Kitchen waste sorting and pulping device
By adopting an inclined alloy hammerhead plate and an adjustable deflection angle crushing main shaft design in the kitchen waste sorting and pulping device, combined with a gradually decreasing screen, the problem of low slag discharge efficiency in the existing device is solved, achieving efficient waste crushing and rapid slag discharge.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-30
- Publication Date
- 2026-03-17
AI Technical Summary
The slag discharge efficiency of existing kitchen waste sorting and pulping devices needs to be improved.
The system employs inclined alloy hammer plates and an adjustable deflection angle crushing main shaft, combined with a gradually decreasing screen design. The alloy hammer plates inside the crushing chamber crush the waste by impacting it, and the inclined and deflection angles are used to control the forward movement of the uncrushed material, which is then discharged through the large slag outlet.
It improves the efficiency of waste crushing and the speed of slag discharge, enabling rapid waste pulping and slag discharge treatment.
Smart Images

Figure CN121669366A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of waste treatment technology, and in particular to a kitchen waste sorting and pulping device. Background Technology
[0002] Kitchen waste refers to easily perishable, easily spoiled and smelly waste generated in daily life.
[0003] For example, a patent application with publication number CN109909267B, published on March 1, 2017, entitled "A Method for Sorting and Pulping Kitchen Waste," describes a method for sorting and pulping kitchen waste, including a large-material separator and a fine pulping machine. The original kitchen waste is fed into the large-material separator, where the main shaft drives multiple sets of stripping conveyor blades to rotate at low speed, breaking up inert, large debris. Oil-water mixtures and organic matter are stripped and pushed towards the outlet. The sorted coarse slurry flows through a coarse steel screen into a coarse slurry storage bin, while inert debris is discharged from the large material outlet. A dual-cylinder slurry pump continuously transports the coarse slurry to the crushing chamber of the fine pulping machine. The crushing main shaft drives multiple sets of crushing blades to rotate at high speed, cutting and crushing the coarse slurry. The crushed slurry flows through a fine steel screen into a fine slurry storage bin, while lightweight fragments are ejected from the fragment outlet at the rear. This invention can effectively separate recalcitrant inert debris; however, the slag discharge efficiency needs improvement. Summary of the Invention
[0004] In view of this, the purpose of this invention is to provide a kitchen waste sorting and pulping device to solve the problem of insufficient slag discharge efficiency.
[0005] To achieve the above objectives, the present invention provides a kitchen waste sorting and pulping device, comprising a support frame, a crusher mounted on the support frame, a drive unit mounted on the support frame, the drive unit being connected to and controlling the rotation of the crushing main shaft, multiple sets of conveying crushing components mounted on the crushing main shaft, each set of conveying crushing components including alloy hammer plates arranged at equal angles and inclined, a housing mounted on the support frame on the outside of the crushing main shaft, a crushing chamber accommodating the crushing main shaft within the housing, a discharge port communicating with the crushing chamber at the upper end of the housing, a screen at the lower part of the housing, a large slag opening on the side of the screen away from the discharge port of the drive unit, the large slag opening including an upper slag opening at the lower part of the housing.
[0006] Optionally, each set of conveying crushing components includes two adjacent convex plates connected to the crushing main shaft. Each convex plate has at least one protrusion, and the protrusions on adjacent convex plates are staggered. The alloy hammerhead plate is mounted on the protrusion on the convex plate via a rotating shaft.
[0007] Optionally, there may be a certain deflection angle between two adjacent conveying crushing components.
[0008] Optionally, the tilt angle of the alloy hammerhead plate gradually decreases along the conveying method.
[0009] Optionally, the rotating shaft is rotatably mounted on the convex plate, and a torsion spring is provided outside the rotating shaft. The two ends of the torsion spring are respectively connected to the alloy hammer plate and the convex plate. A protective sleeve is fitted outside the torsion spring, and both ends of the protective sleeve are connected to the rotating shaft through bearings.
