Honeycomb core polystyrene board pressing, embedding and compounding all-in-one machine and automatic production line thereof
By designing an integrated machine for pressing and embedding honeycomb polystyrene boards, a highly efficient pressing and embedding operation of honeycomb polystyrene boards was achieved, solving the problems of cumbersome equipment and low efficiency in existing technologies, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202610041802.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-13
- Publication Date
- 2026-03-17
AI Technical Summary
In the existing technology, the pressing and embedding of honeycomb polystyrene boards requires multiple devices with different functions, resulting in a cumbersome and complex operation process and low overall work efficiency.
The design includes a honeycomb core polystyrene board pressing and embedding composite machine, comprising a feeding and conveying mechanism, a positioning mechanism, and a pressure roller mechanism. Efficient feeding is achieved through a transmission belt, the pressure roller is adjusted by an electric telescopic rod, the glue application mechanism achieves uniform glue spraying, the discharge mechanism uses suction cups and pneumatic lifting columns to achieve rapid discharge, and the storage mechanism provides buffer protection.
It improves the efficiency and precision of the pressing and embedding operation of honeycomb polystyrene boards, enhances production quality and output, and reduces the risk of board damage.
Smart Images

Figure CN121671145A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building insulation material production equipment technology, specifically to a honeycomb core polystyrene board pressing and embedding composite integrated machine and its automated production line. Background Technology
[0002] In the construction industry, thermal insulation materials are being used more and more widely. Among them, polystyrene boards are widely used in building exterior wall insulation projects due to their excellent thermal insulation performance, lightweight, and corrosion resistance. To further improve the structural strength and impact resistance of polystyrene boards, a honeycomb core structure is usually incorporated into the polystyrene board to form a honeycomb core polystyrene board composite panel.
[0003] In the prior art, such as the patent application CN201721439922.8 entitled "A Compacting Device for Honeycomb Fireproof and Thermal Insulation Material," several pairs of compacting rollers arranged vertically and horizontally, and a conveying device located on the front and rear sides of the compacting rollers, are included. This utility model also discloses a compacting method for this compacting device, in which stacked honeycomb cores and finished fireproof and thermal insulation material are placed on the conveying device and conveyed to the compacting rollers, where the finished fireproof and thermal insulation material is compacted into the honeycomb core. The honeycomb fireproof and thermal insulation material prepared by the compacting device of this utility model has excellent fireproof and thermal insulation properties, and the compaction method is simple and effective, suitable for large-scale production.
[0004] The existing pressing and embedding mechanism has a relatively simple design and can only perform a single operation. When pressing and embedding honeycomb polystyrene boards, multiple machines with different functions need to be used in sequence to carry out the operation step by step. This not only makes the operation process cumbersome and complicated, but also significantly reduces the overall work efficiency. In order to address the above problems, a honeycomb polystyrene board pressing and embedding composite machine and its automated production line are proposed. Summary of the Invention
[0005] The purpose of this invention is to provide a honeycomb core polystyrene board pressing and embedding composite machine and its automated production line, so as to solve the problem that the existing technology mentioned in the background art requires multiple devices with different functions to be used in sequence and step by step, which not only leads to a cumbersome and complicated operation process, but also causes a significant reduction in overall work efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a honeycomb core polystyrene board pressing and embedding composite machine and its automated production line, including a feeding and conveying mechanism, a positioning mechanism and a pressure roller mechanism, wherein the feeding and conveying mechanism is installed at one end of the positioning mechanism for feeding the board, and the pressure roller mechanism is installed at the top of the positioning mechanism for pressing the board; The positioning mechanism includes a first positioning element and a second positioning element. By adjusting the distance between the first positioning element and the second positioning element, the plate is positioned and centered. The pressure roller mechanism includes a pressing roller and an extension roller. The inner side of the pressing roller is symmetrically provided with an electric telescopic rod, the output end of which is connected to the extension roller. The extension roller is adjusted according to the size of the board by extending and retracting the electric telescopic rod.
