and the aging filter tank (12), both of which are equipped with a jacketed temperature control structure.

10. A method for preparing a natural gas catalytic enhancer, based on the equipment for preparing a natural gas catalytic enhancer according to any one of claims 1-9, characterized in that, Includes the following steps: S1. Precise measurement of raw materials; S2, catalytic synthesis reaction; S3. Online circulation maturation and filtration of main and auxiliary tanks; S4, integrating vacuum degassing and precision filtration; S5. Finished product discharge and filling.

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