[0010] Optionally, the size of the screen gradually decreases along the conveying direction.
[0011] Optionally, the housing includes a lower shell disposed on the support frame, and an upper cover is fitted onto the lower shell.
[0012] Optionally, the lower end face of the upper cover is provided with wear-resistant plates arranged at equal angles, and a wear-resistant strip is connected between two adjacent wear-resistant plates.
[0013] Optionally, a discharge hopper is provided under the lower shell, and a slurry inlet is provided on the discharge hopper below the screen. The large slag inlet also includes a slag outlet located below the upper slag outlet. The slag outlet is located on the side of the slurry inlet away from the discharge outlet. A partition plate is provided between the slag outlet and the slurry inlet, and the upper end of the partition plate abuts against the lower end of the lower shell.
[0014] Optionally, the driving component includes a crushing motor mounted on the support frame, and the output end of the crushing motor is connected to the crushing main shaft via a transmission.
[0015] The beneficial effects of this invention: This invention provides a kitchen waste sorting and pulping device. Waste enters the crushing chamber of a crusher through the feed inlet. The drive unit controls the rotation of the crushing main shaft, which drives the alloy hammer plate on the crushing main shaft to rotate and hammer and knock the waste. During the knocking process, the waste hits the inner wall of the crushing chamber, crushing some organic matter. However, there are still some fibers, garbage bags and other waste that are not easy to crush. The crushed waste becomes a slurry that can be discharged through the screen. Because the alloy hammer plate is inclined at a certain angle, it can push the waste that cannot be discharged through the screen forward. At the same time, during the high-speed rotation, lightweight objects are also pushed forward. Finally, the uncrushed material is discharged through the large slag outlet, which facilitates the pulping and slag discharge of the waste. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of the present invention;
[0018] Figure 2 This is a schematic diagram of the structure of the crushing spindle of the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the upper cover of the present invention;
[0020] Figure 4 This is a schematic diagram of the lower shell structure of the present invention.
[0021] In the diagram: 1. Crusher; 2. Crushing motor; 3. Crushing main shaft; 4. Alloy hammer plate; 5. Lower shell; 6. Screen; 7. Top cover; 8. Wear-resistant strip; 9. Wear-resistant plate; 10. Support frame; 11. Feed port; 12. Slurry port; 13. Large slag port; 14. Convex plate; 15. Rotating shaft. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0023] It should be noted that, unless otherwise defined, the technical or scientific terms used in the embodiments of this invention should have the ordinary meaning understood by those skilled in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0024] like Figures 1 to 4As shown, a kitchen waste sorting and pulping device includes a support frame 10, on which a crusher 1 is mounted. The crusher 1 includes a drive unit mounted on the support frame 10. The drive unit is connected to a crushing spindle 3 and controls the rotation of the crushing spindle 3. The crushing spindle 3 is equipped with multiple sets of conveying crushing components. Each set of conveying crushing components includes alloy hammer plates 4 arranged at equal angles. The alloy hammer plates 4 are inclined. A housing mounted on the support frame 10 is provided on the outside of the crushing spindle 3. A crushing chamber is provided inside the housing to accommodate the crushing spindle 3. A feed port 11 communicating with the crushing chamber is provided at the upper end of the housing. A screen 6 is provided at the lower part of the housing. A large slag port 13 is provided on the side of the screen 6 away from the feed port 11 of the drive unit. The large slag port 13 includes an upper slag port provided at the lower part of the housing.
[0025] Waste enters the crushing chamber of the crusher 1 through the feed port 11. The drive unit controls the rotation of the crushing main shaft 3, which drives the alloy hammer plate 4 on the crushing main shaft 3 to rotate and hammer and knock the waste. During the knocking process, the waste hits the inner wall of the crushing chamber, crushing some organic matter. However, there are still some fibers, garbage bags and other waste that are not easy to crush. The crushed waste becomes a slurry that can be discharged through the screen 6. Since the alloy hammer plate 4 is inclined at a certain angle, it can push the waste that cannot be discharged through the screen 6 forward. At the same time, during the high-speed rotation, lightweight objects are also pushed forward. Finally, the uncrushed material is discharged through the large slag outlet 13, which facilitates the production of slurry and slag discharge. While producing a certain amount of slurry, slag can be discharged relatively quickly.