[0007] Preferably, it also includes an adhesive application mechanism, which includes a storage box. An air filling pipe is fixedly connected to the top of the storage box. An air pressure pump is fixedly connected to one end of the air filling pipe. A conveying pipe is fixedly connected to one end of the storage box. A spray box is fixedly connected to one end of the conveying pipe. The top of the spray box is fixedly connected to one side of the telescopic support via a side-mounted bracket.
[0008] Preferably, a plurality of nozzles are evenly distributed at the bottom of the spray box, and the nozzles are distributed on the side of the extension roller.
[0009] Preferably, it also includes a discharge mechanism, which includes a sliding frame, a control box at the top of the sliding frame, a pneumatic lifting column at the bottom of the sliding frame, a connecting frame at the bottom of the pneumatic lifting column, and a plurality of suction cups distributed in a matrix on the connecting frame.
[0010] Preferably, the two ends of the sliding frame are slidably connected to an adjustment rail, one end of the adjustment rail is provided with a fifth motor, the output end of the fifth motor is connected to a threaded rod, and the threaded rod is installed on the inner side of the adjustment rail and threadedly connected to one end of the sliding frame.
[0011] Preferably, it also includes a storage mechanism, which includes a storage rack. The top of the storage rack has a plurality of damping buffer columns symmetrically and evenly distributed. The top of the damping buffer columns is provided with a support plate, and the top of the support plate is provided with a flexible anti-slip pad.
[0012] Preferably, a bottom support frame is fixedly installed at the bottom of the storage rack, and several anti-slip strips are evenly distributed on the top of the support plate.
[0013] Preferably, the end of the extension roller is rotatably connected to a telescopic bracket, the top of the telescopic bracket is connected to an electric lifting column, the top of the electric lifting column is connected to a sliding block, the outer side of the sliding block is slidably connected to a guide sliding frame, one end of the guide sliding frame is provided with a fourth motor, the output end of the fourth motor is provided with a translation adjustment screw, and the translation adjustment screw passes through the inner side of the guide sliding frame and is threadedly connected to the sliding block. The top of the telescopic bracket is symmetrically fixedly connected to guide columns, and the guide columns movably pass through the inner side of the sliding block.
[0014] Preferably, the bottom of the first positioning member is movably connected to a positioning operating table, one end of the first positioning member is threadedly connected to a longitudinal lead screw, one end of the longitudinal lead screw is provided with a second motor, the top of the first positioning member is provided with a sliding groove, both ends of the second positioning member are fixedly connected to sliding adjustment members, the sliding adjustment members are slidably connected to the inner side of the sliding groove, one of the sliding adjustment members is threadedly connected to a transverse lead screw, one end of the transverse lead screw is provided with a third motor, and the inner side of the other sliding adjustment member is movably connected to a guide crossbar.
[0015] Preferably, the feeding conveying mechanism includes a feeding conveying frame, a side support frame is fixedly installed at the bottom of the feeding conveying frame, a plurality of feeding conveying rollers are evenly distributed on the inner side of the feeding conveying frame, a rotating shaft is provided through the inner side of the feeding conveying rollers, a transmission belt is wound around the outer wall of one end of the rotating shaft, and a first motor is provided at one end of one of the rotating shafts.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. In this invention, a transmission belt is used to achieve the transmission function, thereby driving the feeding conveyor roller to achieve the effect of rotational transmission. This facilitates efficient feeding of the sheet material, allowing the material to quickly enter the positioning mechanism for pressing and embedding. The first positioning component clamps and positions both sides of the sheet material. A sliding groove is provided on the top of the first positioning component, which facilitates the connection and installation of the second positioning component with a sliding adjustment component. One of the sliding adjustment components is threadedly connected to the transverse lead screw, which facilitates the use of a third motor to drive the two second positioning components to achieve opposite adjustment, thus facilitating the clamping of both ends of the sheet material. The positioning system helps keep the board in a centered position, improving the accuracy of the pressing and embedding. The guide sliding frame provides support and guidance, and a sliding block is slidably connected to the inner side of the guide sliding frame. It is connected to a translation adjustment screw threadedly. The fourth motor drives the translation adjustment screw to rotate, which in turn drives the sliding block to achieve the translation and sliding adjustment function. This allows the pressing roller and extension roller to move synchronously, facilitating the back-and-forth rolling pressing and embedding operation by contacting the board surface. The integrated design of feeding, positioning and pressing and embedding further improves the efficiency of operation and ensures the progress of work.
[0017] 2. In this invention, the storage box contains adhesive for bonding. An air pump is connected to the top of the storage box via an air supply pipe, allowing the air pump to pressurize the interior of the storage box. This causes the adhesive to be output from the storage box via a delivery pipe, then evenly distributed to a spray box, and finally evenly extruded through nozzles. During the extrusion process, a fourth motor drives a translation adjustment screw to rotate, which in turn drives a sliding block and the spray box and nozzles mounted on the side to move synchronously. This achieves the function of spraying adhesive at a uniform speed, ensuring that the adhesive fills the bonding area, thus guaranteeing the pressing and bonding effect and further improving production quality.
[0018] 3. In this invention, a control box is provided on the sliding frame to provide control, facilitating precise height adjustment of the pneumatic lifting column connected to the bottom of the sliding frame and the connecting frame. It also facilitates the control of the suction cup for adsorption and release. Adjustable tracks are slidably connected to both ends of the sliding frame. The fifth motor drives the threaded rod to rotate, thereby moving the sliding frame and the adsorption components. This allows the frame to be moved above the material after pressing, and then the material is adsorbed by the suction cup. During this process, the height is adjusted by the pneumatic lifting column. Then, the fifth motor drives the threaded rod to rotate in the opposite direction, moving the sliding frame out, thus completing the rapid material discharge. The storage rack, in conjunction with the base support frame, provides stable support for the installation. Damping buffer columns are distributed at the top of the storage rack to provide cushioning support. The support is connected by a pad support plate, and a flexible anti-slip pad is provided on top for further flexible support and cushioning. This allows the finished boards to be easily removed and released by suction cups, then placed on the surface of the flexible anti-slip pad. During placement, the damping buffer columns provide cushioning, reducing impact, while the flexible anti-slip pad provides flexible support, thus effectively protecting the boards and reducing the possibility of damage during the production process. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the honeycomb core polystyrene board pressing and embedding composite integrated machine and its automated production line of the present invention; Figure 2 This is a three-dimensional structural diagram of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention from another angle; Figure 3 This is a schematic diagram of the feeding and conveying mechanism of the honeycomb core polystyrene board pressing and embedding composite integrated machine and its automated production line of the present invention; Figure 4 This is a schematic diagram of the pressing mechanism of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention; Figure 5This is a schematic diagram of the pressing mechanism of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention. Figure 6 This is a schematic diagram of the pressing mechanism of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention from another angle. Figure 7 This is a schematic diagram of the positioning mechanism of the integrated honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention; Figure 8 For the present invention Figure 7 Enlarged structural diagram at point A in the diagram; Figure 9 This is a schematic diagram of the transfer mechanism of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention; Figure 10 This is a schematic diagram of the transfer mechanism of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention from another angle. Figure 11 For the present invention Figure 10 Enlarged structural diagram at point B in the diagram; Figure 12 This is a schematic diagram of the placement platform mechanism of the honeycomb core polystyrene board pressing and embedding composite machine and its automated production line of the present invention.