[0026] Each set of conveying crushing components includes two adjacent convex plates 14 connected to the crushing main shaft 3. Each convex plate 14 has at least one protrusion, and the protrusions on adjacent convex plates 14 are staggered. The alloy hammer plate 4 is mounted on the protrusion on the convex plate 14 via a rotating shaft 15.
[0027] There is a certain deflection angle between two adjacent conveying and crushing components. The smaller the deflection angle, the easier it is to convey. By controlling the deflection angle, the crushing time of the waste in the crushing chamber can be controlled, thereby improving the crushing quality of the waste.
[0028] The tilt angle of the alloy hammer plate 4 gradually decreases along the conveying method. When the initial tilt angle of the alloy hammer plate 4 is relatively large, the radial (perpendicular to the axial) component of the garbage's gravity increases, and more garbage tends to slide down the surface of the alloy hammer plate 4 rather than be pushed forward, which facilitates the crushing of the garbage. Subsequently, the alloy hammer plate 4 is arranged horizontally or at a small tilt angle. The smaller the tilt angle, the faster the conveying speed and the higher the conveying efficiency. The axial component of the garbage's gravity is larger, and the thrust of the alloy hammer plate 4 can more efficiently drive the garbage forward. The garbage that has not been crushed after a period of crushing is the garbage that is not easy to crush. This part of the garbage can be quickly transferred to the large slag outlet 13 for discharge, improving the crushing efficiency of the garbage.
[0029] The rotating shaft 15 is rotatably mounted on the convex plate 14. A torsion spring is provided outside the rotating shaft 15. The two ends of the torsion spring are respectively connected to the alloy hammer plate 4 and the convex plate 14. A protective sleeve is provided on the outside of the torsion spring. Both ends of the protective sleeve are connected to the rotating shaft 15 through bearings.
[0030] The size of the screen 6 gradually decreases along the conveying direction, which helps to reduce the amount of difficult-to-crush waste passing through the screen 6.
[0031] The housing includes a lower shell 5 disposed on the support frame 10, and an upper cover 7 is provided on the lower shell 5 to facilitate the detachable installation of the housing.
[0032] The lower end face of the upper cover 7 is provided with wear-resistant plates 9 arranged at equal angles. Wear-resistant strips 8 are connected between two adjacent wear-resistant plates 9. The rotation of the crushing main shaft 3 drives the alloy hammer plate 4 to knock the garbage. During the knocking process, the garbage hits the wear-resistant plates 9 and wear-resistant strips 8 on the top of the upper cover 7. The wear-resistant plates 9 and wear-resistant strips 8 are both made of alloy, which facilitates the crushing of organic matter in the garbage and improves the crushing efficiency.
[0033] The screen 6 is disposed on the lower shell 5.
[0034] The lower shell 5 is provided with a discharge hopper, and the discharge hopper is provided with a slurry inlet 12 located below the screen 6. The large slag inlet 13 also includes a slag outlet located below the upper slag inlet. The slag outlet is located on the side of the slurry inlet 12 away from the discharge outlet 11. A partition plate is provided between the slag outlet and the slurry inlet 12. The upper end of the partition plate is abutted against the lower end of the lower shell 5. The partition plate is located below the screen 6 and the upper slag inlet. The lower end face of the lower shell 5 is provided with a protruding groove that engages with the partition plate.