[0020] In the picture: 1. Feeding Conveying Mechanism; 101. Feeding Conveying Frame; 102. Side Support Frame; 103. Feeding Conveying Roller; 104. Rotating Shaft; 105. Transmission Belt; 106. First Motor; 2. Positioning Mechanism; 201. Positioning Operating Table; 202. First Positioning Component; 203. Longitudinal Screw; 204. Second Motor; 205. Sliding Groove; 206. Sliding Adjustment Component; 207. Second Positioning Component; 208. Transverse Screw; 209. Third Motor; 210. Guide Crossbar; 3. Pressure Roller Mechanism; 301. Guide Sliding Frame; 302. Sliding Block; 303. Translation Adjustment Screw; 304. Fourth Motor; 305. Electric Lifting Column; 306. Extension 307. Extension roller; 308. Pressing roller; 309. Electric telescopic rod; 310. Guide column; 4. Glue application mechanism; 401. Storage box; 402. Air supply pipe; 403. Air pump; 404. Conveying pipe; 405. Spray box; 406. Nozzle; 5. Discharge mechanism; 501. Sliding frame; 502. Control box; 503. Pneumatic lifting column; 504. Connecting frame; 505. Suction cup; 506. Adjusting track; 507. Fifth motor; 508. Threaded rod; 6. Storage mechanism; 601. Storage rack; 602. Base support frame; 603. Damping buffer column; 604. Pad support plate; 605. Flexible anti-slip mat. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1: As Figures 1-12 As shown, the present invention provides a technical solution: a honeycomb core polystyrene board pressing and embedding composite integrated machine and its automated production line, including a feeding conveying mechanism 1, a positioning mechanism 2 and a pressure roller mechanism 3. The feeding conveying mechanism 1 is installed at one end of the positioning mechanism 2 for feeding the board. The pressure roller mechanism 3 is installed at the top of the positioning mechanism 2 for pressing the board. The feeding conveying mechanism 1 includes a feeding conveying frame 101. A side support frame 102 is fixedly installed at the bottom of the feeding conveying frame 101. Several feeding conveying rollers 103 are evenly distributed on the inner side of the feeding conveying frame 101. A rotating shaft 104 is provided through the inner side of the feeding conveying roller 103. A transmission belt 105 is wound around the outer wall of one end of the rotating shaft 104. A first motor 106 is provided at one end of one of the rotating shafts 104. The positioning mechanism 2 includes a first positioning component 202 and a second positioning component 207. The distance between the first positioning component 202 and the second positioning component 207 is adjusted to provide positioning and centering for the plate. The bottom of the first positioning component 202 is movably connected to a positioning operating table 201. One end of the first positioning component 202 is threadedly connected to a longitudinal lead screw 203. One end of the longitudinal lead screw 203 is provided with a second motor 204. The top of the first positioning component 202 is provided with a sliding groove 205. The two ends of the second positioning component 207 are fixedly connected to sliding adjustment components 206. The sliding adjustment components 206 are slidably connected to the inner side of the sliding groove 205. One of the sliding adjustment components 206 is threadedly connected to a transverse lead screw 208. One end of the transverse lead screw 208 is provided with a third motor 209. The inner side of the other sliding adjustment component 206 is movably connected to a guide crossbar 210. The pressure roller mechanism 3 includes a pressing roller 308 and an extension roller 307. The inner side of the pressing roller 308 is symmetrically provided with an electric telescopic rod 309, the output end of which is connected to the extension roller 307. The extension roller 307 is adjusted according to the size of the board by telescopic control of the extension rod 309. The end of the extension roller 307 is rotatably connected to a telescopic bracket 306. The top of the telescopic bracket 306 is connected to an electric lifting column 305. The top of the electric lifting column 305 is connected to a sliding block 302. The outer side of the sliding block 302 is slidably connected to a guide sliding frame 301. One end of the guide sliding frame 301 is provided with a fourth motor 304. The output end of the fourth motor 304 is provided with a translation adjustment screw 303. The translation adjustment screw 303 passes through the inner side of the guide sliding frame 301 and is threadedly connected to the sliding block 302. The top of the telescopic bracket 306 is symmetrically fixedly connected with a guide column 310. The guide column 310 movably passes through the inner side of the sliding block 302.
[0023] In this embodiment, the feeding conveyor frame 101 provides the support for installation, facilitating the distributed installation of the feeding conveyor rollers 103. The side support frame 102 provides stable support to ensure stability. A rotating shaft 104 is located at the end of each feeding conveyor roller 103, connecting to a transmission belt 105. The rotating shaft 104 drives the transmission belt 105, thereby achieving a transmission effect and driving the feeding conveyor roller 103 to rotate and transmit materials. This facilitates efficient feeding of the sheet metal, allowing materials to quickly enter the positioning mechanism 2 for pressing and embedding, effectively improving work efficiency.
[0024] The positioning platform 201 is equipped with a first positioning element 202 and a second positioning element 207. The first positioning elements 202 are symmetrically slidably mounted on the top of the positioning platform 201, and one end is threadedly connected to a longitudinal lead screw 203. This facilitates the rotation of the longitudinal lead screw 203 by the second motor 204, allowing the first positioning elements 202 to move towards each other. This is beneficial for clamping and positioning the two sides of the sheet metal using the first positioning elements 202. The top of the first positioning element 202 has a sliding groove 205, which facilitates the connection and installation of the second positioning element 207 with a sliding adjustment element 206. One of the sliding adjustment elements 206 is threadedly connected to a transverse lead screw 208, which facilitates the adjustment of the two second positioning elements 207 with a third motor 209, allowing for the clamping and positioning of both ends of the sheet metal. This helps to keep the sheet metal centered and improves the accuracy of the pressing and embedding. The second positioning element 207 adopts a telescopic structure design, ensuring that the spacing adjustment of the first positioning elements 202 is not affected. The guide bar 210 is mounted on another sliding adjustment member 206, which facilitates the precise guidance provided by the sliding groove 205 during the adjustment of the second positioning member 207, further improving the accuracy of operation and helping to increase production.
[0025] The guide sliding frame 301 provides support and guidance for the installation. A sliding block 302 is slidably connected to the inner side of the guide sliding frame 301 and threadedly connected to a translation adjustment screw 303. A fourth motor 304 drives the translation adjustment screw 303 to rotate, thereby causing the sliding block 302 to achieve translational sliding adjustment. This allows for partial synchronous movement of the pressing roller 308 and the extension roller 307, facilitating back-and-forth rolling pressing operations by contacting the board surface. The integrated design of feeding, positioning, and pressing further improves operational efficiency and ensures work progress. The bottom of the translation adjustment screw 303 is connected to an electric lifting column 305 and a telescopic bracket 306, facilitating height adjustment. Guide columns 310 are symmetrically arranged on the telescopic bracket 306 to provide guidance during lifting. The two ends of the telescopic bracket 306 are rotatably connected to the extension roller 307, and the extension roller 307 is provided with a pressing roller 308 for connection and installation. Electric telescopic rods 309 are symmetrically arranged inside the pressing roller 308, which facilitates the extension length of the extension roller 307 by telescopic control of the extension rods 309. This is beneficial for adjusting the spacing on both sides according to the size of the board, and further improves the applicability.
[0026] Example 2: As Figure 1 , Figure 2 and Figure 4As shown, it also includes a glue-applying mechanism 4, which includes a storage tank 401. An air supply pipe 402 is fixedly connected to the top of the storage tank 401. An air pressure pump 403 is fixedly connected to one end of the air supply pipe 402. A conveying pipe 404 is fixedly connected to one end of the storage tank 401. A spray box 405 is fixedly connected to one end of the conveying pipe 404. The top of the spray box 405 is fixedly connected to one side of the middle of the telescopic bracket 306 by a side-mounted bracket. Several nozzles 406 are evenly distributed on the bottom of the spray box 405. The nozzles 406 are distributed on the side of the extension roller 307.
[0027] In this embodiment, the storage box 401 is filled with adhesive for bonding. An air pump 403 is connected to the top of the storage box 401 via an air supply pipe 402, which pressurizes the interior of the storage box 401. This allows the delivery pipe 404 to output the adhesive from the storage box 401, which is then delivered to the spray box 405 for even distribution. Finally, the adhesive is evenly extruded through the nozzle 406. During the extrusion process, the fourth motor 304 drives the translation adjustment screw 303 to rotate, thereby causing the sliding block 302 and the spray box 405 and nozzle 406 installed on the side to move synchronously. This achieves the function of spraying adhesive at a uniform speed, ensuring that the adhesive fills the bonding area, thus guaranteeing the pressing and bonding effect and further improving production quality.
[0028] Example 3: As Figures 9-12 As shown, it also includes a discharge mechanism 5, which includes a sliding frame 501. A control box 502 is installed on the top of the sliding frame 501, and a pneumatic lifting column 503 is installed at the bottom of the sliding frame 501. A connecting frame 504 is connected to the bottom of the pneumatic lifting column 503. Several suction cups 505 are arranged in a matrix on the connecting frame 504. Adjustment rails 506 are slidably connected to both ends of the sliding frame 501. A fifth motor 507 is installed at one end of the adjustment rail 506, and a threaded rod is connected to the output end of the fifth motor 507. The system includes a body 508, and the threaded rod body 508 is installed on the inner side of the adjusting rail 506 and threadedly connected to one end of the sliding frame body 501. It also includes a storage mechanism 6, which includes a storage rack 601. Several damping buffer columns 603 are symmetrically and evenly distributed on the top of the storage rack 601. A support plate 604 is provided on the top of the damping buffer column 603. A flexible anti-slip pad 605 is provided on the top of the support plate 604. A bottom support frame 602 is fixedly installed at the bottom of the storage rack 601. Several anti-slip strips are evenly distributed on the top of the support plate 604.