[0035] The driving component includes a crushing motor 2 mounted on the support frame 10. The output end of the crushing motor 2 is connected to the crushing spindle 3. When the crushing motor 2 starts, it drives the crushing spindle 3 to rotate. Through the inclined alloy hammer plate 4, the waste entering the crushing chamber from the feed port 11 moves towards the large slag port 13. At the same time, the alloy hammer plate 4 on the crushing spindle 3 crushes and slurries the waste. The slurry is discharged through the screen 6, while the slag is conveyed to the large slag port 13 by the rotation of the crushing spindle 3 and discharged through the large slag port 13.
[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention is limited to these examples. The invention is not limited to the above-described embodiments, that is, it does not mean that the invention must rely on the above methods and structures to be implemented. Under the concept of the invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in the details for the sake of brevity.
[0037] The embodiments of this invention are intended to cover all such substitutions, modifications, and variations falling within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A kitchen waste sorting and pulping device comprising a support frame, characterized in that, The support frame is provided with a crusher, the crusher comprises a driving member arranged on the support frame, the driving member is connected with a crushing main shaft and controls rotation of the crushing main shaft, a plurality of groups of conveying and crushing members are arranged on the crushing main shaft, each group of the conveying and crushing members comprises alloy hammer head plates arranged at equal angles, the alloy hammer head plates are arranged obliquely, a shell arranged on the support frame is arranged outside the crushing main shaft, a crushing cavity accommodating the crushing main shaft is arranged in the shell, a discharge port in communication with the crushing cavity is arranged at an upper end of the shell, a screen is arranged at a lower part of the shell, a large slag port is arranged on a side of the discharge port of the screen away from the driving member, and the large slag port comprises an upper slag port arranged at the lower part of the shell.
2. The kitchen waste sorting and pulping device according to claim 1, characterized in that, Each group of the conveying and crushing members comprises two protruding plates arranged adjacent to each other and connected with the crushing main shaft, at least one protruding portion is arranged on each of the two protruding plates, the protruding portions on the two adjacent protruding plates are arranged alternately, and the alloy hammer head plate is arranged at the protruding portion on the protruding plate through a rotating shaft.
3. The kitchen waste sorting and pulping device according to claim 2, characterized in that, There is a certain deflection angle between the two adjacent conveying and crushing members.
4. The kitchen waste sorting and pulping device according to claim 2, characterized in that, The oblique angle of the alloy hammer head plate gradually decreases along the conveying method.
5. The kitchen waste sorting and pulping device according to claim 2, characterized in that, The rotating shaft is rotatably arranged on the protruding plate, a torsional spring is arranged outside the rotating shaft, two ends of the torsional spring are connected with the alloy hammer head plate and the protruding plate respectively, a protective sleeve is arranged outside the torsional spring, and two ends of the protective sleeve are connected with the rotating shaft through bearings.
6. The kitchen waste sorting and pulping device according to claim 1, characterized in that, The size of the screen gradually decreases along the conveying direction.
7. The kitchen waste sorting and pulping device according to claim 1, characterized in that, The shell comprises a lower shell arranged on the support frame, and an upper cover is arranged on the lower shell in a matched mode.
8. The kitchen waste sorting and pulping device according to claim 7, characterized in that, End faces of the upper cover are provided with wear-resistant plates arranged at equal angles, and wear-resistant strips are arranged between the two adjacent wear-resistant plates.
9. The kitchen waste sorting and pulping device according to claim 7, characterized in that, The lower shell is provided with a discharge hopper, the discharge hopper is provided with a slurry port below the screen, the large slag port further comprises a lower slag port arranged below the upper slag port, the lower slag port is arranged on a side of the slurry port away from the discharge port, a partition plate is arranged between the lower slag port and the slurry port, and an upper end of the partition plate is arranged in abutment with a lower end of the lower shell.
10. The kitchen waste sorting and pulping device according to claim 1, characterized in that, The driving member comprises a crushing motor arranged on the support frame, and an output end of the crushing motor is in transmission connection with the crushing main shaft.
Citation Information
Patent Citations
Food waste sorting and pulping methods, as well as large material sorting machines and fine pulping machines
CN109909267B