[0029] In this embodiment, a control box 502 is provided on the sliding frame 501 to provide control, facilitating precise height adjustment of the pneumatic lifting column 503 connected to the bottom of the sliding frame 501 and the connecting frame 504. It also facilitates the control of the suction cup 505 for adsorption and release. Adjustment rails 506 are slidably connected to both ends of the sliding frame 501. The fifth motor 507 drives the threaded rod 508 to rotate, thereby moving the sliding frame 501 and the adsorption component. This allows it to be moved above the material after pressing, and then the suction cup 505 adsorbs the material. During this process, the height is adjusted by the pneumatic lifting column 503. Then, the fifth motor 507 drives the threaded rod 508 to rotate in the opposite direction, moving the sliding frame 501 out, thus completing the rapid material discharge.
[0030] The storage rack 601, in conjunction with the base support frame 602, provides stable support. Damping buffer columns 603 are distributed on the top of the storage rack 601 to provide cushioning support. The support is connected by a pad support plate 604, and a flexible anti-slip pad 605 is provided on the top for further flexible support and cushioning. This facilitates the removal of the finished board after production. The board can then be released by the suction cup 505 and placed on the surface of the flexible anti-slip pad 605. During placement, the damping buffer columns 603 provide cushioning, reducing impact, while the flexible anti-slip pad 605 provides flexible support, thus effectively protecting the board and reducing the possibility of damage during the production process.
[0031] In this invention, the honeycomb core polystyrene board pressing and embedding composite integrated machine and its automated production line, when in use, firstly, the feeding conveyor frame 101 provides the function of erection and installation, facilitating the distributed installation of the feeding conveyor rollers 103, and the side support frame 102 provides stable support to ensure stability. At the end of the feeding conveyor roller 103, a rotating shaft 104 is provided, connected to a transmission belt 105. One of the rotating shafts 104 is driven, thereby cooperating with the transmission belt 105 to achieve the transmission function, thus driving the feeding conveyor roller 103 to achieve the effect of rotational transmission. This facilitates efficient feeding of the board material, allowing the material to quickly enter the positioning mechanism 2 for pressing and embedding, effectively improving work efficiency.
[0032] The positioning platform 201 is equipped with a first positioning element 202 and a second positioning element 207. The first positioning elements 202 are symmetrically slidably mounted on the top of the positioning platform 201, and one end is threadedly connected to a longitudinal lead screw 203. This facilitates the rotation of the longitudinal lead screw 203 by the second motor 204, allowing the first positioning elements 202 to move towards each other. This is beneficial for clamping and positioning the two sides of the sheet metal using the first positioning elements 202. The top of the first positioning element 202 has a sliding groove 205, which facilitates the connection and installation of the second positioning element 207 with a sliding adjustment element 206. One of the sliding adjustment elements 206 is threadedly connected to a transverse lead screw 208, which facilitates the adjustment of the two second positioning elements 207 with a third motor 209, allowing for the clamping and positioning of both ends of the sheet metal. This helps to keep the sheet metal centered and improves the accuracy of the pressing and embedding. The second positioning element 207 adopts a telescopic structure design, ensuring that the spacing adjustment of the first positioning elements 202 is not affected. The guide bar 210 is mounted on another sliding adjustment member 206, which facilitates the precise guidance provided by the sliding groove 205 during the adjustment of the second positioning member 207, further improving the accuracy of operation and helping to increase production.
[0033] The guide sliding frame 301 provides support and guidance for the installation. A sliding block 302 is slidably connected to the inner side of the guide sliding frame 301 and threadedly connected to a translation adjustment screw 303. A fourth motor 304 drives the translation adjustment screw 303 to rotate, thereby causing the sliding block 302 to achieve translational sliding adjustment. This allows for partial synchronous movement of the pressing roller 308 and the extension roller 307, facilitating back-and-forth rolling pressing operations by contacting the board surface. The integrated design of feeding, positioning, and pressing further improves operational efficiency and ensures work progress. The bottom of the translation adjustment screw 303 is connected to an electric lifting column 305 and a telescopic bracket 306, facilitating height adjustment. Guide columns 310 are symmetrically arranged on the telescopic bracket 306 to provide guidance during lifting. The two ends of the telescopic bracket 306 are rotatably connected to the extension roller 307, and the extension roller 307 is provided with a pressing roller 308 for connection and installation. Electric telescopic rods 309 are symmetrically arranged inside the pressing roller 308, which facilitates the extension length of the extension roller 307 by telescopic control of the extension rods 309. This is beneficial for adjusting the spacing on both sides according to the size of the board, and further improves the applicability.
[0034] The storage box 401 contains adhesive for bonding. An air pump 403 is connected to the top of the storage box 401 via an air supply pipe 402. The air pump 403 pressurizes the inside of the storage box 401, causing the delivery pipe 404 to output the adhesive from the storage box 401. The adhesive is then delivered to the spray box 405 for even distribution and finally extruded evenly through the nozzles 406. During the extrusion process, the fourth motor 304 drives the translation adjustment screw 303 to rotate, which in turn drives the sliding block 302 and the spray box 405 and nozzles 406 installed on the side to move synchronously. This achieves the function of spraying adhesive at a uniform speed, which helps to fill the bonding area with adhesive, thus ensuring the pressing and bonding effect and further improving the production quality.
[0035] The control box 502 installed on the sliding frame 501 provides control, facilitating precise height adjustment of the pneumatic lifting column 503 connected to the bottom of the sliding frame 501 and the connecting frame 504. It also facilitates the control of the suction cup 505 for adsorption and release. Adjustable rails 506 are slidably connected to both ends of the sliding frame 501. The fifth motor 507 drives the threaded rod 508 to rotate, thereby moving the sliding frame 501 and the adsorption components. This allows the frame to be moved above the material after pressing, where the suction cup 505 adsorbs the material. During this process, the height is adjusted by the pneumatic lifting column 503. Then, the fifth motor 507 drives the threaded rod 508 to rotate in the opposite direction, moving the sliding frame 501 out, thus completing the rapid material discharge.
[0036] The storage rack 601, in conjunction with the base support frame 602, provides stable support. Damping buffer columns 603 are distributed on the top of the storage rack 601 to provide cushioning support. The support is connected by a pad support plate 604, and a flexible anti-slip pad 605 is provided on the top for further flexible support and cushioning. This facilitates the removal of the finished board after production. The board can then be released by the suction cup 505 and placed on the surface of the flexible anti-slip pad 605. During placement, the damping buffer columns 603 provide cushioning, reducing impact, while the flexible anti-slip pad 605 provides flexible support, thus effectively protecting the board and reducing the possibility of damage during the production process.
[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A honeycomb core polystyrene board pressing and embedding integrated machine and its automatic production line, characterized in that: Including loading conveying mechanism (1), positioning mechanism (2) and compression roller mechanism (3), the loading conveying mechanism (1) is installed in the one end of positioning mechanism (2), for loading to plate, the compression roller mechanism (3) is installed at the top of positioning mechanism (2), for the compression work of plate; The positioning mechanism (2) includes first positioning piece (202) and second positioning piece (207), by adjusting the interval of first positioning piece (202) and second positioning piece (207) respectively, for providing positioning center to plate; The compression roller mechanism (3) includes pressure embedding roller (308) and extension roller (307), and the inside of pressure embedding roller (308) is symmetrically provided with electric telescopic rod (309), the output end is connected with extension roller (307), and extension roller (307) is adjusted according to the size of plate by telescopic control of electric telescopic rod (309).
2. The honeycomb core polystyrene board pressing and embedding integrated machine and the automatic production line thereof according to claim 1, characterized in that: It also includes gluing mechanism (4), the gluing mechanism (4) includes storage box (401), the top of storage box (401) is fixedly connected with aeration pipe (402), one end of aeration pipe (402) is fixedly connected with air pressure pump (403), one end of storage box (401) is fixedly connected with conveying pipeline (404), one end of conveying pipeline (404) is fixedly connected with spray box (405), the top of spray box (405) is fixedly connected on one side of telescopic support (306) middle part through side mounting bracket.
3. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 2, characterized in that: The bottom of spray box (405) is uniformly distributed with several nozzles (406), and the nozzles (406) are distributed on the side of extension roller (307).
4. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 1, characterized in that: It also includes discharge mechanism (5), the discharge mechanism (5) includes sliding frame body (501), the top of sliding frame body (501) is provided with control box (502), the bottom of sliding frame body (501) is provided with pneumatic lifting column (503), the bottom of pneumatic lifting column (503) is connected with connecting frame body (504), and the connecting frame body (504) is distributed with several suction cups (505) in matrix.
5. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 4, characterized in that: Both ends of sliding frame body (501) are slidably connected with adjusting track (506), one end of adjusting track (506) is provided with fifth motor (507), the output end of fifth motor (507) is connected with threaded rod body (508), and the threaded rod body (508) is installed on the inside of adjusting track (506) and is threadedly connected with one end of sliding frame body (501).
6. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 1, characterized in that: It also includes storage mechanism (6), the storage mechanism (6) includes storage rack (601), the top of storage rack (601) is symmetrically and uniformly distributed with several damping buffer columns (603), the top of damping buffer column (603) is provided with backing plate (604), and the top of backing plate (604) is provided with flexible non-slip pad (605).
7. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 6, characterized in that: The bottom of storage rack (601) is fixedly installed with bottom support frame (602), and the top of backing plate (604) is uniformly distributed with several non-slip strips.
8. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 1, characterized in that: The end of the lengthening roller (307) is rotationally connected with a telescopic support (306), the top of the telescopic support (306) is connected with an electric lifting column (305), the top of the electric lifting column (305) is connected with a sliding block (302), the outer side of the sliding block (302) is slidingly connected with a guide sliding frame (301), one end of the guide sliding frame (301) is provided with a fourth motor (304), the output end of the fourth motor (304) is provided with a translation adjusting screw rod (303), and the translation adjusting screw rod (303) penetrates through the inner side of the guide sliding frame (301) and is threadedly connected with the sliding block (302), and the top of the telescopic support (306) is fixedly connected with guide columns (310) in pairs, and the guide columns (310) movably penetrate through the inner side of the sliding block (302).
9. The polystyrene board pressing and embedding integrated machine and its automatic production line according to claim 1, characterized in that: The bottom of the first positioning member (202) is movably connected with a positioning operation table (201), one end of the first positioning member (202) is threadedly connected with a longitudinal screw rod (203), one end of the longitudinal screw rod (203) is provided with a second motor (204), the top of the first positioning member (202) is provided with a sliding groove (205), both ends of the second positioning member (207) are fixedly connected with sliding adjusting members (206), the sliding adjusting members (206) are slidingly connected in the inner side of the sliding groove (205), the inner side of one of the sliding adjusting members (206) is threadedly connected with a transverse screw rod (208), one end of the transverse screw rod (208) is provided with a third motor (209), and the inner side of the other sliding adjusting member (206) movably penetrates through and is connected with a guide cross bar (210).
10. The honeycomb core polystyrene board pressing and embedding integrated machine and the automatic production line thereof according to claim 1, characterized in that: The feeding conveying mechanism (1) comprises a feeding conveying frame (101), a side support frame (102) is fixedly installed at the bottom of the feeding conveying frame (101), a plurality of feeding conveying rollers (103) are uniformly distributed in the inner side of the feeding conveying frame (101), rotating shafts (104) penetrate through the inner side of the feeding conveying rollers (103), transmission belts (105) are woundly connected to the outer wall of one end of the rotating shafts (104), and one end of one of the rotating shafts (104) is provided with a first motor (106).
Citation Information
Patent Citations
Honeycomb formula fireproof heat -insulation material's compaction equipment
CN207711554U